CN207154523U - A kind of pipe fitting punch die - Google Patents
A kind of pipe fitting punch die Download PDFInfo
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- CN207154523U CN207154523U CN201721084906.1U CN201721084906U CN207154523U CN 207154523 U CN207154523 U CN 207154523U CN 201721084906 U CN201721084906 U CN 201721084906U CN 207154523 U CN207154523 U CN 207154523U
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- 238000004080 punching Methods 0.000 claims abstract description 40
- 238000005096 rolling process Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 5
- 229910000677 High-carbon steel Inorganic materials 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000003139 buffering effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
本实用新型公开了一种管件冲孔模具,包括冲压模架、上模座和下模座,所述冲压模架的顶端通过螺栓固定连接有气缸,所述上模座与上夹板的夹缝处套接有上垫板,所述滚动导柱的外侧套接有导柱套管,所述下模座的顶端固定连接有下垫板,所述下垫板的顶端栓接有冲压内模,所述冲压内模的四周设置有定位轴承,所述冲压内模的顶端设置有脱模板,所述冲压内模内部卡接有内模镶件,所述内模镶件的中部开有通孔。该实用新型装置构造简单且采用上下结构固定冲孔,方便了管材的放取,不仅有利于提高对管材冲孔的精密度,而且提高生产效率,且利用导轨套管起到一定的减速缓冲作用,有利于冲孔精度的提高和稳定,且冲压模具稳定性和安全性有所提高。
The utility model discloses a punching die for pipe fittings, which comprises a stamping mold base, an upper mold base and a lower mold base, the top of the stamping mold base is fixedly connected with a cylinder through bolts, and the gap between the upper mold base and the upper splint is The upper backing plate is sleeved, the outer side of the rolling guide column is sleeved with a guide post sleeve, the top of the lower mold base is fixedly connected with a lower backing plate, and the top of the lower backing plate is bolted with a stamping inner mold, Positioning bearings are arranged around the stamping inner mold, a stripping plate is arranged at the top of the stamping inner mold, an inner mold insert is clamped inside the stamping inner mold, and a through hole is opened in the middle of the inner mold insert . The utility model device has a simple structure and adopts the upper and lower structure to fix the punching holes, which facilitates the taking out of the pipes, not only helps to improve the precision of the pipe punching, but also improves the production efficiency, and uses the guide rail casing to play a certain role in deceleration and buffering , which is beneficial to the improvement and stability of the punching precision, and the stability and safety of the stamping die are improved.
Description
技术领域technical field
本实用新型涉及冲孔模具的技术领域,特别涉及一种管件冲孔模具。The utility model relates to the technical field of punching dies, in particular to a punching die for pipe fittings.
背景技术Background technique
冲压模具可以说在机械生产制造中使用最为广泛的模具之一,而冲孔模又是最为常见的一种模具,一般用于管件的两端冲孔使用,而现在生产车间的很多冲孔模具或冲孔装置均存在冲孔效率较低的问题,由于对管材的定位和固定要求极高,所以在冲压过程中对于更换管材的难度要求较高,并且由于其精度要求过高,其控制的冲压行程过慢,严重影响生产效率,且冲压过程中会出现管件两端的冲孔的相对位置的偏差,不能保证两通孔的中心连线与管件轴向平行,存在冲孔精度较低的问题。Stamping dies can be said to be one of the most widely used dies in mechanical manufacturing, and punching dies are the most common type of dies. They are generally used for punching holes at both ends of pipe fittings. Many punching dies in production workshops are now Or the punching device has the problem of low punching efficiency. Due to the extremely high requirements for the positioning and fixing of the pipe, it is difficult to replace the pipe during the punching process, and because of its high precision, its control The stamping stroke is too slow, which seriously affects the production efficiency, and there will be a deviation in the relative position of the punching holes at both ends of the pipe during the stamping process, which cannot ensure that the center line of the two through holes is parallel to the axial direction of the pipe, and there is a problem of low punching accuracy .
实用新型内容Utility model content
本实用新型的主要目的在于提供一种管件冲孔模具,可以有效解决背景技术中的问题。The main purpose of the utility model is to provide a punching die for pipe fittings, which can effectively solve the problems in the background technology.
为实现上述目的,本实用新型采取的技术方案为:一种管件冲孔模具,包括冲压模架、上模座和下模座,所述冲压模架的顶端通过螺栓固定连接有气缸,所述冲压模架的内部通过模柄与上模座固定连接,所述上模座的底部栓接有上夹板,所述上模座与上夹板的夹缝处套接有上垫板,所述上垫板的中部卡接有冲压头,所述上模座通过滚动导柱与下模座固定连接,所述滚动导柱的外侧套接有导柱套管,所述下模座的内部卡接有复位弹簧,所述下模座的顶端固定连接有下垫板,所述下垫板的顶端栓接有冲压内模,所述冲压内模的四周设置有定位轴承,所述冲压内模的顶端设置有脱模板,所述冲压内模内部卡接有内模镶件,所述内模镶件的中部开有通孔。In order to achieve the above object, the technical solution adopted by the utility model is: a punching die for pipe fittings, including a stamping mold base, an upper mold base and a lower mold base, the top of the stamping mold base is fixedly connected with a cylinder through bolts, the The inside of the stamping die frame is fixedly connected with the upper die base through the die handle. The bottom of the upper die base is bolted with an upper splint. The middle part of the plate is clamped with a stamping head, and the upper mold base is fixedly connected with the lower mold base through a rolling guide column. Return spring, the top of the lower die base is fixedly connected with a lower backing plate, the top of the lower backing plate is bolted with a stamping inner mold, positioning bearings are arranged around the stamping inner mold, and the top of the stamping inner mold A stripping plate is provided, and an inner mold insert is clamped inside the stamping inner mold, and a through hole is opened in the middle of the inner mold insert.
进一步地,所述导柱套管的材质为T8高碳钢材质,所述导柱套管表面为筛孔式结构。Further, the material of the guide post sleeve is T8 high carbon steel, and the surface of the guide post sleeve has a mesh structure.
进一步地,所述冲压头贯穿于上夹板和脱模板的中部,且冲压头作用于冲压内模的内部。Further, the punching head penetrates through the middle of the upper clamping plate and the release plate, and the punching head acts on the inside of the punching inner mold.
进一步地,所述上垫板和下垫板均采用橡胶材质,所述上垫板的厚度小于下垫板的厚度。Further, both the upper backing plate and the lower backing plate are made of rubber, and the thickness of the upper backing plate is smaller than that of the lower backing plate.
进一步地,所述脱模板通过定位轴承与下垫板和下模座固定连接。Further, the stripping plate is fixedly connected with the lower backing plate and the lower mold base through positioning bearings.
进一步地,所述上夹板、脱模板和冲压内模在竖直方向处于同一直线分布,且上夹板与脱模板厚度相等。Further, the upper splint, the stripper plate and the stamping inner mold are distributed on the same straight line in the vertical direction, and the thickness of the upper splint and the stripper plate are equal.
进一步地,所述冲压内模的横截面为圆弧形结构,所述冲压内模的背面为开口结构。Further, the cross section of the stamping inner mold is an arc-shaped structure, and the back of the stamping inner mold is an open structure.
进一步地,所述通孔共设置有四个,且通孔有腰型孔和圆角方孔两种。Further, there are four through holes in total, and there are two types of through holes: waist-shaped holes and square holes with rounded corners.
与现有技术相比,本实用新型具有如下有益效果:该实用新型装置构造简单且采用上下结构固定冲孔,使冲压内模一侧顶住管材,由另一侧开口处进入,不仅有利于提高对管材冲孔的精密度,而且有效地提高了更换效率,提高生产效率,通过设置导轨套管有效地减少滚动导柱与上下模座之间的磨损,且起到一定的减速缓冲作用,有利于冲孔精度的提高和稳定,通过上下垫板的设置有效地减轻冲压对上下模座的冲击,减少上下模座固定处震松的可能性,提高了冲压模具的安全性。Compared with the prior art, the utility model has the following beneficial effects: the utility model device has a simple structure and adopts an upper and lower structure to fix the punching holes, so that one side of the punching inner mold can withstand the pipe and enter from the opening on the other side, which is not only beneficial Improve the precision of pipe punching, and effectively improve the replacement efficiency and production efficiency. By setting the guide rail sleeve, the wear between the rolling guide column and the upper and lower mold bases can be effectively reduced, and it can play a certain role in deceleration and buffering. It is conducive to the improvement and stability of punching precision. The impact of stamping on the upper and lower die bases can be effectively reduced by the setting of the upper and lower backing plates, reducing the possibility of vibration loosening at the fixed part of the upper and lower die bases, and improving the safety of the stamping die.
附图说明Description of drawings
图1为本实用新型整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型脱模板的结构示意图。Fig. 2 is a structural schematic diagram of the stripping template of the present invention.
图3为本实用新型冲压内模的结构示意图。Fig. 3 is a structural schematic diagram of the stamping inner mold of the present invention.
图中:1、气缸;2、冲压模架;3、模柄;4、上模座;5、导柱套管;6、滚动导柱;7、上垫板;8、上夹板;9、脱模板;10、定位轴承;11、下垫板;12、下模座;13、冲压头;14、冲压内模;15、复位弹簧;16、内模镶件;17、通孔。In the figure: 1. Cylinder; 2. Stamping die frame; 3. Die handle; 4. Upper die base; 5. Guide post casing; 6. Rolling guide post; Stripping plate; 10, positioning bearing; 11, lower backing plate; 12, lower mold seat; 13, stamping head; 14, stamping inner mold; 15, return spring; 16, inner mold insert; 17, through hole.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
如图1-3所示,一种管件冲孔模具,包括冲压模架2、上模座4和下模座12,所述冲压模架2的顶端通过螺栓固定连接有气缸1,所述冲压模架2的内部通过模柄3与上模座4固定连接,所述上模座4的底部栓接有上夹板8,所述上模座4与上夹板8的夹缝处套接有上垫板7,所述上垫板7的中部卡接有冲压头13,所述上模座4通过滚动导柱6与下模座12固定连接,所述滚动导柱6的外侧套接有导柱套管5,所述下模座12的内部卡接有复位弹簧15,所述下模座12的顶端固定连接有下垫板11,所述下垫板11的顶端栓接有冲压内模14,所述冲压内模14的四周设置有定位轴承10,所述冲压内模14的顶端设置有脱模板9,所述冲压内模14内部卡接有内模镶件16,所述内模镶件16的中部开有通孔17。As shown in Figures 1-3, a punching die for pipe fittings includes a stamping die frame 2, an upper die base 4 and a lower die base 12, the top of the stamping die base 2 is fixedly connected with a cylinder 1 by bolts, The inside of the mold base 2 is fixedly connected with the upper mold base 4 through the mold handle 3, the bottom of the upper mold base 4 is bolted with an upper splint 8, and the gap between the upper mold base 4 and the upper splint 8 is sleeved with an upper pad plate 7, the middle part of the upper backing plate 7 is clamped with a stamping head 13, the upper die base 4 is fixedly connected with the lower die base 12 through the rolling guide post 6, and the outer side of the rolling guide post 6 is sleeved with a guide post Sleeve 5, the inside of the lower mold base 12 is clamped with a return spring 15, the top of the lower mold base 12 is fixedly connected with a lower backing plate 11, and the top of the lower backing plate 11 is bolted with a stamping inner mold 14 , positioning bearings 10 are arranged around the stamping inner mold 14, a stripping plate 9 is arranged on the top of the stamping inner mold 14, and an inner mold insert 16 is clamped inside the stamping inner mold 14, and the inner mold insert 16 A through hole 17 is opened in the middle of the piece 16 .
其中,所述导柱套管5的材质为T8高碳钢材质,所述导柱套管5表面为筛孔式结构,T8高碳钢有利于提高导柱套管5的强度和耐磨性,且筛孔式结构有利于冲压的减速。Wherein, the material of the guide post sleeve 5 is T8 high carbon steel material, the surface of the guide post sleeve 5 is a sieve structure, and the T8 high carbon steel is conducive to improving the strength and wear resistance of the guide post sleeve 5 , and the sieve structure is conducive to the deceleration of stamping.
其中,所述冲压头13贯穿于上夹板8和脱模板9的中部,且冲压头13作用于冲压内模14的内部。Wherein, the punching head 13 penetrates through the middle of the upper splint 8 and the stripper plate 9 , and the punching head 13 acts on the inside of the punching inner mold 14 .
其中,所述上垫板7和下垫板11均采用橡胶材质,所述上垫板7的厚度小于下垫板11的厚度,减轻了对上下模座的冲击力,提高了冲压模具的安全性。Wherein, the upper backing plate 7 and the lower backing plate 11 are made of rubber material, and the thickness of the upper backing plate 7 is smaller than the thickness of the lower backing plate 11, which reduces the impact on the upper and lower mold bases and improves the safety of the stamping die sex.
其中,所述脱模板9通过定位轴承10与下垫板11和下模座12固定连接,提高了脱模板9与下模座12的稳定性,减少两者的相对偏移,提高了冲孔的精度。Wherein, the stripping plate 9 is fixedly connected with the lower backing plate 11 and the lower mold base 12 through the positioning bearing 10, which improves the stability of the stripping plate 9 and the lower mold base 12, reduces the relative offset of the two, and improves the punching efficiency. accuracy.
其中,所述上夹板8、脱模板9和冲压内模14在竖直方向处于同一直线分布,且上夹板8与脱模板9厚度相等。Wherein, the upper clamping plate 8, the stripping plate 9 and the stamping inner mold 14 are distributed in the same straight line in the vertical direction, and the thickness of the upper clamping plate 8 and the stripping plate 9 are equal.
其中,所述冲压内模14的横截面为圆弧形结构,所述冲压内模14的背面为开口结构。Wherein, the cross section of the stamping inner mold 14 is an arc-shaped structure, and the back of the stamping inner mold 14 is an open structure.
其中,所述通孔17共设置有四个,且通孔17有腰型孔和圆角方孔两种。Wherein, there are four through holes 17 in total, and the through holes 17 include waist-shaped holes and square holes with rounded corners.
需要说明的是,本实用新型为一种管件冲孔模具,在使用过程中先使气缸1上升,带动上模座4向上,而脱模板9在复位弹簧15的作用下向上与冲压内模14分离,可通过冲压内模14背面加入管材,使其一端顶住冲压内模14的一侧,然后控制气缸1向下作用,使上夹板8压住脱模板9,从而固定住管材,而冲压头13直接贯穿脱模板9冲穿管材,而脱模板9在向下时内侧螺栓直接通过定位轴承10与下模座12内部的通孔固定,从而确保脱模板9与冲压内模14处于同一垂直位置,防止出现相对偏移影响到冲压精度,而上垫板7和下垫板11则可减轻冲压过程中对上下模座的冲击力,防止固定螺丝的松动,提高冲压模具的安全性和稳定性。It should be noted that the utility model is a punching die for pipe fittings. During use, the cylinder 1 is raised first to drive the upper die base 4 upwards, and the stripping plate 9 is moved upwards under the action of the return spring 15 to press the inner die 14 Separation, the pipe can be added through the back of the stamping inner mold 14, so that one end can withstand the side of the stamping inner mold 14, and then the cylinder 1 is controlled to act downward, so that the upper splint 8 presses the stripping plate 9, thereby fixing the pipe, and stamping The head 13 directly penetrates the stripping plate 9 and punches through the pipe, and the inner bolt of the stripping plate 9 is directly fixed through the positioning bearing 10 and the through hole inside the lower die base 12 when the stripping plate 9 is downward, so as to ensure that the stripping plate 9 and the stamping inner mold 14 are at the same vertical Position, to prevent the relative offset from affecting the stamping accuracy, while the upper backing plate 7 and the lower backing plate 11 can reduce the impact on the upper and lower die bases during the stamping process, prevent the loosening of the fixing screws, and improve the safety and stability of the stamping die sex.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (8)
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| CN201721084906.1U CN207154523U (en) | 2017-08-28 | 2017-08-28 | A kind of pipe fitting punch die |
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| CN201721084906.1U CN207154523U (en) | 2017-08-28 | 2017-08-28 | A kind of pipe fitting punch die |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114378192A (en) * | 2022-01-14 | 2022-04-22 | 阳江市飞轮金属制品有限公司 | Cast iron wheel movable bottom plate automatic mold |
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2017
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114378192A (en) * | 2022-01-14 | 2022-04-22 | 阳江市飞轮金属制品有限公司 | Cast iron wheel movable bottom plate automatic mold |
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Denomination of utility model: A punching die for pipe fittings Effective date of registration: 20220112 Granted publication date: 20180330 Pledgee: Xiamen SME Financing Guarantee Co.,Ltd. Pledgor: JIAXIN (XIAMEN) PRECISE METAL CO.,LTD. Registration number: Y2022980000374 |
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