CN207170849U - A kind of casting sand removes Burgy appts with sorting - Google Patents
A kind of casting sand removes Burgy appts with sorting Download PDFInfo
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- CN207170849U CN207170849U CN201721139063.0U CN201721139063U CN207170849U CN 207170849 U CN207170849 U CN 207170849U CN 201721139063 U CN201721139063 U CN 201721139063U CN 207170849 U CN207170849 U CN 207170849U
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Abstract
本实用新型公开了一种铸造型砂用分选除细粉装置,包括筛框,其特征在于:还包括工作台以及加料斗,所述筛框位于加料斗的正下方,水平设置且筛框相对的两端分别插入式安装在一个卡槽内,筛框右端端面中心位置处连接有一个推杆且推杆穿过右侧的卡槽并在另一自由端端部弧形的碰撞头,在所述工作台右侧下方还倒挂安装有电机且电机的转轴上安装有偏心轮且偏心轮间歇式与碰撞头接触,在所述筛框的正下方悬挂安装有接料斗,在所述接料斗底部连接有一个除尘器。装置自动化程度高,工人只需要完成型砂加入操作,劳动强度大大降低,生产效率得到提高,筛分过程中可同步实现除细粉,对砂型加工有利。
The utility model discloses a device for sorting and removing fine powder for foundry sand, which comprises a screen frame, and is characterized in that it also includes a workbench and a feeding hopper, and the screen frame is located directly below the feeding hopper, and is horizontally arranged with the screen frames facing each other. The two ends of the screen frame are respectively plugged into a card slot, and a push rod is connected to the center of the right end face of the screen frame, and the push rod passes through the card slot on the right side, and the arc-shaped collision head at the other free end ends. A motor is also installed upside down on the lower right side of the workbench, and an eccentric wheel is installed on the rotating shaft of the motor, and the eccentric wheel is intermittently in contact with the collision head. There is a dust collector attached at the bottom. The device has a high degree of automation, workers only need to complete the molding sand adding operation, the labor intensity is greatly reduced, the production efficiency is improved, and the fine powder can be removed synchronously during the screening process, which is beneficial to sand molding processing.
Description
技术领域technical field
本实用新型涉及铸造加工领域,尤其涉及一种铸造型砂用分选除细粉装置。The utility model relates to the field of casting processing, in particular to a sorting and fine powder removal device for casting sand.
背景技术Background technique
型砂是在砂型铸造中用来造型的材料。型砂一般由铸造砂、型砂粘结剂和辅加物等造型材料按一定的比例混合而成,也可用天然含粘土的硅砂。型砂在铸造生产中的作用极为重要,因型砂的质量不好而造成的铸件废品约占铸件总废品的30~50%。铸造过程中的型砂可以回收利用再次进行铸造,从而有效的节约成本。Molding sand is a material used for molding in sand casting. Molding sand is generally made by mixing molding materials such as foundry sand, molding sand binder and auxiliary additives in a certain proportion, and natural silica sand containing clay can also be used. The role of molding sand in foundry production is extremely important, and casting waste products caused by poor quality of molding sand account for about 30-50% of the total casting waste products. The molding sand in the casting process can be recycled and used for casting again, thus effectively saving costs.
在铸造生产过程中,每次铸造之后的型砂都粘结成块,需要进行破碎筛选之后才能再次使用。现有技术中,铸造用型砂的筛选装置没有定型产品,小型铸造企业普遍使用简易砂筛子,简易铸造砂筛子由四边框和四边框内固定的筛片构成,使用时将其倾斜地支撑在地上,用铁锹将铸造砂扔到筛片上,合格的细砂落到筛子底下,结块的铸造砂从筛片的上面滑落下来。使用这种简易铸造砂筛子筛选铸造砂劳动强度大,工作效率低。In the casting production process, the molding sand after each casting is bonded into a block, which needs to be crushed and screened before it can be used again. In the prior art, the screening device for casting sand has no finalized products, and small foundry enterprises generally use simple sand sieves. The simple foundry sand sieves are composed of four frames and fixed sieves inside the four frames, which are supported obliquely on the ground when in use. , Throw the foundry sand onto the sieve with a shovel, the qualified fine sand falls to the bottom of the sieve, and the agglomerated foundry sand slides down from the top of the sieve. Screening foundry sand with this simple foundry sand sieve is labor-intensive and low in work efficiency.
再者,回收的砂型由于多次使用,细粉量会逐渐增加,对后期砂型加工带来不理影响。Furthermore, due to the repeated use of the recycled sand mold, the amount of fine powder will gradually increase, which will have an unreasonable impact on the later sand mold processing.
实用新型内容Utility model content
本实用新型的目的在于解决现有技术中的问题,提供一种铸造型砂用分选除细粉装置,自动化程度高,工人只需要完成型砂加入操作,劳动强度大大降低,生产效率得到提高,且在筛分过程中可同步实现除细粉,对砂型加工有利。The purpose of the utility model is to solve the problems in the prior art, to provide a device for sorting and removing fine powder of foundry sand, which has a high degree of automation, workers only need to complete the operation of adding sand, the labor intensity is greatly reduced, and the production efficiency is improved. In the screening process, fine powder can be removed simultaneously, which is beneficial to sand mold processing.
本实用新型采用的技术方案是:The technical scheme that the utility model adopts is:
一种铸造型砂用分选除细粉装置,包括矩形的筛框,其特征在于:装置还包括工作台以及加料斗且加料斗下部穿过工作台的工作面,所述筛框位于加料斗的正下方,水平设置且筛框相对的两端分别插入式安装在一个卡槽内,所述卡槽与工作台悬挂连接在一起,左侧的卡槽内壁与筛框左端端面之间安装有若干弹簧,筛框右端端面中心位置处连接有一个推杆且推杆穿过右侧的卡槽并在另一自由端端部弧形的碰撞头,在所述工作台右侧下方还倒挂安装有电机且电机的转轴上安装有偏心轮,偏心轮间歇式与碰撞头接触并推动筛框在两个卡槽内水平左右往复移动,在所述筛框的正下方悬挂安装有接料斗且接料斗两边分别与左右两个卡槽悬挂连接在一起,在所述接料斗底部连接有一个除尘器。A sorting and fine powder removal device for foundry sand, comprising a rectangular sieve frame, characterized in that the device also includes a workbench and a hopper, and the lower part of the hopper passes through the working surface of the workbench, and the sieve frame is located at the top of the hopper Directly below, the opposite ends of the screen frame are installed horizontally and plugged into a card slot respectively. The card slot is suspended and connected with the workbench. There are several Spring, a push rod is connected to the center of the right end face of the screen frame and the push rod passes through the card slot on the right side and an arc-shaped collision head is at the other free end. The motor has an eccentric wheel installed on the shaft of the motor. The eccentric wheel intermittently contacts the collision head and pushes the screen frame to reciprocate horizontally in the two slots. A receiving hopper is installed directly below the screen frame. The two sides are suspended and connected with the left and right card slots respectively, and a dust collector is connected at the bottom of the receiving hopper.
进一步地,在所述加料斗底部出口处设有电磁流量阀,用于调节落到筛框内的型砂量,避免大量型砂同时涌入影响筛分效果。Furthermore, an electromagnetic flow valve is provided at the bottom outlet of the hopper to adjust the amount of molding sand falling into the screen frame, so as to prevent a large amount of molding sand from pouring in at the same time and affecting the screening effect.
进一步地,两个卡槽相对的两个面之间的距离小于筛框的长度,防止筛框从两个卡槽之间脱落。Further, the distance between the two opposing surfaces of the two locking grooves is smaller than the length of the screen frame, so as to prevent the screen frame from falling off between the two locking grooves.
进一步地,所述除尘器包括竖向安装的壳体,在所述壳体内水平间隔安装有若干块格栅,壳体底部出口附近设有吹风口,壳体顶部入口附近设有抽风口,筛分的型砂进入壳体内,在下落过程中,型砂与格栅碰撞接触并且底部吹入空气扰动作用下,细粉会在壳体内飞扬,并从抽风口处抽走,实现细粉分离。Further, the dust remover includes a vertically installed housing, and several grids are installed horizontally at intervals in the housing, a blowing port is provided near the outlet at the bottom of the housing, an air suction port is provided near the inlet at the top of the housing, and a screen The separated molding sand enters the casing, and during the falling process, the molding sand collides with the grid and the air blown from the bottom is disturbed, and the fine powder will fly in the casing and be sucked away from the air outlet to realize the separation of fine powder.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型为解决现有的企业在铸造生产过程中使用简易的筛片进行型砂筛分存在劳动强度大,工作效率低的问题,设计开发了一种铸造型砂用分选除细粉装置,装置由工作台,加料斗,筛框,电机和除尘器等组成。使用时,型砂自加料斗处均匀落到筛框内,电机带动偏心轮快速转动且间隙式的与碰撞头接触并迫使推杆往复移动,筛框也随之在两个卡槽内往复移动,型砂在此过程中实现筛分。自动化程度高,工人只需要完成型砂加入操作,劳动强度大大降低,生产效率得到提高。同时,型砂从除尘器中通过时,底部吹入的空气会使得细粉飞扬,并从抽风口处排出,同时实现了筛分和除细粉操作,对后期砂型加工有利。The utility model aims to solve the problem of high labor intensity and low work efficiency in existing enterprises using simple sieves for sand screening in the foundry production process, and designs and develops a sorting and fine powder removal device for foundry sand. It is composed of a workbench, a hopper, a screen frame, a motor and a dust collector. When in use, the molding sand falls evenly into the screen frame from the hopper, and the motor drives the eccentric wheel to rotate rapidly and intermittently contacts the collision head to force the push rod to move back and forth, and the screen frame also moves back and forth in the two slots accordingly. The molding sand is screened in this process. The degree of automation is high, workers only need to complete the molding sand adding operation, the labor intensity is greatly reduced, and the production efficiency is improved. At the same time, when the molding sand passes through the dust collector, the air blown in from the bottom will make the fine powder fly up and be discharged from the air outlet. At the same time, the sieving and fine powder removal operations are realized, which is beneficial to the later sand molding processing.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是图1中A-A向剖视结构示意图。Fig. 2 is a schematic diagram of the cross-sectional structure along A-A in Fig. 1 .
具体实施方式Detailed ways
为了使本实用新型的目的及技术方案的优点更加清楚明白,以下结合附图及实例,对本实用新型进行进一步详细说明。In order to make the purpose of the utility model and the advantages of the technical solution clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and examples.
如附图1~2所示,一种铸造型砂用分选除细粉装置,包括矩形的筛框1,装置还包括工作台2以及加料斗3且加料斗3下部穿过工作台2的工作面,所述筛框1位于加料斗3的正下方,水平设置且筛框1相对的两端分别插入式安装在一个卡槽4内,所述卡槽4与工作台2悬挂连接在一起,左侧的卡槽4内壁与筛框1左端端面之间安装有若干弹簧5,筛框1右端端面中心位置处连接有一个推杆6且推杆6穿过右侧的卡槽4并在另一自由端端部弧形的碰撞头7,在所述工作台2右侧下方还倒挂安装有电机8且电机8的转轴上安装有偏心轮9,偏心轮9间歇式与碰撞头7接触并推动筛框1在两个卡槽4内水平左右往复移动,在所述筛框1的正下方悬挂安装有接料斗11且接料斗11两边分别与左右两个卡槽4悬挂连接在一起,在所述接料斗11底部连接有一个除尘器。As shown in Figures 1 and 2, a device for sorting and removing fine powder for foundry sand includes a rectangular sieve frame 1, and the device also includes a workbench 2 and a hopper 3, and the lower part of the hopper 3 passes through the workbench 2. On the other hand, the screen frame 1 is located directly below the feeding hopper 3, and is horizontally arranged, and the two opposite ends of the screen frame 1 are inserted into a slot 4, and the slot 4 is suspended and connected with the workbench 2. A number of springs 5 are installed between the inner wall of the slot 4 on the left side and the left end face of the screen frame 1, and a push rod 6 is connected to the center of the right end face of the screen frame 1, and the push rod 6 passes through the slot 4 on the right and is placed on the other side. A collision head 7 with a free end arc, under the right side of the workbench 2, a motor 8 is installed upside down and an eccentric wheel 9 is installed on the rotating shaft of the motor 8, and the eccentric wheel 9 contacts the collision head 7 intermittently and Push the screen frame 1 to reciprocate horizontally in the two draw-in slots 4. A hopper 11 is suspended and installed directly below the screen frame 1, and the two sides of the hopper 11 are respectively suspended and connected to the left and right two draw-in slots 4. A dust collector is connected to the bottom of the receiving hopper 11 .
在所述加料斗3底部出口处设有电磁流量阀10。An electromagnetic flow valve 10 is provided at the bottom outlet of the hopper 3 .
两个卡槽4相对的两个面之间的距离小于筛框1的长度。The distance between the two opposing faces of the two clamping grooves 4 is less than the length of the screen frame 1 .
所述除尘器包括竖向安装的壳体12,在所述壳体12内水平间隔安装有若干块格栅13,壳体12底部出口附近设有吹风口14,壳体顶部入口附近设有抽风口15。The dust collector includes a vertically installed housing 12, in which several grids 13 are installed horizontally at intervals, a blower port 14 is provided near the outlet at the bottom of the housing 12, and a suction port is provided near the inlet at the top of the housing. Mouth 15.
本实用新型使用时,先将待筛分处理的型砂置于加料斗3内,启动电机8,偏心轮9随之转动。型砂自加料斗3底部出口匀速落到筛框1内。当偏心轮9转动到碰撞头7接触的位置时,推杆6向左移动,筛框1同步向左移动,弹簧5受压压缩;当偏心轮9转动到碰撞78分离后,弹簧5恢复形变,推动筛框1向右移动。在筛框1水平左右往复移动的过程中,型砂中符合要求的部分穿过筛框1落到下方的接料斗11内,其余物质就滞留在筛框1内,定期清理出来即可。筛分的型砂从接料斗11底部落到壳体12内。在下落的过程中,型砂与壳体12内的多块格栅13撞击,细粉由于质量轻会与质量较重的型砂分离。同时,由于壳体12下方吹入的空气对加速细粉飞扬,并使细粉水空气从抽风口15处抽走。When the utility model is used, the molding sand to be screened is placed in the hopper 3, the motor 8 is started, and the eccentric wheel 9 rotates thereupon. The molding sand falls into the screen frame 1 at a constant speed from the outlet at the bottom of the hopper 3 . When the eccentric wheel 9 rotates to the position where the collision head 7 contacts, the push rod 6 moves to the left, the screen frame 1 moves to the left synchronously, and the spring 5 is compressed; when the eccentric wheel 9 rotates to the point where the collision head 7 is separated, the spring 5 recovers its deformation , push screen frame 1 to move to the right. During the horizontal reciprocating movement of the screen frame 1, the required part of the molding sand passes through the screen frame 1 and falls into the receiving hopper 11 below. The screened molding sand falls into the casing 12 from the bottom of the receiving hopper 11 . During the falling process, the molding sand collides with multiple grids 13 in the casing 12, and the fine powder will be separated from the heavier molding sand due to its light weight. Simultaneously, because the air that blows in below housing 12 is to accelerating fine powder to fly, and fine powder water air is sucked away from air outlet 15 places.
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| CN201721139063.0U CN207170849U (en) | 2017-09-07 | 2017-09-07 | A kind of casting sand removes Burgy appts with sorting |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111151706A (en) * | 2019-11-29 | 2020-05-15 | 湖南嘉顺华新材料有限公司 | A kind of casting sand fine powder removal equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111151706A (en) * | 2019-11-29 | 2020-05-15 | 湖南嘉顺华新材料有限公司 | A kind of casting sand fine powder removal equipment |
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| CP03 | Change of name, title or address |
Address after: 642450 Jianye Avenue 777, Yanling Town, Weiyuan County, Neijiang City, Sichuan Province Patentee after: Sichuan Golden Radium Heavy Industry Co.,Ltd. Address before: Xinchang Town of Neijiang city in 642450 Sichuan County of Weiyuan Province Sichuan upstream village nine new stores Patentee before: SICHUAN JINLEI CASTING Co.,Ltd. |
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Denomination of utility model: A sorting and fine powder removal device for casting sand Granted publication date: 20180403 Pledgee: Bank of China Limited Weiyuan Branch Pledgor: Sichuan Golden Radium Heavy Industry Co.,Ltd. Registration number: Y2025980028364 |