CN207228097U - One kind is used for the deep alkaline residue bracing means of high-moisture percentage - Google Patents
One kind is used for the deep alkaline residue bracing means of high-moisture percentage Download PDFInfo
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Abstract
本实用新型提供了一种用于高含水率深厚碱渣加固装置,包括移动系统、配料系统、控制系统和搅拌系统,搅拌系统包括伸缩搅拌臂以及套设在伸缩搅拌臂下端的搅拌头,搅拌头以伸缩搅拌臂为轴转动且周面上固接有旋转刀片;伸缩搅拌臂内形成有输料通道,搅拌头沿径向设有多个高压喷管,高压喷管均与输料通道连通。本实用新型所述的碱渣加固装置以该装置能够使高含水率的碱渣快速固化,提高碱渣表面强度,使其达到工程应用的条件。
The utility model provides a reinforcement device for deep and thick alkali slag with high water content, including a moving system, a batching system, a control system and a stirring system. The stirring system includes a telescopic stirring arm and a stirring head set at the lower end of the telescopic stirring arm. The head rotates with the telescopic stirring arm as the axis and the rotating blade is fixed on the peripheral surface; there is a conveying channel formed in the telescopic stirring arm, and the stirring head is provided with a plurality of high-pressure nozzles along the radial direction, and the high-pressure nozzles are all connected with the conveying passage . The alkali slag reinforcement device described in the utility model can quickly solidify the alkali slag with high water content, improve the surface strength of the alkali slag, and make it meet the conditions for engineering application.
Description
技术领域technical field
本实用新型属于软基原位固化稳定化安全处置领域,尤其是涉及一种用于高含水率深厚碱渣加固装置。The utility model belongs to the field of in-situ solidification, stabilization and safe disposal of soft foundations, in particular to a reinforcement device for deep and thick alkali slag with high water content.
背景技术Background technique
氨碱法制碱每年产生大量的碱渣,排放的碱渣一般采用地表堆积的方式,天津碱厂碱渣占地面积大,一般露天堆放,遇风起尘,给周围环境及人们生活造成一定影响,由于碱渣的物理特征不能直接加以利用,处理难度大,致使本来就不多的土地资源越发匮乏。Ammonia-soda alkali production produces a large amount of alkali slag every year, and the discharged alkali slag is generally piled up on the ground. The alkali slag of Tianjin Soda Plant covers a large area and is usually stacked in the open air, causing dust to the surrounding environment and people's lives. , because the physical characteristics of alkali slag cannot be directly used, it is difficult to deal with it, resulting in the scarcity of land resources that are not much in the first place.
如果能有效对碱渣场加以处理,既能碱渣场的污染问题,也是开发利用土地的又一有效途径。随着天津滨海新区的快速发展,土地资源凸显紧缺,可供堆放碱渣的滩涂、洼子已不复存在,而现有堆放的碱渣急需处理来满足环境及城市发展需求。为了解决碱渣堆放带来的环境、安全以及占用土地问题。目前多采用将堆放的碱渣进行就近填埋处理,经过填埋后的碱渣具有含水率高、堆积深度较深等特点,急需开发一种新型的高含水率深厚碱渣加固装置以解决实际的工程问题。If the alkali slag field can be effectively dealt with, the pollution problem of the alkali slag field can be solved, and it is also another effective way to develop and utilize land. With the rapid development of Tianjin Binhai New Area, the shortage of land resources is highlighted, and the tidal flats and depressions that can be used for stacking alkali slag no longer exist, and the existing stacked alkali slag needs to be treated urgently to meet the needs of the environment and urban development. In order to solve the environment, safety and land occupation problems caused by the stacking of alkali slag. At present, the piled alkali slag is mostly used to be landfilled nearby. The alkali slag after landfill has the characteristics of high moisture content and deep accumulation depth. engineering problems.
实用新型内容Utility model content
有鉴于此,本实用新型旨在提出一种用于高含水率深厚碱渣加固装置,以该装置能够使高含水率的碱渣快速固化,提高碱渣表面强度,使其达到工程应用的条件。In view of this, the utility model aims to propose a reinforcement device for deep and thick alkali slag with high water content, which can quickly solidify the alkali slag with high water content, improve the surface strength of alkali slag, and make it meet the conditions for engineering application .
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical solution of the utility model is achieved in that:
一种用于高含水率深厚碱渣加固装置,包括移动系统、配料系统、控制系统和搅拌系统,搅拌系统包括伸缩搅拌臂以及套设在伸缩搅拌臂下端的搅拌头,搅拌头以伸缩搅拌臂为轴转动且周面上固接有旋转刀片;伸缩搅拌臂内形成有输料通道,搅拌头沿径向设有多个高压喷管,高压喷管均与输料通道连通。A reinforcement device for deep and thick alkali slag with high water content, including a moving system, a batching system, a control system and a stirring system. The stirring system includes a telescopic stirring arm and a stirring head set at the lower end of the telescopic stirring arm. The shaft rotates and the rotating blade is fixed on the peripheral surface; a material conveying channel is formed in the telescopic stirring arm, and the stirring head is provided with a plurality of high-pressure nozzles along the radial direction, and the high-pressure nozzles are all connected with the material conveying channel.
进一步的,所述搅拌系统还包括外套筒,外套筒套设在伸缩搅拌臂上端,并在内部设有驱动伸缩搅拌臂竖直升降的升降装置。Further, the stirring system also includes an outer sleeve, which is sleeved on the upper end of the telescopic stirring arm, and is provided with a lifting device inside to drive the telescopic stirring arm to rise and fall vertically.
进一步的,所述伸缩搅拌臂上端贯穿外套筒,并设有软管;留有余量的软管连通配料系统和输料通道。Further, the upper end of the telescopic stirring arm runs through the outer sleeve and is provided with a hose; the remaining hose is connected to the batching system and the material delivery channel.
进一步的,所述移动系统包括移动装置以及固接在移动装置上的延伸臂,延伸臂从移动装置伸出并与竖直设置的外套筒固接。Further, the mobile system includes a mobile device and an extension arm fixed to the mobile device, the extension arm protrudes from the mobile device and is fixed to the vertically arranged outer sleeve.
进一步的,所述伸缩搅拌臂包括同轴设置的伸缩臂和搅拌轴,搅拌轴位于伸缩臂下端且外径大于伸缩臂;搅拌头形成有供伸缩臂伸入的伸缩孔,以及容纳搅拌轴的转动腔。Further, the telescopic stirring arm includes a telescopic arm and a stirring shaft arranged coaxially, the stirring shaft is located at the lower end of the telescopic arm and has a larger outer diameter than the telescopic arm; the stirring head is formed with a telescopic hole for the telescopic arm to extend into, and a Turn chamber.
进一步的,所述转动腔内设置振动器,且振动器与搅拌头固接。Further, a vibrator is arranged in the rotating cavity, and the vibrator is fixedly connected to the stirring head.
进一步的,所述旋转刀片沿螺旋线均匀分布在搅拌头的周面上。Further, the rotating blades are evenly distributed on the peripheral surface of the stirring head along the helical line.
进一步的,所述搅拌头的周面沿径向设置有与高压喷管连通的喷头。Further, the peripheral surface of the stirring head is radially provided with a nozzle communicating with the high-pressure nozzle.
进一步的,所述每个高压喷管与输料通道连接的一端均设有受控制系统控制的连接阀。Further, the end of each high-pressure nozzle connected to the delivery channel is provided with a connection valve controlled by the control system.
相对于现有技术,本实用新型所述的碱渣加固装置具有以下优势:Compared with the prior art, the alkali slag reinforcement device described in the utility model has the following advantages:
(1)本实用新型所述的碱渣加固装置,可以在搅拌的同时向周边碱渣均匀的喷洒固化剂,使固化剂与碱渣搅拌后更加均匀,节省施工时间。(1) The alkali slag reinforcement device described in the utility model can evenly spray the curing agent to the surrounding alkali slag while stirring, so that the curing agent and the alkali slag can be stirred more evenly, saving construction time.
(2)本实用新型所述的外套筒与伸缩搅拌臂,采用双头液压缸的连接方式,使碱渣处理深度可达15米。(2) The outer sleeve and the telescopic stirring arm described in the utility model adopt the connection mode of double-headed hydraulic cylinders, so that the treatment depth of alkali slag can reach 15 meters.
(3)本实用新型所述的搅拌头,装有振动器可以带动搅拌头做轻微地上下振动,一方面加快碱渣中水分析出速度,有利于碱渣与固化剂的混合,另一方面可以对搅拌后的碱渣场表面进行整平处理。(3) The stirring head described in the utility model is equipped with a vibrator that can drive the stirring head to vibrate slightly up and down, on the one hand, accelerate the water analysis speed in the alkali slag, which is beneficial to the mixing of the alkali slag and the curing agent, on the other hand The surface of the stirred alkali slag field can be leveled.
附图说明Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute improper limitations to the utility model. In the attached picture:
图1为本实用新型实施例所述的高含水率深厚碱渣加固装置结构示意图;Fig. 1 is a structural schematic diagram of a high moisture content deep thick alkali slag reinforcement device described in an embodiment of the present invention;
图2为搅拌系统侧视图;Fig. 2 is a side view of the stirring system;
图3为搅拌头高压喷管布置横截面图。Figure 3 is a cross-sectional view of the layout of the high-pressure nozzle of the mixing head.
附图标记说明:Explanation of reference signs:
1、移动系统;11、履带车;12、延伸臂;2、配料系统;3、控制系统;4、搅拌系统;41、外套筒;411、液压装置;42、伸缩搅拌臂;421、伸缩臂;422、搅拌轴;423、输料通道;43、搅拌头;431、伸缩孔;432、转动腔;433、电动机;434、振动器;435、旋转刀片;5、软管;6、旋转接头;7、高压喷管;71、喷头;72、连接阀。1. Mobile system; 11. Tracked vehicle; 12. Extension arm; 2. Batching system; 3. Control system; 4. Stirring system; 41. Outer sleeve; 411. Hydraulic device; 42. Telescopic mixing arm; 421. Telescopic Arm; 422, stirring shaft; 423, feeding channel; 43, stirring head; 431, telescopic hole; 432, rotating cavity; 433, electric motor; 434, vibrator; 435, rotating blade; 5, hose; 6, rotating Joint; 7, high-pressure spray pipe; 71, nozzle; 72, connection valve.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In describing the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. Novel and simplified descriptions do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the utility model. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention through specific situations.
下面将参考附图并结合实施例来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
一种用于高含水率深厚碱渣加固装置,如图1所示,包括移动系统1、配料系统2、以及安装在移动系统1上的控制系统3和搅拌系统4。而且本装置经过防腐、防锈处理,以防止被碱渣腐蚀。A reinforcement device for deep and thick alkali slag with high water content, as shown in Figure 1, includes a mobile system 1, a batching system 2, and a control system 3 and a stirring system 4 installed on the mobile system 1. Moreover, the device has undergone anti-corrosion and anti-rust treatment to prevent corrosion by alkali slag.
移动系统1包括作为移动装置的履带车11,以及固接在履带车11上的延伸臂12。延伸臂12从履带车11伸出,并在尾端安装有搅拌系统4。The mobile system 1 includes a crawler vehicle 11 as a mobile device, and an extension arm 12 fixed on the crawler vehicle 11 . The extension arm 12 stretches out from the crawler vehicle 11, and the stirring system 4 is installed at the tail end.
结合图1和图2所示,搅拌系统4包括外套筒41、伸缩搅拌臂42和搅拌头43。外套筒41竖直设置,并固接在延伸臂12尾端。伸缩搅拌臂42包括同轴设置的伸缩臂421和搅拌轴422。As shown in FIG. 1 and FIG. 2 , the stirring system 4 includes an outer sleeve 41 , a telescopic stirring arm 42 and a stirring head 43 . The outer sleeve 41 is arranged vertically and fixedly connected to the tail end of the extension arm 12 . The telescopic stirring arm 42 includes a telescopic arm 421 and a stirring shaft 422 arranged coaxially.
伸缩臂421处于搅拌轴422上侧,伸缩臂421的上端套设在外套筒41内并贯穿外套筒41。而外套筒41内部安装有作为升降装置的液压装置411。外套筒41就是一个双头液压缸,驱动作为活塞的伸缩搅拌臂42竖直升降。The telescopic arm 421 is located on the upper side of the stirring shaft 422 , and the upper end of the telescopic arm 421 is sheathed in the outer sleeve 41 and passes through the outer sleeve 41 . And the hydraulic device 411 as lifting device is installed inside the outer sleeve 41 . The outer sleeve 41 is exactly a double-headed hydraulic cylinder, which drives the telescopic stirring arm 42 as a piston to vertically lift.
搅拌轴422位于伸缩臂421下端且外径大于伸缩臂421。搅拌头43形成有供伸缩臂421伸入的伸缩孔431,以及容纳搅拌轴422的转动腔432,从而搅拌头43套设在伸缩搅拌臂42下端。The stirring shaft 422 is located at the lower end of the telescopic arm 421 and has a larger outer diameter than the telescopic arm 421 . The stirring head 43 is formed with a telescopic hole 431 for the telescopic arm 421 to extend into, and a rotating chamber 432 for accommodating the stirring shaft 422 , so that the stirring head 43 is sleeved on the lower end of the telescopic stirring arm 42 .
搅拌头43在位于搅拌轴422上侧部分的转动腔432内,安装有作为驱动器的电动机433,驱动搅拌头43以伸缩搅拌臂42为轴转动。搅拌头43在位于搅拌轴422下侧部分的转动腔432内,设置振动器434,且振动器434与搅拌头43固接,从而带动整个搅拌头43轻微振动。The stirring head 43 is installed with a motor 433 as a driver in the rotating chamber 432 located on the upper part of the stirring shaft 422, and drives the stirring head 43 to rotate with the telescopic stirring arm 42 as the axis. The stirring head 43 is provided with a vibrator 434 in the rotating cavity 432 located at the lower part of the stirring shaft 422, and the vibrator 434 is fixedly connected with the stirring head 43, thereby driving the whole stirring head 43 to vibrate slightly.
搅拌头43在外壁的周面上固接有旋转刀片435,且旋转刀片435沿螺旋线均匀分布。Rotating blades 435 are fixedly attached to the peripheral surface of the outer wall of the stirring head 43, and the rotating blades 435 are evenly distributed along the helical line.
伸缩搅拌臂42内形成有输料通道423,笔直设置的输料通道423沿轴线贯通伸缩搅拌臂42。伸缩搅拌臂42上端通过软管5与配料系统2连通。部分软管5缠绕并固定延伸臂12上,从而随履带车11移动。另外位于延伸臂12和伸缩搅拌臂42之间的软管5留有余量,以保证伸缩搅拌臂42的伸缩不会影响输料通道423和软管5的连通。A material delivery channel 423 is formed in the telescopic mixing arm 42 , and the straight material delivery channel 423 runs through the telescopic mixing arm 42 along the axis. The upper end of the telescopic stirring arm 42 communicates with the batching system 2 through the hose 5 . Part of the hose 5 is wound and fixed on the extension arm 12 so as to move with the crawler vehicle 11 . In addition, there is a margin in the hose 5 between the extension arm 12 and the telescopic stirring arm 42 to ensure that the expansion and contraction of the telescopic stirring arm 42 will not affect the communication between the delivery channel 423 and the hose 5 .
结合图3所示,伸缩搅拌臂42在底端安装有旋转接头6。输料通道423通过旋转接头6,与径向设置在搅拌头43上的多个高压喷管7连通。高压喷管7从搅拌头43内壁延伸至外壁并固接有喷头71。喷头71与高压喷管7连通,从而使存储在配料系统2的固化剂,依次经过软管5、输料通道423、高压喷管7,从喷头71中喷出。每个高压喷管7与输料通道423连接的一端均设连接阀72。As shown in FIG. 3 , the telescopic stirring arm 42 is equipped with a rotary joint 6 at the bottom end. The delivery channel 423 communicates with a plurality of high-pressure nozzles 7 arranged radially on the stirring head 43 through the rotary joint 6 . The high-pressure nozzle 7 extends from the inner wall of the stirring head 43 to the outer wall and is fixedly connected with a nozzle 71 . The nozzle 71 communicates with the high-pressure nozzle 7 , so that the curing agent stored in the batching system 2 passes through the hose 5 , the delivery channel 423 , and the high-pressure nozzle 7 sequentially, and is ejected from the nozzle 71 . A connection valve 72 is provided at one end of each high-pressure spray pipe 7 connected to the delivery channel 423 .
而上述中的驱动伸缩搅拌臂42升降的液压装置411、驱动搅拌头43转动的电动机433以及控制喷头71是否喷液的连接阀72均通过线路与控制系统3连通,从而受到控制系统3的控制,按工序做出相应的动作。The above-mentioned hydraulic device 411 for driving the telescopic stirring arm 42 to lift, the motor 433 for driving the stirring head 43 to rotate, and the connection valve 72 for controlling whether the spray nozzle 71 sprays liquid are all communicated with the control system 3 through lines, so as to be controlled by the control system 3 , and make corresponding actions according to the procedure.
当进行碱渣固化作业时,工序如下:When carrying out alkali slag solidification operation, the procedure is as follows:
打开配料系统2,启动控制系统3将搅拌头43压入到待处理的高含水率深厚碱渣区域内;Open the batching system 2, start the control system 3 to press the stirring head 43 into the area of high moisture content deep alkali slag to be treated;
通过控制系统3驱动搅拌头43不停旋转,使待处理区域碱渣成松散状态,顺时针、逆时针搅拌十次;Drive the stirring head 43 to rotate continuously through the control system 3, so that the alkali slag in the area to be treated is in a loose state, and stir clockwise and counterclockwise ten times;
通过控制系统3驱动搅拌头43向碱渣中喷射固化粉剂,同时逆时针、顺时针各搅拌十次,使碱渣与固化粉剂充分混合;Drive the stirring head 43 to spray the solidified powder into the alkali slag through the control system 3, and at the same time stir counterclockwise and clockwise ten times, so that the alkali slag and the solidified powder are fully mixed;
通过控制系统3驱动搅拌头43的振动器434轻微上下振动约十次,使固化后的碱渣更加密实;The vibrator 434 of the stirring head 43 is driven by the control system 3 to vibrate slightly up and down about ten times to make the solidified alkali slag more compact;
控制并改变搅拌头43位置到其它待加固区域,重复上述加固操作直至整个待区域处理完毕。Control and change the position of the stirring head 43 to other regions to be reinforced, repeat the above reinforcement operation until the entire region to be reinforced is processed.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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