CN207163984U - Water seaoning ultrasonic wave pipeline flaw detection device - Google Patents
Water seaoning ultrasonic wave pipeline flaw detection device Download PDFInfo
- Publication number
- CN207163984U CN207163984U CN201721235994.0U CN201721235994U CN207163984U CN 207163984 U CN207163984 U CN 207163984U CN 201721235994 U CN201721235994 U CN 201721235994U CN 207163984 U CN207163984 U CN 207163984U
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- gear
- tank
- supporting plate
- flaw detection
- rack
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Abstract
A kind of water seaoning ultrasonic wave pipeline flaw detection device disclosed in the utility model, supporting plate including tank and above tank, the supporting plate be rotatablely connected two have side by side from gear, it is rotatably connected on the supporting plate positioned at two from the master gear between gear, the master gear engages with two from gear respectively, the master gear axle center is fixedly connected with drive shaft, the driving shaft end connection motor, described be fixedly connected from gear axis switches through moving axis, the rotation shaft end is fixedly connected positioned at the positive sector gear of supporting plate, two sector gear is set in the same direction, the rack that both sides are engaged with sector gear respectively is provided between the sector gear, the rack both ends connection probe.Uniform and automatic flaw detection is realized by the cooperation of sector wheel and rack, flaw detection blind area is small, removes the artificial operation for promoting probe to be moved in water from, simple operation, the automatic turning for realizing tested pipeline is coordinated by the rotating wheel below tank and position-limited rack.
Description
Technical field
Failure detector is the utility model is related to, more specifically, it relates to a kind of water seaoning ultrasonic wave pipeline flaw detection device.
Background technology
Minor-diameter steel-tube curvature is big, and tube wall is thin, if directly big using contact method flaw detection difficulty, is typically visited using water seaoning
Wound.Ultrasonic wave water-immersion method flaw detection is exactly that longitudinal wave probe and steel pipe are put into water, and couplant is made with water, real by refraction action
Now detect a flaw.
Notification number is to disclose a kind of fixing device for ultrasonic wave water-immersion method detection in CN202033330U patent, including
Bearing, the bearing is interior to be provided with the longitudinally through through hole for positioning ultrasonic detection probe, and is additionally provided with the bearing
The water injection hole being connected with the through hole.Be provided with the through hole can in through hole length travel transverse baffle, described ultrasound
Ripple detection probe is arranged on the baffle plate.The workpiece of arbitrary size is can detect by mobile support saddle.
Above-mentioned utility model has the advantages of easy to use, testing cost is low.But need manual drive probe to be detected,
It there may be check frequency.
Utility model content
In view of the shortcomings of the prior art, the purpose of this utility model is to provide a kind of water seaoning ultrasonic wave pipeline inspection dress
Put, there is the characteristics of automatic comprehensive flaw detection.
To achieve the above object, the utility model provides following technical scheme, a kind of water seaoning ultrasonic wave pipeline inspection
Device, including tank and the supporting plate above tank, the supporting plate is rotatablely connected two along tank width to be had simultaneously
Row's is rotatably connected to positioned at two from gear, the supporting plate from the master gear between gear, and the master gear is respectively with two
Engaged from gear, the master gear axle center is fixedly connected with drive shaft, and the driving shaft end connection position is in support back
Motor, described be fixedly connected from gear axis switch through moving axis, and the rotation shaft end is fixedly connected positive positioned at supporting plate
Sector gear, two sector gear are set in the same direction, are provided with what both sides were engaged with sector gear respectively between the sector gear
Rack, the rack both ends connection probe.
By using above-mentioned technical proposal, motor driving master gear rotates, master gear drive both sides from pinion rotation, from
Gear drives the sector gear for being secured to connection to rotate, the sector gears of both sides moving up and down with carry-over bar respectively.Rack
The probe at both ends is detected a flaw to tested pipeline total length on the move, and flaw detection blind area is small, at the uniform velocity and automatically, is removed artificial promote from and is visited
The operation that head moves in water, operation is more convenient and simple in construction, and cost is cheap, convenient maintenance.
Preferably, being provided with the limitting casing of fitting rack lower surface on the supporting plate, the limitting casing length is equal to
Tank length.
By using above-mentioned technical proposal, sector gear is limited to the snap action of rack, to prevent rack from making because of gravity
With sector gear is departed from, supporting plate is provided with the limitting casing for holding rack along the rack direction of motion, and limitting casing is located at rack
Both sides, the flaw detection work of probe is not influenceed, serve the beneficial effect for improving structural stability.
Preferably, the rack both ends, which are extended, the extension rod pointed in tank, the extension rod end connection
For placing the probe frame of probe.
By using above-mentioned technical proposal, for make it that probe may remain in water and avoid rack enter in water cause compared with
Big wave, extension rod stretch into probe frame in water so that probe individually can be detected a flaw in water, and the convenient spy of frame of popping one's head in
Being put into and taking out for head, achieves the effect of simple operation.
Preferably, the probe frame is arranged to fusiformis.
By using above-mentioned technical proposal, the setting of the probe frame of fusiformis along rack moving direction, probe is reduced in water
Resistance and the ripples evoked when middle mobile, that more conducively pops one's head in moves back and forth flaw detection.
Preferably, the tank is provided with the position-limited rack positioned at bottom of gullet along its length direction.
By using above-mentioned technical proposal, being directly placed at the pipeline above rotating wheel can not keep balancing and rotating
In journey easily deviate sink center, cause probe can not accurate vertical detected a flaw in pipe surface, positioned at rotating wheel both sides
Infundibulate position-limited rack, suitable for the pipeline of a variety of width, usability is wide, and keeps pipeline to be located at the position of sink center, prevents
Depart from when pipeline rotates above rotating wheel, cause flaw detection not continue, achieve the effect of optimization structure.
Preferably, the bottom of gullet is provided with some coaxially connected rotating wheels along tank length direction, described turn
Driving wheel axle center connection position is in the drive mechanism outside tank.
By using above-mentioned technical proposal, the rotating wheel of bottom of gullet is set along tested pipeline length direction, and is corresponded to
The rack movement locus of side, after the probe on rack is to the pipeline inspection in same direction, by opening drive mechanism
Motor or turn drive mechanism turning handle, drive rotating wheel to rotate, rotating wheel drive pipeline above the rotating wheel along from
Body axial rotation, upset is realized, so that the probe above tank carries out comprehensive detection to pipeline.
Preferably, it is provided with rubber blanket outside the rotating wheel.
By using above-mentioned technical proposal, the rotation of tested pipeline is driven by the upset of the rotating wheel of bottom,
There is water between rotating wheel and tested pipeline, the phenomenon for rotating and skidding be present, the rubber blanket outside rotating wheel increases and tested pipeline table
The frictional force in face, reduce skidding, beneficial to the upset of tested pipeline.
Preferably, the both sides of the supporting plate ride upon tank width both sides, the supporting plate both sides extension is set
It is equipped with downward flanging.
By using above-mentioned technical proposal, when needing that tested pipeline is put into tank or taken out from tank, for convenience
Supporting plate is removed, supporting plate is movably connected with tank both sides, convenient tank inside to be operated or on supporting plate
Structure repaired, achieve the effect of convenient operation.When being changed to tank interior conduit, supporting plate is moved to water
During groove one end, the risk that supporting plate falls into tank be present, while flanging does not influence to move between supporting plate and tank, by tank
Edge inlay card is moved easily in supporting plate flanging and improves stability.
Described in synthesis, the utility model has advantages below:
1. realizing uniform and automatic flaw detection by the cooperation of sector wheel and rack, flaw detection blind area is small, removes artificial promote from and visits
The operation that head moves in water, simple operation.
2. coordinate the automatic turning for realizing tested pipeline by the rotating wheel below tank and position-limited rack.
3. the probe frame of fusiformis reduces the resistance and ripple that probe moves in water.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present embodiment;
Fig. 2 is the schematic diagram for being used to show the structure of supporting plate in the present embodiment;
Fig. 3 is the sectional view for being used to show support harden structure in the present embodiment;
Fig. 4 is the schematic diagram for being used to show rack structure in the present embodiment;
Fig. 5 is the schematic diagram for being used to show spacing mount structure in the present embodiment;
Fig. 6 is the schematic diagram for being used to show probe mount structure in the present embodiment;
Fig. 7 is the sectional view for being used to show tank inner structure in the present embodiment.
In figure, 1, tank;2nd, supporting plate;21st, from gear;211st, rotary shaft;22nd, master gear;221st, drive shaft;23rd, it is electric
Machine;24th, sector gear;25th, rack;26th, limitting casing;27th, extension rod;28th, flanging;3rd, pop one's head in;31st, probe frame;4th, rotating wheel;
41st, rubber blanket;5th, drive mechanism;6th, position-limited rack, 7, supersonic detector.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
Embodiment:As shown in figure 1, a kind of water seaoning ultrasonic wave pipeline flaw detection device, including tank 1 and on tank 1
The supporting plate 2 of side, supersonic detector 7 are placed on the side of tank 1, and supporting plate 2 is removable with respect to tank 1.Take the both sides of supporting plate 2
The width both sides of tank 1 are connected on, the both sides of supporting plate 2 extend downwardly the flanging 28 at fitting tank 1 edge, facilitate supporting plate 2
While mobile, the stability of structure is improved.
As shown in Fig. 2 supporting plate 2 be rotatably connected to two side by side from gear 21, be arranged on the face of supporting plate 2 from gear 21
Set to the one side of tank 1, and along the width of tank 1.It is rotatably connected on supporting plate 2 positioned at two from the master between gear 21
Gear 22, master gear 22 engage with two from gear 21 respectively.
As shown in figure 3, the axle center of master gear 22 is fixedly connected with drive shaft 221, drive shaft 221 passes through supporting plate 2, drive shaft
For the connection of 221 ends positioned at the motor 23 at the back side of supporting plate 2, being connected to be connected with from the axle center of gear 21 extends to turning for tank 1
Moving axis 211, the end of rotary shaft 211 are fixedly connected positioned at the positive sector gear 24 of supporting plate 2(With reference to figure 2), two sector gears
24 are set in the same direction.
As shown in Figure 3 and Figure 4, the rack 25 engaged respectively with sector gear 24 both sides is provided between sector gear 24.Electricity
Machine 23 drives master gear 22 to rotate, and master gear 22 drives being rotate in same direction from gear 21 for both sides, drives and is secured to from gear 21
The sector gear 24 of connection rotates, two sector gears 24 in the same direction, is responsible for for one bringing up rack 25, and being responsible for for one will
Rack 25 drives downwards, and the radian of two sector gears is less than 180 degree.
As shown in figure 5, to prevent rack 25, because Action of Gravity Field departs from sector gear 24, supporting plate 2 is along the side of moving of rack 25
To the limitting casing 26 being provided with for holding rack 25, limitting casing 26 is bonded the lower surface of rack 25, and limitting casing 26 is located at rack 25
Both sides and the equivalent length of tank 1 of length.
As shown in fig. 6, the both ends of rack 25, which are extended, the extension rod 27 stretched in tank 1, the connection of the end of extension rod 27
For placing the probe frame 31 of probe 3, probe 3 is placed in probe frame 31.Probe 3 moves with the movement of rack 25, so as to right
Tested pipeline total length is detected a flaw in water.To reduce the resistance that probe frame 31 moves in water, probe frame 31 is arranged to fusiformis.
Tested pipeline is located in tank 1, because tested pipeline is cylinder, to prevent tested pipeline from deviateing the center of tank 1, such as
Shown in Fig. 7, tank 1 is provided with the infundibulate position-limited rack 6 positioned at the both sides of rotating wheel 4 along its length direction.
Because needing to carry out comprehensive flaw detection, it is necessary to be rotated frequently to tested pipeline, such as Fig. 7 institutes to tested pipeline
Show, the bottom of tank 1 is provided with some coaxially connected rotating wheels 4, the rack of the corresponding top of rotating wheel 4 along the length direction of tank 1
25 movement locus, rotating wheel 4 are provided with the rubber blanket 41 for preventing skidding outside.Driving of the axle center of rotating wheel 4 connection outside tank 1
Mechanism 5(With reference to figure 1), the rotation of tested pipeline is driven by the upset of the rotating wheel 4 of bottom, and the position-limited rack for passing through both sides
The position of 6 pairs of tested pipelines is defined.
The course of work:Supporting plate 2 is entered into line slip along the both sides of tank 1, and tested pipeline is put into tank 1, is placed in
In position-limited rack 6, then supporting plate 2 is moved to the centre position of tank 1, now open motor 23, motor 23 drives master gear 22 to rotate,
Master gear 22 drives being rotated from gear 21 for both sides, drives the sector gear 24 for being secured to connection to rotate from gear 21, both sides
The moving up and down with carry-over bar 25 respectively of sector gear 24.The probe 3 at the both ends of rack 25 is used as couplant by water, in water
Tested pipeline total length is detected a flaw in middle movement.
After the pipeline inspection in 3 pairs of same directions of probe on rack 25, by the motor for opening drive mechanism 5
23 or the turning handle of turn drive mechanism 5, drive rotating wheel 4 to rotate, rotating wheel 4 drive pipeline positioned at the top of rotating wheel 4 along from
Body axial rotation, upset is realized, comprehensive detection is carried out so as to 3 pairs of pipelines of probe of the top of tank 1.
This specific embodiment is only that it is not to limitation of the present utility model, ability to explanation of the present utility model
Field technique personnel can make the modification of no creative contribution to the present embodiment as needed after this specification is read, but
As long as all protected in right of the present utility model by Patent Law.
Claims (8)
1. a kind of water seaoning ultrasonic wave pipeline flaw detection device, including tank (1) and the supporting plate (2) above tank (1), its
It is characterised by:The supporting plate (2) along tank (1) width be rotatablely connected two have side by side from gear (21), it is described to hold
Be rotatably connected on supporting plate (2) positioned at two from the master gear (22) between gear (21), the master gear (22) respectively with two from
Gear (21) engages, and master gear (22) axle center is fixedly connected with drive shaft (221), drive shaft (221) the end connection
Motor (23) positioned at supporting plate (2) back side, described be fixedly connected from gear (21) axle center switch through moving axis (211), described turn
Moving axis (211) end is fixedly connected to be set in the same direction positioned at supporting plate (2) positive sector gear (24), two sector gear (24)
Put, the rack (25) that both sides are engaged with sector gear (24) respectively, the rack (25) are provided between the sector gear (24)
Both ends connection probe (3).
2. water seaoning ultrasonic wave pipeline flaw detection device according to claim 1, it is characterised in that:On the supporting plate (2)
The limitting casing (26) of fitting rack (25) lower surface is provided with, limitting casing (26) length is equal to tank (1) length.
3. water seaoning ultrasonic wave pipeline flaw detection device according to claim 2, it is characterised in that:Rack (25) both ends
The extension rod (27) having in sensing tank (1) is extended, extension rod (27) end is connected to place the spy of probe (3)
Head frame (31).
4. water seaoning ultrasonic wave pipeline flaw detection device according to claim 3, it is characterised in that:The probe frame (31) sets
It is set to fusiformis.
5. water seaoning ultrasonic wave pipeline flaw detection device according to claim 1, it is characterised in that:The tank (1) is along certainly
Body length direction is provided with the position-limited rack (6) positioned at tank (1) bottom.
6. water seaoning ultrasonic wave pipeline flaw detection device according to claim 5, it is characterised in that:Tank (1) bottom
Tank (1) length direction is provided with some coaxially connected rotating wheels (4), rotating wheel (4) the axle center connection is located at tank
(1) drive mechanism (5) outside.
7. water seaoning ultrasonic wave pipeline flaw detection device according to claim 6, it is characterised in that:The rotating wheel (4) is outside
It is provided with rubber blanket (41).
8. water seaoning ultrasonic wave pipeline flaw detection device according to claim 1, it is characterised in that:The supporting plate (2)
Both sides ride upon tank (1) width both sides, and supporting plate (2) both sides, which are extended, downward flanging (28).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721235994.0U CN207163984U (en) | 2017-09-25 | 2017-09-25 | Water seaoning ultrasonic wave pipeline flaw detection device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721235994.0U CN207163984U (en) | 2017-09-25 | 2017-09-25 | Water seaoning ultrasonic wave pipeline flaw detection device |
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CN207163984U true CN207163984U (en) | 2018-03-30 |
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ID=61724001
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CN201721235994.0U Active CN207163984U (en) | 2017-09-25 | 2017-09-25 | Water seaoning ultrasonic wave pipeline flaw detection device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108789957A (en) * | 2018-07-04 | 2018-11-13 | 胡兴旺 | A kind of plastic products reclaimer |
CN108789956A (en) * | 2018-07-04 | 2018-11-13 | 胡兴旺 | A kind of broken retracting device of polybag |
CN112649504A (en) * | 2020-11-27 | 2021-04-13 | 重庆机电职业技术大学 | Ultrasonic detection equipment for bearing roller |
CN113008996A (en) * | 2021-01-30 | 2021-06-22 | 饶远时 | Metal equipment inspection equipment |
-
2017
- 2017-09-25 CN CN201721235994.0U patent/CN207163984U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108789957A (en) * | 2018-07-04 | 2018-11-13 | 胡兴旺 | A kind of plastic products reclaimer |
CN108789956A (en) * | 2018-07-04 | 2018-11-13 | 胡兴旺 | A kind of broken retracting device of polybag |
CN112649504A (en) * | 2020-11-27 | 2021-04-13 | 重庆机电职业技术大学 | Ultrasonic detection equipment for bearing roller |
CN113008996A (en) * | 2021-01-30 | 2021-06-22 | 饶远时 | Metal equipment inspection equipment |
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