CN207206820U - A kind of batch mixer for EVA adhesive film production - Google Patents
A kind of batch mixer for EVA adhesive film production Download PDFInfo
- Publication number
- CN207206820U CN207206820U CN201721217900.7U CN201721217900U CN207206820U CN 207206820 U CN207206820 U CN 207206820U CN 201721217900 U CN201721217900 U CN 201721217900U CN 207206820 U CN207206820 U CN 207206820U
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- mixing machine
- adhesive film
- film production
- batch mixer
- eva adhesive
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种EVA胶膜生产设备,尤其涉及一种用于EVA胶膜生产的混料机。The utility model relates to an EVA film production equipment, in particular to a mixing machine used for EVA film production.
背景技术Background technique
EVA(聚乙烯-醋酸乙烯树脂)胶膜是目前太阳能封装工艺中最常用的材料,主要是通过在EVA基料中添加紫外线吸收剂、紫外线稳定剂、抗氧化剂和交联剂等各种不同的添加剂制作而成的。EVA胶膜一般采用挤出-压光法或挤出-流延法生产。生产过程中包括熔融共混、挤出、压光、牵引和卷取等。EVA (polyethylene-vinyl acetate resin) film is currently the most commonly used material in solar packaging technology, mainly by adding various UV absorbers, UV stabilizers, antioxidants and crosslinking agents to the EVA base material. Made with additives. EVA film is generally produced by extrusion-calendering or extrusion-casting. The production process includes melt blending, extrusion, calendering, pulling and coiling, etc.
在熔融共混之前需要将EVA颗粒与助剂相混合,需要达到每颗EVA颗粒均涂抹到助剂,才能保证胶膜成品的品质,因此要用到搅拌设备。目前,搅拌设备通常由搅拌筒体、筒盖、筒底部阀门、筒内搅拌轴和药水喷嘴构成。由于生产过程中需要将数吨EVA颗粒与助剂混合搅拌,而此种搅拌设备的进料口在筒上部、出料口在筒底部,因此需要大量人力对EVA颗粒进行搬运举高。同时,由于搅拌大多位于筒体中间,仅仅对中间颗粒做搅拌,使得搅拌不均匀,影响后续EVA胶膜成型质量。Before melt blending, it is necessary to mix EVA particles with additives, and it is necessary to apply the additives to each EVA particle to ensure the quality of the finished film, so stirring equipment is used. At present, the mixing equipment usually consists of a mixing cylinder, a cylinder cover, a valve at the bottom of the cylinder, a stirring shaft in the cylinder and a spray nozzle. Since several tons of EVA particles and additives need to be mixed and stirred during the production process, and the feed port of this kind of mixing equipment is at the upper part of the cylinder, and the discharge port is at the bottom of the cylinder, so a lot of manpower is required to carry and lift the EVA particles. At the same time, because most of the stirring is located in the middle of the cylinder, only the middle particles are stirred, which makes the stirring uneven and affects the quality of subsequent EVA film molding.
实用新型内容Utility model content
本实用新型为解决公知技术中存在的技术问题而提供一种结构设计简单合理、节约人力资源、混料均匀的用于EVA胶膜生产的混料机。In order to solve the technical problems in the known technology, the utility model provides a mixing machine for the production of EVA film with simple and reasonable structure design, saving human resources and uniform mixing.
本实用新型为解决公知技术中存在的技术问题所采取的技术方案是:一种用于EVA胶膜生产的混料机包括顶部竖直固接有混料筒的底座,在混料筒内腔的中上部横向固接有将混料筒分为上、下两个腔室的透液隔料板;混料筒的底部外周壁上设有进料斗,混料筒上方外周壁上设有出料斗,所述出料斗位于透液隔料板的下方;在混料筒的下腔室内设有外周壁固接有螺旋叶片的旋转轴,且旋转轴的轴线与混料筒的轴线重合;在混料筒的上腔室内设有多个开口向下的喷液嘴,所述喷液嘴均通过液体管路相连通;在混料筒下腔室中部的外周壁上开设有多个与液体管路相连通的进液口;还包括为旋转轴提供转动驱动的减速机。The technical scheme adopted by the utility model to solve the technical problems existing in the known technology is: a kind of mixing machine used for EVA film production includes a base with a mixing tube fixed vertically on the top, and the inner cavity of the mixing tube A liquid-permeable partition plate that divides the mixing cylinder into upper and lower chambers is fixed horizontally on the middle and upper part; the bottom peripheral wall of the mixing cylinder is provided with a feeding hopper, and the upper peripheral wall of the mixing cylinder is provided with a A hopper, the hopper is located below the liquid-permeable material partition; in the lower chamber of the mixing cylinder, a rotating shaft with a spiral blade fixed to the outer peripheral wall is provided, and the axis of the rotating shaft coincides with the axis of the mixing cylinder; In the upper chamber of the mixing cylinder, there are multiple liquid spray nozzles with downward openings, all of which are connected through liquid pipelines; on the outer peripheral wall in the middle of the lower chamber of the mixing cylinder, there are multiple A liquid inlet through which the liquid pipelines are connected; and a speed reducer that provides rotational drive for the rotating shaft.
本实用新型的优点和积极效果是:本实用新型提供了一种用于EVA胶膜生产的混料机,通过螺旋叶片、旋转轴、底端进料口和上部出料口的设置,可以减少人工搬运EVA颗粒的劳作,降低了人工成本;喷液嘴和进液口的设置可以使EVA颗粒和助剂在被搅拌和上升的过程中充分混合,提高胶膜成型质量。The advantages and positive effects of the utility model are: the utility model provides a mixing machine for EVA film production, through the setting of the spiral blade, the rotating shaft, the bottom feed port and the top discharge port, it can reduce the The work of manually transporting EVA particles reduces labor costs; the setting of liquid nozzles and liquid inlets can fully mix EVA particles and additives during the process of being stirred and raised, and improve the quality of film forming.
优选地:所述透液隔料板和螺旋叶片均采用不锈钢多孔或不锈钢网状材质,且不能透过EVA原料颗粒。Preferably: both the liquid-permeable partition board and the spiral blade are made of stainless steel porous or stainless steel mesh material, and cannot penetrate EVA raw material particles.
优选地:所述进液口内设有第二隔料网板,第二隔料网板采用不锈钢多孔或不锈钢网状材质,且不能透过EVA原料颗粒。Preferably: the liquid inlet is provided with a second material-separating screen, and the second material-separating screen is made of stainless steel porous or stainless steel mesh material, and cannot pass through EVA raw material particles.
优选地:所述液体管路上设有进液调节阀。Preferably: a liquid inlet regulating valve is provided on the liquid pipeline.
优选地:在出料斗上设有出料调节阀。Preferably: a discharge regulating valve is provided on the discharge hopper.
优选地:所述底座底部设有多组滚轮。Preferably: multiple sets of rollers are provided at the bottom of the base.
优选地:所述底座为喇叭口形状,且大开口向下。Preferably: the base is in the shape of a bell mouth, and the large opening is downward.
附图说明Description of drawings
图1是本实用新型的优选主视局部剖视结构示意图。Fig. 1 is a schematic diagram of a partial cross-sectional structural view of a preferred front view of the present invention.
图中:1、底座;2、混料筒;3、进料斗;4、出料斗;5、透液隔料板;6、旋转轴;7、螺旋叶片;8、减速机;9、喷液嘴;10、液体管路;11、滚轮;12、进液调节阀;13、进液口;14、隔料网板;15、出料调节阀。In the figure: 1. Base; 2. Mixing barrel; 3. Feeding hopper; 4. Discharging hopper; 5. Liquid-permeable partition; 6. Rotating shaft; Liquid nozzle; 10. Liquid pipeline; 11. Roller; 12. Liquid inlet regulating valve; 13. Liquid inlet; 14. Material separation screen; 15. Discharge regulating valve.
具体实施方式Detailed ways
为能进一步了解本实用新型的发明内容、特点及功效,兹举以下实施例详细说明如下:In order to further understand the content of the invention, features and effects of the present utility model, the following examples are given in detail as follows:
请参见图1,本实用新型包括顶部竖直固接有混料筒的底座1,在混料筒内腔的中上部横向固接有将混料筒分为上、下两个腔室的透液隔料板5。混料筒的底部外周壁上设有进料斗,混料筒上方外周壁上设有出料斗4,所述出料斗4位于透液隔料板5的下方。在混料筒的下腔室内设有外周壁固接有螺旋叶片7的旋转轴6,且旋转轴6的轴线与混料筒的轴线重合。在混料筒的上腔室内设有多个开口向下的喷液嘴9,所述喷液嘴9均通过液体管路10相连通。在混料筒下腔室中部的外周壁上开设有多个与液体管路10相连通的进液口13。还包括为旋转轴6提供转动驱动的减速机8。Please refer to Fig. 1, the utility model includes a base 1 with a mixing tube vertically fixed on the top, and a penetrating tube that divides the mixing tube into upper and lower chambers is fixed horizontally on the middle and upper part of the inner cavity of the mixing tube. Liquid separator plate 5. A feed hopper is provided on the bottom peripheral wall of the mixing cylinder, and a discharge hopper 4 is provided on the peripheral wall above the mixing cylinder, and the discharge hopper 4 is located below the liquid-permeable material partition 5 . In the lower chamber of the mixing barrel, there is a rotating shaft 6 with a helical blade 7 fixedly attached to the outer peripheral wall, and the axis of the rotating shaft 6 coincides with the axis of the mixing barrel. In the upper chamber of the mixing barrel, there are a plurality of liquid spray nozzles 9 opening downward, and the liquid spray nozzles 9 are all connected through liquid pipelines 10 . A plurality of liquid inlets 13 communicating with the liquid pipeline 10 are opened on the peripheral wall of the middle part of the lower chamber of the mixing cylinder. It also includes a speed reducer 8 that provides rotational drive for the rotary shaft 6 .
工作时,将EVA颗粒投入进料斗,由螺旋叶片7的旋转轴6带动向上运动,同时由喷液嘴9和进液口13向混料筒内注入混料助剂,使EVA颗粒与助剂充分接触。When working, the EVA particles are put into the hopper, driven by the rotating shaft 6 of the screw blade 7 to move upwards, and at the same time, the mixing aid is injected into the mixing barrel from the liquid spray nozzle 9 and the liquid inlet 13, so that the EVA particles and the auxiliary full contact with the agent.
为了使EVA颗粒与助剂更加充分地接触,所述透液隔料板5和螺旋叶片7均采用不锈钢多孔或不锈钢网状材质,且不能透过EVA原料颗粒。In order to make the EVA particles more fully contact with the additives, the liquid-permeable partition plate 5 and the spiral blade 7 are made of stainless steel porous or stainless steel mesh material, and cannot pass through the EVA raw material particles.
为了使助剂能顺利地由进液口13进入混料筒,所述进液口13内设有隔料网板14,隔料网板14采用不锈钢多孔或不锈钢网状材质,且不能透过EVA原料颗粒。In order to allow the additive to enter the mixing cylinder smoothly from the liquid inlet 13, the liquid inlet 13 is provided with a partition screen 14, the partition screen 14 is made of stainless steel porous or stainless steel mesh material, and cannot penetrate EVA raw material particles.
为了便于对助剂的投入量进行控制,所述液体管路10上设有进液调节阀12。In order to facilitate the control of the input amount of the auxiliary agent, the liquid pipeline 10 is provided with a liquid inlet regulating valve 12 .
通过在出料斗4上设置出料调节阀15,可以控制EVA颗粒和助剂的混合搅拌时间,控制混合后物料的出料量。By setting the discharge regulating valve 15 on the discharge hopper 4, the mixing and stirring time of the EVA particles and additives can be controlled, and the discharge amount of the mixed materials can be controlled.
为了便于混料机灵活移动,在底座1底部设有多组滚轮11。In order to facilitate the flexible movement of the mixer, multiple sets of rollers 11 are provided at the bottom of the base 1 .
为了增加混料机的稳定性,底座1可设置为喇叭口形状,且大开口向下。In order to increase the stability of the mixer, the base 1 can be set in the shape of a bell mouth, and the large opening is downward.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721217900.7U CN207206820U (en) | 2017-09-20 | 2017-09-20 | A kind of batch mixer for EVA adhesive film production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721217900.7U CN207206820U (en) | 2017-09-20 | 2017-09-20 | A kind of batch mixer for EVA adhesive film production |
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| Publication Number | Publication Date |
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| CN207206820U true CN207206820U (en) | 2018-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721217900.7U Expired - Fee Related CN207206820U (en) | 2017-09-20 | 2017-09-20 | A kind of batch mixer for EVA adhesive film production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366781A (en) * | 2018-11-27 | 2019-02-22 | 常州斯威克光伏新材料有限公司 | A mixer for EVA film production |
| CN114259944A (en) * | 2022-01-04 | 2022-04-01 | 荣成碳纤维科技有限公司 | Carbon fiber polymerization liquid auxiliary material injection method and device thereof |
-
2017
- 2017-09-20 CN CN201721217900.7U patent/CN207206820U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366781A (en) * | 2018-11-27 | 2019-02-22 | 常州斯威克光伏新材料有限公司 | A mixer for EVA film production |
| CN114259944A (en) * | 2022-01-04 | 2022-04-01 | 荣成碳纤维科技有限公司 | Carbon fiber polymerization liquid auxiliary material injection method and device thereof |
| CN114259944B (en) * | 2022-01-04 | 2023-09-19 | 山东永成新材料有限公司 | Carbon fiber polymerization liquid auxiliary material injection method and device |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180410 Termination date: 20190920 |
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| CF01 | Termination of patent right due to non-payment of annual fee |