CN207126911U - A kind of accurate steel balls automatic polishing on line - Google Patents

A kind of accurate steel balls automatic polishing on line Download PDF

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Publication number
CN207126911U
CN207126911U CN201720923813.7U CN201720923813U CN207126911U CN 207126911 U CN207126911 U CN 207126911U CN 201720923813 U CN201720923813 U CN 201720923813U CN 207126911 U CN207126911 U CN 207126911U
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CN
China
Prior art keywords
cleaning
screening
cylinder
unit
steel ball
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Active
Application number
CN201720923813.7U
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Chinese (zh)
Inventor
王嵘
马林
贲志山
王全贵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lixing steel ball (Nanyang) Co.,Ltd.
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Jiangsu Lixing General Steel Ball Co Ltd
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Priority to CN201720923813.7U priority Critical patent/CN207126911U/en
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Abstract

It the utility model is related to a kind of accurate steel balls automatic polishing on line, including a cleaning unit, the cleaning unit includes a cleaning cylinder, the cleaning cylinder is the hollow cylindrical structure of a upper end open, there is a cleaning delivery port in the bottom of cleaning cylinder, the cleaning cylinder can be driven by tipping mechanism to be swung;One separation unit, the separation unit include a separating sieve, and the separating sieve is arranged at the discharge end of cleaning cylinder, and an air knife A is additionally provided with the upper end of separating sieve;One heated transportation unit, the heated transportation unit is arranged at the discharge end of separating sieve, including a conveying crawler belt, a pair are provided with the upper end of conveying crawler belt along the conveying direction of conveying crawler belt and the air knife B of column distribution, the lower end of conveying crawler belt is provided with a heating tube.The utility model has the advantage of:It can reduce the greasy influence of cloth on the basis of technological requirement is ensured, reduce the pollution to environment, and eddy current inspection can be fully met to steel ball surface cleannes, the requirement of brightness.

Description

A kind of accurate steel balls automatic polishing on line
Technical field
Steel ball production field is the utility model is related to, more particularly to a kind of accurate steel balls automatic polishing on line.
Background technology
, it is necessary to by cold-heading, photosphere, heat treatment, hard grind, slightly grind, detect a flaw, lappingout and cleaning in the manufacturing process of steel ball Etc. several big processes.After slightly process is ground, it is sent into before flaw detection process, it is necessary to which preferred clean to steel ball surface, to remove The particles such as the mill slag of influence quality of surface adhesion and lapping liquid, meanwhile, steel ball appearance defect can be checked in time, prevent from grinding Slag, lapping liquid enter next procedure.
Current traditional polishing process is still carried out oil removing polishing, made using traditional three step glossings, i.e. corncob With sodium oleate soap heat scalding and boil, be polished production with cloth angle again, this glossing surface brightness reaches wanting for flaw detection Ask, but cleannes do not reach requirement, and the greasy dust of cloth brings larger puzzlement to flaw detection management and production, influences the effect of flaw detection, Simultaneously the shortcomings that larger in terms of environmental management being present:1st, the largely solid waste such as useless corncob, useless cloth angle is produced;2nd, make an uproar Sound is big;3rd, it is short to scald boil liquid service life, once all left and right failures, not only high processing costs, and waste liquid is difficult to handle, can not return Receive and utilize.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of accurate steel balls automatic polishing on line, is ensuring that technique will On the basis of asking, the greasy influence of cloth is reduced, reduces the pollution to environment, and it is clear to steel ball surface to fully meet eddy current inspection Cleanliness, the requirement of brightness.
In order to solve the above technical problems, the technical solution of the utility model is:A kind of accurate steel balls automatic polishing on line, its Innovative point is:Including
One cleaning unit, the cleaning unit include a cleaning cylinder, and the cleaning cylinder is the open circles of a upper end open Column structure, there is a cleaning delivery port in the bottom of cleaning cylinder, the cleaning cylinder can be driven by tipping mechanism to be put It is dynamic;
One separation unit, the separation unit include a separating sieve, and the separating sieve is arranged at the discharge end of cleaning cylinder, An air knife A is additionally provided with the upper end of separating sieve;
One heated transportation unit, the heated transportation unit are arranged at the discharge end of separating sieve, including a conveying crawler belt, A pair are provided with the upper end of conveying crawler belt along the conveying direction of conveying crawler belt and the air knife B of column distribution, in conveying crawler belt Lower end is provided with a heating tube.
Further, the tipping mechanism is specially:The both ends of cleaning cylinder are fixed on a cylinder branch by bearing block On frame, the cleaning cylinder can promote the tie point along cleaning cylinder and cylinder stent to be swung by driving cylinder.
Further, the separating sieve includes
One steel ball buffer unit, the steel ball buffer unit are arranged on the discharge port end of heat-treatment production line, including one connects Charging tray, is provided with striker plate at the both ends of receiver, and the receiver has several in yi word pattern and the discharging opening of column distribution;
One sieve unit, the sieve unit are arranged on the discharge port end of receiver, including the discharging opening one with receiver Screening group corresponding to one, every group of screening group are collectively formed by the screening bar of two and column distribution, and appearance is left between two screening bars The gap that steel ball passes through, and the gap between two screening bars can be adjusted by governor motion;
One splicing unit, the splicing unit are included positioned at the small-bore steel ball picking-up container A sieved below bar and positioned at sieve Divide the heavy caliber steel ball picking-up container B at bar side end.
Further, the governor motion include with any driving cylinder for being connected of screening bar in each screening group, and can be by Driving cylinder driving is away from or close to the same as another screening bar in group.
Further, the governor motion includes a gangbar, and the gangbar is with being located at the same side in each screening group Screening bar is connected, and the gangbar is driven along the distribution arrangement of screening group by driving cylinder and moved back and forth.
Further, it is provided with baffle plate on the outside of two screening bars in every group of screening group.
Further, the heating tube is a S-shaped tubular structure extended along the conveying direction of conveying crawler belt.
The utility model has the advantage of:It is first sharp by being improved to traditional polishing in the utility model Steel ball is cleaned with cleaning cylinder, recycles air knife A to carry out pre cleaning to steel ball surface water, surface finally is carried out to steel ball Residual water is dried, and steel ball is rolled using air knife B during drying, guarantee drying effect, and use is above-mentioned This processing procedure, it can reduce the greasy influence of cloth on the basis of technological requirement is ensured, reduce the pollution to environment, and energy Eddy current inspection is enough fully met to steel ball surface cleannes, the requirement of brightness.
By the setting of tipping mechanism, cylinder upset will can be entirely cleaned, will fall the steel ball cleaned in cylinder so as to convenient Enter next procedure.
Setting for separating sieve, using bar is sieved to being sieved by steel ball, by two kinds of steel ball sieves of different size Branch away, and classification storage, it would be desirable to the steel ball of bore deliver to later process and be processed, so as to effectively avoid from Heat-treatment production line is delivered in the steel ball in next procedure there is two kinds of specifications, influences being smoothed out for processing.
Setting for governor motion, independent regulation can be carried out by the corresponding screening bar of a driving cylinder, Regulation can be synchronized to all screening bars using a driving cylinder, can according to specific operating mode unrestricted choice, so as to Realize the variation of regulation.
By screening bar outside set baffle plate, steel ball can be avoided when by sieving bar, bigbore steel ball from Side is fallen in small-bore steel ball picking-up container A, it is ensured that the steel ball in picking-up container is same specification.
In the utility model, the setting for heating tube, by being designed to the conveying direction along conveying crawler belt The S-shaped tubular structure of extension, also for uniformly being heated to the steel ball that conveys on conveying crawler belt, it is ensured that heating effect Fruit.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Fig. 1 is the schematic diagram of accurate steel balls automatic polishing on line of the present utility model.
Fig. 2 is the schematic diagram of the separating sieve in the utility model.
Fig. 3 is the first structural representation of governor motion in the utility model.
Fig. 4 is second of structural representation of adjustment structure in the utility model.
Embodiment
The following examples can make professional and technical personnel that the utility model be more fully understood, but therefore will not The utility model is limited among described scope of embodiments.
A kind of accurate steel balls automatic polishing on line as shown in Figure 1 and Figure 2, including
One cleaning unit, the cleaning unit include a cleaning cylinder 102, and the cleaning cylinder 102 is the sky of a upper end open Heart cylindrical structure, has a cleaning delivery port 101 in the bottom of cleaning cylinder 102, and cleaning cylinder 102 can be driven by tipping mechanism It is dynamic to be swung.
Tipping mechanism is specially:The both ends of cleaning cylinder 102 are fixed on a cylinder stent by bearing block, the cleaning Cylinder 102 can be promoted the tie point along cleaning cylinder 102 and cylinder stent to be swung by driving cylinder.Pass through tipping mechanism Set, will can entirely clean cylinder 102 and overturn, the steel ball cleaned in cylinder 102 is poured into next procedure so as to convenient.
One separation unit, the separation unit include a separating sieve 103, and the separating sieve 103 is arranged on going out for cleaning cylinder 102 Expect at end, an air knife A104 is additionally provided with the upper end of separating sieve 103.
Schematic diagram as shown in Figure 2 understands that separating sieve 103 includes
One steel ball buffer unit, the steel ball buffer unit are arranged on the discharge port end of cleaning cylinder 102, including a receiver 1, it is provided with striker plate at the both ends of receiver 1, receiver 1 has several in yi word pattern and the discharging opening 2 of column distribution.
One sieve unit, the sieve unit are arranged on the discharge port end of receiver 1, including the discharging opening one with receiver 1 Screening group corresponding to one, every group of screening group are collectively formed by the screening bar 4 of two and column distribution, left between two screening bars 4 Hold the gap that steel ball passes through, and the gap between two screening bars 4 can be adjusted by governor motion.
The outside of two screening bars 4 in every group of screening group is provided with baffle plate.By setting gear in the outside of screening bar 4 Plate, steel ball can be avoided when by sieving bar, bigbore steel ball is fallen in small-bore steel ball picking-up container A from side, really The steel ball protected in picking-up container is same specification.
In the utility model, governor motion has two kinds of different structures, and the first is separately adjustable structure, and its structure is such as Shown in Fig. 3, including with any screening bar 4 the driving cylinder A11 that is connected, driving cylinder A11 in each screening group by connecting rod A12 and Bar 4 is sieved, and sieve bar 4 to be driven by driving cylinder A11 away from or close to another screening bar 4 in group.
Be for second linkage adjustment structure, its structure as shown in figure 4, including a gangbar 21, the gangbar 21 with it is each Screening bar 4 in screening group positioned at the same side is connected between gangbar 21 and screening bar 4 and is connected by connecting rod B22, gangbar 21 are moved back and forth by driving cylinder B23 drivings along the distribution arrangement of screening group.
By setting two kinds of different governor motions, can be carried out by the corresponding screening bar of a driving cylinder independent Regulation, regulation can also be synchronized to all screening bars using a driving cylinder, can according to specific operating mode unrestricted choice, So as to which the variation of regulation can be realized.
One splicing unit, splicing unit are included positioned at the small-bore steel ball picking-up container A3 of the lower section of screening bar 4 and positioned at screening The heavy caliber steel ball picking-up container B5 of the side of bar 4.
One heated transportation unit, heated transportation unit are arranged at the discharge end of separating sieve 103, including a conveying crawler belt 105, conveying crawler belt 105 upper end be provided with a pair along conveying crawler belt 105 conveying directions and column distribution air knife B107, The lower end of conveying crawler belt 105 is provided with a heating tube 106, a discharge port plate is provided with the discharge end of conveying crawler belt 105 108。
Heating tube 106 is a S-shaped tubular structure extended along the conveying direction of conveying crawler belt 105.For heating tube 106 Setting, by the S-shaped tubular structure for being designed to extend along the conveying direction of conveying crawler belt 105, also for can Uniformly the steel ball conveyed on conveying crawler belt 105 is heated, it is ensured that heating effect.
Operation principle:First, steel ball is poured into cleaning cylinder 102 and steel ball is cleaned, cleaned from cleaning cylinder 102 Good steel ball can enter in receiver 1 first, and the steel ball in receiver 1 discharges from each discharging opening 2 respectively, is passing through During screening group, according to the size of the steel ball of the two of front and rear processing kinds of different sizes, regulated using governor motion in same group Gap between two screening bars 4, for steel ball when by sieving bar 4, small-bore steel ball can be directly between two screening bars 4 Fall in small-bore steel ball picking-up container A3, and bigbore steel ball can unanimously roll from screening bar 4, be located at until dropping to In the heavy caliber steel ball picking-up container B5 for sieving bar side end, during being sieved, air knife A104 can be utilized to the steel that passes through The water of ball surface carries out pre cleaning, then as needed by small-bore steel ball picking-up container A3 or heavy caliber steel ball picking-up container B5 Steel ball is delivered on conveying crawler belt 105 and conveyed, and during conveying, the steel ball passed through is dried using heating tube 106, and During drying, steel ball is rolled using air knife B107, to ensure drying effect, the steel ball after terminating is dried and enters In discharge port plate 108, polishing is completed.
It should be understood by those skilled in the art that the utility model is not restricted to the described embodiments, above-described embodiment and Simply illustrate principle of the present utility model described in specification, on the premise of the spirit and scope of the utility model is not departed from, The utility model also has various changes and modifications, and these changes and improvements both fall within claimed the scope of the utility model It is interior.The utility model requires protection scope is by appended claims and its equivalent thereof.

Claims (7)

  1. A kind of 1. accurate steel balls automatic polishing on line, it is characterised in that:Including
    One cleaning unit, the cleaning unit include a cleaning cylinder, and the cleaning cylinder is the hollow cylinder of a upper end open Structure, there is a cleaning delivery port in the bottom of cleaning cylinder, the cleaning cylinder can be driven by tipping mechanism to be swung;
    One separation unit, the separation unit include a separating sieve, and the separating sieve is arranged at the discharge end of cleaning cylinder, are dividing The upper end of choosing sieve is additionally provided with an air knife A;
    One heated transportation unit, the heated transportation unit are arranged at the discharge end of separating sieve, including a conveying crawler belt, defeated The upper end of crawler belt is sent to be provided with a pair along the conveying direction of conveying crawler belt and the air knife B of column distribution, in the lower end of conveying crawler belt It is provided with a heating tube.
  2. 2. accurate steel balls automatic polishing on line according to claim 1, it is characterised in that:The tipping mechanism is specially: The both ends of cleaning cylinder are fixed on a cylinder stent by bearing block, and the cleaning cylinder can be promoted along cleaning by driving cylinder The tie point of cylinder and cylinder stent is swung.
  3. 3. accurate steel balls automatic polishing on line according to claim 1, it is characterised in that:The separating sieve includes
    One steel ball buffer unit, the steel ball buffer unit are arranged on the discharge port end of heat-treatment production line, including a receiver, It is provided with striker plate at the both ends of receiver, the receiver has several in yi word pattern and the discharging opening of column distribution;
    One sieve unit, the sieve unit are arranged on the discharge port end of receiver, including a pair of the discharging opening 1 with receiver The screening group answered, every group of screening group are collectively formed by the screening bar of two and column distribution, and appearance steel ball is left between two screening bars The gap passed through, and the gap between two screening bars can be adjusted by governor motion;
    One splicing unit, the splicing unit are included positioned at the small-bore steel ball picking-up container A sieved below bar and positioned at screening bar The heavy caliber steel ball picking-up container B of side.
  4. 4. accurate steel balls automatic polishing on line according to claim 3, it is characterised in that:The governor motion include with it is each The connected driving cylinder of any screening bar in individual screening group, and can be driven by driving cylinder away from or close to another screening in group Bar.
  5. 5. accurate steel balls automatic polishing on line according to claim 3, it is characterised in that:The governor motion includes one Lever, the gangbar with each screening group be located at the same side screening bar be connected, the gangbar by driving cylinder drive along The distribution arrangement of screening group is moved back and forth.
  6. 6. accurate steel balls automatic polishing on line according to claim 3, it is characterised in that:Two sieves in every group of screening group Divide on the outside of bar and be provided with baffle plate.
  7. 7. accurate steel balls automatic polishing on line according to claim 1, it is characterised in that:The heating tube is one along defeated The S-shaped tubular structure for sending the conveying direction of crawler belt to extend.
CN201720923813.7U 2017-07-27 2017-07-27 A kind of accurate steel balls automatic polishing on line Active CN207126911U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720923813.7U CN207126911U (en) 2017-07-27 2017-07-27 A kind of accurate steel balls automatic polishing on line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720923813.7U CN207126911U (en) 2017-07-27 2017-07-27 A kind of accurate steel balls automatic polishing on line

Publications (1)

Publication Number Publication Date
CN207126911U true CN207126911U (en) 2018-03-23

Family

ID=61639602

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720923813.7U Active CN207126911U (en) 2017-07-27 2017-07-27 A kind of accurate steel balls automatic polishing on line

Country Status (1)

Country Link
CN (1) CN207126911U (en)

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GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20211117

Address after: 473267 No. 18, Zhenguo Avenue, Fangcheng County, Nanyang City, Henan Province

Patentee after: Lixing steel ball (Nanyang) Co.,Ltd.

Address before: 226500 No. 68 Xingyuan Road, Rugao City, Nantong, Jiangsu.

Patentee before: JIANGSU LIXING GENERAL STEEL BALL Co.,Ltd.