CN207223662U - Full rotation type abrasive wheel cutting machine - Google Patents
Full rotation type abrasive wheel cutting machine Download PDFInfo
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- CN207223662U CN207223662U CN201721311267.8U CN201721311267U CN207223662U CN 207223662 U CN207223662 U CN 207223662U CN 201721311267 U CN201721311267 U CN 201721311267U CN 207223662 U CN207223662 U CN 207223662U
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Abstract
Description
技术领域technical field
本实用新型涉及一种切割设备,具体涉及一种全自动式砂轮切割机。The utility model relates to a cutting device, in particular to a fully automatic grinding wheel cutting machine.
背景技术Background technique
砂轮切割机,又叫砂轮锯,一种使用的比较普遍的切割机,主要用来对一些小直径尺寸的方管、圆管、异型管、钢筋等进行切断加工。砂轮切割机使用起来,轻巧灵活,简单便捷,被广泛应用于建筑、五金、石油化工、机械冶金及水电安装等领域,尤其是在建筑施工中,对钢筋的切割加工是使用率比较高的。Grinding wheel cutting machine, also called grinding wheel saw, is a commonly used cutting machine, mainly used to cut square tubes, round tubes, special-shaped tubes, steel bars, etc. with small diameters. The grinding wheel cutting machine is light, flexible, simple and convenient to use, and is widely used in construction, hardware, petrochemical, mechanical metallurgy, hydropower installation and other fields, especially in construction, the cutting processing of steel bars is relatively high.
砂轮切割机一般是由基座、砂轮、电动机或其他动力源、托架、防护罩和给水器等所组成,砂轮是设置于基座的顶面。在切割金属材料时,砂轮切割机直接放置在水平地面上使用,操作人员在对方管、圆管、异型管、钢筋等进行切割时,人工向上提或向下压位于切割电机右端的操作杆,从而控制砂轮切割片在切割金属材料时向上或向下运动,由于需要使用人力操作操作杆,操作时间久候会造成操作人员操作费力、工作效率低;且在人工操作操作杆时,操作人员需要站在旋转的砂轮切割片后端,当发生砂轮切割片损坏,砂轮切割碎片向后甩出,或被切割的金属材料因操作不当向后甩出时,容易造成人身伤害事故,安全性能低;此外,人工切割存在很多不确定因素,如人力大小、速度控制等,导致切割面不平整,切割效果差。The grinding wheel cutting machine is generally composed of a base, a grinding wheel, a motor or other power sources, a bracket, a protective cover and a water feeder, etc., and the grinding wheel is arranged on the top surface of the base. When cutting metal materials, the grinding wheel cutting machine is directly placed on the level ground for use. When cutting the opposite pipe, round pipe, special-shaped pipe, steel bar, etc., the operator manually lifts up or presses down the operating rod at the right end of the cutting motor. Thereby controlling the upward or downward movement of the grinding wheel cutting piece when cutting metal materials, due to the need to use manpower to operate the operating lever, the operation time will cause the operator to work hard and the work efficiency is low; and when manually operating the operating lever, the operator needs to Standing at the rear end of the rotating grinding wheel cutting disc, when the grinding wheel cutting disc is damaged, the grinding wheel cutting fragments are thrown backward, or the cut metal material is thrown backward due to improper operation, it is easy to cause personal injury accidents, and the safety performance is low; In addition, there are many uncertain factors in manual cutting, such as manpower, speed control, etc., resulting in uneven cutting surface and poor cutting effect.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型提供一种全自动式砂轮切割机,本砂轮切割机均采用电机带动滚珠丝杠实现被切割件的自动夹紧、砂轮的上下移动,全自动化机械切割,克服现有人工操作的弊端,一方面大大减少人力劳动量、提高工作效率,另一方面安全性能高、确保操作人员的安全,此外采用程序控制的电机进行精准移位,切割平整、切割效果好。Aiming at the deficiencies in the prior art, the utility model provides a fully automatic grinding wheel cutting machine. The grinding wheel cutting machine adopts the motor to drive the ball screw to realize the automatic clamping of the cut piece, the up and down movement of the grinding wheel, and the fully automatic mechanical cutting. , to overcome the disadvantages of the existing manual operation, on the one hand, greatly reduce the amount of human labor, improve work efficiency, on the other hand, the safety performance is high, ensuring the safety of the operator, in addition, the program-controlled motor is used for precise displacement, and the cutting is smooth and the cutting effect is high. it is good.
为了达到上述目的,本实用新型采取的技术方案:In order to achieve the above object, the technical scheme that the utility model takes:
全自动式砂轮切割机,包括底座、设于底座表面上的夹紧件,所述夹紧件包括相互配合的可调节角度夹板、可移动夹板,所述可移动夹板内设有一立柱,所述立柱贯穿可移动夹板后延伸至底座的底面、且其底端连接有一夹板滑块,所述夹板滑块套设在固定于底座底面的一夹紧滚珠丝杠上,所述夹紧滚珠丝杠的端部连接一夹紧电机;所述底座上还有相互平行设置的两支撑立板,两支撑立板沿着竖向方向设有若干块支撑块,两支撑立板的顶端均设有一砂轮移动电机,所述砂轮移动电机均通过联轴器连接一砂轮滚珠丝杠,所述砂轮滚珠丝杠的两侧均设有砂轮移动导轨,且所述砂轮滚珠丝杠、砂轮移动导轨均套设并固定于支撑块上,每一组砂轮滚珠丝杠、砂轮移动导轨上均套设有一砂轮滑块,两砂轮滑块之间通过电机支架设有一砂轮电机,所述砂轮电机连接有一砂轮,所述夹紧电机、砂轮移动电机均设置为伺服电机或步进电机。The fully automatic grinding wheel cutting machine includes a base and a clamping piece on the surface of the base. The clamping piece includes an adjustable angle splint and a movable splint that cooperate with each other. There is a column inside the movable splint. The upright column extends to the bottom surface of the base after penetrating the movable splint, and a splint slider is connected to the bottom end thereof, and the splint slider is sleeved on a clamping ball screw fixed on the bottom surface of the base, and the clamping ball screw The end of the base is connected with a clamping motor; there are two supporting vertical plates arranged parallel to each other on the base, and the two supporting vertical plates are provided with several supporting blocks along the vertical direction, and a grinding wheel is arranged on the top of the two supporting vertical plates. Mobile motor, the grinding wheel moving motor is connected to a grinding wheel ball screw through a coupling, both sides of the grinding wheel ball screw are provided with grinding wheel moving guide rails, and the grinding wheel ball screw and grinding wheel moving guide rails are sleeved And fixed on the support block, each group of grinding wheel ball screw and grinding wheel moving guide rail are equipped with a grinding wheel slider, a grinding wheel motor is provided between the two grinding wheel sliders through the motor bracket, and the grinding wheel motor is connected to a grinding wheel. The clamping motor and the grinding wheel moving motor are all set as servo motors or stepping motors.
作为优选技术方案,为了使砂轮耐磨耐用,同时保证砂轮锋利,确保砂轮的机械强度,有利于提高切割效果,也延长砂轮的使用寿命,所述砂轮上复合有三层玻璃纤维网格布,且分别位于砂轮的顶面、中部和底面。As an optimal technical solution, in order to make the grinding wheel wear-resistant and durable, while ensuring the sharpness of the grinding wheel, ensuring the mechanical strength of the grinding wheel, which is conducive to improving the cutting effect and prolonging the service life of the grinding wheel, the grinding wheel is compounded with three layers of glass fiber mesh cloth, and They are located on the top, middle and bottom of the grinding wheel respectively.
作为优选技术方案,为了保证可移动夹板、砂轮移位精确,有利于提高切割效果,同时有效控制本切割机的制造成本,所述夹紧电机、砂轮移动电机均设置为步进电机。As an optimal technical solution, in order to ensure the accurate displacement of the movable splint and the grinding wheel, which is beneficial to improve the cutting effect, and effectively control the manufacturing cost of the cutting machine, the clamping motor and the grinding wheel moving motor are all set as stepping motors.
与现有技术相比,本实用新型具有的有益效果:Compared with the prior art, the utility model has the beneficial effects:
1、本砂轮切割机均采用电机带动滚珠丝杠实现被切割件的自动夹紧、砂轮的上下移动,全自动化机械切割,克服现有人工操作的弊端,一方面大大减少人力劳动量、提高工作效率,另一方面安全性能高、确保操作人员的安全,此外采用程序控制的电机进行精准移位,切割平整、切割效果好。1. The grinding wheel cutting machine adopts the motor to drive the ball screw to realize the automatic clamping of the cut piece, the up and down movement of the grinding wheel, and the fully automatic mechanical cutting, which overcomes the disadvantages of the existing manual operation. On the one hand, it greatly reduces the amount of manpower and improves the work efficiency. Efficiency. On the other hand, the safety performance is high to ensure the safety of the operator. In addition, the program-controlled motor is used for precise displacement, and the cutting is smooth and the cutting effect is good.
2、砂轮上复合有三层玻璃纤维网格布,不仅使砂轮耐磨耐用,同时保证砂轮锋利,确保砂轮的机械强度,有利于提高切割效果,也延长砂轮的使用寿命。2. There are three layers of glass fiber mesh cloth on the grinding wheel, which not only makes the grinding wheel wear-resistant and durable, but also ensures the sharpness of the grinding wheel and the mechanical strength of the grinding wheel, which is conducive to improving the cutting effect and prolonging the service life of the grinding wheel.
3、夹紧电机、砂轮移动电机均设置为步进电机,保证可移动夹板、砂轮移位精确,有利于提高切割效果,同时有效控制本切割机的制造成本。3. Both the clamping motor and the grinding wheel moving motor are set as stepping motors to ensure accurate displacement of the movable splint and grinding wheel, which is conducive to improving the cutting effect and effectively controlling the manufacturing cost of the cutting machine.
附图说明Description of drawings
下面结合附图和具体实施例对本实用新型作进一步地详细说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的一轴测图;Fig. 2 is an axonometric view of the utility model;
图3为本实用新型的另一轴测图;Fig. 3 is another axonometric view of the utility model;
附图标号:1、底座,2、可调节角度夹板,3、可移动夹板,4、立柱,5、砂轮,6、夹板滑块,7、夹紧滚珠丝杠,8、夹紧电机,9、支撑立板,10、支撑块,11、砂轮移动电机,12、联轴器,13、砂轮滚珠丝杠,14、砂轮移动导轨,15、砂轮滑块,16、电机支架,17、砂轮电机,18、脚架,19、电机保护罩,20、砂轮保护套。Reference numerals: 1, base, 2, adjustable angle splint, 3, movable splint, 4, column, 5, grinding wheel, 6, splint slider, 7, clamping ball screw, 8, clamping motor, 9 , Support vertical plate, 10, Support block, 11, Grinding wheel moving motor, 12, Coupling, 13, Grinding wheel ball screw, 14, Grinding wheel moving guide rail, 15, Grinding wheel slider, 16, Motor bracket, 17, Grinding wheel motor , 18, tripod, 19, motor protection cover, 20, grinding wheel protection cover.
具体实施方式Detailed ways
如图1所示提出本实用新型一种具体实施例,全自动式砂轮切割机,包括呈方状的底座1、设于底座1表面上的夹紧件,本实施例设置底座1的四角均设有一脚架18,所述夹紧件包括相互配合的可调节角度夹板2、可移动夹板3,本实施例通过将可调节角度夹板2固定于底座1的表面上,所述可调节角度夹板2与底座1连接处开设有一弧状凹槽,所述凹槽内有一固定于底座1上的螺钉,如图3所示,则凹槽可绕着螺钉旋转进而实现可调节角度夹板2的角度调节,所述可移动夹板3内设有一立柱4,所述立柱4贯穿可移动夹板3后延伸至底座1的底面、且其底端连接有一夹板滑块6,所述夹板滑块6套设在固定于底座1底面的一夹紧滚珠丝杠7上,所述夹紧滚珠丝杠7的端部连接一夹紧电机8,如图2所示,则夹紧电机8的转动,带动夹紧滚珠丝杠7上的夹板滑块5直线移动,进而带动可移动夹板3的直线移动,使其与可调节角度夹板2实现夹紧;所述底座1上还有相互平行设置的两支撑立板9,两支撑立板9沿着竖向方向设有若干块支撑块10,本实施例在每块支撑立板9上设有3块支撑块10,且三块支撑块10分别位于支撑立板9的顶端、上部、底端,两支撑立板9的顶端、且位于最上方支撑块10的下方均设有一砂轮移动电机11,所述砂轮移动电机11均通过联轴器12连接一砂轮滚珠丝杠13,所述砂轮滚珠丝杠13的两侧均设有砂轮移动导轨14,且所述砂轮滚珠丝杠13、砂轮移动导轨14均套设并固定于支撑块10上,每一组砂轮滚珠丝杠13、砂轮移动导轨14上均套设有一砂轮滑块15,两砂轮滑块15之间通过电机支架16设有一砂轮电机17,为了防止切割的金属粉屑进入砂轮电机17内,本实施例设置砂轮电机17的外表面套设有一电机保护罩19,所述砂轮电机17连接有一砂轮5,所述砂轮5上设有两个砂轮保护套20,两砂轮保护套20相互嵌套、且最外面的砂轮保护套20固定于电机保护罩19上,如图3所示,所述夹紧电机8、砂轮移动电机11均设置为伺服电机或步进电机,所有电机均由一编程控制系统控制。Propose a kind of specific embodiment of the present utility model as shown in Figure 1, automatic grinding wheel cutting machine, comprise the base 1 that is square shape, be located at the clamping member on the surface of base 1, the four corners of base 1 are set in this embodiment A tripod 18 is provided, and the clamping member includes an adjustable angle splint 2 and a movable splint 3 that cooperate with each other. In this embodiment, the adjustable angle splint 2 is fixed on the surface of the base 1, and the adjustable angle splint 2 There is an arc-shaped groove at the connection with the base 1, and there is a screw fixed on the base 1 in the groove, as shown in Figure 3, the groove can rotate around the screw to realize the angle adjustment of the adjustable angle splint 2 , the movable splint 3 is provided with a column 4, the column 4 runs through the movable splint 3 and extends to the bottom surface of the base 1, and its bottom end is connected with a splint slider 6, and the splint slider 6 is sleeved on Fixed on a clamping ball screw 7 on the bottom surface of the base 1, the end of the clamping ball screw 7 is connected with a clamping motor 8, as shown in Figure 2, the rotation of the clamping motor 8 drives the clamping The splint slider 5 on the ball screw 7 moves linearly, and then drives the linear movement of the movable splint 3, so that it can be clamped with the adjustable angle splint 2; there are also two supporting vertical plates arranged parallel to each other on the base 1 9. The two support vertical plates 9 are provided with several support blocks 10 along the vertical direction. In this embodiment, three support blocks 10 are provided on each support vertical plate 9, and the three support blocks 10 are respectively located on the support vertical plates. The top, top, and bottom of 9, the top of the two supporting vertical plates 9, and the bottom of the uppermost support block 10 are all provided with an emery wheel moving motor 11, and the emery wheel moving motor 11 is connected with an emery wheel ball by a coupling 12. Lead screw 13, the both sides of described grinding wheel ball screw 13 are all provided with grinding wheel moving guide rail 14, and described grinding wheel ball screw 13, grinding wheel moving guide rail 14 are all sleeved and fixed on the support block 10, each group of grinding wheel A grinding wheel slider 15 is set on the ball screw 13 and the grinding wheel moving guide rail 14, and a grinding wheel motor 17 is provided between the two grinding wheel sliders 15 through the motor bracket 16. In order to prevent the cut metal powder from entering the grinding wheel motor 17, this The embodiment is provided with a motor protection cover 19 on the outer surface of the grinding wheel motor 17, the grinding wheel motor 17 is connected with a grinding wheel 5, and the grinding wheel 5 is provided with two grinding wheel protection sleeves 20, and the two grinding wheel protection sleeves 20 are nested with each other. And the outermost grinding wheel protection cover 20 is fixed on the motor protection cover 19, as shown in Figure 3, the clamping motor 8, the grinding wheel moving motor 11 are all set to servo motors or stepping motors, and all motors are controlled by a program. system control.
所述砂轮5上复合有三层玻璃纤维网格布,且分别位于砂轮5的顶面、中部和底面,不仅可使砂轮5耐磨耐用,同时保证砂轮5锋利,确保砂轮的机械强度,有利于提高切割效果,也延长砂轮的使用寿命。The grinding wheel 5 is compounded with three layers of glass fiber mesh cloth, which are respectively located on the top, middle and bottom surfaces of the grinding wheel 5, which not only can make the grinding wheel 5 wear-resistant and durable, but also ensure the sharpness of the grinding wheel 5 and ensure the mechanical strength of the grinding wheel, which is beneficial to Improve the cutting effect and prolong the service life of the grinding wheel.
所述夹紧电机8、砂轮移动电机11均设置为步进电机,保证可移动夹板3、砂轮5移位精确,有利于提高切割效果,同时有效控制本切割机的制造成本。The clamping motor 8 and the grinding wheel moving motor 11 are all set as stepping motors to ensure accurate displacement of the movable splint 3 and the grinding wheel 5, which is conducive to improving the cutting effect and effectively controlling the manufacturing cost of the cutting machine.
本实施例中的编程控制系统为现有成熟技术,编好程序,输入指令后,可启动相应地部件执行动作。The programming control system in this embodiment is an existing mature technology. After the program is programmed and an instruction is input, the corresponding components can be started to perform actions.
本实用新型使用时:先将被切割件置于夹紧件上,根据被切割件的形状调整可调节角度夹板2的方向,再根据被切割件的尺寸大小,通过夹紧电机8带动可移动夹板3的移动,进而实现被切割件的夹紧,启动切割机,砂轮5在砂轮电机17的带动下进行旋转、在砂轮移动电机11的驱动下上下移动,进而自动机械地对被切割件进行切割,人工劳动少,工作效率高,安全性能好,且切割效果好。When the utility model is used: first place the cut piece on the clamping piece, adjust the direction of the adjustable angle splint 2 according to the shape of the cut piece, and then drive the clamping motor 8 to move according to the size of the cut piece The movement of clamping plate 3, and then realize the clamping of cut piece, start cutting machine, emery wheel 5 rotates under the drive of grinding wheel motor 17, moves up and down under the drive of emery wheel moving motor 11, and then automatically and mechanically cut piece Cutting, less manual labor, high work efficiency, good safety performance, and good cutting effect.
当然,上面只是结合附图对本实用新型优选的具体实施方式作了详细描述,并非以此限制本实用新型的实施范围,凡依本实用新型的原理、构造以及结构所作的等效变化,均应涵盖于本实用新型的保护范围内。Of course, the above is only a detailed description of the preferred embodiment of the utility model in conjunction with the accompanying drawings, and is not intended to limit the scope of implementation of the utility model. All equivalent changes made according to the principle, structure and structure of the utility model shall be Covered within the protection scope of the present utility model.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721311267.8U CN207223662U (en) | 2017-10-12 | 2017-10-12 | Full rotation type abrasive wheel cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721311267.8U CN207223662U (en) | 2017-10-12 | 2017-10-12 | Full rotation type abrasive wheel cutting machine |
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| CN207223662U true CN207223662U (en) | 2018-04-13 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107511747A (en) * | 2017-10-12 | 2017-12-26 | 钦州学院 | Full rotation type abrasive wheel cutting machine |
| CN108581788A (en) * | 2018-04-20 | 2018-09-28 | 浙江新峰包装材料有限公司 | A kind of packing board cutter device |
-
2017
- 2017-10-12 CN CN201721311267.8U patent/CN207223662U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107511747A (en) * | 2017-10-12 | 2017-12-26 | 钦州学院 | Full rotation type abrasive wheel cutting machine |
| CN108581788A (en) * | 2018-04-20 | 2018-09-28 | 浙江新峰包装材料有限公司 | A kind of packing board cutter device |
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