CN207218340U - A switch type constant current and constant voltage lithium battery charger - Google Patents

A switch type constant current and constant voltage lithium battery charger Download PDF

Info

Publication number
CN207218340U
CN207218340U CN201721149909.9U CN201721149909U CN207218340U CN 207218340 U CN207218340 U CN 207218340U CN 201721149909 U CN201721149909 U CN 201721149909U CN 207218340 U CN207218340 U CN 207218340U
Authority
CN
China
Prior art keywords
circuit
voltage
charging
current
sampling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201721149909.9U
Other languages
Chinese (zh)
Inventor
张文明
李玲
王虹
刘爽
杨昆
李晓苇
卢琪
张雪
王晓慧
赵开封
郝梦辉
眭慧东
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hebei University
Original Assignee
Hebei University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hebei University filed Critical Hebei University
Priority to CN201721149909.9U priority Critical patent/CN207218340U/en
Application granted granted Critical
Publication of CN207218340U publication Critical patent/CN207218340U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Dc-Dc Converters (AREA)

Abstract

A kind of switching mode constant current constant voltage lithium battery charger is the utility model is related to, its structure is sequentially connected in series by current rectifying and wave filtering circuit, high frequency transformer and low-voltage direct rectification circuit, composition charging major loop;By voltage sampling circuit, amplifying circuit connects compared with first, and by current sampling circuit, amplifying circuit connects compared with second, and two-way is total to reversed feedback regulating networks, composition voltage x current sampling feedback loop again;It is sequentially connected in series by feedback regulation network, photoelectric isolating circuit, error amplifying circuit, pwm control circuit and high frequency power on-off circuit, composition charging voltage and current adjustment control loop.The utility model charger first charges under constant current mode to battery, after the magnitude of voltage of setting is reached, circuit automatically switches to constant-voltage charge pattern, and the charge mode for stopping such a constant-current constant-voltage charging of charged state is automatically switched to after full of voltage.The utility model efficiency high, do not generate heat, without radiator fan, noiseless, the full level of battery can be improved.

Description

一种开关型恒流恒压锂电池充电器A switch type constant current and constant voltage lithium battery charger

技术领域technical field

本实用新型涉及一种锂电池充电装置,具体地说是一种开关型恒流恒压锂电池充电器。The utility model relates to a lithium battery charging device, in particular to a switch-type constant current and constant voltage lithium battery charger.

背景技术Background technique

近年来,随着锂动力电池技术的快速发展和产业化的推进,锂电池电动自行车已经得到越来越广泛的普及和应用,给人们的生活带来了极大的方便。锂电池充电器是电动自行车充电的配套设备,对电池的容量保持和电池的使用寿命起着决定性的作用。In recent years, with the rapid development of lithium battery technology and the advancement of industrialization, lithium battery electric bicycles have been more and more widely popularized and applied, bringing great convenience to people's lives. Lithium battery charger is the supporting equipment for electric bicycle charging, which plays a decisive role in maintaining the capacity of the battery and the service life of the battery.

目前,市场上大部分廉价的锂电池充电器多为单一的恒压充电模式,不具恒流恒压充电功能;而少有的恒流充电器,在负载状态变化时,实际上也并不能维持充电电流的稳定,这些都会对锂电池本身造成不可逆的容量损失。同时,线性充电器还存在发热量大,充电过程中需要风扇降温,效率低和噪声大等问题。At present, most of the cheap lithium battery chargers on the market are mostly single constant voltage charging mode, without constant current and constant voltage charging function; and the few constant current chargers, in fact, cannot maintain the constant voltage when the load status changes. The stability of the charging current will cause irreversible capacity loss to the lithium battery itself. At the same time, linear chargers also have problems such as high heat generation, fan cooling is required during charging, low efficiency and high noise.

实用新型内容Utility model content

本实用新型的目的就是提供一种开关型恒流恒压锂电池充电器,以解决现有充电器恒流充电电流不稳定、发热量大、效率低、噪声大等问题。The purpose of the utility model is to provide a switch-type constant current and constant voltage lithium battery charger to solve the problems of the existing chargers such as unstable constant current charging current, large calorific value, low efficiency, and large noise.

本实用新型是这样实现的:一种开关型恒流恒压锂电池充电器,包括:The utility model is achieved in this way: a switch type constant current constant voltage lithium battery charger, comprising:

整流滤波电路,与高频变压器相接,用于对交流市电电源进行整流和滤波;The rectifying and filtering circuit is connected with the high-frequency transformer, and is used for rectifying and filtering the AC mains power supply;

高频变压器,分别与整流滤波电路和低压直流整流电路相接,用于将整流滤波后的300V直流电压通过PWM方式高频变换为充电所需幅值的低压交流信号;The high-frequency transformer is connected with the rectification and filtering circuit and the low-voltage DC rectification circuit respectively, and is used to convert the rectified and filtered 300V DC voltage into a low-voltage AC signal with the amplitude required for charging through PWM mode at high frequency;

低压直流整流电路,分别与高频变压器、电压采样电路和充电输出端的正极端相接,用于将高频变压器输出的低压交流信号进行直流整流后送充电输出端;The low-voltage DC rectification circuit is respectively connected to the positive terminal of the high-frequency transformer, the voltage sampling circuit and the charging output terminal, and is used for DC rectifying the low-voltage AC signal output by the high-frequency transformer and then sending it to the charging output terminal;

电流采样电路,分别与充电输出端的负极端和比较放大电路相接,用于对充电电流进行采样;The current sampling circuit is respectively connected with the negative terminal of the charging output terminal and the comparison amplifier circuit, and is used for sampling the charging current;

电压采样电路,分别与低压直流整流电路和比较放大电路相接,用于对充电电压进行采样;The voltage sampling circuit is respectively connected with the low-voltage direct current rectification circuit and the comparison amplifier circuit, and is used for sampling the charging voltage;

比较放大电路,分别与电流采样电路、电压采样电路和反馈调节网络相接,用于对采样的电流信号、电压信号分别进行比较和放大后送反馈调节网络;The comparison and amplification circuit is respectively connected with the current sampling circuit, the voltage sampling circuit and the feedback regulation network, and is used to compare and amplify the sampled current signal and voltage signal respectively and send them to the feedback regulation network;

反馈调节网络,分别与比较放大电路和光电隔离电路相接,用于根据采样的电流信号和/或电压信号的变化发出进行脉宽调制的反馈调节信号;The feedback regulation network is respectively connected with the comparison amplifier circuit and the photoelectric isolation circuit, and is used to send out a feedback regulation signal for pulse width modulation according to the change of the sampled current signal and/or voltage signal;

光电隔离电路,分别与反馈调节网络和误差放大电路相接,用于隔离强电电路与弱电电路,同时完成反馈调节信号的传输;The photoelectric isolation circuit is respectively connected with the feedback adjustment network and the error amplifier circuit, which is used to isolate the strong current circuit and the weak current circuit, and at the same time complete the transmission of the feedback adjustment signal;

误差放大电路,分别与光电隔离电路和PWM控制电路相接,用于放大进行脉宽调制的反馈调节信号;The error amplifier circuit is respectively connected with the photoelectric isolation circuit and the PWM control circuit, and is used to amplify the feedback adjustment signal for pulse width modulation;

PWM控制电路,分别与误差放大电路和高频功率开关电路相接,用于根据反馈调节信号调整高频功率开关的导通和截止时间;以及The PWM control circuit is connected to the error amplifier circuit and the high-frequency power switch circuit respectively, and is used to adjust the on-time and off-time of the high-frequency power switch according to the feedback adjustment signal; and

高频功率开关电路,分别与PWM控制电路和高频变压器相接,用于进行充电电路的恒流恒压控制。The high-frequency power switching circuit is connected with the PWM control circuit and the high-frequency transformer respectively, and is used for constant current and constant voltage control of the charging circuit.

本实用新型充电器还包括有:The utility model charger also includes:

充电显示电路,与比较放大电路相连接,用于显示充电状态。设置充电显示电路,可对充电状态进行指示,具体是在充电状态下点亮红色发光二极管,充满后关闭红色发光管同时点亮绿色发光二极管。这种方式显示直观,充电状态一目了然。The charging display circuit is connected with the comparison amplifier circuit for displaying the charging status. The charging display circuit is set to indicate the charging state, specifically, the red light-emitting diode is turned on in the charging state, and the red light-emitting diode is turned off and the green light-emitting diode is turned on when it is fully charged. This way the display is intuitive and the charging status is clear at a glance.

在所述整流滤波电路和所述高频变压器之间的连接线上接有电子保险丝。电子保险丝为可恢复的电子过流保护器。采用电子保险丝实现过流保护,使整流滤波后的300V直流电压信号在经过电子保险丝时,如果充电电流过高,则电子保险丝呈现高阻状态,使充电回路中的充电电流迅速减小,当充电电流下降到安全范围以内时,电子保险丝又恢复低阻状态,由此可在实现电路保护的同时,不需要在充电器中频繁更换保险管,工作简单有效。An electronic fuse is connected to the connection line between the rectification filter circuit and the high frequency transformer. Electronic fuses are resettable electronic overcurrent protectors. The electronic fuse is used to realize over-current protection, so that when the rectified and filtered 300V DC voltage signal passes through the electronic fuse, if the charging current is too high, the electronic fuse will present a high-resistance state, so that the charging current in the charging circuit will decrease rapidly. When the current drops to a safe range, the electronic fuse returns to a low-resistance state, so that circuit protection can be achieved without frequent replacement of fuses in the charger, and the work is simple and effective.

本实用新型包括220V/50Hz交流市电信号的整流滤波电路,用于产生直流电压。该直流电压信号经过高频变压器和低压直流整流电路后为锂电池提供直流充电电压。在电池充电回路中设计电流采样电路和电压采样电路,采样信号经比较放大器处理后输入到反馈调节网络,由于电路中涉及高压和低压部分,所以将反馈调节信号经光电隔离电路输入到误差放大电路,进而控制PWM控制电路产生合适的脉冲宽度,以调整高频功率开关的导通和截止时间,并经高频变压器最终实现恒流和恒压的充电控制。The utility model comprises a rectifying and filtering circuit of 220V/50Hz AC electric signal, which is used for generating DC voltage. The DC voltage signal provides a DC charging voltage for the lithium battery after passing through a high-frequency transformer and a low-voltage DC rectifier circuit. Design the current sampling circuit and voltage sampling circuit in the battery charging circuit. The sampling signal is input to the feedback regulation network after being processed by the comparison amplifier. Since the circuit involves high voltage and low voltage parts, the feedback regulation signal is input to the error amplifier circuit through the photoelectric isolation circuit. , and then control the PWM control circuit to generate a suitable pulse width to adjust the on and off time of the high-frequency power switch, and finally realize the charging control of constant current and constant voltage through the high-frequency transformer.

本实用新型充电器的充电过程是先在恒流模式下对电池进行充电,当锂电池的充电电压达到设定的电压值后,充电电路自动切换为恒压充电模式,在达到充满电压后,则自动切换到停止充电的状态。这是一种有别于传统充电器的恒流恒压充电模式,并且充电电源是工作在高频开关的控制模式下,这种充电方式的特点是效率高、不发热、无需散热风扇、无噪声,比仅采用传统恒压充电的工作方式更为安全合理。The charging process of the utility model charger is to charge the battery in the constant current mode first. When the charging voltage of the lithium battery reaches the set voltage value, the charging circuit automatically switches to the constant voltage charging mode. After reaching the full voltage, It will automatically switch to the state of stopping charging. This is a constant-current constant-voltage charging mode that is different from traditional chargers, and the charging power source works under the control mode of high-frequency switches. This charging method is characterized by high efficiency, no heat, no need for cooling fans, and no It is safer and more reasonable than the traditional constant voltage charging method.

本实用新型充电器采用纯模拟电路设计,不需要单片机和程序设计就同时具恒流恒压的充电方式,在恒流充电完成后进入恒压充电模式,是更为合理有效的一种充电方式,相比仅恒流充到电池所需电压后就停止充电的充电方式,可以提高电池的充满程度。The charger of the utility model adopts a pure analog circuit design, and has a constant current and constant voltage charging mode at the same time without the need for a single-chip computer and program design. After the constant current charging is completed, it enters the constant voltage charging mode, which is a more reasonable and effective charging mode. Compared with the charging method that only stops charging after the constant current is charged to the required voltage of the battery, the fullness of the battery can be improved.

本实用新型充电器中的高压电路与低压电路采取电气隔离,使该充电器在使用过程中更加安全可靠。在维持充电器低成本的前提下,优化了电池的充电过程,简化了操作,并确保了恒流充电过程中的电流稳定。The high-voltage circuit and the low-voltage circuit in the charger of the utility model are electrically isolated, so that the charger is more safe and reliable during use. On the premise of maintaining the low cost of the charger, the charging process of the battery is optimized, the operation is simplified, and the current stability during the constant current charging process is ensured.

附图说明Description of drawings

图1是本实用新型充电器的电路框图。Fig. 1 is the circuit block diagram of the utility model charger.

图2是本实用新型充电器的电路原理图。Fig. 2 is a schematic circuit diagram of the utility model charger.

具体实施方式Detailed ways

如图1所示,本实用新型充电器由整流滤波电路、电子保险丝、高频变压器和低压直流整流电路依次串接,组成充电主回路;电流采样电路和电压采样电路与比较放大电路相接,比较放大电路与反馈调节网络连接,组成电压、电流采样反馈回路,由反馈调节网络、光电隔离电路、误差放大电路、PWM控制电路和高频功率开关电路依次串接,组成充电电压电流调节控制回路,可以实现先在恒流模式下对电池进行充电,当达到设定的电压值后,电路自动切换为恒压充电的工作模式,在充满电压后自动切换到停止充电状态,形成了一种全新的恒流恒压充电的工作模式。As shown in Figure 1, the charger of the utility model is sequentially connected in series by a rectification filter circuit, an electronic fuse, a high-frequency transformer and a low-voltage DC rectification circuit to form a charging main circuit; the current sampling circuit and the voltage sampling circuit are connected with a comparison amplifier circuit, The comparison amplifier circuit is connected with the feedback adjustment network to form a voltage and current sampling feedback loop. The feedback adjustment network, photoelectric isolation circuit, error amplifier circuit, PWM control circuit and high-frequency power switch circuit are sequentially connected in series to form a charging voltage and current adjustment control loop. , it can be realized to charge the battery in the constant current mode first, when the set voltage value is reached, the circuit automatically switches to the constant voltage charging working mode, and automatically switches to the stop charging state after the voltage is fully charged, forming a new The working mode of constant current and constant voltage charging.

图2给出的是用于对48V/10AH锂电池进行充电的充电器的实施例。Figure 2 shows an embodiment of a charger for charging a 48V/10AH lithium battery.

图2中,由二极管D2、D3、D6、D7构成整流桥,整流桥的输入端接电源接线端子P1,电源接线端子P1用于连接220V/50Hz的交流市电;整流桥的输出端经滤波电容C2接数字地,由此构成整流滤波电路。整流滤波电路的输出端经电子保险丝接高频变压器T1。高频变压器T1的初级方有两组反绕的初级线圈,其第一组初级线圈的一端经电子保险丝F2与整流桥的输出端相接,第一组初级线圈的另一端分两路,一路接高频功率开关电路,另一路经二极管D1和电容C1接整流桥的输出端,在电容C1的两端并联有电阻R1;第二组初级线圈的一端经串接的电阻R4、二极管D8和电阻R4后接整流桥的输出端,在二极管D8与电阻R4之间的连接节点上有引线,经电容C4后接数字地,第二组初级线圈的另一端接数字地。高频变压器T1的次级线圈的一端经稳压二极管D4和二极管D5接充电端子P2中的正极端,高频变压器T1的次级线圈的另一端接地;在高频变压器T1的次级线圈的两端并联有电容C3,在稳压二极管D4与二极管D5之间的节点上接有由集成芯片U1及外围的电阻R3、电容C5、C6、C7连接所组成的三端稳压集成电路。稳压二极管D4、二极管D5、电容C3和三端稳压集成电路组成低压直流整流电路。整流滤波电路、电子保险丝、高频变压器和低压直流整流电路依次串接,组成充电主回路。In Figure 2, a rectifier bridge is composed of diodes D 2 , D 3 , D 6 , and D 7 , and the input terminal of the rectifier bridge is connected to power terminal P 1 , which is used to connect to 220V/50Hz AC mains; rectification The output end of the bridge is connected to the digital ground through the filter capacitor C2 , thus forming a rectification filter circuit. The output end of the rectification filter circuit is connected to the high-frequency transformer T 1 through the electronic fuse. The primary side of the high-frequency transformer T1 has two sets of reverse-wound primary coils, one end of the first set of primary coils is connected to the output end of the rectifier bridge through the electronic fuse F2 , and the other end of the first set of primary coils is divided into two circuits , one way is connected to the high-frequency power switching circuit, the other way is connected to the output terminal of the rectifier bridge through the diode D1 and the capacitor C1 , and a resistor R1 is connected in parallel at both ends of the capacitor C1 ; one end of the second group of primary coils is connected in series Resistor R 4 , diode D 8 and resistor R 4 are connected to the output terminal of the rectifier bridge. There is a lead wire at the connection node between diode D 8 and resistor R 4 , and the digital ground is connected after the capacitor C 4. The second group of primary coils The other end is connected to the digital ground. One end of the secondary coil of the high-frequency transformer T1 is connected to the positive end of the charging terminal P2 through the Zener diode D4 and the diode D5 , and the other end of the secondary coil of the high-frequency transformer T1 is grounded; in the high-frequency transformer T The two ends of the secondary coil of 1 are connected in parallel with a capacitor C 3 , and the node between the Zener diode D 4 and the diode D 5 is connected with the integrated chip U 1 and the peripheral resistor R 3 , capacitors C 5 , C 6 , C 7 is connected to the three-terminal voltage regulator integrated circuit. The voltage stabilizing diode D 4 , the diode D 5 , the capacitor C 3 and the three-terminal voltage stabilizing integrated circuit form a low-voltage DC rectifying circuit. The rectification and filtering circuit, electronic fuse, high-frequency transformer and low-voltage DC rectification circuit are sequentially connected in series to form the charging main circuit.

充电端子P2中的负极端分两路,一路经采样电阻R6接地,另一路经采样电阻R5接比较放大电路。采样电阻R5、R6构成电流采样电路。充电端子P2中的正极端经电阻R28后分三路,第一路接可控精密稳压源TL431的控制极,第二路经电阻R30和可调电阻R31后接地,第三路经电容C17后接地。电阻R28、电阻R30和可调电阻R31构成电压采样电路。The negative terminal of the charging terminal P2 is divided into two paths, one path is grounded through the sampling resistor R6 , and the other path is connected to the comparison amplifier circuit through the sampling resistor R5 . Sampling resistors R 5 and R 6 form a current sampling circuit. The positive end of the charging terminal P2 is divided into three circuits after passing through the resistor R 28. The first circuit is connected to the control electrode of the controllable precision voltage regulator TL431, the second circuit is grounded after passing through the resistor R 30 and the adjustable resistor R 31 , and the third circuit After passing through capacitor C17 , it is grounded. The resistor R 28 , the resistor R 30 and the adjustable resistor R 31 form a voltage sampling circuit.

比较放大电路包括运放U2A、运放U2B、运算放大器的外围元件、电压基准电路以及可控精密稳压源TL431。电压基准电路由电阻R7、R11、R15和基准电压源LM336连接组成。在电压基准电路中,电阻R7、R11、R15串接组成分压电路,基准电压源LM336连接在分压电路与地线之间,基准电压源LM336的控制极与负极相接,在基准电压源LM336的正、负极之间接有电容C9。电流采样电路中的采样电阻R5支路连接到运放U2A的同相输入端,运放U2A的反相输入端连接到的电压基准电路的输出端;电压基准电路为比较放大电路提供电压基准信号。运放U2A的输出端分三路,第一路接运放U2B的反相输入端,第二路经电阻R20接充电显示电路中的三极管Q5的基极,第三路经二极管D13和可调电阻R26连接可控精密稳压源TL431的控制极。运放U2B的同相输入端与电压基准电路的输出端相接,运放U2B的输出端经电阻R14接充电显示电路中的三极管Q2的基极。充电显示电路中的三极管Q5的发射极接红色发光二极管D12,充电显示电路中的三极管Q2的发射极接绿色发光二极管D10。三极管Q2、Q5与红色二极管D12和绿色发光二极管D10一道构成充电显示电路。The comparative amplifying circuit includes operational amplifier U 2A , operational amplifier U 2B , peripheral components of operational amplifier, voltage reference circuit and controllable precision voltage regulator TL431. The voltage reference circuit is composed of resistors R 7 , R 11 , R 15 and reference voltage source LM336. In the voltage reference circuit, resistors R 7 , R 11 , and R 15 are connected in series to form a voltage divider circuit. The reference voltage source LM336 is connected between the voltage divider circuit and the ground wire. The control pole of the reference voltage source LM336 is connected to the negative pole. A capacitor C 9 is connected between the positive and negative poles of the reference voltage source LM336. The sampling resistor R5 branch in the current sampling circuit is connected to the non-inverting input terminal of the operational amplifier U 2A , and the inverting input terminal of the operational amplifier U 2A is connected to the output terminal of the voltage reference circuit; the voltage reference circuit provides voltage for the comparison amplifier circuit reference signal. The output terminal of the operational amplifier U2A is divided into three routes, the first route is connected to the inverting input terminal of the operational amplifier U2B , the second route is connected to the base of the triode Q5 in the charging display circuit through the resistor R20 , and the third route is connected to the diode D 13 and adjustable resistor R 26 are connected to the control pole of the controllable precision voltage regulator TL431. The non-inverting input terminal of the operational amplifier U2B is connected with the output terminal of the voltage reference circuit, and the output terminal of the operational amplifier U2B is connected to the base of the triode Q2 in the charging display circuit through the resistor R14 . The emitter of the transistor Q5 in the charging display circuit is connected to the red light-emitting diode D12 , and the emitter of the transistor Q2 in the charging display circuit is connected to the green light-emitting diode D10 . Transistor Q 2 , Q 5 together with red diode D 12 and green light-emitting diode D 10 form a charging display circuit.

运放U2A与可控精密稳压源TL431还构成了反馈调节网络,用于根据采样的电流信号和/或电压信号的变化发出进行脉宽调制的反馈调节信号。运放U2A的输出端经二极管D13和可调电阻R26连接到可控精密稳压源TL431的控制极;充电端子P2中的正极端经电阻R28接可控精密稳压源TL431的控制极;可控精密稳压源TL431的正极接地,负极接光电隔离电路的输入端。The operational amplifier U 2A and the controllable precision voltage regulator TL431 also constitute a feedback regulation network, which is used to send out a feedback regulation signal for pulse width modulation according to the change of the sampled current signal and/or voltage signal. The output terminal of the operational amplifier U 2A is connected to the control pole of the controllable precision voltage regulator TL431 through the diode D 13 and the adjustable resistor R 26 ; the positive end of the charging terminal P 2 is connected to the controllable precision voltage regulator TL431 through the resistor R 28 The control pole; the positive pole of the controllable precision voltage regulator TL431 is grounded, and the negative pole is connected to the input terminal of the photoelectric isolation circuit.

光电耦合器U5和外围的电容C16、电阻R24、R29组成光电隔离电路,完成反馈调节信号的强、弱电的光电隔离。The photoelectric coupler U5 and the peripheral capacitor C 16 , resistors R 24 and R 29 form a photoelectric isolation circuit, which completes the photoelectric isolation of strong and weak currents for the feedback adjustment signal.

PWM控制电路的核心器件的脉宽调制芯片U4。脉宽调制芯片U4选用UC3842集成芯片,其1脚接三极管Q1的发射极,三极管Q1的集电极接数字地;其8脚外接四路,第一路经电阻R8接三极管Q1的基极,第二路接三极管Q4的集电极,第三路接光电耦合器U5的输出端,第四路经电容C13接数字地;其4脚接三极管Q4的基极,三极管Q4的发射极经电容C14、电阻R23和电容C15接数字地;其3脚经电容C15接数字地;脉宽调制芯片U4的5脚接数字地;其7脚经电容C12接数字地;其6脚为输出端,经电阻R18接晶闸管Q3的栅极,以通过脉宽调制控制高频大功率驱动开关——晶闸管Q3的通断时间。The pulse width modulation chip U 4 of the core device of the PWM control circuit. The pulse width modulation chip U 4 uses UC3842 integrated chip, its pin 1 is connected to the emitter of the transistor Q 1 , and the collector of the transistor Q 1 is connected to the digital ground; its 8 pins are connected to four external circuits, and the first circuit is connected to the transistor Q 1 through the resistor R 8 The base of the transistor Q4 , the second road is connected to the collector of the transistor Q4, the third road is connected to the output terminal of the photocoupler U5 , and the fourth road is connected to the digital ground through the capacitor C13 ; its 4 pins are connected to the base of the transistor Q4 , The emitter of the transistor Q 4 is connected to the digital ground through the capacitor C 14 , the resistor R 23 and the capacitor C 15 ; its 3-pin is connected to the digital ground through the capacitor C 15 ; the 5-pin of the pulse width modulation chip U 4 is connected to the digital ground; its 7-pin is connected to the digital ground through Capacitor C12 is connected to the digital ground; its pin 6 is the output terminal, which is connected to the gate of thyristor Q3 through resistor R18 , so as to control the on-off time of the high-frequency high-power drive switch—thyristor Q3 through pulse width modulation.

误差放大电路是脉宽调制芯片U4(UC3842)的内部电路,用于放大进行脉宽调制的反馈调节信号。The error amplification circuit is the internal circuit of the pulse width modulation chip U 4 (UC3842), which is used to amplify the feedback regulation signal for pulse width modulation.

高频功率开关电路由晶闸管Q3及外围元件组成,晶闸管Q3的栅极经电阻R18接PWM控制电路的输出端,晶闸管Q3的源极分两路,一路经电阻R21接数字地,另一路经电阻R22和电容C15接数字地,晶闸管Q3的漏极与高频变压器T1的第一组初级线圈的一端相接,在晶闸管Q3的源极与漏极之间接有稳压二极管。晶闸管Q3是MOSFET,用于实现高频功率开关功能。The high-frequency power switching circuit is composed of thyristor Q3 and peripheral components. The gate of thyristor Q3 is connected to the output terminal of the PWM control circuit through resistor R18 . The source of thyristor Q3 is divided into two circuits, one of which is connected to digital ground through resistor R21 . , the other path is connected to the digital ground through the resistor R22 and the capacitor C15, the drain of the thyristor Q3 is connected to one end of the first group of primary coils of the high-frequency transformer T1 , and the source and drain of the thyristor Q3 are connected with Zener diode. Thyristor Q 3 is a MOSFET for realizing high frequency power switching function.

本实用新型充电器采用基准电压源LM336和可控精密稳压源TL431提供电压基准信号,使电路设计简单,电流和电压的控制非常精准。电路中的可调电阻R26和可调电阻R31设置,可改变恒定电流值和充电电压值,从而灵活地应用在不同规格的电动自行车的锂电池充电工作中。The charger of the utility model adopts a reference voltage source LM336 and a controllable precision voltage stabilizer TL431 to provide a voltage reference signal, so that the circuit design is simple, and the control of the current and voltage is very precise. The adjustable resistor R 26 and the adjustable resistor R 31 in the circuit can be set to change the constant current value and the charging voltage value, so that it can be flexibly applied to the lithium battery charging work of electric bicycles of different specifications.

本实用新型采用纯模拟电路设计,结合低成本的电子保险丝、专用脉宽调制(PWM)芯片、电压电流采样电路、反馈网络和高频功率开关等,实现了锂电池科学合理的充电过程。The utility model adopts pure analog circuit design, combines low-cost electronic fuse, special pulse width modulation (PWM) chip, voltage and current sampling circuit, feedback network and high-frequency power switch, etc., and realizes the scientific and reasonable charging process of lithium battery.

本实用新型充电器的工作过程是:由整流桥(D2、D3、D6、D7)与连接在其输出端的滤波电容C2一道构成的整流滤波电路,用以将220V的交流市电信号转化为300V左右的直流脉动信号输出。该直流脉动信号经过耐压300V的电子保险丝F2后,输入到20KHz~50KHz高频变压器T1的初级线圈的一端引脚,经由低压直流整流电路的处理后,施加到充电端子P2上,向连接到充电端子P2上的锂电池输出直流充电信号。整流二极管D5采用快速恢复肖特基二极管,其正向管压降小,效率高。高频变压器T1的初级线圈的另外一端引脚连接晶闸管Q3的漏极,由脉宽调制芯片U4控制晶闸管Q3的导通或截至的工作状态,来控制高频变压器T1的次级线圈上耦合的能量。在高频变压器T1的次级线圈上连接的稳压二极管D4,还可以保证充电电流的方向。The working process of the charger of the utility model is: a rectification and filter circuit composed of a rectifier bridge (D 2 , D 3 , D 6 , D 7 ) and a filter capacitor C 2 connected to its output terminal, which is used to convert the 220V AC market The electrical signal is converted into a DC pulsating signal output of about 300V. The DC pulsating signal is input to one end of the primary coil of the 20KHz-50KHz high-frequency transformer T1 after passing through the electronic fuse F2 with a withstand voltage of 300V, and then applied to the charging terminal P2 after being processed by a low-voltage DC rectifier circuit. Outputs a DC charging signal to the lithium battery connected to the charging terminal P2 . The rectifier diode D5 adopts a fast recovery Schottky diode, which has a small forward voltage drop and high efficiency. The other end of the primary coil of the high-frequency transformer T1 is connected to the drain of the thyristor Q3 , and the pulse width modulation chip U4 controls the on or off working state of the thyristor Q3 to control the secondary of the high-frequency transformer T1. Energy coupled to the stage coil. The Zener diode D 4 connected to the secondary coil of the high-frequency transformer T 1 can also ensure the direction of the charging current.

流过充电负载和电流采样电阻R6上的充电电流I在采样电阻R6上形成电压降,此电压即为充电电流的采样信号。该信号经过采样电阻R5输入到运放U2A的同相输入端,与运放U2A反相输入端的基准电位比较后同相放大,若同相输入端电位高于反相端的基准电位,则运放U2A输出高电平。此高电平信号使三极管Q5导通,点亮红色发光二极管D12,表示充电器正在充电。同时,该高电平信号同时输入到比较放大电路中的可控精密稳压源TL431的控制极,使控制极电位达到或超过2.5V,使可控精密稳压源TL431的导通程度增加,驱动点亮光电耦合器U5内部的LED,使光电耦合器U5输出端的光电三极管导通,电阻R9上电流增加,电位升高,使脉宽调制芯片U4上的VFB引脚上的电位升高,输出PWM信号脉冲宽度变窄,减少晶闸管Q3的导通时间,进而降低电源的输出电压,使充电器输出电流下降,由此实现负反馈控制。The charging current I flowing through the charging load and the current sampling resistor R6 forms a voltage drop on the sampling resistor R6 , and this voltage is the sampling signal of the charging current. The signal is input to the non-inverting input terminal of the operational amplifier U2A through the sampling resistor R5 , compared with the reference potential of the inverting input terminal of the operational amplifier U2A , and then amplified in the same phase. If the potential of the non-inverting input terminal is higher than the reference potential of the inverting terminal, the operational amplifier U 2A outputs high level. This high level signal turns on the transistor Q 5 and lights up the red LED D 12 , indicating that the charger is charging. At the same time, the high-level signal is simultaneously input to the control electrode of the controllable precision voltage regulator TL431 in the comparison amplifier circuit, so that the potential of the control electrode reaches or exceeds 2.5V, and the conduction degree of the controllable precision voltage regulator TL431 is increased. Drive and light the LED inside the optocoupler U 5 , make the phototransistor at the output end of the optocoupler U 5 turn on, the current on the resistor R 9 increases, and the potential rises, so that the V FB pin on the pulse width modulation chip U 4 As the potential rises, the pulse width of the output PWM signal becomes narrower, reducing the conduction time of the thyristor Q3 , thereby reducing the output voltage of the power supply, and reducing the output current of the charger, thereby realizing negative feedback control.

同样的,当充电电流小于设计的恒流值,采样电阻R6上电压低于运放U2A反相输入端的基准电压值,运放U2A输出低电平,可控精密稳压源TL431趋于截至,光电耦合器U5输出端的光电三极管也趋于截止,电阻R29上流过的电流减小,电阻R29的上端电位降低,使脉宽调制芯片U4上的VFB引脚电位降低,输出PWM信号脉冲宽度变宽,使输出电流做增加式调整。Similarly, when the charging current is less than the designed constant current value, the voltage on the sampling resistor R6 is lower than the reference voltage value of the inverting input terminal of the op amp U2A, the op amp U2A outputs a low level, and the controllable precision voltage regulator TL431 tends to stop , the phototransistor at the output end of the photocoupler U5 also tends to be cut off, the current flowing through the resistor R29 decreases, and the potential of the upper end of the resistor R29 decreases, so that the potential of the V FB pin on the pulse width modulation chip U4 decreases, and the output The pulse width of the PWM signal is widened, so that the output current can be adjusted incrementally.

通过上述的动态调整,最终使流过负载的充电电流I维持在一个稳定的设定值上,实现恒流充电。Through the above dynamic adjustment, the charging current I flowing through the load is finally maintained at a stable set value to realize constant current charging.

随着恒流充电的进行,负载锂电池上的电压逐渐升高,当电池电压上升到54V,由电阻R28和电阻R30串联构成的分压电路开始起作用,充电器进入恒压充电模式。恒压充电电压设定为电池标称电压值的115%,故设定恒压充电电压值为55.2V。如图2所示,充电电路的输出端电压经过电阻R28和电阻R30的分压后,输入可控精密稳压源TL431的控制极,通过调整可调电阻R26和可调电阻R31,将分压值调整为当电源输出为55.2V时,电阻分压输出为2.5V,这样,使电源电压大于55.2V时可控精密稳压源TL431导通,反馈得到脉宽调制芯片U4的电压信号上升,PWM脉冲信号脉宽变窄,从而使输出电压下降,形成负反馈过程。As the constant current charging progresses, the voltage on the load lithium battery gradually increases. When the battery voltage rises to 54V, the voltage divider circuit composed of resistor R28 and resistor R30 connected in series starts to work, and the charger enters the constant voltage charging mode. The constant voltage charging voltage is set to 115% of the battery nominal voltage value, so the constant voltage charging voltage value is set to 55.2V. As shown in Figure 2, the output terminal voltage of the charging circuit is input to the control pole of the controllable precision voltage regulator TL431 after being divided by the resistor R 28 and the resistor R 30 , by adjusting the adjustable resistor R 26 and the adjustable resistor R 31 , adjust the voltage divider value so that when the power supply output is 55.2V, the resistor divider voltage output is 2.5V, so that when the power supply voltage is greater than 55.2V, the controllable precision voltage regulator TL431 is turned on, and the feedback is the pulse width modulation chip U 4 As the voltage signal rises, the pulse width of the PWM pulse signal narrows, thereby reducing the output voltage and forming a negative feedback process.

同样的,当输出电压低于55.2V时,PWM信号脉冲宽度变宽,最终使输出端电压稳定在设计的55.2V,由此实现恒压充电。Similarly, when the output voltage is lower than 55.2V, the pulse width of the PWM signal is widened, and finally the output voltage is stabilized at the designed 55.2V, thereby realizing constant voltage charging.

在恒流充电过程中,三极管Q5导通,红色发光二极管D12点亮,表示正在充电状态。恒压充电时,电池电量已接近充满,充电电流逐渐减小,低于之前设定的恒流充电电流值,因此,恒流控制电路逐渐不起作用。当恒流控制电路中的电流远小于设计值,运放U2A输出低电平,运放U2B输出高电平,三极管Q5截至,三极管Q2导通,红色发光二极管D12熄灭,绿色发光二极管D10点亮,表示充电充满状态。During the constant current charging process, the triode Q5 is turned on, and the red light-emitting diode D12 lights up, indicating that it is charging. During constant voltage charging, the battery is almost fully charged, and the charging current gradually decreases, which is lower than the previously set constant current charging current value. Therefore, the constant current control circuit gradually fails. When the current in the constant current control circuit is much smaller than the design value, the operational amplifier U 2A outputs a low level, the operational amplifier U 2B outputs a high level, the triode Q5 is cut off, the triode Q2 is turned on, the red light-emitting diode D 12 is off, and the green LED is off. The light-emitting diode D 10 lights up, indicating that the battery is fully charged.

Claims (5)

1. a kind of switching mode constant current constant voltage lithium battery charger, it is characterized in that, including:
Current rectifying and wave filtering circuit, connect with high frequency transformer, for carrying out rectification and filtering to AC mains;
High frequency transformer, connect respectively with current rectifying and wave filtering circuit and low-voltage direct rectification circuit, for by after rectifying and wave-filtering Low-voltage ac signal of the 300V DC voltages by PWM mode high frequency conversion for amplitude needed for charging;
Low-voltage direct rectification circuit, respectively with high frequency transformer, voltage sampling circuit and charge output end positive terminal connect, use Charging output end is sent after the low-voltage ac signal for exporting high frequency transformer carries out DC rectifier;
Current sampling circuit, respectively with charge output end negative pole end and compared with amplifying circuit connect, for entering to charging current Row sampling;
Voltage sampling circuit, respectively with low-voltage direct rectification circuit and compared with amplifying circuit connect, for being carried out to charging voltage Sampling;
Compare amplifying circuit, connect respectively with current sampling circuit, voltage sampling circuit and feedback regulation network, for sampling Current signal, voltage signal feedback regulation network is sent after being compared and amplify respectively;
Feedback regulation network, amplifying circuit and photoelectric isolating circuit connect compared with respectively, for the current signal according to sampling And/or the change of voltage signal sends the feedback adjustment signal for carrying out pulsewidth modulation;
Photoelectric isolating circuit, connect respectively with feedback regulation network and error amplifying circuit, for isolating forceful electric power circuit and light current Circuit, while complete the transmission of feedback adjustment signal;
Error amplifying circuit, connect respectively with photoelectric isolating circuit and pwm control circuit, the anti-of pulsewidth modulation is carried out for amplifying Present Regulate signal;
Pwm control circuit, connect respectively with error amplifying circuit and high frequency power on-off circuit, for according to feedback adjustment signal Adjust conducting and the deadline of high frequency power switch;And
High frequency power on-off circuit, connects with pwm control circuit and high frequency transformer respectively, for carrying out the constant current of charging circuit Isobarically Control.
2. switching mode constant current constant voltage lithium battery charger according to claim 1, it is characterized in that, also include:
Charging display circuit, amplifying circuit is connected compared with, for showing charged state.
3. switching mode constant current constant voltage lithium battery charger according to claim 1 or 2, it is characterized in that, filtered in the rectification Electrical fuse is connected on connecting line between wave circuit and the high frequency transformer.
4. switching mode constant current constant voltage lithium battery charger according to claim 3, it is characterized in that, the relatively amplifying circuit Including amplifier U2A, amplifier U2B, operational amplifier peripheral cell, voltage reference circuit and controllable accurate source of stable pressure TL431; Voltage reference circuit is by resistance R7、R11、R15Composition is connected with reference voltage source LM336;In voltage reference circuit, resistance R7、 R11、R15Bleeder circuit is composed in series, reference voltage source LM336 is connected between bleeder circuit and ground wire, reference voltage source LM336 control pole connects with negative pole, and electric capacity C is connected between reference voltage source LM336 positive and negative electrode9;Current sampling circuit In sampling resistor R5Branch road is connected to amplifier U2AIn-phase input end, amplifier U2AThe voltage reference that is connected to of inverting input The output end of circuit;Voltage reference circuit provides voltage reference signal to compare amplifying circuit;Amplifier U2AOutput end point three tunnels, The first via meets amplifier U2BInverting input, the second tunnel is through resistance R20Meet the triode Q in charging display circuit5Base stage, Three tunnels are through diode D13With adjustable resistance R26Connect controllable accurate source of stable pressure TL431 control pole;Amplifier U2BIn-phase input end Connect with the output end of voltage reference circuit, amplifier U2BOutput end through resistance R14Meet the triode Q in charging display circuit2's Base stage.
5. switching mode constant current constant voltage lithium battery charger according to claim 4, it is characterized in that, the feedback regulation network Including amplifier U2AWith controllable accurate source of stable pressure TL431;Amplifier U2AOutput end through diode D13With adjustable resistance R26Being connected to can Control precision voltage regulator TL431 control pole;Charging terminal P2In positive terminal through resistance R28Connect controllable accurate source of stable pressure TL431's Control pole;Controllable accurate source of stable pressure TL431 plus earth, negative pole connect the input of photoelectric isolating circuit.
CN201721149909.9U 2017-09-08 2017-09-08 A switch type constant current and constant voltage lithium battery charger Active CN207218340U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721149909.9U CN207218340U (en) 2017-09-08 2017-09-08 A switch type constant current and constant voltage lithium battery charger

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721149909.9U CN207218340U (en) 2017-09-08 2017-09-08 A switch type constant current and constant voltage lithium battery charger

Publications (1)

Publication Number Publication Date
CN207218340U true CN207218340U (en) 2018-04-10

Family

ID=61823800

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201721149909.9U Active CN207218340U (en) 2017-09-08 2017-09-08 A switch type constant current and constant voltage lithium battery charger

Country Status (1)

Country Link
CN (1) CN207218340U (en)

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108964203A (en) * 2018-08-13 2018-12-07 浙江特康电子科技有限公司 The pressure difference of charge relay adjusts circuit
CN109066940A (en) * 2018-09-18 2018-12-21 深圳和而泰智能控制股份有限公司 A kind of charge control method, circuit, charger and electric tool
CN109256829A (en) * 2018-08-13 2019-01-22 浙江特康电子科技有限公司 Charger output voltage auto-adjusting circuit
CN110212623A (en) * 2018-12-19 2019-09-06 凤冠电机(深圳)有限公司 A kind of lithium battery charging device and charger
CN110531820A (en) * 2019-10-09 2019-12-03 赵明 A kind of isolated digital-control constant-flow source module
CN110854964A (en) * 2019-12-06 2020-02-28 珠海格力电器股份有限公司 A charging control circuit and control method thereof
CN111130348A (en) * 2020-01-22 2020-05-08 深圳市新威尔电子有限公司 Constant current changes constant voltage and does not have disturbance fast switch circuit
CN111277017A (en) * 2020-03-10 2020-06-12 厦门兴卓科技有限公司 A lithium battery fast charging circuit and its application
CN111463875A (en) * 2020-05-26 2020-07-28 杭州明坤电器有限公司 PFC (Power factor correction) technology-based non-input electrolysis electric bicycle charger
CN111600368A (en) * 2020-05-28 2020-08-28 深圳可立克科技股份有限公司 LLC circuit for wide-output-voltage-range high-power charger and control method thereof
CN112271777A (en) * 2020-10-27 2021-01-26 东莞光亚智能科技有限公司 A constant voltage circuit of series battery cells and its control method
CN113783280A (en) * 2021-07-21 2021-12-10 上海汉想新能源科技有限公司 A lithium battery charging power supply suitable for 1500V photovoltaic system
CN113938031A (en) * 2021-11-17 2022-01-14 上海市特种设备监督检验技术研究院 Constant voltage and constant current power supply
CN114336864A (en) * 2021-12-31 2022-04-12 宁波锂想电子有限公司 Charger capable of realizing safe charging of lithium battery pack
CN114759278A (en) * 2022-06-16 2022-07-15 广东高斯宝电气技术有限公司 Battery charging method controlled by MCU
CN116073497A (en) * 2023-03-23 2023-05-05 深圳市凌康技术有限公司 Battery charging circuit and battery charging method

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109256829A (en) * 2018-08-13 2019-01-22 浙江特康电子科技有限公司 Charger output voltage auto-adjusting circuit
CN108964203A (en) * 2018-08-13 2018-12-07 浙江特康电子科技有限公司 The pressure difference of charge relay adjusts circuit
CN109066940A (en) * 2018-09-18 2018-12-21 深圳和而泰智能控制股份有限公司 A kind of charge control method, circuit, charger and electric tool
CN110212623A (en) * 2018-12-19 2019-09-06 凤冠电机(深圳)有限公司 A kind of lithium battery charging device and charger
CN110531820A (en) * 2019-10-09 2019-12-03 赵明 A kind of isolated digital-control constant-flow source module
CN110854964B (en) * 2019-12-06 2025-03-25 珠海格力电器股份有限公司 A charging control circuit and a control method thereof
CN110854964A (en) * 2019-12-06 2020-02-28 珠海格力电器股份有限公司 A charging control circuit and control method thereof
CN111130348A (en) * 2020-01-22 2020-05-08 深圳市新威尔电子有限公司 Constant current changes constant voltage and does not have disturbance fast switch circuit
CN111277017A (en) * 2020-03-10 2020-06-12 厦门兴卓科技有限公司 A lithium battery fast charging circuit and its application
CN111463875A (en) * 2020-05-26 2020-07-28 杭州明坤电器有限公司 PFC (Power factor correction) technology-based non-input electrolysis electric bicycle charger
CN111600368A (en) * 2020-05-28 2020-08-28 深圳可立克科技股份有限公司 LLC circuit for wide-output-voltage-range high-power charger and control method thereof
CN112271777A (en) * 2020-10-27 2021-01-26 东莞光亚智能科技有限公司 A constant voltage circuit of series battery cells and its control method
CN112271777B (en) * 2020-10-27 2022-07-01 东莞光亚智能科技有限公司 Series battery monomer constant voltage circuit and control method thereof
CN113783280A (en) * 2021-07-21 2021-12-10 上海汉想新能源科技有限公司 A lithium battery charging power supply suitable for 1500V photovoltaic system
CN113938031A (en) * 2021-11-17 2022-01-14 上海市特种设备监督检验技术研究院 Constant voltage and constant current power supply
CN114336864A (en) * 2021-12-31 2022-04-12 宁波锂想电子有限公司 Charger capable of realizing safe charging of lithium battery pack
CN114336864B (en) * 2021-12-31 2024-03-29 宁波锂想电子有限公司 Charger capable of realizing safe charging of lithium battery pack
CN114759278A (en) * 2022-06-16 2022-07-15 广东高斯宝电气技术有限公司 Battery charging method controlled by MCU
CN116073497A (en) * 2023-03-23 2023-05-05 深圳市凌康技术有限公司 Battery charging circuit and battery charging method
CN116073497B (en) * 2023-03-23 2023-10-20 深圳市凌康技术有限公司 Battery charging circuit and battery charging method

Similar Documents

Publication Publication Date Title
CN207218340U (en) A switch type constant current and constant voltage lithium battery charger
CN201185355Y (en) High-voltage line induction power-taking device
CN203761651U (en) Two-wire two-path LED light string controlled by electronic transformer
CN111436174A (en) High-efficient constant current drive power supply equipment
CN103458557A (en) LED drive control circuit and LED lamp
CN103647454B (en) Photovoltaic system self powered supply circuit
CN115208305A (en) Stable photovoltaic power generation intelligent power supply system
CN206595898U (en) Secondary inverse-excitation type switch power-supply based on SP6650
CN106655431B (en) Automatic current regulation charger circuit
CN201563070U (en) DC adjustable voltage-stabilizing power source with silicon controlled rectifier over-current protection
CN203632566U (en) Secondary feedback effective integrated multi-protection constant-voltage control circuit for LED driving
CN206148999U (en) An adjustable voltage charger with current limiting protection
CN202218052U (en) Fast charging device with protection circuit
CN112865517A (en) Voltage-stabilizing adjustable overvoltage and overcurrent protection power supply circuit
CN2405366Y (en) Full automatic charging arrangement
CN115037024B (en) A high-efficiency milliwatt-level photovoltaic energy harvesting and energy storage management circuit
CN204104174U (en) The two line two paths of LED lamp strings that a kind of light-controlled electronic transformer controls
CN203850891U (en) Field charging circuit for mobile equipment
CN205544356U (en) Adopt constant voltage charge circuit that floats ground formula
CN204068193U (en) A small current electronic circuit breaker
CN103401439B (en) A power distribution terminal wide input voltage power supply
CN105656116B (en) A kind of constant-current charging circuit using floating ground formula
CN202261152U (en) Permanent magnet generator voltage regulator based on pulse width modulation technology
CN209217735U (en) Charger output voltage automatic adjustment circuit
CN201048300Y (en) IGBT inversion type charger

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant