CN207145836U - A kind of heavy antisepsis elbow bend pipe - Google Patents

A kind of heavy antisepsis elbow bend pipe Download PDF

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Publication number
CN207145836U
CN207145836U CN201720609457.1U CN201720609457U CN207145836U CN 207145836 U CN207145836 U CN 207145836U CN 201720609457 U CN201720609457 U CN 201720609457U CN 207145836 U CN207145836 U CN 207145836U
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elbow
corrosion
stainless steel
heavy
wall
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周永生
白鹏
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Yanan Zhonghai Petroleum Engineering Technology Development Co Ltd
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Yanan Zhonghai Petroleum Engineering Technology Development Co Ltd
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Abstract

本实用新型公开了一种重防腐弯头弯管,包括本体,弯头弯管本体的内外壁设置有重防腐涂层,弯头弯管本体的两端面均为斜面,弯头弯管本体中的直管段内壁上均镶嵌有不锈钢衬管,弯头弯管本体外端面均设置有不锈钢堆焊层,采用本实用新型的连接方法进行防腐管道相互连接可以保证防腐涂层的连续性。

The utility model discloses a heavy-duty anti-corrosion elbow elbow, which comprises a body, the inner and outer walls of the elbow elbow body are provided with heavy-duty anti-corrosion coatings, both ends of the elbow elbow body are inclined surfaces, and the inner and outer walls of the elbow elbow body The inner wall of the straight pipe section is inlaid with a stainless steel liner, and the outer end surface of the elbow body is provided with a stainless steel surfacing layer. The connection method of the utility model is used to connect the anti-corrosion pipes to each other to ensure the continuity of the anti-corrosion coating.

Description

一种重防腐弯头弯管A heavy-duty anti-corrosion elbow elbow

技术领域technical field

本实用新型属于管道连接技术领域,具体涉及一种重防腐弯头弯管。The utility model belongs to the technical field of pipe connection, in particular to a heavy-duty anti-corrosion elbow elbow.

背景技术Background technique

随着我国经济的快速发展,防腐管道的用量越来越大。在安装时必然需要用到弯头(管)。管道里涂上防腐涂层,弯头弯管里也必须涂防腐层,弯头弯管连接处还必须进行免补口的工艺处理,才能达到良好的防腐效果。否则管道防腐就没有意义。传统碳钢弯头不防腐,即使涂上防腐涂层也无法进行内补口,不锈钢弯头弯管价格太高,尤其是输油使用的6D弯头弯管。本实用新型克服了上述不足,有效的解决了口径最小到∮48、曲率到6D弯头弯管的防腐蚀涂层和内补口的技术问题。With the rapid development of my country's economy, the amount of anti-corrosion pipelines is increasing. Elbows (pipes) must be used during installation. The anti-corrosion coating is applied to the pipe, and the anti-corrosion coating must also be applied to the elbow and elbow. The joints of the elbow and elbow must also be treated with a joint-free process to achieve a good anti-corrosion effect. Otherwise, pipeline anticorrosion is meaningless. The traditional carbon steel elbow is not anti-corrosion, even if it is coated with anti-corrosion coating, it cannot be repaired internally. The price of stainless steel elbow is too high, especially the 6D elbow used for oil transportation. The utility model overcomes the above-mentioned shortcomings, and effectively solves the technical problems of the anti-corrosion coating and the internal joint of the elbow elbow with the smallest caliber of ∮48 and the curvature of 6D.

实用新型内容Utility model content

本实用新型所要解决的技术问题在于针对上述现有技术中的不足,提供了一种重防腐弯头弯管,该重防腐弯头弯管便于焊接,并保证了防腐管线防腐层的连续性。The technical problem to be solved by the utility model is to provide a heavy-duty anti-corrosion elbow elbow for the above-mentioned deficiencies in the prior art. The heavy-duty anti-corrosion elbow elbow is convenient for welding and ensures the continuity of the anti-corrosion pipeline anti-corrosion layer.

本实用新型采用以下技术方案:The utility model adopts the following technical solutions:

一种重防腐弯头弯管,包括弯头弯管本体,所述本体包括弯头内壁和弯头外壁,所述弯头内壁和弯头外壁上均设置有重防腐涂层,所述本体的两端均设置有直管段,每个所述直管段均镶嵌有一个不锈钢衬管,每个所述不锈钢衬管与所述本体的端部连接处均设置有不锈钢堆焊层。A heavy-duty anti-corrosion elbow elbow, including an elbow elbow body, the body includes an inner wall of the elbow and an outer wall of the elbow, and the inner wall of the elbow and the outer wall of the elbow are provided with a heavy-duty anti-corrosion coating. Straight pipe sections are arranged at both ends, each of the straight pipe sections is inlaid with a stainless steel liner, and a stainless steel surfacing layer is provided at the connection between each of the stainless steel liner and the end of the body.

进一步的,所述不锈钢衬管的外端面均露出所述本体左右端面5~6mm。Further, the outer end surfaces of the stainless steel liner are all exposed by 5-6 mm from the left and right end surfaces of the body.

进一步的,本体两端的所述不锈钢堆焊层均设置成坡口面结构。Further, the stainless steel surfacing layers at both ends of the main body are arranged in a groove surface structure.

进一步的,所述坡口面的坡口角度为30~60°。Further, the groove angle of the groove surface is 30-60°.

进一步的,所述不锈钢堆焊层的厚度为2~5mm。Further, the thickness of the stainless steel surfacing layer is 2-5 mm.

进一步的,所述重防腐涂层覆盖所述不锈钢衬管的内端20~30mm。Further, the heavy-duty anti-corrosion coating covers 20-30mm of the inner end of the stainless steel liner.

进一步的,所述本体为碳钢制备而成。Further, the body is made of carbon steel.

与现有技术相比,本实用新型至少具有以下有益效果:Compared with the prior art, the utility model has at least the following beneficial effects:

本实用新型重防腐弯头弯管,本体由弯头内壁和弯头外壁组成,弯头外壁上设置有重防腐涂层,在弯头内壁的直管段两端均镶嵌有不锈钢衬管,以防止防腐弯头与防腐钢管焊接时烧坏防腐层,从本体的两端直管段露出的不锈钢衬管外端面向本体端面堆焊不锈钢堆焊层的设计是为了防腐弯头与防腐钢管焊接时防止碳钢成分融入焊缝,可以保证防腐管线涂层的连续性,便于和防腐钢管的相互焊接,从而确保不锈钢焊缝的防腐性能。The utility model is a heavy anti-corrosion elbow elbow. The body is composed of the inner wall of the elbow and the outer wall of the elbow. The outer wall of the elbow is provided with a heavy-duty anti-corrosion coating. Both ends of the straight pipe section of the inner wall of the elbow are inlaid with stainless steel liners to prevent corrosion. When the anti-corrosion elbow is welded with the anti-corrosion steel pipe, the anti-corrosion layer is burned out. The outer end of the stainless steel liner exposed from the straight pipe sections at both ends of the body faces the end face of the body. The stainless steel surfacing layer is designed to prevent carbon The steel component is integrated into the weld, which can ensure the continuity of the anti-corrosion pipeline coating and facilitate the mutual welding with the anti-corrosion steel pipe, thereby ensuring the anti-corrosion performance of the stainless steel weld.

进一步的,不锈钢衬管露出弯头端面5~6mm,便于堆焊不锈钢堆焊层。Further, the stainless steel lining pipe exposes 5-6 mm from the end face of the elbow, which is convenient for surfacing stainless steel surfacing.

进一步的,将本体两端不锈钢堆焊层设置成坡口面,便于本体与防腐钢管的相互焊接,重防腐涂层覆盖不锈钢衬管内端20~30mm,以防止腐蚀介质渗入弯头内壁腐蚀碳钢弯头。Further, the stainless steel surfacing layer at both ends of the body is set as a groove surface to facilitate the mutual welding of the body and the anti-corrosion steel pipe. The heavy anti-corrosion coating covers the inner end of the stainless steel liner for 20-30mm to prevent the corrosive medium from penetrating into the inner wall of the elbow to corrode the carbon steel elbow.

进一步的,不锈钢堆焊层厚度设计为2~5mm确保防腐弯头与防腐钢管焊接时内壁附近熔池内不含碳钢成分。Further, the thickness of the stainless steel surfacing layer is designed to be 2-5 mm to ensure that the molten pool near the inner wall does not contain carbon steel components when the anti-corrosion elbow is welded to the anti-corrosion steel pipe.

进一步的,坡口角度设置成30-60°便于和防腐钢管的相互焊接。Further, the groove angle is set to 30-60° to facilitate mutual welding with the anti-corrosion steel pipe.

下面通过附图和实施例,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present utility model will be further described in detail through the drawings and embodiments below.

附图说明Description of drawings

图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型连接示意图。Figure 2 is a schematic diagram of the connection of the utility model.

其中:102.坡口面;103.不锈钢衬管;104.不锈钢堆焊层;110.弯头内壁;120.弯头外壁;300.重防腐涂层。Among them: 102. Groove surface; 103. Stainless steel liner; 104. Stainless steel surfacing layer; 110. Elbow inner wall; 120. Elbow outer wall; 300. Heavy anti-corrosion coating.

具体实施方式Detailed ways

在本实用新型的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner" and "outer" are based on the The orientation or positional relationship is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be interpreted as a reference to the utility model. limits.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.

请参阅图1,本实用新型公开了一种重防腐弯头弯管,包括弯头弯管本体,所述本体包括弯头内壁110和弯头外壁120,所述弯头内壁110和弯头外壁120上均设置有重防腐涂层300,所述本体的两端设置有直管段,每个所述直管段均镶嵌有不锈钢衬管103,每个所述不锈钢衬管103与所述本体的端部连接处均设置有不锈钢堆焊层104。Please refer to Fig. 1, the utility model discloses a heavy-duty anti-corrosion elbow elbow, including an elbow elbow body, the body includes an inner wall 110 of the elbow and an outer wall 120 of the elbow, and the inner wall 110 of the elbow and the outer wall of the elbow 120 are provided with heavy-duty anti-corrosion coating 300, the two ends of the body are provided with straight pipe sections, each of the straight pipe sections is inlaid with a stainless steel liner 103, each of the stainless steel liner 103 and the end of the body Stainless steel surfacing layer 104 is provided at all joints.

本体两端的所述不锈钢堆焊层104均设置成坡口面102结构,所述坡口面102的坡口角度为30~60°。The stainless steel surfacing layers 104 at both ends of the main body are provided with a groove surface 102 structure, and the groove angle of the groove surface 102 is 30-60°.

所述本体的材料为碳钢。The material of the body is carbon steel.

请参阅图2,制备重防腐弯头弯管的方法步骤如下:Please refer to Figure 2, the method steps for preparing heavy-duty elbow elbows are as follows:

步骤1、将两个外径相同的不锈钢衬管分别嵌入本体左右两端的直管段内,每个所述不锈钢衬管的外端面分别露出所述本体的左右端面;Step 1. Insert two stainless steel liners with the same outer diameter into the straight pipe sections at the left and right ends of the main body, and the outer end surfaces of each stainless steel liner tube respectively expose the left and right end surfaces of the main body;

其中,所述不锈钢衬管的外径与所述直管段的内径相等,两个不锈钢衬管的外端面均露出所述本体左右端面5~6mm;Wherein, the outer diameter of the stainless steel liner is equal to the inner diameter of the straight pipe section, and the outer end surfaces of the two stainless steel liner tubes both expose the left and right end surfaces of the body by 5-6mm;

步骤2、从露出的不锈钢衬管外端面向本体端面堆焊一层不锈钢堆焊层,将不锈钢衬管的内端与本体内壁焊接;Step 2, surfacing a layer of stainless steel surfacing from the exposed outer end of the stainless steel liner to the end face of the body, and welding the inner end of the stainless steel liner to the inner wall of the body;

其中,所述不锈钢堆焊层的厚度为2~5mm。Wherein, the thickness of the stainless steel surfacing layer is 2-5 mm.

步骤3、将两端的所述不锈钢堆焊层打磨成坡口面结构;Step 3, grinding the stainless steel surfacing layers at both ends into a groove surface structure;

步骤4、然后采用可弯曲的一次成型喷枪对本体的弯头内壁和弯头外壁均涂上一层重防腐涂层。Step 4. Then use a bendable one-time forming spray gun to coat a layer of heavy-duty anti-corrosion coating on the inner wall of the elbow and the outer wall of the elbow of the body.

优选的,所述重防腐涂层覆盖所述不锈钢衬管的内端20~30mm。Preferably, the heavy-duty anti-corrosion coating covers 20-30mm of the inner end of the stainless steel liner.

本实用新型重防腐弯头弯管,将本体两端设置成坡口面,便于本实用新型本体与防腐钢管的相互焊接,重防腐涂层覆盖不锈钢衬管内端20~30mm,以防止腐蚀介质渗入弯头内壁腐蚀碳钢弯头。The heavy-duty anti-corrosion elbow elbow of the utility model sets the two ends of the body as groove surfaces, which facilitates the mutual welding between the body of the utility model and the anti-corrosion steel pipe. The heavy-duty anti-corrosion coating covers the inner end of the stainless steel liner for 20-30 mm to prevent the infiltration of corrosive media. The inner wall of the elbow corrodes the carbon steel elbow.

采用可弯曲的一次成型喷枪技术可保证弯头内涂层的厚度和质量。将不锈钢衬管内端与弯头内壁焊接是为了防止不锈钢衬管移位而破坏防腐层。不锈钢堆焊层的设计是防止碳钢成分熔入焊缝,确保不锈钢焊缝的防腐性能。The flexible one-time forming spray gun technology can ensure the thickness and quality of the inner coating of the elbow. The purpose of welding the inner end of the stainless steel liner to the inner wall of the elbow is to prevent the stainless steel liner from shifting and destroying the anti-corrosion layer. The design of the stainless steel surfacing layer is to prevent the carbon steel components from melting into the weld and ensure the anti-corrosion performance of the stainless steel weld.

采用本实用新型的连接方法进行防腐管线相互连接可以保证防腐涂层的连续性。Adopting the connection method of the utility model to connect the anticorrosion pipelines can ensure the continuity of the anticorrosion coating.

以上内容仅为说明本实用新型的技术思想,不能以此限定本实用新型的保护范围,凡是按照本实用新型提出的技术思想,在技术方案基础上所做的任何改动,均落入本实用新型权利要求书的保护范围之内。The above content is only to illustrate the technical idea of the utility model, and cannot limit the protection scope of the utility model. Any changes made on the basis of the technical solution according to the technical idea proposed by the utility model all fall into the scope of the utility model. within the scope of protection of the claims.

Claims (7)

1.一种重防腐弯头弯管,其特征在于,包括弯头弯管本体,所述本体包括弯头内壁(110)和弯头外壁(120),所述弯头内壁(110)和弯头外壁(120)上均设置有重防腐涂层(300),所述本体的两端均设置有直管段,每个所述直管段均镶嵌有一个不锈钢衬管(103),每个所述不锈钢衬管(103)与所述本体的端部连接处均设置有不锈钢堆焊层(104)。1. A heavy-duty anti-corrosion elbow elbow, characterized in that it includes an elbow elbow body, the body includes an inner wall of the elbow (110) and an outer wall of the elbow (120), and the inner wall of the elbow (110) and the elbow A heavy-duty anti-corrosion coating (300) is provided on the outer wall (120) of the head, straight pipe sections are provided at both ends of the body, each of the straight pipe sections is inlaid with a stainless steel liner (103), each of the A stainless steel surfacing layer (104) is provided at the connection between the stainless steel lining pipe (103) and the end of the body. 2.根据权利要求1所述的一种重防腐弯头弯管,其特征在于,所述不锈钢衬管(103)的外端面均露出所述本体左右端面5~6mm。2. A heavy-duty anti-corrosion elbow elbow according to claim 1, characterized in that, the outer end surfaces of the stainless steel liner (103) are exposed by 5-6 mm from the left and right end surfaces of the main body. 3.根据权利要求1所述的一种重防腐弯头弯管,其特征在于,本体两端的所述不锈钢堆焊层(104)均设置成坡口面(102)结构。3. A heavy-duty anti-corrosion elbow elbow according to claim 1, characterized in that, the stainless steel surfacing layers (104) at both ends of the body are all arranged in a groove surface (102) structure. 4.根据权利要求3所述的一种重防腐弯头弯管,其特征在于,所述坡口面(102)的坡口角度为30~60°。4. The heavy-duty anti-corrosion elbow elbow according to claim 3, characterized in that, the groove angle of the groove surface (102) is 30-60°. 5.根据权利要求3所述的一种重防腐弯头弯管,其特征在于,所述不锈钢堆焊层(104)的厚度为2~5mm。5. The heavy-duty anti-corrosion elbow elbow according to claim 3, characterized in that, the thickness of the stainless steel surfacing layer (104) is 2-5 mm. 6.根据权利要求1所述的一种重防腐弯头弯管,其特征在于,所述重防腐涂层(300)覆盖所述不锈钢衬管(103)的内端20~30mm。6. The heavy-duty anti-corrosion elbow elbow according to claim 1, characterized in that, the heavy-duty anti-corrosion coating (300) covers the inner end of the stainless steel lining pipe (103) by 20-30mm. 7.根据权利要求1所述的一种重防腐弯头弯管,其特征在于,所述本体为碳钢制备而成。7. A heavy-duty anti-corrosion elbow elbow according to claim 1, wherein the body is made of carbon steel.
CN201720609457.1U 2017-05-27 2017-05-27 A kind of heavy antisepsis elbow bend pipe Expired - Fee Related CN207145836U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107191727A (en) * 2017-05-27 2017-09-22 延安中海石油工程技术开发有限公司 A kind of heavy antisepsis elbow bend pipe and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107191727A (en) * 2017-05-27 2017-09-22 延安中海石油工程技术开发有限公司 A kind of heavy antisepsis elbow bend pipe and preparation method thereof

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