CN207158678U - A kind of large size bearing changes support - Google Patents

A kind of large size bearing changes support Download PDF

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Publication number
CN207158678U
CN207158678U CN201720931041.1U CN201720931041U CN207158678U CN 207158678 U CN207158678 U CN 207158678U CN 201720931041 U CN201720931041 U CN 201720931041U CN 207158678 U CN207158678 U CN 207158678U
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support
utility
model
hydraulic cylinder
large size
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耿立忠
宋建锁
杨培峰
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Xinxing Ductile Iron Pipes Co Ltd
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Xinxing Ductile Iron Pipes Co Ltd
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Abstract

本实用新型涉及一种大型轴承更换支架,属于机械工装技术领域。一种大型轴承更换支架,包括支架座以及设置在支架座下端面的支撑机构;支架座的上端面设置若干插槽,支撑板插装在插槽内,支撑板上端面设置托轴槽;所述支撑机构包括液压缸以及万向轮,所述液压缸的缸筒与支架座固定连接。本实用新型设置支架座并通过支撑机构的液压缸进行抬升作业,通过支撑机构的万向轮进行转移工作,该实用新型使用方便,易于操作,液压缸支撑力大,工作稳定。本实用新型通过在支架座上设置插槽来安装支撑板,使该轴承更换支架能够适应不同直径大小、不同规格的轴及轴承,节约了工装成本。本实用新型结构简单,性价比高,易于操作,综合使用性能良好。

The utility model relates to a large-scale bearing replacement bracket, which belongs to the technical field of mechanical tooling. A large-scale bearing replacement bracket, comprising a bracket base and a support mechanism arranged on the lower end surface of the bracket base; several slots are arranged on the upper end surface of the bracket base, a support plate is inserted into the slot, and a support shaft groove is arranged on the end surface of the support plate; The supporting mechanism includes a hydraulic cylinder and a universal wheel, and the cylinder barrel of the hydraulic cylinder is fixedly connected with the support base. The utility model is provided with a support seat and is lifted by the hydraulic cylinder of the support mechanism, and transferred by the universal wheel of the support mechanism. The utility model is convenient to use, easy to operate, has a large support force of the hydraulic cylinder, and works stably. The utility model installs the support plate by providing slots on the support base, so that the bearing replacement support can adapt to shafts and bearings of different diameters and specifications, saving tooling costs. The utility model has the advantages of simple structure, high cost performance, easy operation and good comprehensive performance.

Description

一种大型轴承更换支架A Large Bearing Replacement Bracket

技术领域technical field

本实用新型涉及一种大型轴承更换支架,属于机械工装技术领域。The utility model relates to a large-scale bearing replacement bracket, which belongs to the technical field of mechanical tooling.

背景技术Background technique

轴承是当代机械设备中一种重要零部件。它的主要功能是支撑机械旋转体,降低其运动过程中的摩擦系数,并保证其回转精度。轴承通常是安装在轴承座上,轴承座再与机器的底座进行固定连接保证轴承的正常运行。工业生产中,经常会遇到一些大型的轴承和轴承座,对应的是重型轴。重型轴的质量大,不易进行操作。因此,在更换此类轴承时,特别不方便,操作复杂。由于轴承座上的四个孔在滚轮重力作用下无法顺利对正,需要两三个人用铁丝绑住轴头用天车吊或撬棍撬起来对正螺栓孔,此操作不仅费时费力工作效率低,而且容易滑脱挤手,存在重大安全隐患。Bearings are an important part of contemporary mechanical equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. The bearing is usually installed on the bearing seat, and the bearing seat is fixedly connected with the base of the machine to ensure the normal operation of the bearing. In industrial production, some large bearings and housings are often encountered, corresponding to heavy shafts. Heavy shafts have a high mass and are difficult to handle. Therefore, when replacing such bearings, it is particularly inconvenient and complicated to operate. Since the four holes on the bearing seat cannot be aligned smoothly under the action of the gravity of the roller, two or three people are required to tie the shaft head with iron wire and pry it up with a crane or crowbar to align the bolt holes. This operation is not only time-consuming, laborious and inefficient. , and it is easy to slip and squeeze your hands, posing a major safety hazard.

实用新型内容Utility model content

本实用新型的目的是提供一种结构简单、操作方便、安全系数高的大型轴承更换支架。The purpose of the utility model is to provide a large bearing replacement bracket with simple structure, convenient operation and high safety factor.

为了实现上述目的,本实用新型采用的技术方案是:In order to achieve the above object, the technical solution adopted by the utility model is:

一种大型轴承更换支架,包括支架座以及设置在支架座下端面的支撑机构;支架座的上端面设置若干插槽,支撑板插装在插槽内,支撑板上端面设置托轴槽;所述支撑机构包括液压缸以及万向轮,所述液压缸的缸筒与支架座固定连接。A large-scale bearing replacement bracket, comprising a bracket base and a support mechanism arranged on the lower end surface of the bracket base; several slots are arranged on the upper end surface of the bracket base, a support plate is inserted into the slot, and a support shaft groove is arranged on the end surface of the support plate; The supporting mechanism includes a hydraulic cylinder and a universal wheel, and the cylinder barrel of the hydraulic cylinder is fixedly connected with the support seat.

本实用新型技术方案的进一步改进在于:支架座下端面设置用于固定液压缸的缸筒的安装孔,所述安装孔的深度与缸筒的长度一致。The further improvement of the technical solution of the utility model lies in that: the lower end surface of the support seat is provided with a mounting hole for fixing the cylinder barrel of the hydraulic cylinder, and the depth of the mounting hole is consistent with the length of the cylinder barrel.

本实用新型技术方案的进一步改进在于:支架座的下端面为矩形,支架座下端面的四个角分别设置1个液压缸,支架座下端面的四个角分别设置1个万向轮。The further improvement of the technical solution of the utility model is that: the lower end surface of the support seat is rectangular, one hydraulic cylinder is respectively arranged at the four corners of the lower end surface of the support seat, and one universal wheel is respectively arranged at the four corners of the lower end surface of the support seat.

本实用新型技术方案的进一步改进在于:所述万向轮位于液压缸的里侧。The further improvement of the technical solution of the utility model lies in that: the universal wheel is located inside the hydraulic cylinder.

本实用新型技术方案的进一步改进在于:所述万向轮为带自锁功能的万向轮。The further improvement of the technical solution of the utility model is that: the universal wheel is a universal wheel with a self-locking function.

本实用新型技术方案的进一步改进在于:支架座的上端设置圆弧槽,所述插槽沿圆弧槽的轴线设置。The further improvement of the technical solution of the utility model lies in that: an arc groove is arranged on the upper end of the support seat, and the slot is arranged along the axis of the arc groove.

本实用新型技术方案的进一步改进在于:支撑板上端的托轴槽为圆弧形槽。The further improvement of the technical solution of the utility model lies in that: the support shaft groove at the top of the support plate is an arc-shaped groove.

本实用新型技术方案的进一步改进在于:支撑板与插槽为过渡配合。The further improvement of the technical solution of the utility model lies in that: the support plate and the slot are in a transitional fit.

由于采用了上述技术方案,本实用新型取得的技术效果有:Owing to adopting above-mentioned technical scheme, the technical effect that the utility model obtains has:

本实用新型设置支架座并通过支撑机构的液压缸进行抬升作业,通过支撑机构的万向轮进行转移工作,该实用新型使用方便,易于操作,液压缸支撑力大,工作稳定。The utility model is equipped with a support seat and carries out the lifting operation through the hydraulic cylinder of the support mechanism, and performs the transfer work through the universal wheel of the support mechanism.

本实用新型通过在支架座上设置插槽来安装支撑板,使该轴承更换支架能够适应不同直径大小、不同规格的轴及轴承,节约了工装成本。The utility model installs the support plate by providing slots on the support seat, so that the bearing replacement support can adapt to shafts and bearings of different diameters and specifications, saving tooling costs.

本实用新型使用液压缸进行抬升作业,大大减轻了工人的劳动强度,提高了工作效率。The utility model uses hydraulic cylinders for lifting operations, which greatly reduces the labor intensity of workers and improves work efficiency.

本实用新型中支撑机构的设置能够使该装置无论在工作时还是非工作时均能保持稳定的状态。The setting of the support mechanism in the utility model can keep the device in a stable state no matter when it is working or not.

附图说明Description of drawings

图1是本实用新型立体示意图;Fig. 1 is the three-dimensional schematic view of the utility model;

图2是本实用新型支架座立体示意图;Fig. 2 is a three-dimensional schematic diagram of a support seat of the present invention;

图3是本实用新型仰视图;Fig. 3 is a bottom view of the utility model;

图4是本实用新型支撑板示意图;Fig. 4 is a schematic diagram of the utility model support plate;

其中,1、支架座,1-1、插槽,1-2、圆弧槽,1-3、安装孔,2、支撑板,2-1、托轴槽,3、液压缸,3-1、缸筒,3-2、伸缩杆,4、万向轮。Among them, 1. bracket seat, 1-1, slot, 1-2, arc groove, 1-3, installation hole, 2. support plate, 2-1, support shaft groove, 3. hydraulic cylinder, 3-1 , Cylinder barrel, 3-2, telescoping rod, 4, universal wheel.

具体实施方式Detailed ways

下面结合附图及具体实施例对本实用新型做进一步详细说明:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:

本实用新型公开了一种大型轴承更换支架,主要应用在更换轴承的过程中,使用该支架能够方便快捷的抬起轴承,进而准确快速地将轴承座上的孔与机器基座上的案子孔对齐。本实用新型尤其适用于大型、重型轴承的更换。The utility model discloses a large-scale bearing replacement support, which is mainly used in the process of bearing replacement. The support can be used to lift the bearing conveniently and quickly, and then accurately and quickly connect the hole on the bearing seat with the case hole on the machine base. align. The utility model is especially suitable for replacing large and heavy bearings.

本实用新型的轴承更换支架设置了支架座1,在支架座1的下端面设置了支撑机构,所述支撑机构用于将支架座1连同轴抬起。支撑机构在具体的实施过程中有多种设置方式,优先地将液压缸3以及万向轮4的组合共同作为支撑机构。液压缸3以及万向轮4均固定在支架座1的下端面。The bearing replacement bracket of the utility model is provided with a support seat 1, and a support mechanism is provided on the lower end surface of the support seat 1, and the support mechanism is used to lift the support seat 1 together with the shaft. There are many ways to set up the supporting mechanism in the specific implementation process, and the combination of the hydraulic cylinder 3 and the universal wheel 4 is preferentially used as the supporting mechanism. Both the hydraulic cylinder 3 and the universal wheel 4 are fixed on the lower end surface of the bracket seat 1 .

本实用新型中支架座1一般设置为矩形块,矩形块的材质选用钢质或者铁质。在支架座1矩形的下端面的四个角分别设置1个液压缸3,同样的在支架座1矩形的下端面的四个角分别设置1个万向轮4。本实用新型中万向轮的设置能够方便地对该轴承更换支架进行移动,液压缸用于对支架座进行抬升作业。本实用新型中将液压缸3的缸筒3-1与支架座1固定连接,在具体的实施过程中,一般将液压缸3的缸筒3-1固定在支架座1里面,具体结构如图1所示。具体的是在支架座1下端面设置用于固定液压缸3的缸筒3-1的安装孔1-3,将缸筒3-1固定在安装孔1-3中,具体结构如图2所示。其中安装孔1-3的深度与缸筒3-1的长度一致,保证缸筒3-1的端面与支架座1的下端面平齐,这样在平时的非工作状态下伸缩杆3-2回收后只有较短的杆头部分露在外面,不会影响支架座1的转移及存储。在支架座1转移时,万向轮4起到支撑的作用,在需要进行抬升作业时液压缸3的伸缩杆3-2伸出与地面接触,然后将支架座1抬升至需要的高度。本实用新型万向轮4有限设置为为带自锁功能的万向轮,保证该轴承更换支架在非工作时下处于稳定的状态。In the utility model, the bracket seat 1 is generally arranged as a rectangular block, and the material of the rectangular block is selected from steel or iron. One hydraulic cylinder 3 is respectively arranged at the four corners of the lower end surface of the bracket seat 1 rectangle, and one universal wheel 4 is respectively arranged at the four corners of the rectangular lower end surface of the bracket seat 1 . The setting of the universal wheel in the utility model can move the bearing replacement bracket conveniently, and the hydraulic cylinder is used for lifting the bracket seat. In the utility model, the cylinder barrel 3-1 of the hydraulic cylinder 3 is fixedly connected with the support seat 1. In the specific implementation process, the cylinder barrel 3-1 of the hydraulic cylinder 3 is generally fixed in the support seat 1. The specific structure is shown in the figure 1. Specifically, the mounting hole 1-3 for fixing the cylinder barrel 3-1 of the hydraulic cylinder 3 is provided on the lower end surface of the support seat 1, and the cylinder barrel 3-1 is fixed in the mounting hole 1-3, and the specific structure is shown in Figure 2 Show. The depth of the installation hole 1-3 is consistent with the length of the cylinder 3-1, ensuring that the end face of the cylinder 3-1 is flush with the lower end face of the bracket seat 1, so that the telescopic rod 3-2 can be recovered in the normal non-working state Only the shorter rod head part is exposed outside, which will not affect the transfer and storage of the bracket base 1 . When the support base 1 is transferred, the caster 4 plays a supporting role, and the telescopic rod 3-2 of the hydraulic cylinder 3 stretches out to contact the ground when lifting operations are required, and then the support base 1 is lifted to a required height. The universal wheel 4 of the utility model is limitedly configured as a universal wheel with a self-locking function to ensure that the bearing replacement support is in a stable state when not working.

本实用新型中优先地将万向轮4设置在液压缸3的里侧,即四个角上的万向轮4连成的矩形小于四个角上的液压缸3连成的矩形。在支架座1的下端面的长度方向上两个万向轮4之间的连线长度小于两个液压缸3之间的连线长度。具体结构如图3所示。该设置能够保证液压缸3在对支架座1进行抬升时更加稳定,保证施工作业的安全性。本实用新型在使用过程中四个液压缸由同一液压系统控制联动作业,液压缸的伸缩杆同时伸长或者回缩。In the utility model, the universal wheel 4 is preferably arranged on the inner side of the hydraulic cylinder 3, that is, the rectangle formed by the universal wheels 4 on the four corners is smaller than the rectangle formed by the hydraulic cylinders 3 on the four corners. The length of the line between the two universal wheels 4 is smaller than the length of the line between the two hydraulic cylinders 3 in the length direction of the lower end surface of the support seat 1 . The specific structure is shown in Figure 3. This setting can ensure that the hydraulic cylinder 3 is more stable when lifting the support seat 1, and ensures the safety of construction work. During the use of the utility model, the four hydraulic cylinders are controlled by the same hydraulic system for linkage operation, and the expansion rods of the hydraulic cylinders are extended or retracted at the same time.

本实用新型在支架座1的上端面可以设置若干插槽1-1,将支撑板2插装在插槽1-1内能够使该轴承更换支架适用于不同直径大小的轴,支撑板2与插槽1-1一般为过渡配合。在支撑板2上端面设置托轴槽2-1,所述托轴槽2-1为圆弧形槽,在托轴槽2-1的槽面设置柔性垫对轴具有一定的保护作用。具体结构如图1、图4所示。在使用该实用新型时,选用合适的支撑板2使托轴槽2-1能够与需要更换轴承的轴的直径大小相适应,轴在托轴槽2-1内能够保持稳定,从而避免了轴的滚动甚至脱落带来的安全隐患,同时轴的稳定能够使轴承及轴承座同样保持稳定,在将轴承座上的孔与机器基座的孔进行对正时更加便于操作,从而提高工作效率。In the utility model, several slots 1-1 can be arranged on the upper end surface of the support seat 1, and the support plate 2 can be inserted into the slot 1-1 to make the bearing replacement support suitable for shafts with different diameters. Slots 1-1 are generally a transition fit. A supporting shaft groove 2-1 is arranged on the upper end surface of the support plate 2, and the supporting shaft groove 2-1 is an arc-shaped groove, and a flexible pad is arranged on the groove surface of the supporting shaft groove 2-1 to have a certain protective effect on the shaft. The specific structure is shown in Figure 1 and Figure 4. When using this utility model, select a suitable support plate 2 to make the support shaft groove 2-1 adapt to the diameter of the shaft that needs to replace the bearing, and the shaft can remain stable in the support shaft groove 2-1, thereby avoiding the The safety hazards caused by rolling or even falling off, and the stability of the shaft can also keep the bearing and bearing seat stable. It is easier to operate when aligning the holes on the bearing seat with the holes on the machine base, thereby improving work efficiency.

本实用新型在支架座1的上端面可以设置圆弧槽1-2,该圆弧槽1-2使支架座1在不安装支撑板时也可使用,此外圆弧槽1-2可以使支撑板2的安装与更换特别方便。将插槽1-1沿圆弧槽1-2的轴线设置,一般设置2~4个插槽,具体结构如图1、图2所示。In the utility model, an arc groove 1-2 can be arranged on the upper end surface of the support seat 1, and the arc groove 1-2 can make the support seat 1 available when no support plate is installed. In addition, the arc groove 1-2 can make the support The installation and replacement of the board 2 is particularly convenient. The slot 1-1 is arranged along the axis of the arc groove 1-2, generally 2 to 4 slots are arranged, and the specific structure is shown in Fig. 1 and Fig. 2 .

本实用新型的使用过程如下:首先,选择合适的支撑板2装入插槽1-1内,将该轴承更换支架转移到指定的工作位置,然后将液压缸3同液压系统连通,启动液压系统,液压缸3的伸缩杆3-2伸出支撑地面后将支架座1连同轴抬起后进行轴承更换以及轴承座的固定安装。The use process of the utility model is as follows: firstly, select a suitable support plate 2 and put it into the slot 1-1, transfer the bearing replacement bracket to the designated working position, then connect the hydraulic cylinder 3 with the hydraulic system, and start the hydraulic system After the telescopic rod 3-2 of the hydraulic cylinder 3 stretches out to support the ground, the support seat 1 is lifted together with the shaft to carry out bearing replacement and fixed installation of the bearing seat.

本实用新型设置支架座并通过支撑机构的液压缸进行抬升作业,通过支撑机构的万向轮进行转移工作,该实用新型使用方便,易于操作,液压缸支撑力大,工作稳定。The utility model is equipped with a support seat and carries out the lifting operation through the hydraulic cylinder of the support mechanism, and performs the transfer work through the universal wheel of the support mechanism.

本实用新型通过在支架座上设置插槽来安装支撑板,使该轴承更换支架能够适应不同直径大小、不同规格的轴及轴承,节约了工装成本。在支撑板发生损坏时,只需更换支撑板即可,节省了资源。The utility model installs the support plate by providing slots on the support seat, so that the bearing replacement support can adapt to shafts and bearings of different diameters and specifications, saving tooling costs. When the support plate is damaged, only the support plate needs to be replaced, which saves resources.

本实用新型结构简单,性价比高,易于操作,能够大大提高工作效率,综合使用性能良好。The utility model has the advantages of simple structure, high cost performance, easy operation, greatly improved work efficiency, and good comprehensive performance.

Claims (8)

1. a kind of large size bearing changes support, it is characterised in that:Including carrier base(1)And it is arranged on carrier base(1)Lower surface Supporting mechanism;Carrier base(1)Upper surface some slots are set(1-1), supporting plate(2)It is inserted into slot(1-1)It is interior, support Plate(2)Upper surface sets shaft supporting groove(2-1);The supporting mechanism includes hydraulic cylinder(3)And universal wheel(4), the hydraulic cylinder (3)Cylinder barrel(3-1)With carrier base(1)It is fixedly connected.
2. a kind of large size bearing according to claim 1 changes support, it is characterised in that:Carrier base(1)Lower surface is set For fixer cylinder pressure(3)Cylinder barrel(3-1)Mounting hole(1-3), the mounting hole(1-3)Depth and cylinder barrel(3-1)'s Length is consistent.
3. a kind of large size bearing according to claim 2 changes support, it is characterised in that:Carrier base(1)Lower surface be Rectangle, carrier base(1)Four angles of lower surface set 1 hydraulic cylinder respectively(3), carrier base(1)Four angles difference of lower surface 1 universal wheel is set(4).
4. a kind of large size bearing according to claim 3 changes support, it is characterised in that:The universal wheel(4)Positioned at liquid Cylinder pressure(3)Inboard.
5. a kind of large size bearing according to claim 1 changes support, it is characterised in that:The universal wheel(4)For band certainly The universal wheel of lock function.
6. a kind of large size bearing according to claim 1 changes support, it is characterised in that:Carrier base(1)Upper end set Arc groove(1-2), the slot(1-1)Along arc groove(1-2)Axis set.
7. a kind of large size bearing according to claim 1 changes support, it is characterised in that:Supporting plate(2)The support axle of upper end Groove(2-1)For arc-shaped slot.
8. a kind of large size bearing according to claim 1 changes support, it is characterised in that:Supporting plate(2)With slot(1-1) For interference fits.
CN201720931041.1U 2017-07-28 2017-07-28 A kind of large size bearing changes support Expired - Fee Related CN207158678U (en)

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Publications (1)

Publication Number Publication Date
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