CN207147222U - A kind of natural gas melting furnace - Google Patents

A kind of natural gas melting furnace Download PDF

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Publication number
CN207147222U
CN207147222U CN201721036843.2U CN201721036843U CN207147222U CN 207147222 U CN207147222 U CN 207147222U CN 201721036843 U CN201721036843 U CN 201721036843U CN 207147222 U CN207147222 U CN 207147222U
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Prior art keywords
heater
bell
natural gas
burner
melting furnace
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CN201721036843.2U
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杨桂香
杨景浩
杨景周
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Anxin county huachang alloy factory
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Anxin county huachang alloy factory
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/10Reduction of greenhouse gas [GHG] emissions
    • Y02P10/143Reduction of greenhouse gas [GHG] emissions of methane [CH4]

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Abstract

The utility model discloses a kind of natural gas melting furnace, including bell and body of heater;Bell is on body of heater;Bell includes bell body, and the charging aperture in the middle part of bell body, the high temperature resistant body around charging aperture, the bottom of high temperature resistant body is provided with energy-conservation groove;Body of heater includes housing, lightweight thermal insulation brick, high-alumina brick, magnesia brick and corundum brick, is furnace chamber on the inside of body of heater corundum brick;Furnace cavity bottom is provided with table, and table is provided with crucible;Lower portion of furnace body is provided with high-temperature resistant ring-shaped part, high-temperature resistant ring-shaped part passes through body of heater, it is burner port at high-temperature resistant ring-shaped part center, lower portion of furnace body is provided with material leakage observation and removes mouth, burner port and material leakage observation are removed sets movable fire resistant seal lid respectively at mouth, movable fire resistant seal lid is used to open and close burner port and mouth is removed in material leakage observation.Scheme energy-saving effect in the utility model is notable, and body of heater fire resisting, heat insulation effect are good, and heat scatters and disappears small, and energy-saving effect is notable, the service life of natural gas melting furnace can be extended into 35 times.

Description

A kind of natural gas melting furnace
Technical field
The present invention relates to molten copper equipment technical field, more particularly to a kind of natural gas melting furnace.
Background technology
Electric induction furnace of the prior art, including the various electric furnaces such as main frequency furnace, middle frequency furnace, high frequency furnace, Fuel Furnace Including coke-fired furnace, heavy oil stove, oil burner, liquefied petroleum gas smelting furnace.For electric induction furnace using electricity as the energy, electric energy belongs to secondary energy sources, Electric energy is converted into by coal combustion, caused SO in power plant power generation process2Pole ill effect is caused to the mankind and environment, belonged to High energy consumption melting furnace.Fuel smelting furnace uses coke, heavy oil, diesel oil to produce a large amount of SO in combustion for fuel2And cigarette Dirt, there is baneful influence to human ecological environment.
At present, liquefied petroleum gas melting furnace, although being improved in terms of fuel, other aspects and traditional fuel oven coke The Fuel Furnaces such as charcoal, coal, heavy oil, diesel oil are without significantly improving.General capacity is smaller, only 300-500kg, body of heater iron plate for outer case, stove Wall is that common refractory brick or heat-preservation cotton layer, heat-insulating property are poor.Burner is traditional gun-type burner, and ignition switch connects liquid Liquefied gas bottle and blower fan, power supply etc., simple structure is essentially identical with civil kitchen range, no energy saver, and operating cost it is higher, Without gas safe control and real time monitoring apparatus.Harmful substance SO can be also produced in liquefied petroleum gas smelting furnace running2, to people Body and environment are harmful to.Liquefied petroleum gas supply mode is provided, liquefied petroleum gas belongs to easy in a manner of automotive using canned or bottled Explosive class dangerous material are fired, therefore industrial gas is greatly restricted.Meanwhile transport, storage all have certain danger, so liquid The application of liquefied oil gas smelting furnace is greatly challenged and limited, it is difficult to popularization and application.
The defects of existing based on above-mentioned several traditional melting furnaces, research and develop a kind of nontoxic, environmental protection and energy saving natural compression ring Protecting melting furnace turns into the technical problem that this area is badly in need of solving.
The content of the invention
To solve above technical problem, the present invention provides a kind of nontoxic, environmental protection and energy saving natural gas melting furnace.
To achieve the above object, the invention provides following scheme:
The present invention provides a kind of natural gas melting furnace, including bell and body of heater;The bell is arranged on the body of heater;Institute Stating bell includes bell body, the charging aperture being arranged in the middle part of the bell body, the resistance to height being arranged at around the charging aperture Wen Ti, the bottom of the high temperature resistant body are provided with energy-conservation groove;The body of heater includes housing, the lightweight set gradually from outside to inside Insulating brick, high-alumina brick, magnesia brick and corundum brick, the body of heater corundum brick inner side is furnace chamber;The furnace cavity bottom is provided with table, institute State and crucible is provided with table;The lower portion of furnace body is provided with high-temperature resistant ring-shaped part, and the high-temperature resistant ring-shaped part passes through the stove Body, is burner port at the high-temperature resistant ring-shaped part center, and the lower portion of furnace body is additionally provided with material leakage observation and removes mouth, the burning Hole and material leakage observation are removed sets movable fire resistant seal lid respectively at mouth, the movable fire resistant seal lid is used to open Mouth is removed with the closing burner port and material leakage observation.
Optionally, the energy-conservation groove is semi-circular recesses.
Optionally, the center line of the energy-conservation groove is located at the crucible outer exterior wall.
Optionally, the high temperature resistant body and the table are formed using exotic material casting.
Optionally, the exotic material is sizing refractory material.
Optionally, in addition to burner, the burner include burner, gas circuit and wind path, and the gas circuit is used for Convey natural gas, the wind path is used to convey air, the gas circuit and the wind path by one save air-fuel ratio valve with it is described Burner is connected, and the burner is arranged on movable stand, and the movable stand is used to make the burner enter or exit described Burner port.
Optionally, in addition to control device, the control device include temperature sensor, gas safe module and control Device, the temperature sensor and the gas safe module electrically connect with the controller;The temperature sensor is used to sense Temperature in the body of heater, the controller is by controlling the burner to control the temperature in body of heater, the gas safe Module is used to cut off source of the gas and power supply.
Optionally, the housing is steel plate housing.
The present invention achieves following technique effect relative to prior art:
Natural gas melting furnace primary structure of the present invention includes bell and body of heater, and the bottom of the high temperature resistant body of the bell is set There is energy-conservation groove, principle is flowed to according to flame, the flame of furnace bottom is upward, then by saving the guide effect of groove, flame edge Energy-conservation groove is flowed downwardly into inside crucible, flows to the furnace charge effect in crucible in bottom, with crucible, to the further heating of furnace charge, Waste heat is discharged upwards again, notable into dust pelletizing system, energy-saving effect.The body of heater fire resisting, heat insulation effect are good, and heat scatters and disappears Small, energy-saving effect is notable, the service life of natural gas melting furnace can be extended into 3-5 times.Burner is arranged on movable stand, is ceased fire Afterburner exits the body of heater, and away from the hot environment in the body of heater, can effectively extend the burner uses the longevity Life.The gas safe module is used in gas leakage, abnormal combustion, material leakage, electric leakage, short circuit, excessively stream, overload, lacuna, voltage The abnormal condition incision such as shakiness is died source and power supply.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to institute in embodiment The accompanying drawing needed to use is briefly described, it should be apparent that, drawings in the following description are only some implementations of the present invention Example, for those of ordinary skill in the art, without having to pay creative labor, can also be according to these accompanying drawings Obtain other accompanying drawings.
Fig. 1 is the structural representation of natural gas melting furnace of the present invention;
Fig. 2 is the structural representation of bell in natural gas melting furnace of the present invention;
Fig. 3 is natural gas melting furnace burner of the present invention and control device flow chart.
Description of reference numerals:1st, housing;2nd, corundum brick;3rd, magnesia brick;4th, high-alumina brick;5th, lightweight thermal insulation brick;6th, table;7th, earthenware Crucible;8th, burner port;9th, high-temperature resistant ring-shaped part;10th, bell;11st, bell body;12nd, charging aperture;13rd, high temperature resistant body;14th, save Groove.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
It is an object of the invention to provide a kind of natural gas melting furnace, has evil to human ecological environment to solve existing melting furnace It is bad influence, the problems such as heat-insulating property is poor, operating cost is higher.
Based on this, natural gas melting furnace provided by the invention, it includes bell and body of heater;The bell is arranged at the stove On body;The bell includes bell body, the charging aperture being arranged in the middle part of the bell body, is arranged at around the charging aperture High temperature resistant body, the bottom of the high temperature resistant body is provided with energy-conservation groove;The body of heater includes the shell set gradually from outside to inside Body, lightweight thermal insulation brick, high-alumina brick, magnesia brick and corundum brick, the body of heater corundum brick inner side is furnace chamber;The furnace cavity bottom is provided with Table, crucible is provided with the table;The lower portion of furnace body is provided with high-temperature resistant ring-shaped part, and the high-temperature resistant ring-shaped part passes through The body of heater, is burner port at the high-temperature resistant ring-shaped part center, and the lower portion of furnace body is additionally provided with material leakage observation and removes mouth, institute State burner port and material leakage observation is removed and sets movable fire resistant seal lid at mouth respectively, the movable fire resistant seal lid is used Mouth is removed in the opening and closing burner port and material leakage observation.
The present invention makes flame flow into bottom in crucible along energy-conservation groove using energy-conservation groove is set on bell, can be right Furnace charge in crucible is further heated, and waste heat is discharged upwards again, so as to effectively increase the utilization rate of heat, reduce operation into This.
In order to facilitate the understanding of the purposes, features and advantages of the present invention, it is below in conjunction with the accompanying drawings and specific real Applying mode, the present invention is further detailed explanation.
Embodiment one:
As shown in figure 1, the present embodiment provides a kind of natural gas melting furnace, including bell 10 and body of heater;The bell 10 is set It is placed on the body of heater;The bell 10 includes bell body 11, is arranged at the charging aperture 12 at the middle part of bell body 11, if The high temperature resistant body 13 being placed in around the charging aperture 12, the bottom of the high temperature resistant body 13 are provided with energy-conservation groove 14;The stove Body includes housing 1, lightweight thermal insulation brick 5, high-alumina brick 4, magnesia brick 3 and the corundum brick 2 set gradually from outside to inside, the body of heater corundum The inner side of brick 2 is furnace chamber;The furnace cavity bottom is provided with table 6, and crucible 7 is provided with the table 6;The lower portion of furnace body is set There is high-temperature resistant ring-shaped part 9, the high-temperature resistant ring-shaped part 9 passes through the body of heater, is burner port at the center of high-temperature resistant ring-shaped part 9 8, the lower portion of furnace body is additionally provided with material leakage observation and removes mouth, and the burner port 8 and material leakage observation are removed and set respectively at mouth Movable fire resistant seal lid is put, the movable fire resistant seal lid is used to open and close the burner port 8 and the material leakage is seen Examine removing mouth.
In this specific embodiment, as Figure 1-3, the energy-conservation groove 14 is semi-circular recesses;The energy-conservation groove 14 center line is located at the outer exterior wall of crucible 7;The high temperature resistant body 13 and the table 6 are poured using exotic material Casting forms;The exotic material is sizing refractory material;Also include burner, the burner includes burner, gas Road and wind path, the gas circuit are used to convey natural gas, and the wind path is used to convey air, and the gas circuit passes through one with the wind path Energy-conservation air-fuel ratio valve is connected with the burner, and the burner is arranged on movable stand, and the movable stand is described for making Burner enters or exited the burner port 8;Also include control device, the control device includes temperature sensor, combustion gas is pacified Full module and controller, the temperature sensor and the gas safe module electrically connect with the controller;The temperature passes Sensor is used to sense temperature in the body of heater, the controller by controlling the burner to control the temperature in body of heater, The gas safe module is used to cut off source of the gas and power supply;The housing 1 is steel plate housing 1.
In use, furnace charge is added in crucible 7 from charging aperture 12, burner is pushed into stove along movable stand from burner port 8 In vivo, start to being heated in body of heater;The situation removed mouth and observe furnace interior can be observed in heating process by material leakage, and clearly Except the material leakage dropped to out of crucible 7 in body of heater;After heating process terminates, burner is exited into burner port 8, passes through movable fire resisting Closure closes burner port 8.
Control device in the present embodiment can gas leakage, abnormal combustion, material leakage, electric leakage, short circuit, excessively stream, overload, The abnormal condition incision such as lacuna, voltage instability is died source and power supply.
It should be noted that the burner in the present invention is not limited with the present embodiment, to realize that the present invention can make combustion Burner exits body of heater;Control device in the present invention is not limited with the present embodiment, to realize that the present invention can be improper In the case of cut off source of the gas and power supply.
Apply specific case in this specification to be set forth the principle and embodiment of the present invention, above example Explanation be only intended to help understand the present invention method and its core concept;Meanwhile for those of ordinary skill in the art, According to the thought of the present invention, in specific embodiments and applications there will be changes.In summary, in this specification Appearance should not be construed as limiting the invention.

Claims (8)

1. a kind of natural gas melting furnace, it is characterised in that including bell and body of heater;The bell is arranged on the body of heater;Institute Stating bell includes bell body, the charging aperture being arranged in the middle part of the bell body, the resistance to height being arranged at around the charging aperture Wen Ti, the bottom of the high temperature resistant body are provided with energy-conservation groove;The body of heater includes housing, the lightweight set gradually from outside to inside Insulating brick, high-alumina brick, magnesia brick and corundum brick, the body of heater corundum brick inner side is furnace chamber;The furnace cavity bottom is provided with table, institute State and crucible is provided with table;The lower portion of furnace body is provided with high-temperature resistant ring-shaped part, and the high-temperature resistant ring-shaped part passes through the stove Body, is burner port at the high-temperature resistant ring-shaped part center, and the lower portion of furnace body is additionally provided with material leakage observation and removes mouth, the burning Hole and material leakage observation are removed sets movable fire resistant seal lid respectively at mouth, the movable fire resistant seal lid is used to open Mouth is removed with the closing burner port and material leakage observation.
2. natural gas melting furnace according to claim 1, it is characterised in that the energy-conservation groove is semi-circular recesses.
3. natural gas melting furnace according to claim 2, it is characterised in that the center line of the energy-conservation groove is positioned at described Crucible outer exterior wall.
4. natural gas melting furnace according to claim 1, it is characterised in that the high temperature resistant body and the table use Exotic material casting forms.
5. natural gas melting furnace according to claim 4, it is characterised in that the exotic material is sizing fire proofed wood Material.
6. natural gas melting furnace according to claim 1, it is characterised in that also including burner, the burner Including burner, gas circuit and wind path, the gas circuit is used to convey natural gas, and the wind path is used to conveying air, the gas circuit with The wind path is connected by an energy-conservation air-fuel ratio valve with the burner, and the burner is arranged on movable stand, the shifting Moving frame is used to make the burner enter or exit the burner port.
7. natural gas melting furnace according to claim 6, it is characterised in that also including control device, the control device Including temperature sensor, gas safe module and controller, the temperature sensor and the gas safe module and the control Device electrical connection processed;The temperature sensor is used to sense the temperature in the body of heater, and the controller is by controlling the burning Temperature in device control body of heater, the gas safe module are used to cut off source of the gas and power supply.
8. natural gas melting furnace according to claim 1, it is characterised in that the housing is steel plate housing.
CN201721036843.2U 2017-08-18 2017-08-18 A kind of natural gas melting furnace Active CN207147222U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721036843.2U CN207147222U (en) 2017-08-18 2017-08-18 A kind of natural gas melting furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721036843.2U CN207147222U (en) 2017-08-18 2017-08-18 A kind of natural gas melting furnace

Publications (1)

Publication Number Publication Date
CN207147222U true CN207147222U (en) 2018-03-27

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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107270703A (en) * 2017-08-18 2017-10-20 安新县华昌合金厂 A kind of natural gas melting furnace

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107270703A (en) * 2017-08-18 2017-10-20 安新县华昌合金厂 A kind of natural gas melting furnace

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