CN207158714U - A kind of production line and its conveyer system - Google Patents

A kind of production line and its conveyer system Download PDF

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Publication number
CN207158714U
CN207158714U CN201721185074.2U CN201721185074U CN207158714U CN 207158714 U CN207158714 U CN 207158714U CN 201721185074 U CN201721185074 U CN 201721185074U CN 207158714 U CN207158714 U CN 207158714U
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fork
production line
pallet fork
gear
pallet
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高春生
张飞武
赵茂松
陈显
魏辉
郭辉
张帅伟
夏明�
朱军涛
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ZHONGQI CHANGXING (LUOYANG) ELECTROMECHANICAL EQUIPMENT ENGINEERING Co Ltd
China Automobile Industry Engineering Co Ltd
Scivic Engineering Corp
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ZHONGQI CHANGXING (LUOYANG) ELECTROMECHANICAL EQUIPMENT ENGINEERING Co Ltd
China Automobile Industry Engineering Co Ltd
Scivic Engineering Corp
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Abstract

本实用新型涉及生产线及其转送系统。生产线包括至少两条输送线路以及转送系统,转送系统包括移载装置,移载装置包括台架,台架上沿水平方向直线往复移动装配有货叉,货叉在其移动行程中具有位于各输送线路上方的工作位,每条输送线上对应所述工作位设置有顶升机,顶升机在其移动行程中具有高于货叉的高位以及低于输送线路上的输送平面的低位。所述转送系统在两条输送线路之间转送货物时通过移载装置以及两条输送线路上的顶升机三个独立的设备实现对工件的转送,三个设备在完成自身功能之后便可返回运送下一个工件,使得整个转送系统可以同时进行多个工件的转运操作,大大提高了转送系统的转送效率,加快了整个生产线的生产节奏。

The utility model relates to a production line and a transfer system thereof. The production line includes at least two conveying lines and a transfer system. The transfer system includes a transfer device. The transfer device includes a platform on which a fork is equipped to reciprocate in a straight line in the horizontal direction. For the working position above the line, each conveying line is provided with a jacking machine corresponding to the working position, and the jacking machine has a high position higher than the fork and a lower position lower than the conveying plane on the conveying line during its moving stroke. When the transfer system transfers the goods between the two conveying lines, three independent devices, the transfer device and the jack on the two conveying lines, realize the transfer of workpieces, and the three devices can return after completing their own functions. Transporting the next workpiece enables the entire transfer system to perform transfer operations of multiple workpieces at the same time, which greatly improves the transfer efficiency of the transfer system and speeds up the production rhythm of the entire production line.

Description

一种生产线及其转送系统A production line and its transfer system

技术领域technical field

本实用新型涉及一种生产线及其转送系统。The utility model relates to a production line and a transfer system thereof.

背景技术Background technique

现有的汽车在生产过程中,在对车身进行加工时,因为涉及到对车身的不同加工过程,需要将车身在不同工位上进行移动,目前生产线上常用的移载装置为移载货叉,移载货叉安装在升降台上,既可以水平移动,也可以竖直移动。在实际使用过程中,车身位于载具上的输送平面上并通过载具实现在生产线上的移动,一条生产线上的载具将车身运送至移载货叉处后,此时移载货叉处于低位,移载货叉伸出货叉后上升到高位将车身从载具上举起,随后移载货叉带动车身水平移动至另一条输送线上,移载货叉下降将车身放置在另一条生产线上的载具上,之后移载货叉下降到低位并缩回货叉,完成车身在两条输送线上的移动。该类型的移载货叉在实际使用过程中具有的缺点是:移载货叉除了水平伸缩移动外,还要进行升降运动,且在其返回之前,其他配套设备均处于等待状态,运送效率较低,严重影响了整个生产线的生产节拍。During the production process of existing automobiles, when processing the body, it is necessary to move the body at different stations because it involves different processing processes on the body. At present, the commonly used transfer device on the production line is the transfer fork. , The transfer fork is installed on the lifting platform, which can move horizontally or vertically. In actual use, the car body is located on the conveying plane on the carrier and is moved on the production line through the carrier. After the carrier on a production line transports the car body to the transfer fork, the transfer fork is at the Low position, after the transfer fork stretches out the fork, it rises to a high position to lift the body from the carrier, then the transfer fork drives the body to move horizontally to another conveyor line, and the transfer fork descends to place the body on another conveyor line On the carrier on the production line, the transfer fork is lowered to the lower position and retracted to complete the movement of the body on the two conveyor lines. The disadvantages of this type of transfer fork in actual use are: in addition to the horizontal telescopic movement, the transfer fork also needs to perform lifting movement, and before it returns, other supporting equipment is in a waiting state, and the transportation efficiency is low. Low, seriously affecting the production beat of the entire production line.

实用新型内容Utility model content

本实用新型的目的在于提供一种移载效率高的转送系统;本实用新型的目的还在于提供一种使用上述转送系统的生产线。The purpose of this utility model is to provide a transfer system with high transfer efficiency; the purpose of this utility model is also to provide a production line using the above transfer system.

为实现上述目的,本实用新型一种生产线的技术方案1是:一种生产线,包括至少两条输送线路以及转送系统,所述转送系统包括移载装置,所述移载装置包括台架,台架上沿水平方向直线往复移动装配有货叉,所述货叉在其移动行程中具有位于各输送线路上方的工作位,每条输送线上对应所述工作位设置有顶升机,所述顶升机在其移动行程中具有高于货叉的高位以及低于输送线路上的输送平面的低位。In order to achieve the above purpose, the technical solution 1 of a production line of the present utility model is: a production line, including at least two conveying lines and a transfer system, the transfer system includes a transfer device, and the transfer device includes a stand, a table The frame is equipped with pallet forks that reciprocate in a straight line in the horizontal direction. The pallet forks have working positions above each conveying line during their moving strokes. Each conveying line is equipped with a jacking machine corresponding to the working positions. During its movement, the jack has a high position above the forks and a low position below the conveying level on the conveying line.

本实用新型中的转送系统,在两条输送线路之间转送工件时,通过两条输送线路上的顶升机以及移载装置三个独立的设备实现对工件的转送,三个独立的设备分别实现对工件的顶升、转移、下降等转送过程,三个设备在完成自身功能之后便可返回运送下一个工件,使得整个转送系统可以同时进行多个工件的转运动作,大大提高了转送系统的转送效率,加快了整个生产线的生产节奏。In the transfer system of the utility model, when transferring workpieces between two conveying lines, the transfer of workpieces is realized through three independent devices of the jacking machine and the transfer device on the two conveying lines, and the three independent devices are respectively Realize the transfer process of the workpiece such as jacking, transfer, and lowering. After the three devices complete their own functions, they can return to transport the next workpiece, so that the entire transfer system can perform the transfer of multiple workpieces at the same time, which greatly improves the efficiency of the transfer system. Transfer efficiency speeds up the production rhythm of the entire production line.

本实用新型一种生产线的技术方案2是在技术方案1的基础上做进一步改进:所述输送线路有两条,两条输送线路位于移载装置的两侧。该设置方式使得货叉在两个工作位之间的移动不会受到两个工作位上的顶升机的影响,系统可以同时对三个工件进行转送操作。The technical solution 2 of a production line of the utility model is further improved on the basis of the technical solution 1: there are two conveying lines, and the two conveying lines are located on both sides of the transfer device. This arrangement makes the movement of the pallet fork between the two working positions not affected by the jacks on the two working positions, and the system can transfer three workpieces at the same time.

本实用新型一种生产线的技术方案3是在技术方案2的基础上做进一步改进:两条输送线路互相平行。该设计可以减小生产线所占据的厂房长度。The technical scheme 3 of a production line of the utility model is further improved on the basis of the technical scheme 2: two conveying lines are parallel to each other. This design can reduce the length of the workshop occupied by the production line.

本实用新型一种生产线的技术方案4是在技术方案2的基础上做进一步改进:所述货叉包括至少一个货叉单元,货叉单元包括相对于台架固定的下叉、与下叉导向移动配合的中叉以及与中叉导向移动配合的上叉,中叉上设有中叉齿条,货叉单元还包括至少一个与所述中叉齿条啮合传动以驱动中叉移动的驱动齿轮,中叉上还设有至少一个中叉齿轮,上叉上设有与中叉齿轮啮合传动的上叉齿条,下叉上设有与中叉齿轮啮合传动的下叉齿条,中叉相对于下叉移动时通过其中叉齿轮与下叉齿条啮合而驱使中叉齿轮转动,中叉齿轮与上叉齿条啮合而驱使上叉相对于中叉移动,台架上还安装有带动驱动齿轮转动的正反转电机。The technical solution 4 of a production line of the utility model is further improved on the basis of the technical solution 2: the fork includes at least one fork unit, and the fork unit includes a lower fork fixed relative to the stand, and a lower fork guide The middle fork that moves and cooperates with the upper fork that moves with the guide of the middle fork. The middle fork is provided with a middle fork rack. The fork unit also includes at least one driving gear that engages with the middle fork rack to drive the middle fork to move. , the middle fork is also provided with at least one middle fork gear, the upper fork is provided with an upper fork rack gear meshed with the middle fork gear, and the lower fork is provided with a lower fork rack gear meshed with the middle fork gear. When the lower fork moves, the middle fork gear is driven to rotate through the meshing of the middle fork gear with the lower fork rack, and the middle fork gear is meshed with the upper fork rack to drive the upper fork to move relative to the middle fork. The drive gear is also installed on the platform Rotating forward and reverse motor.

采用齿轮齿条及正反转电机带动货叉单元向两侧伸缩运动,从而满足空间受限的两个货位之间货物的交接移载,体积小、传动精确,上叉两倍于中叉的速度伸缩,伸缩效率高。Rack and pinion and forward and reverse motors are used to drive the fork unit to move telescopically to both sides, so as to meet the transfer and transfer of goods between two cargo positions with limited space. It is small in size and precise in transmission. The upper fork is twice as large as the middle fork. The speed of expansion and contraction is high, and the expansion and contraction efficiency is high.

本实用新型一种生产线的技术方案5是在技术方案4的基础上做进一步改进:货叉单元有两个。两个货叉单元,每个货叉单元均通过驱动齿轮驱动,使得两个货叉伸缩更均衡稳定。The technical scheme 5 of a production line of the utility model is further improved on the basis of the technical scheme 4: there are two pallet fork units. There are two fork units, each of which is driven by a drive gear, so that the expansion and contraction of the two forks is more balanced and stable.

本实用新型一种生产线的技术方案6是在技术方案5的基础上做进一步改进:两个货叉单元共用同一个正反转电机。不仅节省空间、降低成本而且可以保证两个货叉单元伸缩的同步性较好。The technical solution 6 of a production line of the utility model is further improved on the basis of the technical solution 5: the two fork units share the same forward and reverse motor. It not only saves space and reduces cost, but also can ensure better synchronization of expansion and contraction of the two pallet fork units.

本实用新型一种生产线的技术方案7是在技术方案6的基础上做进一步改进:正反转电机位于一个货叉单元背离另一个货叉单元的一侧,两个货叉单元的驱动齿轮通过万向轴传动连接。The technical solution 7 of a production line of the utility model is further improved on the basis of the technical solution 6: the forward and reverse motor is located on the side of one fork unit away from the other fork unit, and the driving gears of the two fork units pass through Cardan shaft drive connection.

本实用新型一种生产线的技术方案8是在技术方案4-7中任一技术方案的基础上做进一步改进:所述正反转电机的输出轴上连接有主动齿轮,每个货叉单元的驱动齿轮有两个,两个驱动齿轮分别位于主动齿轮两侧并同时与主动齿轮啮合。通过设置两个驱动齿轮可以使得中叉朝向两侧伸缩时的伸出距离一致且相对于一个驱动齿轮而言其伸出长度变长。The technical solution 8 of a production line of the utility model is further improved on the basis of any one of the technical solutions 4-7: the output shaft of the forward and reverse motor is connected with a driving gear, and each fork unit There are two driving gears, and the two driving gears are respectively located on both sides of the driving gear and are meshed with the driving gear simultaneously. By arranging two driving gears, the protruding distance of the middle fork can be consistent when stretching towards both sides, and the protruding length of the middle fork becomes longer compared with one driving gear.

本实用新型一种生产线的技术方案9是在技术方案4-7中任一技术方案的基础上做进一步改进:所述正反转电机的输出轴上连接有主动齿轮,每个货叉单元的驱动齿轮至少有两对,第一对位于主动齿轮两侧并与主动齿轮同时啮合,第二对位于第一对两侧。两对以上驱动齿轮的设置可以增加与中叉的啮合长度,从而显著提高中叉的伸出长度。The technical solution 9 of a production line of the utility model is further improved on the basis of any one of the technical solutions 4-7: the output shaft of the forward and reverse motor is connected with a driving gear, and each fork unit There are at least two pairs of driving gears, the first pair is located on both sides of the driving gear and meshes with the driving gear simultaneously, and the second pair is located on both sides of the first pair. The setting of more than two pairs of driving gears can increase the meshing length with the middle fork, thereby significantly improving the extension length of the middle fork.

本实用新型一种生产线的技术方案10是在技术方案4-7中任一技术方案的基础上做进一步改进:所述中叉齿轮有两个以上并沿中叉的长度方向间隔设置,各个中叉齿轮之间通过奇数个传动惰轮传动连接。The technical solution 10 of a production line of the utility model is further improved on the basis of any one of the technical solutions 4-7: the middle fork gear has more than two and is arranged at intervals along the length direction of the middle fork. The fork gears are connected through an odd number of transmission idler gears.

本实用新型一种生产线的技术方案11是在技术方案1-7中任一技术方案的基础上做进一步改进:所述输送线路上设置有用于输送工件的载具。The technical solution 11 of a production line of the utility model is further improved on the basis of any one of the technical solutions 1-7: the conveying line is provided with a carrier for conveying workpieces.

本实用新型一种生产线的技术方案12是在技术方案11的基础上做进一步改进:所述载具为滑撬或吊具或台车。The technical solution 12 of a production line of the utility model is further improved on the basis of the technical solution 11: the carrier is a skid or a spreader or a trolley.

为实现上述目的,本实用新型一种转送系统的技术方案1是:一种转送系统,包括移载装置,所述移载装置包括台架,台架上沿水平方向直线往复移动装配有货叉,所述转送系统还包括至少两个在使用时分别设置于各输送线路上的顶升机,所述顶升机在其移动行程中具有高于货叉的高位以及低于输送线路上的输送平面的低位。In order to achieve the above purpose, the technical scheme 1 of a transfer system of the present invention is: a transfer system, including a transfer device, the transfer device includes a platform, and the platform is equipped with a fork that moves linearly and reciprocatingly along the horizontal direction. , the transfer system also includes at least two jacks that are respectively arranged on each conveying line when in use, and the jacking machine has a high position higher than the fork and lower than the conveying line on the conveying line in its moving stroke. The lower part of the plane.

本实用新型中的转送系统,在两条输送线路之间转送工件时,通过两条输送线路上的顶升机以及移载装置三个独立的设备实现对工件的转送,三个独立的设备分别实现对工件的顶升、转移、下降等转送过程,三个设备在完成自身功能之后便可返回运送下一个工件,使得整个转送系统可以同时进行多个工件的转运操作,大大提高了转送系统的转送效率,加快了整个转送系统的生产节奏。In the transfer system of the utility model, when transferring workpieces between two conveying lines, the transfer of workpieces is realized through three independent devices of the jacking machine and the transfer device on the two conveying lines, and the three independent devices are respectively Realize the transfer process of the workpiece such as jacking, transfer, and lowering. After the three devices complete their own functions, they can return to transport the next workpiece, so that the entire transfer system can carry out the transfer operation of multiple workpieces at the same time, which greatly improves the efficiency of the transfer system. Transfer efficiency speeds up the production rhythm of the entire transfer system.

本实用新型一种转送系统的技术方案2是在技术方案1的基础上做进一步改进:所述顶升机有两个,两个顶升机在使用时分别位于移载装置的两侧。该设置方式使得货叉在移动一个顶升机上的货物时,不会被另一个顶升机影响,从而使系统可以同时对三个货物进行转送操作。The technical solution 2 of the transfer system of the utility model is further improved on the basis of the technical solution 1: there are two jacking machines, and the two jacking machines are respectively located on both sides of the transfer device when in use. This setting makes the fork not be affected by another jack when moving the goods on one jack, so that the system can transfer three goods at the same time.

本实用新型一种转送系统的技术方案3是在技术方案2的基础上做进一步改进:所述货叉包括至少一个货叉单元,货叉单元包括相对于台架固定的下叉、与下叉导向移动配合的中叉以及与中叉导向移动配合的上叉,中叉上设有中叉齿条,货叉单元还包括至少一个与所述中叉齿条啮合传动以驱动中叉移动的驱动齿轮,中叉上还设有至少一个中叉齿轮,上叉上设有与中叉齿轮啮合传动的上叉齿条,下叉上设有与中叉齿轮啮合传动的下叉齿条,中叉相对于下叉移动时通过其中叉齿轮与下叉齿条啮合而驱使中叉齿轮转动,中叉齿轮与上叉齿条啮合而驱使上叉相对于中叉移动,台架上还安装有带动驱动齿轮转动的正反转电机。The technical solution 3 of the transfer system of the utility model is further improved on the basis of the technical solution 2: the fork includes at least one fork unit, and the fork unit includes a lower fork fixed relative to the stand, and a lower fork The middle fork that cooperates with the guide movement and the upper fork that cooperates with the guide movement of the middle fork. The middle fork is equipped with a middle fork rack. Gears, the middle fork is also provided with at least one middle fork gear, the upper fork is provided with an upper fork rack that meshes with the middle fork gear, and the lower fork is provided with a lower fork rack that is meshed with the middle fork gear. When moving relative to the lower fork, the middle fork gear is driven to rotate through the meshing of the middle fork gear with the lower fork rack, and the middle fork gear is meshed with the upper fork rack to drive the upper fork to move relative to the middle fork. A gear-rotating forward and reverse motor.

采用齿轮齿条及正反转电机带动货叉单元向两侧伸缩运动,从而满足空间受限的两个货位之间货物的交接移载,体积小、传动精确,上叉两倍于中叉的速度伸缩,伸缩效率高。Rack and pinion and forward and reverse motors are used to drive the fork unit to move telescopically to both sides, so as to meet the transfer and transfer of goods between two cargo positions with limited space. It is small in size and precise in transmission. The upper fork is twice as large as the middle fork. The speed of expansion and contraction is high, and the expansion and contraction efficiency is high.

本实用新型一种转送系统的技术方案4是在技术方案3的基础上做进一步改进:货叉单元有两个。两个货叉单元,每个货叉单元均通过驱动齿轮驱动,使得两个货叉伸缩更均衡稳定。The technical solution 4 of the transfer system of the utility model is further improved on the basis of the technical solution 3: there are two fork units. There are two fork units, each of which is driven by a drive gear, so that the expansion and contraction of the two forks is more balanced and stable.

本实用新型一种转送系统的技术方案5是在技术方案4的基础上做进一步改进:两个货叉单元共用同一个正反转电机。不仅节省空间、降低成本而且可以保证两个货叉单元伸缩的同步性较好。The technical solution 5 of the transfer system of the utility model is further improved on the basis of the technical solution 4: the two fork units share the same forward and reverse motor. It not only saves space and reduces cost, but also can ensure better synchronization of expansion and contraction of the two pallet fork units.

本实用新型一种转送系统的技术方案6是在技术方案5的基础上做进一步改进:正反转电机位于一个货叉单元背离另一个货叉单元的一侧,两个货叉单元的驱动齿轮通过万向轴传动连接。The technical solution 6 of the transfer system of the utility model is further improved on the basis of the technical solution 5: the forward and reverse motor is located on the side of one fork unit away from the other fork unit, and the driving gears of the two fork units Connected through cardan shaft transmission.

本实用新型一种转送系统的技术方案7是在技术方案3-6中任一技术方案的基础上做进一步改进:所述正反转电机的输出轴上连接有主动齿轮,每个货叉单元的驱动齿轮有两个,两个驱动齿轮分别位于主动齿轮两侧并同时与主动齿轮啮合。通过设置两个驱动齿轮可以使得中叉朝向两侧伸缩时的伸出距离一致且相对于一个驱动齿轮而言其伸出长度变长。The technical solution 7 of the transfer system of the utility model is further improved on the basis of any one of the technical solutions 3-6: the output shaft of the forward and reverse motor is connected with a driving gear, and each fork unit There are two driving gears, and the two driving gears are respectively located on both sides of the driving gear and are meshed with the driving gear at the same time. By arranging two driving gears, the protruding distance of the middle fork can be consistent when stretching towards both sides, and the protruding length of the middle fork becomes longer compared with one driving gear.

本实用新型一种转送系统的技术方案8是在技术方案3-6中任一技术方案的基础上做进一步改进:所述正反转电机的输出轴上连接有主动齿轮,每个货叉单元的驱动齿轮至少有两对,第一对位于主动齿轮两侧并与主动齿轮同时啮合,第二对位于第一对两侧。两对以上驱动齿轮的设置可以增加与中叉的啮合长度,从而显著提高中叉的伸出长度。The technical solution 8 of the transfer system of the utility model is further improved on the basis of any one of the technical solutions 3-6: the output shaft of the forward and reverse motor is connected with a driving gear, and each fork unit There are at least two pairs of driving gears, the first pair is located on both sides of the driving gear and meshes with the driving gear simultaneously, and the second pair is located on both sides of the first pair. The setting of more than two pairs of driving gears can increase the meshing length with the middle fork, thereby significantly improving the extension length of the middle fork.

本实用新型一种转送系统的技术方案9是在技术方案3-6中任一技术方案的基础上做进一步改进:所述中叉齿轮有两个以上并沿中叉的长度方向间隔设置,各个中叉齿轮之间通过奇数个传动惰轮传动连接。The technical solution 9 of the transfer system of the utility model is further improved on the basis of any one of the technical solutions 3-6: the middle fork gear has more than two and is arranged at intervals along the length direction of the middle fork, each The middle fork gears are connected through an odd number of transmission idler gears.

附图说明Description of drawings

图1为本实用新型的一种生产线的具体实施例1中转送系统处的主视图;Fig. 1 is the front view of the transfer system place in the specific embodiment 1 of a kind of production line of the present utility model;

图2为本实用新型的一种生产线的具体实施例1的俯视图;Fig. 2 is the top view of the specific embodiment 1 of a kind of production line of the present utility model;

图3为本实用新型的一种生产线的具体实施例1中顶升机的主视图;Fig. 3 is the front view of the jacking machine in the specific embodiment 1 of a kind of production line of the present utility model;

图4为本实用新型生产线的实施例1中的移载装置的主视图;Fig. 4 is the front view of the transfer device in Embodiment 1 of the utility model production line;

图5为图4的俯视图;Figure 5 is a top view of Figure 4;

图6为图4中的旋转电机驱动中叉的驱动结构图;Fig. 6 is the driving structural diagram of the middle fork driven by the rotary motor in Fig. 4;

图7为图4中的上、中、下叉的传动结构图;Fig. 7 is a transmission structure diagram of the upper, middle and lower forks in Fig. 4;

图8为图4中的中叉的爆炸示意图;Fig. 8 is an explosion schematic diagram of the middle fork in Fig. 4;

图9为图4中的上叉的轴测图;Fig. 9 is an axonometric view of the upper fork in Fig. 4;

图10为图4中的下叉的轴测图;Figure 10 is an axonometric view of the lower fork in Figure 4;

图11为本实用新型的一种生产线的具体实施例5中转送系统处的主视图;Fig. 11 is the front view of the transfer system in the specific embodiment 5 of a production line of the present invention;

图12为本实用新型的一种生产线的具体实施例5的俯视图;Fig. 12 is a top view of a specific embodiment 5 of a production line of the present invention;

图13为本实用新型的一种生产线的具体实施例6中转送系统处的主视图;Fig. 13 is a front view of the transfer system in Embodiment 6 of a production line of the present utility model;

图14为本实用新型的一种生产线的具体实施例6的俯视图;Fig. 14 is a top view of a specific embodiment 6 of a production line of the present invention;

图15为本实用新型生产线的实施例7中的移载装置货叉单元处的结构图;Fig. 15 is a structural diagram of the fork unit of the transfer device in Embodiment 7 of the production line of the present invention;

图16为图15的左视图;Figure 16 is a left view of Figure 15;

图17为图15中的A处的截面图;Figure 17 is a cross-sectional view at A in Figure 15;

图18为图15中的B处的截面图;Fig. 18 is a cross-sectional view at B in Fig. 15;

图19为图15中的C处的截面图;Fig. 19 is a cross-sectional view at C in Fig. 15;

图20为本实用新型生产线实施例8中的旋转电机驱动中叉的驱动结构图;Fig. 20 is a driving structure diagram of the fork driven by the rotary motor in Example 8 of the production line of the present invention;

图中:1-移载装置,11-台架,12-货叉单元,121-上叉,1211-上叉齿条,1212-顶板,1213-上叉侧板,12131-第一滑槽,122-中叉,1221-中叉齿条,1222-中叉齿轮,12221-滚动轴承,1223-传动惰轮,1224-滚轮,1225-导向块,1226-内支撑板,1227-外支撑板,123-下叉,1231-下叉齿条,1232-底板,1233-下叉侧板,12331-第二滑槽,1234-让位孔,1235-限位块,124-驱动齿轮,13-万向轴,14-旋转电机,15-过载保护装置,16-传动箱,17-电气控制元件,18-主动齿轮;In the figure: 1-transfer device, 11-stand, 12-fork unit, 121-upper fork, 1211-upper fork rack, 1212-top plate, 1213-upper fork side plate, 12131-first chute, 122-Middle fork, 1221-Middle fork rack, 1222-Middle fork gear, 12221-Rolling bearing, 1223-Drive idler, 1224-Roller, 1225-Guide block, 1226-Inner support plate, 1227-Outer support plate, 123 - Lower fork, 1231- lower fork rack, 1232- bottom plate, 1233- lower fork side plate, 12331- second chute, 1234- relief hole, 1235- limit block, 124- driving gear, 13- universal Shaft, 14-rotating motor, 15-overload protection device, 16-transmission box, 17-electrical control element, 18-driving gear;

2、输送路线;3、顶升机;4、车身;5、滑撬;6、吊具;7、台车;81、滚轮;82、滑槽;90、换向传动齿轮。2. Conveying route; 3. Jacking machine; 4. Body; 5. Skid; 6. Spreader; 7. Trolley; 81. Roller; 82. Chute;

具体实施方式Detailed ways

下面结合附图对本实用新型的实施方式作进一步说明。Embodiments of the present utility model will be further described below in conjunction with the accompanying drawings.

本实用新型的一种生产线的具体实施例1,如图1至图10所示,包括两条互相平行的输送线路2,两条输送线路2之间设置有转送系统,所述转送系统包括设置在两条输送线路之间移载装置1,所述移载装置1包括台架11以及设置于台架上能在两条输送线路之间做水平往复移动的货叉,货叉在其移动行程中具有位于各输送线路上方的工作位,所述转送系统还包括位于移载装置1两侧、分别设置在两条输送线路上的两个顶升机3,两个顶升机3横跨输送线路设置,顶升机在其移动行程中具有高于货叉的高位A以使顶升机实现与货叉之间的货物交接和低于输送线路上的输送平面的低位B以使顶升机实现与输送线路的输送平面之间的货物交接。A specific embodiment 1 of a production line of the present utility model, as shown in FIGS. Transfer device 1 between the two conveying lines, said transferring device 1 includes a stand 11 and a pallet fork that can move horizontally between the two conveying routes on the stand, and the pallet fork is There are working positions above each conveying line, and the transfer system also includes two jacks 3 located on both sides of the transfer device 1 and respectively arranged on the two conveying lines. The two jacks 3 span the conveying Line setting, the jacking machine has a high position A higher than the fork in its moving stroke so that the jacking machine can realize the handover of goods with the fork and a low position B lower than the conveying plane on the conveying line so that the jacking machine can Realize the handover of goods with the conveying plane of the conveying line.

两条输送线路采用载具对车身进行输送,在本实施例中,所述载具为滑撬5,所述输送平面即滑撬的货物承载平面。此外,所述生产线还包括用于对输送线路上运动的载具进行定位的载具定位装置,通过载具定位装置对载具进行定位,使车身与载具之间能顺利配合,实现车身与载具的顺利交接。所述生产线还包括用于监控货叉运行位置的到位检测系统,到位检测系统在货叉运动至设定位置后控制货叉停止,使货叉能顺利与顶升机实现对车身的交接工作。The two conveying lines use a carrier to convey the vehicle body. In this embodiment, the carrier is a skid 5, and the conveying plane is the cargo-carrying plane of the skid. In addition, the production line also includes a carrier positioning device for positioning the moving carrier on the conveying line. The carrier is positioned by the carrier positioning device, so that the vehicle body and the carrier can cooperate smoothly, and the vehicle body and the carrier can be smoothly matched. The smooth handover of the vehicle. The production line also includes an in-position detection system for monitoring the running position of the fork. The in-position detection system controls the fork to stop after the fork moves to the set position, so that the fork can smoothly transfer to the car body with the jacking machine.

所述移载装置的具体结构如图4至图10所示,包括台架11以及安装在台架11上的货叉,在本实施例中,所述货叉包括两个货叉单元12,两个货叉单元12之间通过万向轴13实现同步动作,台架11上还设有驱动万向轴13动作的旋转电机14以及用于为旋转电机14进行过载保护的过载保护装置15。台架11包括平台板和支撑腿,支撑腿之间设有机构加强梁,支撑腿固定在厂房的地基上或者其他平台上。过载保护装置15包括弹簧、行程开关和控制器,当旋转电机14受到阻力较大时弹簧被压缩,行程开关被触碰开启,反馈给控制器一个信号,控制器即可控制旋转电机14停止转动。The specific structure of the transfer device is shown in Figures 4 to 10, including a platform 11 and a pallet fork mounted on the platform 11, in this embodiment, the pallet fork includes two pallet fork units 12, The two fork units 12 are synchronously operated by the cardan shaft 13 , and the platform 11 is also provided with a rotary motor 14 for driving the cardan shaft 13 and an overload protection device 15 for overload protection of the rotary motor 14 . The stand 11 includes a platform board and support legs, and mechanism strengthening beams are arranged between the support legs, and the support legs are fixed on the foundation of the factory building or on other platforms. The overload protection device 15 includes a spring, a travel switch and a controller. When the rotating motor 14 is subjected to a large resistance, the spring is compressed, the travel switch is touched and opened, and a signal is fed back to the controller, and the controller can control the rotating motor 14 to stop rotating. .

如图4、5所示,货叉单元12包括上叉121、中叉122和下叉123,下叉123固定在台架11上,中叉122分别与上叉121和下叉123导向移动配合,中叉122和上叉121可从下叉123的任意一侧伸出。如图7、8所示,中叉122包括左右两块外支撑板1227,两外支撑板1227之间设有间隔设置的内支撑板1226,两支撑板之间还通过滚动轴承12221装配有两个中叉齿轮1222,以及在两个中叉齿轮1222之间通过滚动轴承12221装配的五个传动惰轮1223,中叉齿轮1222与传动惰轮1223依次传动配合,从而实现两个中叉齿轮1222的同步输出动作,中叉齿轮1222和传动惰轮1223均为变位齿轮,由每个传动惰轮1223均需要同时与两个齿轮啮合,因此选用变位齿轮以便于装配。两个外支撑板1227的外侧均设有上下两排滚轮1224,分别与上下叉的滑槽配合,各个滚轮1224之间间隔设置并在外支撑板1227的整个长度方向上均匀布置。在每排滚轮1224的各滚轮1224之间还设有多个导向块1225,以便与上、下叉的第一、第二滑槽(见后述)的槽底配合,从而实现对上叉121和中叉122的导向限位,使得中叉122和上叉121伸出时不会歪斜。As shown in Figures 4 and 5, the fork unit 12 includes an upper fork 121, a middle fork 122 and a lower fork 123, the lower fork 123 is fixed on the platform 11, and the middle fork 122 cooperates with the upper fork 121 and the lower fork 123 for guiding and moving respectively , the middle fork 122 and the upper fork 121 can protrude from any side of the lower fork 123 . As shown in Figures 7 and 8, the middle fork 122 includes two left and right outer support plates 1227, and an inner support plate 1226 arranged at intervals is arranged between the two outer support plates 1227, and two rolling bearings 12221 are installed between the two support plates. The middle fork gear 1222, and five transmission idler gears 1223 assembled through rolling bearings 12221 between the two middle fork gears 1222, the middle fork gear 1222 and the transmission idler gear 1223 are sequentially driven and matched, thereby realizing the synchronization of the two middle fork gears 1222 For the output action, the middle fork gear 1222 and the driving idler gear 1223 are shifting gears, and each driving idler gear 1223 needs to mesh with two gears simultaneously, so the shifting gears are selected for easy assembly. The outer sides of the two outer support plates 1227 are provided with upper and lower rows of rollers 1224 , which are respectively matched with the chute of the upper and lower forks. A plurality of guide blocks 1225 are also provided between each roller 1224 of each row of rollers 1224, so as to cooperate with the groove bottoms of the first and second chute (see later) of the upper and lower forks, so as to realize alignment of the upper fork 121 and the guide limit of the middle fork 122, so that the middle fork 122 and the upper fork 121 will not be skewed when they are stretched out.

如图9所示,上叉121包括顶板1212以及位于两侧的上叉侧板1213,两块上叉侧板1213与底板围成凹槽结构,在凹槽内底板上安装有上叉齿条1211,用于与中叉齿轮1222啮合以实现上叉121相对于中叉122的移动。上叉侧板1213相对的一侧侧面,即位于凹槽结构内的侧面上设有滑槽,滑槽呈C形,用于与中叉122上的上排滚轮1224滚滑和导向配合,同时滑槽的槽底用于与中叉122上的导向块1225滑动和挡止配合,以防上叉121相对于中叉122歪斜。顶板1212和两块上叉侧板1213可以通过螺栓连接固定或者由整体材料加工而成。As shown in Figure 9, the upper fork 121 includes a top plate 1212 and upper fork side plates 1213 on both sides. The two upper fork side plates 1213 and the bottom plate form a groove structure, and the upper fork tooth bar is installed on the inner bottom plate of the groove. 1211 , used to mesh with the middle fork gear 1222 to realize the movement of the upper fork 121 relative to the middle fork 122 . The opposite side of the upper fork side plate 1213, that is, the side in the groove structure, is provided with a chute, the chute is C-shaped, and is used for sliding and guiding cooperation with the upper row of rollers 1224 on the middle fork 122, and at the same time The groove bottom of the chute is used for sliding and blocking cooperation with the guide block 1225 on the middle fork 122 , so as to prevent the upper fork 121 from skewing relative to the middle fork 122 . The top plate 1212 and the two upper fork side plates 1213 can be fixed by bolts or processed from integral materials.

如图10所示,下叉123包括底板1232以及位于两侧的下叉侧板1233,底板1232和下叉侧板1233围成凹槽结构,凹槽结构内的底板上安装有下叉齿条1231,用于与中叉齿轮1222啮合传动并为中叉齿轮1222提供反向作用力以实现中叉122相对于下叉123的相对移动。下叉侧板1233的相对的一侧,即位于凹槽结构内的一侧设有滑槽,滑槽呈C形,用于中叉122上的下排滚轮1224滚滑和导向配合,同时滑槽的槽底用于与中叉122上的导向块1225滑动和挡止配合,以防中叉122相对于下叉123歪斜。底板和两块下叉侧板1233可以通过螺栓连接固定或者采用整体材料加工而成。下叉123的凹槽结构内部的底板上还设有防止中叉122从下叉123中滑脱的限位块1235,限位块1235设置在下叉123的靠近两端的位置。下叉123的底板上于对应装配时驱动齿轮124的位置还设有让位孔1234,以便驱动齿轮124穿过底板与处于凹槽结构内的中叉齿条1221啮合传动。As shown in Figure 10, the lower fork 123 includes a bottom plate 1232 and lower fork side plates 1233 on both sides. The bottom plate 1232 and the lower fork side plates 1233 form a groove structure, and the lower fork tooth bar is installed on the bottom plate in the groove structure. 1231 , used to engage with the middle fork gear 1222 for transmission and provide a reverse force for the middle fork gear 1222 to realize the relative movement of the middle fork 122 relative to the lower fork 123 . The opposite side of the lower fork side plate 1233, that is, the side located in the groove structure, is provided with a chute, the chute is C-shaped, and is used for rolling and guiding the lower row of rollers 1224 on the middle fork 122. The groove bottom of the groove is used for sliding and blocking cooperation with the guide block 1225 on the middle fork 122 , so as to prevent the middle fork 122 from skewing relative to the lower fork 123 . The base plate and the two lower fork side plates 1233 can be fixed by bolts or processed from integral materials. The bottom plate inside the groove structure of the lower fork 123 is also provided with a limiting block 1235 to prevent the middle fork 122 from slipping off from the lower fork 123 , and the limiting block 1235 is arranged at positions close to both ends of the lower fork 123 . The bottom plate of the lower fork 123 is also provided with a relief hole 1234 at the position corresponding to the driving gear 124 during assembly, so that the driving gear 124 passes through the bottom plate and engages with the middle fork rack 1221 in the groove structure for transmission.

如图6所示,旋转电机14的输出轴动力传递给万向轴13以后,万向轴13的两端通过与主动齿轮18传动连接而驱动与主动齿轮18分别啮合的驱动齿轮124转动,即两个驱动齿轮124分别位于主动齿轮18两侧且同时与主动齿轮18啮合。通过驱动齿轮124与中叉齿条1221的配合实现对中叉122的驱动,该方式相对于传统的链条链轮方式具有精度高、不受松边紧边影响的特点,相对于传统的丝杠螺母的驱动方式而言,齿轮在中叉122移动方向上的空间占用明显较小,便于实现中叉122的双向移动,而传统的丝杠螺母驱动方式受丝杠长度限制以及货叉伸出长度要求,一般无法实现双向伸缩,一般为单侧单向伸缩,大大限制了其应用范围。上叉上还设有电器控制单元17。下叉底部设有传动箱,上述的主动齿轮、驱动齿轮位于传动箱内。As shown in Figure 6, after the power of the output shaft of the rotating electrical machine 14 is transmitted to the cardan shaft 13, the two ends of the cardan shaft 13 are connected with the driving gear 18 to drive the driving gear 124 respectively engaged with the driving gear 18 to rotate, that is The two driving gears 124 are respectively located on two sides of the driving gear 18 and mesh with the driving gear 18 at the same time. The driving of the center fork 122 is realized through the cooperation of the drive gear 124 and the center fork rack 1221. Compared with the traditional chain sprocket method, this method has the characteristics of high precision and is not affected by loose and tight edges. Compared with the traditional screw In terms of the driving method of the nut, the space occupied by the gear in the moving direction of the middle fork 122 is significantly smaller, which facilitates the two-way movement of the middle fork 122, while the traditional screw nut driving method is limited by the length of the screw and the extension length of the fork. Requirements, generally can not achieve two-way expansion, generally one-way one-way expansion, which greatly limits its scope of application. An electrical control unit 17 is also provided on the upper fork. A transmission box is arranged at the bottom of the lower fork, and the above-mentioned driving gear and driving gear are located in the transmission box.

所述移载装置在实际使用过程中,需要实现货叉在两个工作位之间移动时,首先由控制器控制旋转电机14转动,带动万向轴13转动,同时带动两个货叉单元12的主动齿轮18旋转,主动齿轮18带动与之啮合的两个驱动齿轮124同步同向转动,从而带动与之啮合的中叉齿条1221移动,即中叉122向一侧工作位伸出,中叉122的移动带动其上的中叉齿轮1222转动,进而带动与之啮合的上叉齿条1211移动,即上叉121可相对于中叉122伸出,由于上叉121位于中叉122上,其本身会随中叉122移动,两个速度叠加的结果是上叉121以两倍于中叉122的速度伸出,从而实现高效率伸缩运动,当上叉121移动到一侧工作位时控制电机停转,配合顶升机将货物放于上叉121上;控制旋转电机14反转,同样的驱动过程控制上叉121迅速收回,上叉121收回至原始的中间位置时继续驱动旋转电机14转动,此时上叉121开始向另一侧工作位伸出,直至伸出到另一侧的工作位时控制旋转电机14停转,然后配合顶升机将货物从货叉上取下,然后再控制旋转电机14反转以将上叉121、中叉122收回即可。In the actual use of the transfer device, when the fork needs to move between the two working positions, the controller first controls the rotation of the rotating motor 14 to drive the cardan shaft 13 to rotate, and at the same time drives the two fork units 12 The driving gear 18 of the driving gear 18 rotates, and the driving gear 18 drives the two driving gears 124 meshed with it to rotate synchronously and in the same direction, thereby driving the middle fork rack 1221 meshed with it to move, that is, the middle fork 122 stretches out to one side of the working position, and The movement of the fork 122 drives the middle fork gear 1222 on it to rotate, and then drives the upper fork tooth bar 1211 meshed with it to move, that is, the upper fork 121 can extend relative to the middle fork 122. Since the upper fork 121 is located on the middle fork 122, It itself will move with the middle fork 122, and the result of the superposition of the two speeds is that the upper fork 121 extends at twice the speed of the middle fork 122, thereby realizing high-efficiency telescopic movement. When the upper fork 121 moves to one side of the working position The motor stops, and the goods are placed on the upper fork 121 with the jacking machine; the rotating motor 14 is controlled to reverse, and the same driving process controls the upper fork 121 to retract quickly, and the upper fork 121 continues to drive the rotating motor 14 when it is retracted to the original intermediate position Rotate, now the upper fork 121 begins to stretch out to the other side working position, controls the rotation motor 14 to stop when stretching out to the other side working position, then cooperates jacking machine to take off goods from pallet fork, then Then control the rotating motor 14 to reverse to retract the upper fork 121 and the middle fork 122 .

本实用新型的生产线在实际使用过程中,以从右侧输送线路上向左侧输送线路上移载车身为例,初始时,货叉位于中心位置,右侧输送线路将载有车身的载具运送至该输送线路对应的右侧顶升机处并定位后,右侧顶升机上升至高位A将该载具上的车身顶起,载具与车身分离,之后,移载装置的货叉朝右伸出至车身下方,右侧顶升机下降将该车身放置在货叉上后,又下降至低位B以顶升另一具车身。载有车身的货叉水平移动至左侧输送线路的上方工作位上,左侧输送线路上的左侧顶升机上升至高位A将货叉上的车身顶起,货叉收回并朝右运动以运送另一具车身。此时,左侧输送线路上的载具输送到位并准确定位,左侧顶升机下降至低位B以将车身放置在左侧输送轨道上的载具上,完成车身的移载。In the actual use of the production line of the present utility model, take the example of transferring the vehicle body from the right conveying line to the left conveying line. Initially, the fork is located in the center, and the right conveying line will carry the vehicle body After being transported to the right side lifter corresponding to the conveying line and positioned, the right side lifter rises to the high position A to jack up the body on the carrier, and the carrier is separated from the body. After that, the forks of the transfer device Stretch out to the bottom of the vehicle body to the right, and after the right jacking machine descends to place the vehicle body on the cargo fork, it descends to the low position B to jack up another vehicle body. The fork with the vehicle body moves horizontally to the upper working position of the left conveying line, and the left jacking machine on the left conveying line rises to the high position A to jack up the vehicle body on the fork, and the fork retracts and moves to the right to transport another body. At this time, the carrier on the left conveying line is transported in place and positioned accurately, and the left jacking machine descends to the low position B to place the car body on the carrier on the left conveying track to complete the transfer of the car body.

在上述移载过程中,转送系统通过三个独立的设备分别实现对车身的顶升、转移、下降等转送过程,三个设备在完成自身功能之后便可返回运送下一具车身,使得整个转送系统可以同时进行三个车身的转运操作,大大提高了转送系统的转送效率,加快了整个生产线的生产节奏。In the above transfer process, the transfer system realizes the transfer process of lifting, transferring, and lowering the car body through three independent devices, and the three devices can return to transport the next car body after completing their own functions, so that the entire transfer The system can carry out the transfer operation of three car bodies at the same time, which greatly improves the transfer efficiency of the transfer system and speeds up the production rhythm of the entire production line.

本实用新型的一种生产线的具体实施例2与具体实施例1的区别在于:两条输送路线可以位于移载装置的一侧,此时,通过调整货叉向一侧伸出的长度实现对不同输送线路上的车身的移载。此时由于货叉在移载时会对其相邻侧的顶升机的动作产生干扰,故转送系统可以同时实现对两具车身的转送动作。The difference between the specific embodiment 2 of a production line of the present invention and the specific embodiment 1 is that the two conveying routes can be located on one side of the transfer device. Transfer of car bodies on different conveyor lines. At this time, since the fork will interfere with the action of the jacking machine on the adjacent side when it is transferred, the transfer system can simultaneously realize the transfer action of the two vehicle bodies.

本实用新型的一种生产线的具体实施例3与具体实施例1的区别在于:所述输送线路有三个、四个或多个,例如,移载装置的两侧均设置两条输送线路,增大移载装置货叉的伸出长度,便可使移载装置对四条输送线路上的车身进行转移。The difference between specific embodiment 3 of a production line of the present utility model and specific embodiment 1 is that there are three, four or more transmission lines, for example, two transmission lines are arranged on both sides of the transfer device, increasing The extended length of the fork of the large transfer device allows the transfer device to transfer the car bodies on the four conveying lines.

本实用新型的一种生产线的具体实施例4与具体实施例1的区别在于:两条输送线路可以位于一条直线上,此时移载装置也横跨输送线路设置。The difference between Embodiment 4 of a production line of the present utility model and Embodiment 1 is that the two conveying lines can be located on a straight line, and at this time, the transfer device is also arranged across the conveying lines.

本实用新型的一种生产线的具体实施例5与具体实施例1的区别在于:如图10或图11所示,两条输送线路中其中一条采用吊具6(空中输送线)对车身进行输送,另一条采用滑撬5对车身进行输送。The difference between Embodiment 5 of a production line of the present utility model and Embodiment 1 is that: as shown in Figure 10 or Figure 11, one of the two conveying lines uses a spreader 6 (aerial conveying line) to convey the vehicle body , and the other adopts skid 5 to convey the vehicle body.

本实用新型的一种生产线的具体实施例6与具体实施例1的区别在于:如图10或图11所示,两条输送线路中其中一条采用台车7(地面摩擦线)对车身进行输送,另一条采用滑撬5对车身进行输送。The difference between specific embodiment 6 of a production line of the present utility model and specific embodiment 1 is that: as shown in Figure 10 or Figure 11, one of the two conveying lines uses a trolley 7 (ground friction line) to transport the vehicle body , and the other adopts skid 5 to convey the vehicle body.

本实用新型的一种生产线的具体实施例7与具体实施例1的区别在于:如图15至图19所示,在上叉121的上叉侧板1213相对的一侧设置一排滚轮81,相应地在中叉122的两外支撑板外侧设置与之适配的滑槽82,两者导向滑动配合。The difference between the specific embodiment 7 of a production line of the present utility model and the specific embodiment 1 is: as shown in Fig. 15 to Fig. 19 , a row of rollers 81 is arranged on the opposite side of the upper fork side plate 1213 of the upper fork 121, Correspondingly, on the outer sides of the two outer support plates of the middle fork 122 are provided sliding grooves 82 adapted thereto, and the two are guided and slidably matched.

本实用新型的一种生产线的具体实施例8与具体实施例1的区别在于:如图20所示,主动齿轮的两侧同时啮合两个驱动齿轮,即第一对驱动齿轮;在第一对驱动齿轮的外侧啮合一对换向传动齿轮90,这一对换向传动齿轮90的外侧分别啮合第二对驱动齿轮,换向传动齿轮90可将第一对驱动齿轮的动力传递给第二对驱动齿轮,并实现换向,确保四个驱动齿轮的旋转方向一致且旋转同步,四个驱动齿轮同时与中叉齿条1221啮合,此设置方式可增加与中叉齿条1221的啮合长度,从而延长中叉122的伸出长度。The difference between the specific embodiment 8 of a production line of the present invention and the specific embodiment 1 is that: as shown in Figure 20, two driving gears are meshed on both sides of the driving gear at the same time, that is, the first pair of driving gears; The outer side of the drive gear meshes with a pair of reversing transmission gears 90, and the outer sides of this pair of reversing transmission gears 90 mesh with the second pair of driving gears respectively, and the reversing transmission gear 90 can transmit the power of the first pair of driving gears to the second pair of driving gears. Drive the gears and achieve reversing to ensure that the rotation directions of the four drive gears are consistent and rotate synchronously. The four drive gears mesh with the middle fork rack 1221 at the same time. This setting method can increase the meshing length with the middle fork rack 1221, thereby Extend the protruding length of the middle fork 122 .

本实用新型的一种生产线的具体实施例9与具体实施例1的区别在于:传动惰轮的数量也可替换为一个、三个或七个等奇数个,奇数个可以保证两侧的中叉齿轮转动方向相同;传动惰轮也可通过滚针轴承装配在两个外支撑板上;滚轮也可替换为滑块;驱动齿轮也不限于实施例1的两个和实施例8的五个,也可仅设置一个驱动齿轮,此时不再设置主动齿轮,直接将驱动齿轮与万向轴连接;也可设置两个旋转电机,两个旋转电机的输出轴分别与两个货叉单元的主动齿轮传动配合,然后通过给两个旋转电机同频信号以确保两个电机同步动作;也可通过双出轴电机设置在两个货叉单元之间,双出轴电机的两个输出轴分别与两个货叉单元的主动齿轮传动连接。The difference between specific embodiment 9 of a production line of the present invention and specific embodiment 1 is that the number of transmission idlers can also be replaced by an odd number such as one, three or seven, and the odd number can ensure that the middle fork on both sides The gears rotate in the same direction; the transmission idler gear can also be assembled on the two outer support plates through needle bearings; the rollers can also be replaced by sliders; the driving gears are not limited to two in embodiment 1 and five in embodiment 8, It is also possible to set only one driving gear, and now the driving gear is no longer provided, and the driving gear is directly connected to the cardan shaft; two rotating motors can also be arranged, and the output shafts of the two rotating motors are respectively connected to the driving shafts of the two pallet fork units. The gear transmission is coordinated, and then the two rotating motors are given the same frequency signal to ensure the synchronous action of the two motors; it can also be set between the two fork units through the double output shaft motor, and the two output shafts of the double output shaft motor are respectively connected to the Drive gear transmission connection of the two fork units.

本实用新型的一种转送系统的具体实施例,其具体结构与上述一种生产线各实施例中的转送系统的具体结构相同,此处不再赘述。A specific embodiment of a transfer system of the present utility model has the same specific structure as that of the transfer system in each embodiment of the above-mentioned production line, and will not be repeated here.

Claims (21)

1. a kind of production line, including at least two strip transmission line roads and conveyer system, it is characterised in that:The conveyer system includes Shifting apparatus, the shifting apparatus include stand, and linear reciprocation movement is equipped with pallet fork, the pallet fork in the horizontal direction on stand There is the working position above each conveying circuit in its shift motion, corresponding to the working position on every strip transmission line is provided with Jack, the jack have in its shift motion higher than a high position for pallet fork and less than the transporting flat on conveying circuit Low level.
2. production line according to claim 1, it is characterised in that:The conveying circuit has two, two strip transmission line road positions In the both sides of shifting apparatus.
3. production line according to claim 2, it is characterised in that:Two strip transmission line roads are parallel to each other.
4. production line according to claim 2, it is characterised in that:The pallet fork includes at least one pallet fork unit, pallet fork Unit includes the middle fork of the lower fork fixed relative to stand and the cooperation of lower fork guiding movement and pitches what guiding movement coordinated with middle Upper fork, middle fork is provided with middle prong bar, during pallet fork unit also includes at least one and middle prong bar engaged transmission to drive Mobile drive gear is pitched, at least one middle prong wheel is additionally provided with middle fork, upper fork is provided with and middle fork meshed transmission gear Upper prong bar, lower fork is provided with the lower fork rack with middle fork meshed transmission gear, by wherein when middle fork moves relative to lower fork Prong wheel engages with lower fork rack and drives middle fork pinion rotation, middle prong wheel engaged with upper prong bar and drive it is upper fork relative to Middle fork is moved, and the clockwise and anticlockwise motor for driving drive gear to rotate is also equipped with stand.
5. production line according to claim 4, it is characterised in that:Pallet fork unit has two.
6. production line according to claim 5, it is characterised in that:Two same clockwise and anticlockwise motors of pallet fork units shared.
7. production line according to claim 6, it is characterised in that:Clockwise and anticlockwise motor is positioned at a pallet fork unit away from another The side of individual pallet fork unit, the drive gear of two pallet fork units are connected by universal drive shaft.
8. according to the production line described in any claim in claim 4-7, it is characterised in that:The clockwise and anticlockwise motor it is defeated Driving gear is connected with shaft, the drive gear of each pallet fork unit there are two, and two drive gears are located at driving tooth respectively Simultaneously engaged simultaneously with driving gear wheel both sides.
9. according to the production line described in any claim in claim 4-7, it is characterised in that:The clockwise and anticlockwise motor it is defeated Driving gear is connected with shaft, at least two pairs of the drive gear of each pallet fork unit, first is pointed to driving gear both sides And engaged simultaneously with driving gear, second is pointed to first pair of both sides.
10. according to the production line described in any claim in claim 4-7, it is characterised in that:The middle prong wheel has two It is arranged at intervals more than individual and along the length direction of middle fork, being driven idle pulley by odd number between each middle prong wheel is connected.
11. according to the production line described in any claim in claim 1-7, it is characterised in that:Set on the conveying circuit It is equipped with the carrier for conveying workpieces.
12. production line according to claim 11, it is characterised in that:The carrier is skid or suspender or chassis.
A kind of 13. conveyer system, it is characterised in that:Including shifting apparatus, the shifting apparatus includes stand, along level on stand Direction linear reciprocation movement is equipped with pallet fork, and the conveyer system is also respectively arranged at each conveying when in use including at least two Jack on circuit, the jack have in its shift motion higher than a high position for pallet fork and less than on conveying circuit The low level of transporting flat.
14. conveyer system according to claim 13, it is characterised in that:The jack has two, and two jacks exist It is located at the both sides of shifting apparatus during use respectively.
15. conveyer system according to claim 14, it is characterised in that:The pallet fork includes at least one pallet fork unit, Pallet fork unit includes the lower fork relative to stand fixation, the middle fork coordinated with lower fork guiding movement and matched somebody with somebody with middle fork guiding movement The upper fork closed, middle fork are provided with middle prong bar, pallet fork unit also including it is at least one with the middle prong bar engaged transmission to drive Mobile drive gear is pitched in dynamic, at least one middle prong wheel is additionally provided with middle fork, upper fork is provided with engages biography with middle prong wheel Dynamic upper prong bar, lower fork are provided with the lower fork rack with middle fork meshed transmission gear, and middle fork passes through when being moved relative to lower fork Wherein prong wheel engages with lower fork rack and drives middle fork pinion rotation, and middle prong wheel engages with upper prong bar and drives upper fork phase For middle fork movement, the clockwise and anticlockwise motor for driving drive gear to rotate is also equipped with stand.
16. conveyer system according to claim 15, it is characterised in that:Pallet fork unit has two.
17. conveyer system according to claim 16, it is characterised in that:The same rotating electricity of two pallet fork units shareds Machine.
18. conveyer system according to claim 17, it is characterised in that:Clockwise and anticlockwise motor is located at a pallet fork unit and deviated from The side of another pallet fork unit, the drive gear of two pallet fork units are connected by universal drive shaft.
19. according to the conveyer system described in any claim in claim 15-18, it is characterised in that:The rotating electricity Driving gear is connected with the output shaft of machine, the drive gear of each pallet fork unit there are two, and two drive gears are located at respectively Simultaneously engaged simultaneously with driving gear driving gear both sides.
20. according to the conveyer system described in any claim in claim 15-18, it is characterised in that:The rotating electricity Driving gear is connected with the output shaft of machine, at least two pairs of the drive gear of each pallet fork unit, first is pointed to driving tooth Wheel both sides are simultaneously engaged simultaneously with driving gear, and second is pointed to first pair of both sides.
21. according to the conveyer system described in any claim in claim 15-18, it is characterised in that:The middle prong wheel There is two or more and be arranged at intervals along the length direction of middle fork, being driven idle pulley transmission by odd number between each middle prong wheel connects Connect.
CN201721185074.2U 2017-09-15 2017-09-15 A kind of production line and its conveyer system Expired - Fee Related CN207158714U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107640718A (en) * 2017-09-15 2018-01-30 中汽昌兴(洛阳)机电设备工程有限公司 Production line and its conveyer system
CN110203596A (en) * 2019-05-05 2019-09-06 广州明珞汽车装备有限公司 Fixture switching system
CN111196474A (en) * 2018-11-16 2020-05-26 北汽福田汽车股份有限公司 Rotary traveling conveying system and skid conveying method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107640718A (en) * 2017-09-15 2018-01-30 中汽昌兴(洛阳)机电设备工程有限公司 Production line and its conveyer system
CN107640718B (en) * 2017-09-15 2023-09-08 中汽昌兴(洛阳)机电设备工程有限公司 Production line and transfer system thereof
CN111196474A (en) * 2018-11-16 2020-05-26 北汽福田汽车股份有限公司 Rotary traveling conveying system and skid conveying method
CN110203596A (en) * 2019-05-05 2019-09-06 广州明珞汽车装备有限公司 Fixture switching system
CN110203596B (en) * 2019-05-05 2021-04-27 广州明珞汽车装备有限公司 Clamp switching system

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