CN207142401U - A kind of batcher with Defect Detection and processing function - Google Patents
A kind of batcher with Defect Detection and processing function Download PDFInfo
- Publication number
- CN207142401U CN207142401U CN201720221577.4U CN201720221577U CN207142401U CN 207142401 U CN207142401 U CN 207142401U CN 201720221577 U CN201720221577 U CN 201720221577U CN 207142401 U CN207142401 U CN 207142401U
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- Prior art keywords
- cloth
- batcher
- defect detection
- processing function
- winding mechanism
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- 238000001514 detection method Methods 0.000 title claims abstract description 19
- 230000007547 defect Effects 0.000 title claims abstract description 18
- 239000004744 fabric Substances 0.000 claims abstract description 74
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000004804 winding Methods 0.000 claims abstract description 19
- 238000004140 cleaning Methods 0.000 claims abstract description 11
- 238000005485 electric heating Methods 0.000 claims abstract description 9
- 239000012530 fluid Substances 0.000 claims abstract description 9
- 229910052742 iron Inorganic materials 0.000 claims abstract description 9
- 230000003287 optical effect Effects 0.000 claims abstract description 6
- 239000004753 textile Substances 0.000 abstract description 5
- 238000005096 rolling process Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000003860 storage Methods 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract 1
- 238000005457 optimization Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000006210 lotion Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a kind of batcher with Defect Detection and processing function, including defeated cloth platform, testing agency, CCD camera, wiper mechanism, high-pressure nozzle, cleaning fluid tank, high-pressure pump, fan, spring, electric heating iron, PLC control cabinet, display screen, audible-visual annunciator, fabric guide roll, processor, image pick-up card, optical imagery module, image processor, encoder, support column, jockey pulley, friction mandrel, support bar, clamping plate, connecting rod, cloth-winding mechanism, servomotor, decelerator, cloth beam and takers-in；The beneficial effects of the utility model drive cloth beam to carry out the storage of rolling of cloth using takers-in, reduce the replacing number for changing rolling-up roll, improve the yardage roll molding rate of textile mills；Testing agency is set up, the flaw and spot to cloth carry out timely on-line checking, and are reminded, and directly the spot of cloth can be cleaned by wiper mechanism, improve the quality of textile mills' cloth roll forming.
Description
Technical field
It the utility model is related to a kind of batcher, specially a kind of batcher with Defect Detection and processing function, category
In Weaving device applied technical field.
Background technology
Batcher is to be used in various clothes, non-woven fabrics, foam, leather, paper, reflectorized material, acetic acid cloth, reinforcement
The equipment that the material such as band, conductive fabric edge rolling is packed and various fabric works cut the repetition clot before tying bar, the use of batcher are accelerated
The process of clot, is the indispensable equipment of textile mills.
Roll when in use existing batcher be difficult alignment by cloth, is typically due to that the width of cloth is different, and use is identical
The cloth beam of length can cause the cloth rolled irregular, and flaw and spot easily occurs in production in cloth in addition, directly carry out
Clot is processed, and can cause final product quality problem.Therefore, propose regarding to the issue above a kind of with Defect Detection and processing function
Batcher.
Utility model content
The purpose of this utility model is that to solve the above problems and provided a kind of with Defect Detection and processing work(
The batcher of energy.
The utility model is achieved through the following technical solutions above-mentioned purpose, a kind of with Defect Detection and processing function
Batcher, including defeated cloth platform, cloth-winding mechanism and support column, the defeated cloth platform top are provided with testing agency, and testing agency
Inside is provided with CCD camera；The CCD cameras connect image pick-up card, and image pick-up card passes through optical imagery module connection figure
As processor；Described image processor connects PLC control cabinet and encoder, and includes display screen and acousto-optic inside PLC control cabinet
Alarm；The side of the testing agency is provided with connects support column by processor, and support column surface is uniformly provided with jockey pulley；
The support top end is provided with fabric guide roll, and the side of support column is provided with cloth-winding mechanism；The cloth-winding mechanism top is provided with friction
Axle, and it is provided with servomotor inside cloth-winding mechanism；The servomotor connects takers-in, and the center of takers-in by decelerator
Provided with cloth beam.
Preferably, the CCD camera is provided with several, and CCD camera arranges in linear array.
Preferably, the angle of inclination of the defeated cloth platform is 45 °, and defeated cloth platform side is provided with cleaning fluid tank；It is described clear
High-pressure nozzle is connected by high-pressure pump inside washing lotion case.
Preferably, in addition to wiper mechanism, the side of the wiper mechanism is provided with fan, and one end of fan is provided with and passed through
Spring connects electric heating iron；The electric heating iron is provided with symmetrical two groups with spring assembly.
Preferably, the friction mandrel is hinged on the top of cloth-winding mechanism, and cloth-winding mechanism top is additionally provided with support bar；And prop up
Strut top passes through nut fixed connecting rod.
Preferably, the connecting rod sidepiece nut strap, and clamping plate uses triangular structure；The clamping plate is symmetrically set
Put, and the middle engaging cloth beam of clamping plate.
Preferably, the takers-in is provided with symmetrical parallel two groups, and the center of takers-in is provided with cloth beam.
The beneficial effects of the utility model are：This kind has the batcher of Defect Detection and processing function, using takers-in
Drive cloth beam to carry out the storage of rolling of cloth, reduce the replacing number for changing rolling-up roll, improve the cloth roll forming speed of textile mills
Rate；Testing agency is set up, the flaw and spot to cloth carry out timely on-line checking, and are reminded, and can directly pass through cleaning
Mechanism is cleaned to the spot of cloth, the quality of textile mills' cloth roll forming is improved, in addition to cloth by the way of spring compression
Compression stretching is carried out, prevent occurring wrinkle phenomenon when cloth from batching, and can be pressed, make cloth smooth clean；Batcher
Clamping plate is set up in structure, and then cloth beam is fixed, it is ensured that cloth batches neatly, while is adaptable to various different in width
Cloth；Realization has good economic benefit and social benefit, is adapted to promote the use of.
Brief description of the drawings
Fig. 1 is the utility model overall structure diagram；
Fig. 2 is the utility model cloth-winding mechanism internal structure schematic diagram；
Fig. 3 is the utility model detection device internal structure schematic diagram；
Fig. 4 is the utility model PLC and testing agency's attachment structure schematic diagram
In figure：1st, defeated cloth platform, 2, testing agency, 21, CCD camera, 3, wiper mechanism, 31, high-pressure nozzle, 4, cleaning fluid
Case, 41, high-pressure pump, 5, fan, 6, spring, 7, electric heating iron, 8, PLC control cabinet, 81, display screen, 82, audible-visual annunciator, 9, lead
Cloth rewinder roll, 10, processor, 101, image pick-up card, 102, optical imagery module, 103, image processor, 104, encoder, 11,
Support column, 12, jockey pulley, 13, friction mandrel, 14, support bar, 15, clamping plate, 16, connecting rod, 17, cloth-winding mechanism, 171, servo electricity
Machine, 172, decelerator, 173, cloth beam, 174, takers-in.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belong to the scope of the utility model protection.
Refer to shown in Fig. 1-4, a kind of batcher with Defect Detection and processing function, including defeated cloth platform 1, batching
Mechanism 17 and support column 11, the defeated top of cloth platform 1 are provided with testing agency 2, carry out flaw spot detection that can be to cloth, institute
State the inside of testing agency 2 and be provided with CCD camera 21；The CCD camera 21 connects image pick-up card 101, described image capture card 101
Image processor 103 is connected by optical imagery module 102；Described image processor 103 connects PLC control cabinet 8 and encoder
104, the inside of PLC control cabinet 8 includes display screen 81 and audible-visual annunciator 82；The side of the testing agency 2, which is provided with, to be passed through
Processor 10 connects support column 11, and the surface of support column 11 is uniformly provided with jockey pulley 12；The top of support column 11 is provided with and led
Cloth rewinder roll 9, the side of the support column 11 are provided with cloth-winding mechanism 17；The top of cloth-winding mechanism 17 is provided with friction mandrel 13, the volume
The inside of cloth mechanism 17 is provided with servomotor 171；The servomotor 171 connects takers-in 174, the volume by decelerator 172
The center of roller 174 is taken to be provided with cloth beam 173.
As a kind of technical optimization scheme of the present utility model, the CCD camera 21 is provided with several, and CCD camera 21
Arranged in linear array, shooting processing can be carried out to cloth, collection cloth image is convenient for the analysis of flaw and the lookup of spot.
As a kind of technical optimization scheme of the present utility model, the angle of inclination of the defeated cloth platform 1 is 45 °, and defeated cloth
The side of platform 1 is provided with cleaning fluid tank 4；High-pressure nozzle 31 is connected by high-pressure pump 41 inside the cleaning fluid tank 4, passes through high-pressure pump
41 clean the cleaning fluid extraction inside cleaning fluid tank 4 by high-pressure nozzle 31 to the cloth for having spot.
As a kind of technical optimization scheme of the present utility model, the side of the wiper mechanism 3 is provided with fan 5, and fan 5
One end be provided with electric heating iron 7 connected by spring 6；The electric heating iron 7 is combined with spring 6 provided with symmetrical two groups, and cloth is entered
Row flatiron, makes the smooth stretching of cloth.
As a kind of technical optimization scheme of the present utility model, the friction mandrel 13 is hinged on the top of cloth-winding mechanism 17,
And the top of cloth-winding mechanism 17 is additionally provided with support bar 14；And the top of support bar 14 ensures that cloth is put down by nut fixed connecting rod 16
It is whole.
As a kind of technical optimization scheme of the present utility model, the sidepiece nut strap 15 of connecting rod 16, and press from both sides
Plate 15 uses triangular structure；The clamping plate 15 is symmetrical arranged, and the middle engaging cloth beam 173 of clamping plate 15, to cloth beam 173
It is fixed, adapts to and different in width cloth.
As a kind of technical optimization scheme of the present utility model, the takers-in 174 is provided with symmetrical parallel two groups, and rolls up
Take the center of roller 174 to be provided with cloth beam 173, rotated by takers-in 174 and drive cloth beam 173 to rotate in the presence of frictional force,
Realize batching and arranging for cloth.
When in use, there is this kind the utility model the batcher of Defect Detection and processing function to roll receipts by that will need
The cloth received is manually pulled out by between two blocks of electric heating iron 7, through jockey pulley 12, crossing fabric guide roll 9, being connected with cloth beam 173,
Servomotor 171 is opened, the speed that takers-in 174 rotates is controlled by decelerator 172, takers-in 174 passes through frictional force and drives volume
Cloth rewinder roll 173 rotates, and pulls cloth to advance and rolls, testing agency 2 take pictures collecting pictures to the surface of cloth when cloth advances
Image is gathered by image pick-up card 101, optical imagery module 102 and image processor 103 are handled image, there will be the flaw
The place of defect and spot is shown and warning reminding, and it is pending to simultaneously close off servomotor 171 etc., if spot, then manually
Open high-pressure pump 41 and carry out cleaning treatment.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and
And in the case of without departing substantially from spirit or essential attributes of the present utility model, it can realize that this practicality is new in other specific forms
Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and is nonrestrictive, this practicality is new
The scope of type limits by appended claims rather than described above, it is intended that the equivalency fallen in claim is contained
All changes in justice and scope are included in the utility model.Any reference in claim should not be considered as limitation
Involved claim.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It is appreciated that other embodiment.
Claims (7)
1. a kind of batcher with Defect Detection and processing function, including defeated cloth platform (1), cloth-winding mechanism (17) and support column
(11), it is characterised in that：Defeated cloth platform (1) top is provided with testing agency (2), and is provided with CCD phases inside testing agency (2)
Machine (21)；CCD camera (21) the connection image pick-up card (101), and image pick-up card (101) passes through optical imagery module
(102) image processor (103) is connected；Described image processor (103) connection PLC control cabinet (8) and encoder (104), and
Include display screen (81) and audible-visual annunciator (82) inside PLC control cabinet (8)；The side of the testing agency (2), which is provided with, to be passed through
Processor (10) connection support column (11), and support column (11) surface is uniformly provided with jockey pulley (12)；Support column (11) top
End is provided with fabric guide roll (9), and the side of support column (11) is provided with cloth-winding mechanism (17)；Cloth-winding mechanism (17) top is provided with and rubbed
Axle (13) is wiped, and servomotor (171) is provided with inside cloth-winding mechanism (17)；The servomotor (171) passes through decelerator (172)
Takers-in (174) is connected, and the center of takers-in (174) is provided with cloth beam (173).
A kind of 2. batcher with Defect Detection and processing function according to claim 1, it is characterised in that：It is described
CCD camera (21) is provided with several, and CCD camera (21) arranges in linear array.
A kind of 3. batcher with Defect Detection and processing function according to claim 1, it is characterised in that：It is described defeated
The angle of inclination of cloth platform (1) is 45 °, and defeated cloth platform (1) side is provided with cleaning fluid tank (4)；The cleaning fluid tank (4) is internal
High-pressure nozzle (31) is connected by high-pressure pump (41).
A kind of 4. batcher with Defect Detection and processing function according to claim 1 or 3, it is characterised in that：Also
Including wiper mechanism (3), the side of the wiper mechanism (3) is provided with fan (5), and one end of fan (5) is provided with and passes through spring
(6) electric heating iron (7) is connected；The electric heating iron (7) is combined with spring (6) provided with symmetrical two groups.
A kind of 5. batcher with Defect Detection and processing function according to claim 1, it is characterised in that：It is described to rub
The top that axle (13) is hinged on cloth-winding mechanism (17) is wiped, and cloth-winding mechanism (17) top is additionally provided with support bar (14)；And support bar
(14) top passes through nut fixed connecting rod (16).
A kind of 6. batcher with Defect Detection and processing function according to claim 1 or 5, it is characterised in that：Institute
Connecting rod (16) sidepiece nut strap (15) is stated, and clamping plate (15) uses triangular structure；The clamping plate (15) symmetrically sets
Put, and the middle engaging cloth beam (173) of clamping plate (15).
A kind of 7. batcher with Defect Detection and processing function according to claim 1, it is characterised in that：The volume
Roller (174) is taken to be provided with symmetrical parallel two groups, and the center of takers-in (174) is provided with cloth beam (173).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720221577.4U CN207142401U (en) | 2017-03-08 | 2017-03-08 | A kind of batcher with Defect Detection and processing function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720221577.4U CN207142401U (en) | 2017-03-08 | 2017-03-08 | A kind of batcher with Defect Detection and processing function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207142401U true CN207142401U (en) | 2018-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720221577.4U Expired - Fee Related CN207142401U (en) | 2017-03-08 | 2017-03-08 | A kind of batcher with Defect Detection and processing function |
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| Country | Link |
|---|---|
| CN (1) | CN207142401U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113567447A (en) * | 2019-08-07 | 2021-10-29 | 浙江大学台州研究院 | Synthetic leather hemming online detection method |
-
2017
- 2017-03-08 CN CN201720221577.4U patent/CN207142401U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113567447A (en) * | 2019-08-07 | 2021-10-29 | 浙江大学台州研究院 | Synthetic leather hemming online detection method |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180327 Termination date: 20200308 |