CN207127653U - A kind of polishing utensil of cabin suspension welding assembly - Google Patents

A kind of polishing utensil of cabin suspension welding assembly Download PDF

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Publication number
CN207127653U
CN207127653U CN201721139051.8U CN201721139051U CN207127653U CN 207127653 U CN207127653 U CN 207127653U CN 201721139051 U CN201721139051 U CN 201721139051U CN 207127653 U CN207127653 U CN 207127653U
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plate
fixed
grinding
welding assembly
base plate
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CN201721139051.8U
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应忠良
周兵经
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Zhejiang Huachuang New Energy Commercial Vehicle Co ltd
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Zhejiang Activetech Computer Technology Co Ltd
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Abstract

It the utility model is related to a kind of polishing utensil of cabin suspension welding assembly, including support meanss, two fixing devices and sanding apparatus, two described fixing devices are symmetrically mounted on the left and right sides of support meanss, and sanding apparatus is arranged on the middle part of support meanss.It is low that the utility model can solve existing existing operating efficiency when polishing cabin suspension welding assembly, cabin suspension welding assembly can not be fixed effectively, cabin suspension welding assembly, which is fixed, loosely makes cabin suspension welding assembly polishing effect poor, the problems such as manual polishing precision is poor, it can realize and cabin suspension welding assembly is carried out stablizing fixation, the function of side polishing, with operating efficiency height, the fixation stablized to cabin suspension welding assembly, fix stable to cabin suspension welding assembly makes cabin suspension welding assembly polishing effect good, the advantages that mechanization polishing precision is high.

Description

一种机舱悬架焊接总成的打磨器具Grinding tool for welding assembly of engine room suspension

技术领域technical field

本实用新型涉及机舱悬架焊接总成加工设备领域,特别涉及一种机舱悬架焊接总成的打磨器具。The utility model relates to the field of engine room suspension welding assembly processing equipment, in particular to a grinding tool for the engine room suspension welding assembly.

背景技术Background technique

如今,机舱悬架焊接总成加工完成之后需要对机舱悬架焊接总成的外侧进行打磨工作,使得机舱悬架焊接总成的侧面更加光滑,现今对机舱悬架焊接总成的打磨一般采用人工对机舱悬架焊接总成的外侧进行打磨,这种工作方式存在工作效率低,对机舱悬架焊接总成无法进行有效的固定使得机舱悬架焊接总成打磨效果差,影响机舱悬架焊接总成后期的使用效果,人工打磨精度较差,容易产生尺寸误差。Nowadays, after the machining of the cabin suspension welding assembly, it is necessary to grind the outside of the cabin suspension welding assembly to make the side of the cabin suspension welding assembly smoother. Nowadays, the grinding of the cabin suspension welding assembly is generally done manually. Grinding the outer side of the cabin suspension welding assembly, this working method has low work efficiency, and the inability to effectively fix the cabin suspension welding assembly makes the grinding effect of the cabin suspension welding assembly poor, affecting the cabin suspension welding assembly. The use effect in the later stage of production, the accuracy of manual grinding is poor, and it is easy to produce dimensional errors.

现有的机舱悬架焊接总成4结构如附图1所示,包括主体41、方形凸起42、两个侧板43和侧板方槽44。The structure of the existing welding assembly 4 of the cabin suspension is shown in FIG.

实用新型内容Utility model content

为了解决上述问题,本实用新型提供了一种机舱悬架焊接总成的打磨器具,可以解决现有对机舱悬架焊接总成打磨时存在的工作效率低、对机舱悬架焊接总成无法进行有效的固定、对机舱悬架焊接总成固定不牢使机舱悬架焊接总成打磨效果差、人工打磨精度较差等难题,可以实现对机舱悬架焊接总成进行稳定固定、侧面打磨的功能,具有工作效率高、对机舱悬架焊接总成进行稳定的固定、对机舱悬架焊接总成稳定固定使机舱悬架焊接总成打磨效果好、机械化打磨精度高等优点。In order to solve the above problems, the utility model provides a grinding tool for the welding assembly of the cabin suspension, which can solve the problems of low work efficiency and the inability to perform welding on the welding assembly of the cabin suspension. Effective fixation, weak fixation of the engine room suspension welding assembly, poor grinding effect of the engine room suspension welding assembly, poor manual grinding accuracy and other problems, can realize the stable fixing and side grinding of the engine room suspension welding assembly , has the advantages of high work efficiency, stable fixing of the welding assembly of the cabin suspension, stable fixing of the welding assembly of the cabin suspension, good grinding effect of the welding assembly of the cabin suspension, and high precision of mechanized grinding.

为了实现上述目的,本实用新型采用以下技术方案,一种机舱悬架焊接总成的打磨器具,包括支撑装置、两个固定装置和打磨装置,所述的支撑装置包括支撑底板和四个底部支撑块,四个底部支撑块对称安装在支撑底板的底部上,支撑底板上左右对称设置有四个槽;所述的两个固定装置对称安装在支撑底板的左右两侧上,打磨装置安装在支撑底板的中部上。In order to achieve the above object, the utility model adopts the following technical solution, a grinding tool for the welding assembly of the cabin suspension, including a supporting device, two fixing devices and a grinding device, the supporting device includes a supporting base plate and four bottom supports The four bottom support blocks are symmetrically installed on the bottom of the support base plate, and four grooves are symmetrically arranged on the left and right sides of the support base plate; the two fixing devices are symmetrically installed on the left and right sides of the support base plate, and the grinding device is installed on the support base on the middle of the bottom plate.

作为本实用新型的一种优选技术方案,所述的固定装置包括第一固定板、第二固定板、固定推杆、固定顶板、固定电动滑轨、两个固定电动滑块、固定连接板、固定支链,第一固定板安装通过螺栓安装在支撑底板上设置的槽上,第一固定板左侧底部设置有方槽,第二固定板穿过第一固定板底部设置的方槽通过螺栓安装在支撑底板上,第一固定板顶部上对称安装有两个固定推杆,固定推杆的顶部安装有固定顶板,固定电动滑轨安装在固定顶板上,两个固定电动滑块对称安装在固定电动滑轨上,每个固定电动滑块上均安装有一个固定连接板,固定连接板内侧的上端、下端与外侧端均安装有一个固定支链;所述的固定支链包括转动销轴、两个转动板和角度调节推杆,转动销轴安装在固定连接板上,两个转动板对称安装在转动销轴上,每个转动板内侧均设置有一个角度调节推杆,角度调节推杆通过铰链安装在转动板与固定连接板之间;所述的转动板上设置有圆弧形卡齿,具体工作时,首先调节固定推杆的高度,使得固定支链位于合适的固定高度,然后拧开第一固定板与第二固定板上的螺栓,人工将第一固定板移动到合适的横向位置,使得固定支链位于合适的夹取位置,第一固定板起到对固定支链调节横向位置的作用,第二固定板起到对第一固定板的固定作用,第二固定板能够防止第一固定板的移动对机舱悬架焊接总成的打磨造成影响,再调节两个固定电动滑块之间的距离,使得两个固定电动滑块上的固定支链能够固定住机舱悬架焊接总成的侧板方槽的两端,再然后伸长角度调节推杆,角度调节推杆能够带动转动板向内运动,从而转动板在转动板圆弧形卡齿的作用下紧紧卡住机舱悬架焊接总成的侧板方槽的侧壁,固定支链能够对机舱悬架焊接总成的侧板方槽起到固定的作用。As a preferred technical solution of the present invention, the fixing device includes a first fixing plate, a second fixing plate, a fixing push rod, a fixing top plate, a fixing electric slide rail, two fixing electric sliders, a fixing connecting plate, To fix the branch chain, the first fixed plate is installed on the groove set on the support base plate through bolts, the left bottom of the first fixed plate is provided with a square groove, and the second fixed plate passes through the square groove set at the bottom of the first fixed plate through bolts Installed on the support base plate, two fixed push rods are symmetrically installed on the top of the first fixed plate, a fixed top plate is installed on the top of the fixed push rod, fixed electric slide rails are installed on the fixed top plate, and two fixed electric sliders are symmetrically installed on the On the fixed electric slide rail, a fixed connection plate is installed on each fixed electric slider, and a fixed branch chain is installed on the upper end, the lower end and the outer end of the inner side of the fixed connection plate; the fixed branch chain includes a rotating pin , two rotating plates and angle adjustment push rods, the rotating pin shaft is installed on the fixed connecting plate, the two rotating plates are symmetrically installed on the rotating pin shafts, and an angle adjustment push rod is arranged on the inner side of each rotating plate, and the angle adjustment push rod The rod is installed between the rotating plate and the fixed connecting plate through a hinge; the rotating plate is provided with arc-shaped locking teeth. When working, first adjust the height of the fixed push rod so that the fixed branch chain is located at a suitable fixed height. Then unscrew the bolts on the first fixed plate and the second fixed plate, and manually move the first fixed plate to a suitable lateral position, so that the fixed branch chain is located at a suitable clamping position, and the first fixed plate plays a role in supporting the fixed branch chain. The role of adjusting the lateral position, the second fixing plate plays a role in fixing the first fixing plate, the second fixing plate can prevent the movement of the first fixing plate from affecting the polishing of the welding assembly of the cabin suspension, and then adjust the two fixing plates The distance between the electric sliders is such that the fixed branch chains on the two fixed electric sliders can fix the two ends of the side plate square groove of the cabin suspension welding assembly, and then extend the angle adjustment push rod, and the angle adjustment push rod The rod can drive the rotating plate to move inward, so that the rotating plate tightly clamps the side wall of the side plate square groove of the welding assembly of the cabin suspension under the action of the arc-shaped teeth of the rotating plate. The square groove of the side plate of the welding assembly plays a role of fixing.

作为本实用新型的一种优选技术方案,所述的打磨装置包括丝杠电机、丝杠、移动螺母、丝杠连接板、两个螺母连接杆、移动滑槽、打磨底板、四个打磨推杆、打磨电动滑块、打磨电机、打磨杆、打磨顶板和打磨砂轮,丝杠电机通过电机套安装在支撑底板前端中部上,丝杠电机的输出轴通过联轴器与丝杠的前端相连接,丝杠的后端通过轴承安装在丝杠连接板上,丝杠连接板与支撑底板后端中部相连接,移动螺母安装在丝杠上,两个螺母连接杆对称安装在移动螺母的左右两侧上,螺母连接杆的底部为滑块结构,每个螺母连接杆的滑块结构均与一个移动滑槽想配合连接,移动滑槽安装在支撑底板上,打磨底板安装在移动螺母上,打磨底板的顶部对称连接有四个打磨推杆,打磨顶板安装在四个打磨推杆上,打磨顶板上安装有打磨电动滑块,打磨电机通过电机套安装在打磨电动滑块上,打磨电机的输出轴通过联轴器与打磨杆相连接,打磨砂轮安装在打磨杆上,具体工作时,首先控制丝杠电机转动,使得打磨砂轮移动到合适的纵向位置,调节打磨推杆的长度,使得打磨砂轮移动到合适的高度,然后控制打磨电动滑块移动使得打磨砂轮移动到合适的横向位置,再控制打磨电机旋转,打磨砂轮对机舱悬架焊接总成的外侧进行打磨,使得机舱悬架焊接总成表面的毛刺被打磨掉,最后打磨砂轮移动到机舱悬架焊接总成上其它需要打磨的位置,从而完成了对机舱悬架焊接总成外侧的打磨工作。As a preferred technical solution of the present invention, the grinding device includes a lead screw motor, a lead screw, a moving nut, a lead screw connecting plate, two nut connecting rods, a moving chute, a grinding bottom plate, and four grinding push rods , Grinding the electric slider, grinding motor, grinding rod, grinding top plate and grinding wheel, the screw motor is installed on the middle part of the front end of the supporting bottom plate through the motor sleeve, the output shaft of the screw motor is connected with the front end of the screw through a coupling, The rear end of the lead screw is installed on the lead screw connection plate through the bearing, the lead screw connection plate is connected with the middle part of the rear end of the support base plate, the moving nut is installed on the lead screw, and the two nut connecting rods are symmetrically installed on the left and right sides of the moving nut Above, the bottom of the nut connecting rod is a slider structure, and the slider structure of each nut connecting rod is connected with a moving chute. The moving chute is installed on the supporting base plate, and the grinding base plate is installed on the moving nut. The grinding base plate There are four grinding push rods symmetrically connected to the top of the machine, the grinding top plate is installed on the four grinding push rods, the grinding electric slider is installed on the grinding top plate, the grinding motor is installed on the grinding electric slider through the motor sleeve, and the output shaft of the grinding motor The grinding wheel is connected to the grinding rod through a coupling, and the grinding wheel is installed on the grinding rod. When working, first control the rotation of the screw motor to move the grinding wheel to a suitable longitudinal position, and adjust the length of the grinding push rod to move the grinding wheel. to the appropriate height, then control the movement of the grinding electric slider to move the grinding wheel to a suitable lateral position, then control the rotation of the grinding motor, and the grinding wheel will grind the outer side of the cabin suspension welding assembly, so that the surface of the cabin suspension welding assembly The burrs are ground off, and finally the grinding wheel is moved to other positions on the cabin suspension welding assembly that need to be polished, thereby completing the grinding work on the outside of the cabin suspension welding assembly.

工作时,第一步:首先调节固定推杆的高度,使得固定支链位于合适的固定高度,然后拧开第一固定板与第二固定板上的螺栓,人工将第一固定板移动到合适的横向位置,使得固定支链位于合适的夹取位置,第一固定板起到对固定支链调节横向位置的作用,第二固定板起到对第一固定板的固定作用,第二固定板能够防止第一固定板的移动对机舱悬架焊接总成的打磨造成影响,再调节两个固定电动滑块之间的距离,使得两个固定电动滑块上的固定支链能够固定住机舱悬架焊接总成的侧板方槽的两端,再然后伸长角度调节推杆,角度调节推杆能够带动转动板向内运动,从而转动板在转动板圆弧形卡齿的作用下紧紧卡住机舱悬架焊接总成的侧板方槽的侧壁,固定支链能够对机舱悬架焊接总成的侧板方槽起到固定的作用,第二步:首先控制丝杠电机转动,使得打磨砂轮移动到合适的纵向位置,调节打磨推杆的长度,使得打磨砂轮移动到合适的高度,然后控制打磨电动滑块移动使得打磨砂轮移动到合适的横向位置,再控制打磨电机旋转,打磨砂轮对机舱悬架焊接总成的外侧进行打磨,使得机舱悬架焊接总成表面的毛刺被打磨掉,最后打磨砂轮移动到机舱悬架焊接总成上其它需要打磨的位置,从而完成了对机舱悬架焊接总成外侧的打磨工作,可以实现对机舱悬架焊接总成进行稳定固定、侧面打磨的功能。When working, the first step: first adjust the height of the fixed push rod so that the fixed branch chain is at a suitable fixed height, then unscrew the bolts on the first fixed plate and the second fixed plate, and manually move the first fixed plate to a suitable position. The lateral position of the fixed branch chain is located at a suitable clamping position, the first fixed plate plays the role of adjusting the lateral position of the fixed branch chain, the second fixed plate plays a role of fixing the first fixed plate, and the second fixed plate It can prevent the movement of the first fixing plate from affecting the polishing of the welding assembly of the cabin suspension, and then adjust the distance between the two fixed electric sliders so that the fixed branch chains on the two fixed electric sliders can fix the cabin suspension. The two ends of the square groove of the side plate of the frame welding assembly, and then extend the angle adjustment push rod, the angle adjustment push rod can drive the rotating plate to move inward, so that the rotating plate is tightened under the action of the arc-shaped teeth of the rotating plate Clamp the side wall of the side plate square groove of the cabin suspension welding assembly, and the fixed branch chain can fix the side plate square groove of the cabin suspension welding assembly. The second step: first control the rotation of the screw motor, Make the grinding wheel move to a suitable longitudinal position, adjust the length of the grinding push rod, so that the grinding wheel moves to a suitable height, and then control the movement of the grinding electric slider to move the grinding wheel to a suitable horizontal position, and then control the rotation of the grinding motor, grinding The grinding wheel grinds the outside of the cabin suspension welding assembly, so that the burrs on the surface of the cabin suspension welding assembly are polished off, and finally the grinding wheel moves to other positions on the cabin suspension welding assembly that need to be polished, thus completing the engine room. The grinding work on the outside of the suspension welding assembly can realize the functions of stably fixing and side grinding the suspension welding assembly of the cabin.

本实用新型的有益效果在于:The beneficial effects of the utility model are:

一、本实用新型可以解决现有对机舱悬架焊接总成打磨时存在的工作效率低、对机舱悬架焊接总成无法进行有效的固定、对机舱悬架焊接总成固定不牢使机舱悬架焊接总成打磨效果差、人工打磨精度较差等难题,可以实现对机舱悬架焊接总成进行稳定固定、侧面打磨的功能,具有工作效率高、对机舱悬架焊接总成进行稳定的固定、对机舱悬架焊接总成稳定固定使机舱悬架焊接总成打磨效果好、机械化打磨精度高等优点;1. The utility model can solve the existing problems of low work efficiency when the welding assembly of the engine room suspension is polished, the inability to effectively fix the welding assembly of the engine room suspension, and the inability to fix the welding assembly of the engine room suspension so that the engine room hangs. The poor grinding effect of the frame welding assembly and poor manual grinding accuracy can realize the functions of stably fixing and side grinding the engine room suspension welding assembly, with high work efficiency and stable fixing of the engine room suspension welding assembly , The welding assembly of the cabin suspension is stably fixed, so that the grinding effect of the welding assembly of the cabin suspension is good, and the mechanized grinding precision is high;

二、本实用新型上设置有固定支链,伸长固定支链上的角度调节推杆,角度调节推杆能够带动转动板向内运动,从而转动板在转动板圆弧形卡齿的作用下紧紧卡住机舱悬架焊接总成的侧板方槽的侧壁,固定支链能够对机舱悬架焊接总成的侧板方槽起到固定的作用;2. The utility model is provided with a fixed branch chain, and the angle adjustment push rod on the fixed branch chain is extended, and the angle adjustment push rod can drive the rotating plate to move inward, so that the rotating plate is under the action of the arc-shaped teeth of the rotating plate Tightly clamp the side wall of the side plate square groove of the cabin suspension welding assembly, and the fixed branch chain can fix the side plate square groove of the cabin suspension welding assembly;

三、本实用新型上设置有打磨装置,打磨装置能够进行横向与纵向的移动,同时可以调节打磨砂轮的高度,从而能够对机舱悬架焊接总成外侧进行打磨。3. The utility model is provided with a grinding device, which can move horizontally and vertically, and can adjust the height of the grinding wheel at the same time, so as to grind the outside of the engine room suspension welding assembly.

附图说明Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是机舱悬架焊接总成的结构示意图;Figure 1 is a structural schematic diagram of the cabin suspension welding assembly;

图2是本实用新型的结构示意图;Fig. 2 is a structural representation of the utility model;

图3是本实用新型固定顶板、固定电动滑轨、两个固定电动滑块、固定连接板、固定支链之间的结构示意图。Fig. 3 is a schematic diagram of the structure between the fixed top plate, the fixed electric slide rail, two fixed electric sliders, the fixed connecting plate and the fixed branch chain of the utility model.

具体实施方式Detailed ways

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互结合。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.

如图1所示,现有的机舱悬架焊接总成4包括主体41、方形凸起42、两个侧板43和侧板方槽44。As shown in FIG. 1 , the existing welding assembly 4 of the cabin suspension includes a main body 41 , a square protrusion 42 , two side plates 43 and a side plate square groove 44 .

如图2、图3所示,一种机舱悬架焊接总成的打磨器具,包括支撑装置1、两个固定装置2和打磨装置3,所述的支撑装置1包括支撑底板11和四个底部支撑块12,四个底部支撑块12对称安装在支撑底板11的底部上,支撑底板11上左右对称设置有四个槽;所述的两个固定装置2对称安装在支撑底板11的左右两侧上,打磨装置3安装在支撑底板11的中部上。As shown in Figure 2 and Figure 3, a grinding tool for the welding assembly of the cabin suspension includes a supporting device 1, two fixing devices 2 and a grinding device 3, and the supporting device 1 includes a supporting base plate 11 and four bottoms Support block 12, the four bottom support blocks 12 are symmetrically installed on the bottom of the support base plate 11, and four grooves are arranged symmetrically on the left and right sides of the support base plate 11; the two fixing devices 2 are symmetrically installed on the left and right sides of the support base plate 11 On, the grinding device 3 is installed on the middle part of the support base plate 11.

所述的固定装置2包括第一固定板21、第二固定板22、固定推杆23、固定顶板24、固定电动滑轨25、两个固定电动滑块26、固定连接板27、固定支链28,第一固定板21安装通过螺栓安装在支撑底板11上设置的槽上,第一固定板21左侧底部设置有方槽,第二固定板22穿过第一固定板21底部设置的方槽通过螺栓安装在支撑底板11上,第一固定板21顶部上对称安装有两个固定推杆23,固定推杆23的顶部安装有固定顶板24,固定电动滑轨25安装在固定顶板24上,两个固定电动滑块26对称安装在固定电动滑轨25上,每个固定电动滑块26上均安装有一个固定连接板27,固定连接板27内侧的上端、下端与外侧端均安装有一个固定支链28;所述的固定支链28包括转动销轴281、两个转动板282和角度调节推杆283,转动销轴281安装在固定连接板27上,两个转动板282对称安装在转动销轴281上,每个转动板282内侧均设置有一个角度调节推杆283,角度调节推杆283通过铰链安装在转动板282与固定连接板27之间;所述的转动板282上设置有圆弧形卡齿,具体工作时,首先调节固定推杆23的高度,使得固定支链28位于合适的固定高度,然后拧开第一固定板21与第二固定板22上的螺栓,人工将第一固定板21移动到合适的横向位置,使得固定支链28位于合适的夹取位置,第一固定板21起到对固定支链28调节横向位置的作用,第二固定板22起到对第一固定板21的固定作用,第二固定板22能够防止第一固定板21的移动对机舱悬架焊接总成4的打磨造成影响,再调节两个固定电动滑块26之间的距离,使得两个固定电动滑块26上的固定支链28能够固定住机舱悬架焊接总成4的侧板方槽44的两端,再然后伸长角度调节推杆283,角度调节推杆283能够带动转动板282向内运动,从而转动板282在转动板282圆弧形卡齿的作用下紧紧卡住机舱悬架焊接总成4的侧板方槽44的侧壁,固定支链28能够对机舱悬架焊接总成4的侧板方槽44起到固定的作用。The fixing device 2 includes a first fixing plate 21, a second fixing plate 22, a fixing push rod 23, a fixing top plate 24, a fixing electric slide rail 25, two fixing electric sliders 26, a fixing connecting plate 27, a fixing branch chain 28. The first fixed plate 21 is installed on the groove provided on the support base plate 11 through bolts, the left bottom of the first fixed plate 21 is provided with a square groove, and the second fixed plate 22 passes through the square groove set at the bottom of the first fixed plate 21. The groove is installed on the support base plate 11 by bolts, two fixed push rods 23 are symmetrically installed on the top of the first fixed plate 21, a fixed top plate 24 is installed on the top of the fixed push rods 23, and a fixed electric slide rail 25 is installed on the fixed top plate 24 , two fixed electric sliders 26 are symmetrically installed on the fixed electric slide rail 25, each fixed electric slider 26 is equipped with a fixed connecting plate 27, and the upper end, lower end and outer end of the fixed connecting plate 27 are installed with A fixed branch chain 28; the fixed branch chain 28 includes a rotating pin shaft 281, two rotating plates 282 and an angle adjustment push rod 283, the rotating pin shaft 281 is installed on the fixed connecting plate 27, and the two rotating plates 282 are installed symmetrically On the rotating pin shaft 281, an angle adjustment push rod 283 is arranged inside each rotating plate 282, and the angle adjusting push rod 283 is installed between the rotating plate 282 and the fixed connecting plate 27 through a hinge; There are arc-shaped locking teeth. During specific work, first adjust the height of the fixed push rod 23 so that the fixed branch chain 28 is located at a suitable fixed height, and then unscrew the bolts on the first fixed plate 21 and the second fixed plate 22. Manually move the first fixed plate 21 to a suitable lateral position, so that the fixed branch chain 28 is located at a suitable clamping position, the first fixed plate 21 plays a role in adjusting the lateral position of the fixed branch chain 28, and the second fixed plate 22 plays the role of adjusting the lateral position of the fixed branch chain 28 Due to the fixing effect on the first fixed plate 21, the second fixed plate 22 can prevent the movement of the first fixed plate 21 from affecting the polishing of the cabin suspension welding assembly 4, and then adjust the distance between the two fixed electric sliders 26. Distance, so that the fixed branch chain 28 on the two fixed electric sliders 26 can fix the two ends of the side plate square groove 44 of the cabin suspension welding assembly 4, and then extend the angle adjustment push rod 283, and the angle adjustment push rod 283 can drive the rotating plate 282 to move inward, so that the rotating plate 282 tightly clamps the side wall of the side plate square groove 44 of the cabin suspension welding assembly 4 under the action of the arc-shaped teeth of the rotating plate 282, and fixes the branch chain 28 can fix the side plate square groove 44 of the cabin suspension welding assembly 4.

所述的打磨装置3包括丝杠电机31、丝杠32、移动螺母33、丝杠连接板34、两个螺母连接杆35、移动滑槽36、打磨底板37、四个打磨推杆38、打磨电动滑块39、打磨电机310、打磨杆311、打磨顶板312和打磨砂轮313,丝杠电机31通过电机套安装在支撑底板11前端中部上,丝杠电机31的输出轴通过联轴器与丝杠32的前端相连接,丝杠32的后端通过轴承安装在丝杠连接板34上,丝杠连接板34与支撑底板11后端中部相连接,移动螺母33安装在丝杠32上,两个螺母连接杆35对称安装在移动螺母33的左右两侧上,螺母连接杆35的底部为滑块结构,每个螺母连接杆35的滑块结构均与一个移动滑槽36想配合连接,移动滑槽36安装在支撑底板11上,打磨底板37安装在移动螺母33上,打磨底板37的顶部对称连接有四个打磨推杆38,打磨顶板312安装在四个打磨推杆38上,打磨顶板312上安装有打磨电动滑块39,打磨电机310通过电机套安装在打磨电动滑块39上,打磨电机310的输出轴通过联轴器与打磨杆311相连接,打磨砂轮313安装在打磨杆311上,具体工作时,首先控制丝杠电机31转动,使得打磨砂轮313移动到合适的纵向位置,调节打磨推杆38的长度,使得打磨砂轮313移动到合适的高度,然后控制打磨电动滑块39移动使得打磨砂轮313移动到合适的横向位置,再控制打磨电机310旋转,打磨砂轮313对机舱悬架焊接总成4的外侧进行打磨,使得机舱悬架焊接总成4表面的毛刺被打磨掉,最后打磨砂轮313移动到机舱悬架焊接总成4上其它需要打磨的位置,从而完成了对机舱悬架焊接总成4外侧的打磨工作。Described grinding device 3 comprises leading screw motor 31, leading screw 32, moving nut 33, leading screw connecting plate 34, two nut connecting rods 35, moving chute 36, grinding base plate 37, four grinding push rods 38, grinding Electric slider 39, grinding motor 310, grinding rod 311, grinding top plate 312 and grinding wheel 313, screw motor 31 is installed on the front end middle part of support base plate 11 by motor cover, and the output shaft of screw motor 31 is connected with wire by shaft coupling. The front end of bar 32 is connected, and the rear end of leading screw 32 is installed on the leading screw connecting plate 34 by bearing, and leading screw connecting plate 34 is connected with the rear end middle part of support base plate 11, and moving nut 33 is installed on the leading screw 32, two A nut connecting rod 35 is symmetrically installed on the left and right sides of the moving nut 33, and the bottom of the nut connecting rod 35 is a slider structure, and the slider structure of each nut connecting rod 35 is connected with a moving chute 36, moving The chute 36 is installed on the support base plate 11, the grinding base plate 37 is installed on the moving nut 33, and the top of the grinding base plate 37 is symmetrically connected with four grinding push rods 38, and the grinding top plate 312 is installed on the four grinding push rods 38, and the grinding top plate Grinding electric slide block 39 is installed on 312, and grinding motor 310 is installed on the grinding electric slide block 39 by motor cover, and the output shaft of grinding motor 310 is connected with grinding rod 311 by shaft coupling, and grinding wheel 313 is installed on grinding rod 311 On specific work, first control the rotation of the screw motor 31 so that the grinding wheel 313 moves to a suitable longitudinal position, adjust the length of the grinding push rod 38 so that the grinding wheel 313 moves to a suitable height, and then control the grinding electric slider 39 The movement makes the grinding wheel 313 move to a suitable lateral position, and then controls the rotation of the grinding motor 310, and the grinding wheel 313 grinds the outside of the cabin suspension welding assembly 4, so that the burrs on the surface of the cabin suspension welding assembly 4 are polished off, Finally, the grinding wheel 313 moves to other positions on the cabin suspension welding assembly 4 that need to be polished, thereby completing the grinding work on the outside of the cabin suspension welding assembly 4 .

工作时,第一步:首先调节固定推杆23的高度,使得固定支链28位于合适的固定高度,然后拧开第一固定板21与第二固定板22上的螺栓,人工将第一固定板21移动到合适的横向位置,使得固定支链28位于合适的夹取位置,第一固定板21起到对固定支链28调节横向位置的作用,第二固定板22起到对第一固定板21的固定作用,第二固定板22能够防止第一固定板21的移动对机舱悬架焊接总成4的打磨造成影响,再调节两个固定电动滑块26之间的距离,使得两个固定电动滑块26上的固定支链28能够固定住机舱悬架焊接总成4的侧板方槽44的两端,再然后伸长角度调节推杆283,角度调节推杆283能够带动转动板282向内运动,从而转动板282在转动板282圆弧形卡齿的作用下紧紧卡住机舱悬架焊接总成4的侧板方槽44的侧壁,固定支链28能够对机舱悬架焊接总成4的侧板方槽44起到固定的作用,第二步:首先控制丝杠电机31转动,使得打磨砂轮313移动到合适的纵向位置,调节打磨推杆38的长度,使得打磨砂轮313移动到合适的高度,然后控制打磨电动滑块39移动使得打磨砂轮313移动到合适的横向位置,再控制打磨电机310旋转,打磨砂轮313对机舱悬架焊接总成4的外侧进行打磨,使得机舱悬架焊接总成4表面的毛刺被打磨掉,最后打磨砂轮313移动到机舱悬架焊接总成4上其它需要打磨的位置,从而完成了对机舱悬架焊接总成4外侧的打磨工作,实现了对机舱悬架焊接总成4进行稳定固定、侧面打磨的功能,解决了现有对机舱悬架焊接总成4打磨时存在的工作效率低、对机舱悬架焊接总成4无法进行有效的固定、对机舱悬架焊接总成4固定不牢使机舱悬架焊接总成4打磨效果差、人工打磨精度较差等难题,达到了目的。When working, the first step: first adjust the height of the fixed push rod 23 so that the fixed branch chain 28 is at a suitable fixed height, then unscrew the bolts on the first fixed plate 21 and the second fixed plate 22, and manually fix the first The plate 21 moves to a suitable lateral position, so that the fixed branch chain 28 is located at a suitable clamping position, the first fixed plate 21 plays a role in adjusting the lateral position of the fixed branch chain 28, and the second fixed plate 22 plays a role in fixing the first fixed branch chain 28. The fixing effect of the plate 21, the second fixing plate 22 can prevent the movement of the first fixing plate 21 from affecting the grinding of the cabin suspension welding assembly 4, and then adjust the distance between the two fixed electric sliders 26, so that the two The fixed branch chain 28 on the fixed electric slider 26 can fix the two ends of the side plate square groove 44 of the cabin suspension welding assembly 4, and then extend the angle adjustment push rod 283, and the angle adjustment push rod 283 can drive the rotating plate 282 moves inward, so that the rotating plate 282 tightly clamps the side wall of the side plate square groove 44 of the cabin suspension welding assembly 4 under the action of the circular arc-shaped teeth of the rotating plate 282, and the fixed branch chain 28 can hang on the cabin. The side plate square groove 44 of the frame welding assembly 4 plays a fixed role. The second step: firstly control the rotation of the screw motor 31 to make the grinding wheel 313 move to a suitable longitudinal position, adjust the length of the grinding push rod 38, and make the grinding Grinding wheel 313 moves to suitable height, then controls grinding electric slider 39 to move so that grinding wheel 313 moves to suitable lateral position, then controls grinding motor 310 to rotate, and grinding wheel 313 grinds the outside of cabin suspension welding assembly 4, The burrs on the surface of the cabin suspension welding assembly 4 are polished off, and finally the grinding wheel 313 moves to other positions on the cabin suspension welding assembly 4 that need to be polished, thereby completing the grinding work on the outside of the cabin suspension welding assembly 4 , realizing the functions of stable fixing and side grinding of the cabin suspension welding assembly 4, and solving the existing problems of low work efficiency when the cabin suspension welding assembly 4 is polished, and the inability to carry out the cabin suspension welding assembly 4 Effective fixation, poor fixation of the cabin suspension welding assembly 4 makes the cabin suspension welding assembly 4 poor grinding effect, poor manual grinding accuracy and other problems, and achieves the goal.

以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The descriptions in the above-mentioned embodiments and the description only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The utility model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (4)

1.一种机舱悬架焊接总成的打磨器具,包括支撑装置(1)、两个固定装置(2)和打磨装置(3),其特征在于:所述的支撑装置(1)包括支撑底板(11)和四个底部支撑块(12),四个底部支撑块(12)对称安装在支撑底板(11)的底部上,支撑底板(11)上左右对称设置有四个槽;所述的两个固定装置(2)对称安装在支撑底板(11)的左右两侧上,打磨装置(3)安装在支撑底板(11)的中部上,其中:1. A grinding tool for a cabin suspension welding assembly, comprising a supporting device (1), two fixing devices (2) and a grinding device (3), characterized in that: the supporting device (1) includes a supporting base plate (11) and four bottom support blocks (12), the four bottom support blocks (12) are symmetrically installed on the bottom of the support base plate (11), and four grooves are symmetrically arranged on the support base plate (11); Two fixing devices (2) are installed symmetrically on the left and right sides of the support base plate (11), and the grinding device (3) is installed on the middle part of the support base plate (11), wherein: 所述的打磨装置(3)包括丝杠电机(31)、丝杠(32)、移动螺母(33)、丝杠连接板(34)、两个螺母连接杆(35)、移动滑槽(36)、打磨底板(37)、四个打磨推杆(38)、打磨电动滑块(39)、打磨电机(310)、打磨杆(311)、打磨顶板(312)和打磨砂轮(313),丝杠电机(31)通过电机套安装在支撑底板(11)前端中部上,丝杠电机(31)的输出轴通过联轴器与丝杠(32)的前端相连接,丝杠(32)的后端通过轴承安装在丝杠连接板(34)上,丝杠连接板(34)与支撑底板(11)后端中部相连接,移动螺母(33)安装在丝杠(32)上,两个螺母连接杆(35)对称安装在移动螺母(33)的左右两侧上,螺母连接杆(35)的底部为滑块结构,每个螺母连接杆(35)的滑块结构均与一个移动滑槽(36)想配合连接,移动滑槽(36)安装在支撑底板(11)上,打磨底板(37)安装在移动螺母(33)上,打磨底板(37)的顶部对称连接有四个打磨推杆(38),打磨顶板(312)安装在四个打磨推杆(38)上,打磨顶板(312)上安装有打磨电动滑块(39),打磨电机(310)通过电机套安装在打磨电动滑块(39)上,打磨电机(310)的输出轴通过联轴器与打磨杆(311)相连接,打磨砂轮(313)安装在打磨杆(311)上。Described grinding device (3) comprises leading screw motor (31), leading screw (32), moving nut (33), leading screw connecting plate (34), two nut connecting rods (35), moving chute (36 ), grinding bottom plate (37), four grinding push rods (38), grinding electric slider (39), grinding motor (310), grinding rod (311), grinding top plate (312) and grinding wheel (313), wire The bar motor (31) is installed on the middle part of the front end of the support base plate (11) through a motor cover, the output shaft of the screw motor (31) is connected with the front end of the screw (32) through a shaft coupling, and the rear of the screw (32) end is installed on the lead screw connecting plate (34) through the bearing, and the leading screw connecting plate (34) is connected with the middle part of the rear end of the support base plate (11), and the moving nut (33) is installed on the leading screw (32), and the two nuts Connecting rod (35) is symmetrically installed on the left and right sides of mobile nut (33), and the bottom of nut connecting rod (35) is a slide block structure, and the slide block structure of each nut connecting rod (35) is all connected with a moving chute (36) Want to match the connection, the mobile chute (36) is installed on the support base plate (11), the grinding base plate (37) is installed on the moving nut (33), and the top of the grinding base plate (37) is symmetrically connected with four grinding pushers. Rod (38), polishing top plate (312) is installed on four grinding push rods (38), and polishing electric slide block (39) is installed on the polishing top plate (312), and polishing motor (310) is installed on the polishing electric motor by motor cover. On the slide block (39), the output shaft of the grinding motor (310) is connected with the grinding rod (311) through a coupling, and the grinding wheel (313) is installed on the grinding rod (311). 2.根据权利要求1所述的一种机舱悬架焊接总成的打磨器具,其特征在于:所述的固定装置(2)包括第一固定板(21)、第二固定板(22)、固定推杆(23)、固定顶板(24)、固定电动滑轨(25)、两个固定电动滑块(26)、固定连接板(27)、固定支链(28),第一固定板(21)安装通过螺栓安装在支撑底板(11)上设置的槽上,第一固定板(21)左侧底部设置有方槽,第二固定板(22)穿过第一固定板(21)底部设置的方槽通过螺栓安装在支撑底板(11)上,第一固定板(21)顶部上对称安装有两个固定推杆(23),固定推杆(23)的顶部安装有固定顶板(24),固定电动滑轨(25)安装在固定顶板(24)上,两个固定电动滑块(26)对称安装在固定电动滑轨(25)上,每个固定电动滑块(26)上均安装有一个固定连接板(27),固定连接板(27)内侧的上端、下端与外侧端均安装有一个固定支链(28)。2. A grinding tool for a welding assembly of a nacelle suspension according to claim 1, characterized in that: said fixing device (2) comprises a first fixing plate (21), a second fixing plate (22), Fixed push rod (23), fixed top plate (24), fixed electric slide rail (25), two fixed electric slide blocks (26), fixed connecting plate (27), fixed branch chain (28), the first fixed plate ( 21) Installation is installed on the groove provided on the support base plate (11) by bolts, a square groove is provided at the left bottom of the first fixed plate (21), and the second fixed plate (22) passes through the bottom of the first fixed plate (21) The set square groove is installed on the support base plate (11) by bolts, two fixed push rods (23) are symmetrically installed on the top of the first fixed plate (21), and a fixed top plate (24) is installed on the top of the fixed push rod (23). ), the fixed electric slide rail (25) is installed on the fixed top plate (24), and the two fixed electric slide blocks (26) are symmetrically installed on the fixed electric slide rail (25), and each fixed electric slide block (26) is A fixed connection plate (27) is installed, and a fixed branch chain (28) is all installed on the upper end, the lower end and the outer end of the fixed connection plate (27) inboard. 3.根据权利要求2所述的一种机舱悬架焊接总成的打磨器具,其特征在于:所述的固定支链(28)包括转动销轴(281)、两个转动板(282)和角度调节推杆(283),转动销轴(281)安装在固定连接板(27)上,两个转动板(282)对称安装在转动销轴(281)上,每个转动板(282)内侧均设置有一个角度调节推杆(283),角度调节推杆(283)通过铰链安装在转动板(282)与固定连接板(27)之间。3. A grinding tool for a welding assembly of a nacelle suspension according to claim 2, characterized in that: said fixed branch chain (28) comprises a rotating pin (281), two rotating plates (282) and Angle adjustment push rod (283), rotating pin shaft (281) is installed on the fixed connection plate (27), two rotating plates (282) are symmetrically installed on the rotating pin shaft (281), each rotating plate (282) inner side Both are provided with an angle adjustment push rod (283), and the angle adjustment push rod (283) is installed between the rotating plate (282) and the fixed connecting plate (27) through a hinge. 4.根据权利要求3所述的一种机舱悬架焊接总成的打磨器具,其特征在于:所述的转动板(282)上设置有圆弧形卡齿。4. The grinding tool for the welding assembly of the nacelle suspension according to claim 3, characterized in that: the rotating plate (282) is provided with arc-shaped locking teeth.
CN201721139051.8U 2017-09-06 2017-09-06 A kind of polishing utensil of cabin suspension welding assembly Expired - Fee Related CN207127653U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110695462A (en) * 2019-10-29 2020-01-17 中船重工中南装备有限责任公司 Device for processing closed section frame and using method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110695462A (en) * 2019-10-29 2020-01-17 中船重工中南装备有限责任公司 Device for processing closed section frame and using method

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