CN207226674U - A cable winding mechanism capable of automatic roll changing - Google Patents
A cable winding mechanism capable of automatic roll changing Download PDFInfo
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- CN207226674U CN207226674U CN201721004701.8U CN201721004701U CN207226674U CN 207226674 U CN207226674 U CN 207226674U CN 201721004701 U CN201721004701 U CN 201721004701U CN 207226674 U CN207226674 U CN 207226674U
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Abstract
Description
技术领域technical field
本发明涉及线缆的加工设备领域,尤其涉及一种能够自动换卷的线缆收卷机构。The invention relates to the field of cable processing equipment, in particular to a cable winding mechanism capable of automatic roll changing.
背景技术Background technique
在线缆的加工成型领域,最后都需要将线缆进行收卷,收卷都会用到收卷机构。In the field of cable processing and forming, the cable needs to be wound up in the end, and the winding mechanism is used for winding.
现有的收卷机构大多都是结构简单,采用收卷电机带动收卷筒实现收卷,需要人工进行收放卷,同时在收卷开始时需要人工将线缆起始端固定在收卷筒上,在换卷的同时,会出现收卷停顿,因此会有一定的间隙,有时需要将加工装置停止,降低加工效率,还有一些会设置一些专门的缓冲收卷设备,即扩大收卷装置与加工装置之间的路径,为换卷提供时间,这样能够确保了加工装置的持续工作,但是提高了收卷缓冲的设备成本,同时也容易出现换卷和缓冲时间对接不精准的情况。Most of the existing rewinding mechanisms are simple in structure, and the rewinding motor is used to drive the rewinding reel to achieve rewinding. Manual rewinding and unwinding is required, and at the same time, the starting end of the cable needs to be manually fixed on the rewinding reel at the beginning of rewinding. , while changing the roll, there will be a pause in the winding, so there will be a certain gap, sometimes the processing device needs to be stopped to reduce the processing efficiency, and some special buffer winding equipment will be installed, that is, the expansion of the winding device and The path between processing devices provides time for roll change, which can ensure the continuous operation of the processing device, but increases the equipment cost of winding buffer, and is also prone to inaccurate connection between roll change and buffer time.
发明内容Contents of the invention
本发明的目的是提供一种能够自动换卷的线缆收卷机构,在收卷箱上设置两组同中心不同直径的收卷滑道,并配合两组可以在收卷滑道上活动的收卷装置,在收卷装置上设置卡线钉,配合压钉装置,可以自动的实现线缆起始端的卡紧,同时能够实现自动换卷,确保了线缆加工装置的连续进行,极大的提高了收卷的效率。The purpose of the present invention is to provide a cable rewinding mechanism capable of automatic rewinding. Two sets of concentric rewinding slides with different diameters are arranged on the rewinding box, and two sets of rewinding slides that can move on the rewinding slides are provided. Rolling device, set the clamping nail on the winding device, cooperate with the nail pressing device, can automatically realize the clamping of the starting end of the cable, and can realize automatic roll changing at the same time, ensuring the continuous operation of the cable processing device, which greatly improves the Improve the efficiency of winding.
为了实现以上目的,本发明采用的技术方案为:一种能够自动换卷的线缆收卷机构,它包括收卷箱(21),所述的收卷箱(21)上开设有同中心且弧度大于180度的上收卷滑道(22)和下收卷滑道(23),且上收卷滑道(22)和下收卷滑道(23)配合有收卷装置(24),所述的收卷装置(24)包括穿入到收卷箱(21)内并连接有收卷电机(30)的收卷转轴(33)和收卷转轴(33)外部套接的收卷器,所述的收卷箱(21)内设置有相互配合的收卷滑动电机(27)和收卷滑动转盘(28),且收卷滑动转盘(28)的中心线穿过上下收卷滑道的中心,所述的收卷滑道转盘(28)通过收卷滑动连杆(29)与收卷电机(30)连接,且两根收卷滑动连杆(29)在同一直线上,所述的收卷器上设置有卡线钉(40),所述的卡线钉(40)由一块压板和位于压板前后端并与收卷筒配合的压钉组成的凹型钉,当收卷滑动连杆(29)位于水平时,位于右端收卷器最高位置的卡线钉(40)与收卷箱(21)上设置的压钉装置(25)配合,且收卷箱(21)的右端设置有与此位置的卡线钉(40)配合的线缆水平输送装置(26)。In order to achieve the above objectives, the technical solution adopted by the present invention is: a cable winding mechanism capable of automatic roll changing, which includes a winding box (21), and the winding box (21) is provided with concentric and The upper winding slideway (22) and the lower winding slideway (23) with an arc greater than 180 degrees, and the upper winding slideway (22) and the lower winding slideway (23) are equipped with a winding device (24), The winding device (24) includes a winding shaft (33) penetrating into the winding box (21) and connected with a winding motor (30) and a winder sleeved on the outside of the winding shaft (33) , the rewinding box (21) is provided with a rewinding sliding motor (27) and a rewinding sliding turntable (28) that cooperate with each other, and the center line of the winding sliding turntable (28) passes through the upper and lower rewinding slides The center of the rewinding chute turntable (28) is connected with the rewinding motor (30) through the rewinding sliding link (29), and the two rewinding sliding links (29) are on the same straight line, the The rewinder is provided with clamping nails (40), and the clamping nails (40) are concave nails composed of a pressure plate and pressure nails located at the front and rear ends of the pressure plate and matched with the winding drum. When the rod (29) is horizontal, the clamping nail (40) located at the highest position of the right end rewinder cooperates with the nail pressing device (25) set on the winding box (21), and the right end of the winding box (21) is set There is a cable horizontal conveying device (26) cooperating with the clamping nail (40) at this position.
进一步的,所述的收卷箱(21)内设置有与收卷滑动连杆(29)处于水平状态的收卷电机(30)配合的收卷电机卡紧装置,所述的收卷电机为圆柱形,所述的收卷电机卡紧装置包括设置在收卷箱(21)内的收卷电机卡紧气缸(31),所述的收卷电机卡紧气缸(31)连接有与收卷电机(30)配合的收卷电机卡紧块(32),且与下收卷滑道(23)上的收卷装置(24)的收卷电机(30)配合的收卷电机卡紧气缸(31)位于下收卷滑道(23)的外侧且水平放置,与上收卷滑道(23)上的收卷装置(24)的收卷电机(30)配合的收卷电机卡紧气缸(31)位于上收卷滑道(22)的外侧且倾斜放置。Further, the winding box (21) is provided with a winding motor clamping device that cooperates with the winding motor (30) in the horizontal state of the winding sliding link (29), and the winding motor is Cylindrical, the clamping device of the winding motor includes a clamping cylinder (31) of the winding motor arranged in the winding box (21), and the clamping cylinder (31) of the winding motor (31) is connected with a The winding motor clamping block (32) matched with the motor (30), and the winding motor clamping cylinder ( 31) Located on the outside of the lower winding slideway (23) and placed horizontally, the winding motor clamping cylinder ( 31) It is located on the outside of the upper winding slideway (22) and placed obliquely.
进一步的,所述的收卷器包括套接在收卷转轴(33)上的收卷转盘,所述的收卷转盘上沿环形均匀的开设有卷筒安装螺孔组,所述的卷筒安装螺孔组由不少于两个沿径向均匀设置的卷筒安装螺纹孔(36)组成,所述的卷筒安装螺纹孔(36)通过螺纹配合有收卷筒(37),所述的卡线钉(40)设置在收卷筒(37)上。Further, the winder includes a winding turntable sleeved on the winding shaft (33), and the winding turntable is evenly provided with a set of screw holes for installing the reel along the ring, and the reel The installation screw hole group is composed of no less than two reel installation threaded holes (36) evenly arranged in the radial direction, and the reel installation threaded holes (36) are threadedly fitted with a winding reel (37). The clamping nail (40) is arranged on the winding drum (37).
进一步的,所述的收卷转盘包括套接在收卷转轴(33)上的收卷内转盘(34)和收卷外转盘(35),所述的卷筒安装螺纹孔(36)开设在收卷外转盘(35)上,所述的收卷筒(37)穿过卷筒安装螺纹孔(36)的部分端部套接有卷筒限位保护块(39),所述的收卷内转盘(34)上设置有与卷筒限位保护块(39)配合的卷筒内部限位环块(38),且卷筒内部限位环块(38)与一个卷筒安装螺孔组包含的卷筒安装螺纹孔(36)的数量及位置一一对应。Further, the rewinding turntable includes an inner rewinding turntable (34) and an outer rewinding turntable (35) sleeved on the rewinding shaft (33), and the reel installation threaded hole (36) is provided in On the rewinding outer turntable (35), part of the end of the rewinding drum (37) passing through the reel installation threaded hole (36) is sleeved with a reel limit protection block (39), and the rewinding drum (37) The inner turntable (34) is provided with a reel internal limit ring block (38) that cooperates with the reel limit protection block (39), and the reel internal limit ring block (38) and a reel installation screw hole group The number and position of the included reel mounting threaded holes (36) correspond one-to-one.
进一步的,所述的压钉装置(25)包括设置在收卷箱(21)上部的压钉收缩气缸(41),所述的压钉压缩气缸(41)下方连接有压钉收缩升降座(42),所述的压钉收缩升降座(42)下方设置有分别于两个收卷互道上的收卷装置位置对应的压钉升降气缸(43),所述的压钉升降气缸(43)连接有与卡线钉(40)配合的压钉升降座(44),所述的卡线钉(40)的压板左右侧上部为向中心的弧形块,所述的压钉升降座(44)为倒凹型座,竖直部分的内侧通过压钉定位弹簧(45)连接有与卡线钉(40)压板左右侧面配合的压钉定位座(46)。Further, the nail pressing device (25) includes a nail pressing shrink cylinder (41) arranged on the upper part of the winding box (21), and a nail pressing shrink lifting seat ( 42), under the nail shrinkage lifting seat (42), there are nail lifting cylinders (43) corresponding to the positions of the winding devices on the two winding paths, and the nail lifting cylinders (43) A nail lifting seat (44) is connected with the clamping nail (40). The left and right upper parts of the pressing plate of the clamping nail (40) are arc-shaped blocks towards the center. The nail lifting seat (44 ) is an inverted concave seat, and the inner side of the vertical part is connected with a nail positioning seat (46) that cooperates with the left and right sides of the clamping nail (40) pressing plate through the nail positioning spring (45).
进一步的,所述的线缆水平输送装置(26)包括设置在收卷箱(21)右侧的下支架(1),所述的下支架(1)上设置有两个与线缆配合的线缆导向输送架(2),两个线缆导向输送架(2)的外侧连接有线缆输送板(3),且线缆输送板(3)的高度与压钉装置(25)下方的收卷装置(24)上的卡线钉(40)匹配,两个线缆导向输送架(2)之间设置有与线缆配合的线缆给进装置。Further, the cable horizontal conveying device (26) includes a lower bracket (1) arranged on the right side of the winding box (21), and the lower bracket (1) is provided with two The cable guide conveying frame (2), the outer sides of the two cable guiding conveying frames (2) are connected with the cable conveying plate (3), and the height of the cable conveying plate (3) is the same as that under the nail pressing device (25). The clamping nails (40) on the winding device (24) are matched, and a cable feeding device that cooperates with the cables is arranged between the two cable guiding transport frames (2).
进一步的,所述的压钉收缩升降座(42)位于两个压带气缸(43)右侧的部分均通过导向连接柱(51)连接有与线缆(4)配合的导向块(47),所述的导向块(47)包括与导向连接柱(51)配合的导向上板(48),所述的导向上板(48)通过前后两块向内凹的弧形导向侧板(50)连接有导向底板(49),且两块导向侧板(50)的间距从上到下缩小。Further, the part of the nail shrinkage lifting seat (42) located on the right side of the two belt pressing cylinders (43) is connected with a guide block (47) that cooperates with the cable (4) through a guide connecting column (51) , the guide block (47) includes a guide upper plate (48) that cooperates with the guide connecting column (51), and the guide upper plate (48) passes through two curved guide side plates (50) concave inward at the front and rear ) is connected with a guide bottom plate (49), and the distance between the two guide side plates (50) shrinks from top to bottom.
进一步的,所述的线缆给进装置包括设置在下支架(1)上的线缆给进气缸(5),所述的线缆给进气缸(5)连接有线缆给进座(6),所述的线缆给进座(6)上设置有下夹持支撑块(7),所述的下夹持支撑块(7)上设置有与线缆配合的下夹持块(8),且下夹持块(8)夹线槽的最底部低于线缆(4)的高度,所述的下夹持块(8)上方配合上夹持块(9),所述的上夹持块(9)的前后端超出下夹持块(8),且超出的部分下方连接有上夹持升降气缸(10),所述的上夹持升降气缸(10)设置在线缆给进座(6)上。Further, the cable feeding device includes a cable feeding cylinder (5) arranged on the lower bracket (1), and the cable feeding cylinder (5) is connected with a cable feeding seat (6) , the cable feeding seat (6) is provided with a lower clamping support block (7), and the lower clamping support block (7) is provided with a lower clamping block (8) that cooperates with the cable , and the bottom of the clamping groove of the lower clamping block (8) is lower than the height of the cable (4), the upper clamping block (9) is matched with the lower clamping block (8), and the upper clamping The front and rear ends of the holding block (9) exceed the lower clamping block (8), and the upper clamping lifting cylinder (10) is connected under the exceeding part, and the upper clamping lifting cylinder (10) is set on the cable feed on the seat (6).
进一步的,所述的收卷箱(21)的右侧还设置有上支架(11),靠近收卷箱(21)的线缆输送板(3)上开设有切断口,所述的上支架(11)下方设置有切刀升降气缸(12),所述的切刀升降气缸(12)下方连接有切刀升降座(13),所述的切刀升降座(13)侧侧面连接有与切断口配合的切刀(14)。Further, the right side of the winding box (21) is also provided with an upper bracket (11), and a cutting opening is opened on the cable conveying plate (3) close to the winding box (21), and the upper bracket (11) There is a cutter lift cylinder (12) below, the cutter lift seat (13) is connected below the cutter lift cylinder (12), and the side of the cutter lift seat (13) is connected with The cutting knife (14) that cuts off the fit.
本发明的有益效果为:The beneficial effects of the present invention are:
1、在收卷箱上设置两组同中心不同直径的收卷滑道,并配合两组可以在收卷滑道上活动的收卷装置,在收卷装置上设置卡线钉,配合压钉装置,可以自动的实现线缆起始端的卡紧,同时能够实现自动换卷,确保了线缆加工装置的连续进行,极大的提高了收卷的效率。1. Set two sets of winding slideways with different diameters in the same center on the winding box, and cooperate with two sets of winding devices that can move on the winding slideways. Set the clamping nails on the winding device, and cooperate with the nail pressing device , It can automatically realize the clamping of the starting end of the cable, and at the same time, it can realize automatic roll change, which ensures the continuous operation of the cable processing device and greatly improves the efficiency of winding.
2、收卷电机卡紧装置的设计,能够配合收卷滑动连杆对处于压钉卡线工位和收卷工位的收卷电机进行卡位,确保良好的卡线和收卷效果。2. The design of the clamping device of the winding motor can cooperate with the winding sliding connecting rod to clamp the winding motor at the nail clamping station and winding station to ensure good thread clamping and winding effects.
3、收卷器的结构设计,可以调节收卷收卷一圈的周长,进而便于实现精准定长度收卷。3. The structural design of the winder can adjust the circumference of a winding circle, so as to facilitate the realization of precise and fixed-length winding.
4、收卷转盘的内外转盘设计,配合收卷筒上的卷筒限位保护套和卷筒内部限位环块设计,可以避免在收卷的过程中收卷筒的外部向内倾斜,进而能够避免收卷筒螺纹部分受到损伤。4. The design of the inner and outer turntables of the rewinding turntable, combined with the design of the reel limit protection sleeve on the reel and the inner limit ring of the reel, can prevent the outside of the reel from tilting inward during the rewinding process, thereby Damage to the threaded portion of the reel can be avoided.
5、压钉装置的结构简单,操作方便,同时压钉收缩气缸的设计,可以避免其与收卷装置产生干涉,且压钉升降座可以将卡线钉竖直的压入到收卷筒内,避免出现压歪和压破线缆的情况发生。5. The structure of the nail pressing device is simple and easy to operate. At the same time, the design of the nail pressing shrink cylinder can avoid its interference with the winding device, and the nail pressing lifting seat can vertically press the clamping nail into the winding drum , to avoid the occurrence of crooked and crushed cables.
6、线缆导向输送架和线缆输送板的设计,可以实现线缆的水平输送,进而可以确保线缆能够水平的穿过卡线钉。6. The design of the cable guiding conveying frame and the cable conveying plate can realize the horizontal conveying of the cables, thereby ensuring that the cables can pass through the clamping nails horizontally.
7、导向块及其结构的巧妙设计,能够同时对线缆的高度和前后位置进行调整,进而能够使线缆准确的穿过卡线钉。7. The ingenious design of the guide block and its structure can simultaneously adjust the height and front and rear positions of the cable, so that the cable can pass through the clamping nail accurately.
8、线缆给进装置的结构简单,操作方便,能够夹持线缆配合线缆导向输送架实现线缆的定距离给进,同时还能使卡线和最开始收卷时线缆具有一定的松弛度,避免对线缆造成损伤。8. The structure of the cable feeding device is simple and easy to operate. It can clamp the cable and cooperate with the cable guide conveyor frame to realize the fixed distance feeding of the cable. At the same time, it can also make the cable have a certain slack to avoid damage to the cable.
9、切线部分的设计,可以实现线缆的切断,同时不会影响到线缆在线缆导向输送架上的输送,进一步提高了收卷的自动化效率。9. The design of the tangent part can realize the cutting of the cable without affecting the transmission of the cable on the cable guide conveyor frame, which further improves the automatic efficiency of winding.
附图说明Description of drawings
图1为一种能够自动换卷的线缆收卷机构的结构示意图。Fig. 1 is a schematic structural diagram of a cable winding mechanism capable of automatic roll changing.
图2为收卷箱去除后板的后视图。Figure 2 is a rear view of the winding box with the rear plate removed.
图3为压钉装置和收卷装置配合的结构示意图。Fig. 3 is a structural schematic diagram of cooperation between the nail pressing device and the winding device.
图4为收卷装置向后翻转90度的结构示意图。Fig. 4 is a structural schematic diagram of the winding device turned backward by 90 degrees.
图5为图3中A的局部放大图。FIG. 5 is a partially enlarged view of A in FIG. 3 .
图6为图3中B-B的剖视图。Fig. 6 is a sectional view of B-B in Fig. 3 .
图7为线缆水平输送装置的结构示意图。Fig. 7 is a schematic structural view of the cable horizontal conveying device.
图8为图7中C-C的剖视图。Fig. 8 is a sectional view of C-C in Fig. 7 .
图中所示文字标注表示为:1、下支架;2、线缆导向输送架;3、线缆输送板;4、线缆;5、线缆给进气缸;6、线缆给进座;7、下夹持支撑块;8、下夹持块;9、上夹持块;10、上夹持升降气缸;11、上支架;12、切刀升降气缸;13、切刀升降座;14、切刀;21、收卷箱;22、上收卷滑道;23、下收卷滑道;24、收卷装置;25、压钉装置;26、线缆水平输送装置;27、收卷滑动电机,28、收卷滑动转盘;29、收卷滑动连杆;30、收卷电机;31、收卷电机卡紧气缸;32、收卷电机卡紧块;33、收卷转轴;34、收卷内转盘;35、收卷外转盘;36、卷筒安装螺纹孔;37、收卷筒;38、卷筒内部限位环块;39、卷筒限位保护块;40、卡线钉;41、压钉收缩气缸;42、压钉收缩升降座;43、压钉气缸;44、压钉升降座;45、压紧定位弹簧;46、压紧定位座;47、导向块;48、导向上板;49、导向底板;50、导向侧板;51、导向连接柱。The text labels shown in the figure are: 1. Lower bracket; 2. Cable guide conveying frame; 3. Cable conveying plate; 4. Cable; 5. Cable feeding cylinder; 6. Cable feeding seat; 7. Lower clamping support block; 8. Lower clamping block; 9. Upper clamping block; 10. Upper clamping lifting cylinder; 11. Upper bracket; 12. Cutter lifting cylinder; 13. Cutter lifting seat; 14 , cutting knife; 21, winding box; 22, upper winding slideway; 23, lower winding slideway; 24, winding device; 25, nail pressing device; 26, cable horizontal conveying device; 27, winding Sliding motor, 28, rewinding sliding turntable; 29, rewinding sliding connecting rod; 30, rewinding motor; 31, rewinding motor clamping cylinder; 32, rewinding motor clamping block; 33, rewinding shaft; 34, Rewinding inner turntable; 35. Rewinding outer turntable; 36. Drum installation threaded hole; 37. Rewinding drum; 38. Reel internal limit ring block; 39. Reel limit protection block; 40. Thread clamping nail ; 41, pressing nail shrinkage cylinder; 42, pressing nail shrinkage lifting seat; 43, pressing nail cylinder; 44, pressing nail lifting seat; 45, pressing positioning spring; 46, pressing positioning seat; 47, guide block; 48, Guide upper plate; 49, guide bottom plate; 50, guide side plate; 51, guide connecting column.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细的描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limitation on the protection scope of the present invention. effect.
如图1-图8所示,本发明的结构为:一种能够自动换卷的线缆收卷机构,它包括收卷箱21,所述的收卷箱21上开设有同中心且弧度大于180度的上收卷滑道22和下收卷滑道23,且上收卷滑道22和下收卷滑道23配合有收卷装置24,所述的收卷装置24包括穿入到收卷箱21内并连接有收卷电机30的收卷转轴33和收卷转轴33外部套接的收卷器,所述的收卷箱21内设置有相互配合的收卷滑动电机27和收卷滑动转盘28,且收卷滑动转盘28的中心线穿过上下收卷滑道的中心,所述的收卷滑道转盘28通过收卷滑动连杆29与收卷电机30连接,且两根收卷滑动连杆29在同一直线上,所述的收卷器上设置有卡线钉40,所述的卡线钉40由一块压板和位于压板前后端并与收卷筒配合的压钉组成的凹型钉,当收卷滑动连杆29位于水平时,位于右端收卷器最高位置的卡线钉40与收卷箱21上设置的压钉装置25配合,且收卷箱21的右端设置有与此位置的卡线钉40配合的线缆水平输送装置26。As shown in Figures 1-8, the structure of the present invention is: a cable winding mechanism capable of automatic roll changing, which includes a winding box 21, and the winding box 21 is provided with a concentric and arc greater than 180-degree upper winding slideway 22 and lower winding slideway 23, and the upper winding slideway 22 and the lower winding slideway 23 are equipped with a winding device 24, and the described winding device 24 includes a penetrating into the winding The winding box 21 is connected with the winding shaft 33 of the winding motor 30 and the winder which is socketed outside the winding shaft 33, and the winding box 21 is provided with a cooperating winding slide motor 27 and a winding Sliding turntable 28, and the center line of rewinding sliding turntable 28 passes through the center of up and down rewinding chute, and described rewinding chute turntable 28 is connected with winding motor 30 by rewinding sliding link 29, and two winding The reel sliding link 29 is on the same straight line, and the reel is provided with clamping nails 40, and the clamping nails 40 are composed of a pressing plate and pressing nails located at the front and rear ends of the pressing plate and matched with the winding drum. Concave nail, when the rolling sliding link 29 is at the level, the clamping nail 40 positioned at the highest position of the right end rewinder cooperates with the nail pressing device 25 provided on the winding box 21, and the right end of the winding box 21 is provided with a The wire clamping nail 40 at this position cooperates with the cable horizontal conveying device 26 .
优选的,所述的收卷箱21内设置有与收卷滑动连杆29处于水平状态的收卷电机30配合的收卷电机卡紧装置,所述的收卷电机为圆柱形,所述的收卷电机卡紧装置包括设置在收卷箱21内的收卷电机卡紧气缸31,所述的收卷电机卡紧气缸31连接有与收卷电机30配合的收卷电机卡紧块32,且与下收卷滑道23上的收卷装置24的收卷电机30配合的收卷电机卡紧气缸31位于下收卷滑道23的外侧且水平放置,与上收卷滑道23上的收卷装置24的收卷电机30配合的收卷电机卡紧气缸31位于上收卷滑道22的外侧且倾斜放置。Preferably, the winding box 21 is provided with a winding motor clamping device that cooperates with the winding motor 30 that is in a horizontal state with the winding sliding link 29, the winding motor is cylindrical, and the winding motor is cylindrical. The clamping device of the winding motor comprises a clamping cylinder 31 of the winding motor arranged in the winding box 21, and the clamping cylinder 31 of the winding motor is connected with a clamping block 32 of the winding motor cooperating with the winding motor 30, And the winding motor clamping cylinder 31 that cooperates with the winding motor 30 of the winding device 24 on the winding slideway 23 is positioned at the outside of the winding slideway 23 and placed horizontally, and the winding slideway 23 on the top The winding motor clamping cylinder 31 matched with the winding motor 30 of the winding device 24 is located on the outside of the upper winding slideway 22 and placed obliquely.
优选的,所述的收卷器包括套接在收卷转轴33上的收卷转盘,所述的收卷转盘上沿环形均匀的开设有卷筒安装螺孔组,所述的卷筒安装螺孔组由不少于两个沿径向均匀设置的卷筒安装螺纹孔36组成,所述的卷筒安装螺纹孔36通过螺纹配合有收卷筒37,所述的卡线钉40设置在收卷筒37上。Preferably, the rewinder includes a rewinding turntable sleeved on the rewinding rotating shaft 33, and the reel mounting screw hole group is evenly opened along the ring on the reeling turntable, and the reel installation screw The hole group consists of not less than two reel installation threaded holes 36 evenly arranged in the radial direction. The reel installation threaded holes 36 are threadedly fitted with a reel 37, and the clamping nail 40 is arranged on the reel. on reel 37.
优选的,所述的收卷转盘包括套接在收卷转轴33上的收卷内转盘34和收卷外转盘35,所述的卷筒安装螺纹孔36开设在收卷外转盘35上,所述的收卷筒37穿过卷筒安装螺纹孔36的部分端部套接有卷筒限位保护块39,所述的收卷内转盘34上设置有与卷筒限位保护块39配合的卷筒内部限位环块38,且卷筒内部限位环块38与一个卷筒安装螺孔组包含的卷筒安装螺纹孔36的数量及位置一一对应。Preferably, the rewinding turntable includes an inner rewinding turntable 34 and an outer rewinding turntable 35 sleeved on the rewinding shaft 33, and the reel installation threaded hole 36 is provided on the outer rewinding turntable 35, so that The partial end of the reel 37 passing through the reel installation threaded hole 36 is sleeved with a reel limit protection block 39, and the reel inner turntable 34 is provided with a reel limit protection block 39. The inner limit ring block 38 of the reel corresponds to the number and position of the reel installation threaded holes 36 included in one reel installation screw hole group.
优选的,所述的压钉装置25包括设置在收卷箱21上部的压钉收缩气缸41,所述的压钉压缩气缸41下方连接有压钉收缩升降座42,所述的压钉收缩升降座42下方设置有分别于两个收卷互道上的收卷装置位置对应的压钉升降气缸43,所述的压钉升降气缸43连接有与卡线钉40配合的压钉升降座44,所述的卡线钉40的压板左右侧上部为向中心的弧形块,所述的压钉升降座44为倒凹型座,竖直部分的内侧通过压钉定位弹簧45连接有与卡线钉40压板左右侧面配合的压钉定位座46。Preferably, the nail pressing device 25 includes a nail shrinkage cylinder 41 arranged on the upper part of the winding box 21, and a nail shrinkage lifting base 42 is connected below the nail compression cylinder 41, and the nail shrinkage lift Below the seat 42, there are nail-press lifting cylinders 43 corresponding to the positions of the rewinding devices on the two rewinding paths respectively. The upper left and right side of the clamping nail 40 is an arc-shaped block towards the center, the clamping nail lifting seat 44 is a concave seat, and the inner side of the vertical part is connected with the clamping nail 40 through the clamping nail positioning spring 45. The pressing nail positioning seat 46 that the left and right sides of the pressing plate cooperate.
优选的,所述的线缆水平输送装置26包括设置在收卷箱21右侧的下支架1,所述的下支架1上设置有两个与线缆配合的线缆导向输送架2,两个线缆导向输送架2的外侧连接有线缆输送板3,且线缆输送板3的高度与压钉装置25下方的收卷装置24上的卡线钉40匹配,两个线缆导向输送架2之间设置有与线缆配合的线缆给进装置。Preferably, the cable horizontal conveying device 26 includes a lower support 1 arranged on the right side of the winding box 21, and the lower support 1 is provided with two cable guide conveying frames 2 that cooperate with the cables. The outer side of each cable guide conveying rack 2 is connected with a cable conveying plate 3, and the height of the cable conveying plate 3 matches the clamping nail 40 on the winding device 24 below the nail pressing device 25, and the two cable guide conveying A cable feeding device cooperating with cables is arranged between the racks 2 .
优选的,所述的压钉收缩升降座42位于两个压带气缸43右侧的部分均通过导向连接柱51连接有与线缆4配合的导向块47,所述的导向块47包括与导向连接柱51配合的导向上板48,所述的导向上板48通过前后两块向内凹的弧形导向侧板50连接有导向底板49,且两块导向侧板50的间距从上到下缩小。Preferably, the part of the nail pressing retractable lifting seat 42 located on the right side of the two belt pressing cylinders 43 is connected with a guide block 47 that cooperates with the cable 4 through a guide connecting column 51, and the guide block 47 includes a guide block that is compatible with the guide The guide upper plate 48 matched with the connecting column 51, the guide upper plate 48 is connected with the guide bottom plate 49 through two curved guide side plates 50 concave inward at the front and rear, and the distance between the two guide side plates 50 is from top to bottom zoom out.
优选的,所述的线缆给进装置包括设置在下支架1上的线缆给进气缸5,所述的线缆给进气缸5连接有线缆给进座6,所述的线缆给进座6上设置有下夹持支撑块7,所述的下夹持支撑块7上设置有与线缆配合的下夹持块8,且下夹持块8夹线槽的最底部低于线缆4的高度,所述的下夹持块8上方配合上夹持块9,所述的上夹持块9的前后端超出下夹持块8,且超出的部分下方连接有上夹持升降气缸10,所述的上夹持升降气缸10设置在线缆给进座6上。Preferably, the cable feeding device includes a cable feeding cylinder 5 arranged on the lower bracket 1, the cable feeding cylinder 5 is connected with a cable feeding seat 6, and the cable feeding The base 6 is provided with a lower clamping support block 7, and the lower clamping support block 7 is provided with a lower clamping block 8 that cooperates with the cable, and the bottom of the clamping groove of the lower clamping block 8 is lower than the wire The height of the cable 4, the upper clamping block 9 is matched above the lower clamping block 8, the front and rear ends of the upper clamping block 9 exceed the lower clamping block 8, and the upper clamping lift is connected below the exceeding part Cylinder 10 , the upper clamping and lifting cylinder 10 is arranged on the cable feeding seat 6 .
优选的,所述的收卷箱21的右侧还设置有上支架11,靠近收卷箱21的线缆输送板3上开设有切断口,所述的上支架11下方设置有切刀升降气缸12,所述的切刀升降气缸12下方连接有切刀升降座13,所述的切刀升降座13侧侧面连接有与切断口配合的切刀14。Preferably, the right side of the winding box 21 is also provided with an upper bracket 11, a cutting opening is opened on the cable conveying plate 3 close to the winding box 21, and a cutter lifting cylinder is arranged below the upper bracket 11 12. A cutter lifting seat 13 is connected below the cutter lifting cylinder 12, and a cutter 14 matching the cutting opening is connected to the side of the cutter lifting seat 13.
具体使用时,先通过收卷滑动电机27带动收卷滑动转盘28,使其中一个收卷装置24位于卡线工位,另一个位于收卷工位,之后将待收卷的线缆起始端穿过两个线缆导向输送架2,同时通过收卷电机30将带有卡线钉40的收卷筒37转动到最高位置,之后通过上夹持升降气缸10带动上夹持块9下降,进而配合固定的下夹持块8将线缆夹持紧,之后通过线缆给进气缸5带动线缆给进座6给进,之后使上夹持升降气缸10和线缆给进气缸5先后复位,完成一次给进,且在给进过程中,压钉收缩气缸41会带动压钉收缩升降座42下降,进而使导向块47与线缆输送板3高度配合,如此重复给进直至线缆起始端经过导向块47穿过卡线钉40,之后停止给进,通过压钉升降气缸43带动压钉升降块44将卡线钉40压入到收卷筒37上,使线缆4的起始端固定在收卷筒37上,在这个过程中,压钉定位弹簧45和压钉定位块46的作用会使卡线钉40竖直压入到收卷筒37上,不会出现压歪的情况,之后通过收卷滑动电机转动,使卡线好的收卷装置进入到收卷工位,另一个收卷装置进入到收卷同为,之后通过收卷电机卡紧气缸31带动收卷电机卡紧块32将收卷电机30卡紧,然后通过收卷电机带动收卷转轴16转动进行收卷,收卷到一定程度时,通过切刀升降气缸12带动切刀升降座13下降,进而会带动切刀14将线缆切断,且切线的过程中,切刀升降座13会配合线缆输送板实现线缆的压紧,避免切线的时候引起收卷筒的转动,切线完成后,收卷电机30继续将切下的线缆完全收卷,另一个收卷装置进行卡线操作,收卷好的收卷装置从收卷转轴33上卸下,完成自动换卷连续收卷的加工。During specific use, the winding sliding turntable 28 is first driven by the winding sliding motor 27, so that one of the winding devices 24 is positioned at the clamping station, and the other is positioned at the winding station, and then the starting end of the cable to be wound is threaded through. Pass two cables to guide the conveying frame 2, and at the same time, the winding drum 37 with the clamping nail 40 is rotated to the highest position by the winding motor 30, and then the upper clamping block 9 is driven to descend by the upper clamping lifting cylinder 10, and then Cooperate with the fixed lower clamping block 8 to clamp the cable tightly, and then drive the cable feeding seat 6 to feed through the cable feeding cylinder 5, and then reset the upper clamping lifting cylinder 10 and the cable feeding cylinder 5 successively , to complete one feeding, and during the feeding process, the nail shrinkage cylinder 41 will drive the nail shrinkage lifting seat 42 to descend, and then the guide block 47 will be highly matched with the cable conveying plate 3, and the feeding will be repeated until the cable lifts up. The starting end passes through the clamping nail 40 through the guide block 47, and then stops feeding, and the nail lifting cylinder 43 drives the clamping nail lifting block 44 to press the clamping nail 40 onto the reel 37, so that the starting end of the cable 4 It is fixed on the winding drum 37. During this process, the action of the nail positioning spring 45 and the nail positioning block 46 will make the clamping nail 40 be vertically pressed into the winding drum 37, and there will be no crooked situation. , and then rotate through the rewinding sliding motor, so that the rewinding device with the jammed line enters the rewinding station, and the other rewinding device enters the rewinding station, and then drives the rewinding motor card by clamping the cylinder 31 through the rewinding motor The tight block 32 clamps the winding motor 30, and then the winding motor drives the winding shaft 16 to rotate for winding. The cutter 14 cuts off the cable, and during the thread cutting process, the cutter lifting seat 13 will cooperate with the cable conveying plate to realize the compression of the cable, so as to avoid the rotation of the winding drum when the thread is cut. After the thread cutting is completed, the winding motor 30 continue to rewind the cut cable completely, another reeling device carries out the clamping operation, and the rewinding device that has been rewound is unloaded from the rewinding rotating shaft 33, and completes the processing of automatic reel-changing continuous rewinding.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想;以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其他场合的,均应视为对本发明的保护范围。In this paper, specific examples have been used to illustrate the principle of the present invention and its implementation. The description of the above examples is only used to help understand the method and core idea of the present invention; the above is only the preferred implementation of the present invention, it should be pointed out , due to the limitation of written expression, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principle of the present invention, some improvements, modifications or changes can also be made. The above-mentioned technical features can be combined in an appropriate manner; these improvements, changes or combinations, or the direct application of the inventive idea and technical solution to other occasions without improvement, should be regarded as the scope of protection of the present invention.
Claims (9)
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| CN201721004701.8U CN207226674U (en) | 2017-08-11 | 2017-08-11 | A cable winding mechanism capable of automatic roll changing |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107381227A (en) * | 2017-08-11 | 2017-11-24 | 东莞市伟胜电线有限公司 | A kind of cable rolling-up mechanism for being capable of change of lap automatically |
| CN108726268A (en) * | 2018-06-27 | 2018-11-02 | 苏州江锦自动化科技有限公司 | Full-automatic steel wire rope winds packaging system and its method |
| CN111168980A (en) * | 2020-03-28 | 2020-05-19 | 汕头市明佳热收缩膜有限公司 | A double-bubble film blowing machine production line |
-
2017
- 2017-08-11 CN CN201721004701.8U patent/CN207226674U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107381227A (en) * | 2017-08-11 | 2017-11-24 | 东莞市伟胜电线有限公司 | A kind of cable rolling-up mechanism for being capable of change of lap automatically |
| CN107381227B (en) * | 2017-08-11 | 2023-03-17 | 东莞市伟胜电线有限公司 | Cable winding mechanism capable of automatically changing coils |
| CN108726268A (en) * | 2018-06-27 | 2018-11-02 | 苏州江锦自动化科技有限公司 | Full-automatic steel wire rope winds packaging system and its method |
| CN111168980A (en) * | 2020-03-28 | 2020-05-19 | 汕头市明佳热收缩膜有限公司 | A double-bubble film blowing machine production line |
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Granted publication date: 20180413 Termination date: 20180811 |