CN207124835U - A cooling device for a motor controller - Google Patents
A cooling device for a motor controller Download PDFInfo
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- CN207124835U CN207124835U CN201720488859.0U CN201720488859U CN207124835U CN 207124835 U CN207124835 U CN 207124835U CN 201720488859 U CN201720488859 U CN 201720488859U CN 207124835 U CN207124835 U CN 207124835U
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Abstract
Description
技术领域technical field
本实用新型涉及汽车配件领域,具体为一种电机控制器散热装置。The utility model relates to the field of auto parts, in particular to a cooling device for a motor controller.
背景技术Background technique
电瓶车因其不燃烧汽油产生动力,具有环保、污染小的特点,在旅游景区等对环境要求较高的地方得到广泛的应用。现有的电瓶车设有一个交流控制器,用于将蓄电池输出的直流电源转换成三相交流电源并驱动电机转动由于电机控制器内设有大量的电子器件,这些电子器件工作时产生大量的热量, 其中大部分的热量主要是由电机控制器内的电感器、电容和功率管工作时产生的,若热量不能及时散发,会影响电子器件的使用寿命,导致电机控制器的寿命缩短。Because the battery car does not burn gasoline to generate power, it has the characteristics of environmental protection and low pollution. It is widely used in places with high environmental requirements such as tourist attractions. The existing battery car is equipped with an AC controller, which is used to convert the DC power output from the battery into a three-phase AC power and drive the motor to rotate. Since there are a large number of electronic devices in the motor controller, these electronic devices generate a lot of heat when they work. , most of the heat is mainly generated by the inductors, capacitors and power tubes in the motor controller. If the heat cannot be dissipated in time, it will affect the service life of electronic devices and shorten the life of the motor controller.
目前,市场中的电机控制器大多采用自然风冷的方式。在电机控制器的下方设有金属散热片,通过加大散热片于空气接触的面积,对电机控制器进行散热,效果不明显、散热效率低,不利于电机控制器工作,容易使温度过高缩短电子元件使用寿命。At present, most motor controllers in the market adopt natural air cooling. There is a metal heat sink under the motor controller. By increasing the area of the heat sink in contact with the air, the motor controller can be dissipated. The effect is not obvious, and the heat dissipation efficiency is low, which is not conducive to the operation of the motor controller, and it is easy to cause the temperature to be too high. Shorten the service life of electronic components.
实用新型内容Utility model content
本实用新型的目的在于提供一种电机控制器散热装置,通过在电机控制器的下方设有导热片,使电机控制器产生的热量快速向外导出,通过在导热片下方设有水冷头,利用水的吸热特点,对导热片快速降温,通过使用水冷设备,提高电机控制器的散热效率,延长电机控制器中的电子元件的使用寿命。The purpose of this utility model is to provide a heat dissipation device for a motor controller. By setting a heat conduction sheet under the motor controller, the heat generated by the motor controller can be exported quickly. The heat-absorbing characteristics of water can quickly cool down the heat conduction sheet. By using water-cooling equipment, the heat dissipation efficiency of the motor controller can be improved, and the service life of the electronic components in the motor controller can be extended.
为实现上述目的,本实用新型提供如下技术方案:一种电机控制器散热装置,包括电机控制器本体和散热装置,所述电机控制器本体包括上盖板和下箱体,所述上箱盖与下箱体通过螺栓固定连接,所述上箱盖边缘设有凸形卡扣,所述上箱盖四个拐角处设有沉头孔,所述下箱体顶部沿口处设有凹形卡槽,所述下箱体四个拐角处设有螺孔柱,所述下箱体底部设有导热片,散热装置包括水冷头、水泵、水箱、冷排和水管,所述导热片下方设有水冷头,所述水冷头通过水管依次连接水泵、水箱和冷排,所述水箱固定安装于电机控制器本体左侧,所述水箱右侧设有水泵,所述电机控制器本体前方设有冷排,所述冷排表面设有风扇。In order to achieve the above object, the utility model provides the following technical solutions: a motor controller heat dissipation device, including a motor controller body and a heat dissipation device, the motor controller body includes an upper cover plate and a lower box body, and the upper box cover It is fixedly connected with the lower box body by bolts, the edge of the upper box cover is provided with convex buckles, the four corners of the upper box cover are provided with countersunk holes, and the top edge of the lower box body is provided with concave holes. card slot, the four corners of the lower box are provided with screw holes, the bottom of the lower box is provided with a heat conduction sheet, and the heat dissipation device includes a water cooling head, a water pump, a water tank, a cold row and a water pipe, and the bottom of the heat conduction sheet is provided There is a water-cooled head, and the water-cooled head is connected to the water pump, the water tank and the cold row in sequence through the water pipe, the water tank is fixedly installed on the left side of the motor controller body, the water pump is installed on the right side of the water tank, and the front of the motor controller body is installed The cold row is provided with a fan on the surface of the cold row.
优选的,所述上箱盖与下箱体通过凹凸卡槽配合连接,所述螺栓通过沉头孔与螺孔柱固定连接。Preferably, the upper case cover and the lower case body are connected through concave-convex locking grooves, and the bolts are fixedly connected with the screw holes through countersunk holes.
优选的,所述冷排包括冷凝管、散热网和外壳,所述冷凝管固定于外壳内部,所述散热网覆盖于外壳表面,所述冷排设有进水孔和出水孔。Preferably, the cold row includes a condensation pipe, a heat dissipation net and a casing, the condensation pipe is fixed inside the casing, the heat dissipation mesh covers the surface of the casing, and the cold row is provided with a water inlet hole and a water outlet hole.
优选的,所述水冷头侧面设有进水孔和出水孔,所述水冷头的进水孔通过水管与水泵的出水孔连接,所述水冷头的出水孔与冷排的进水孔通过水管连接。Preferably, the side of the water cooling head is provided with a water inlet hole and a water outlet hole, the water inlet hole of the water cooling head is connected to the water outlet hole of the water pump through a water pipe, and the water outlet hole of the water cooling head is connected to the water inlet hole of the cold row through a water pipe connect.
优选的,所述水箱上端设出水孔且下端设有进水孔,所述水箱内设有过滤网。Preferably, a water outlet hole is provided at the upper end of the water tank and a water inlet hole is provided at the lower end, and a filter is provided inside the water tank.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
1、本实用新型通过在电机控制器的下方设有导热片,使电机控制器产生的热量快速向外导出,通过在导热片下方设有水冷头,利用水的吸热特点,对导热片快速降温,通过使用水冷设备,提高电机控制器的散热效率,延长电机控制器中的电子元件的使用寿命。1. In this utility model, the heat generated by the motor controller is quickly exported by installing a heat conduction plate under the motor controller. By setting a water cooling head under the heat conduction plate, the heat absorption characteristics of water are used to quickly heat the heat conduction plate. To cool down, by using water cooling equipment, the heat dissipation efficiency of the motor controller is improved, and the service life of the electronic components in the motor controller is extended.
2、本实用新型通过使用水冷散热的方式,一方面提高电机控制器的散热效率,另一方面冷却水可重复使用,体现出环保的设计理念。2. The utility model uses water cooling to dissipate heat, on the one hand, it improves the heat dissipation efficiency of the motor controller, and on the other hand, the cooling water can be reused, reflecting the design concept of environmental protection.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型结构左视示意图;Fig. 2 is a left view schematic diagram of the structure of the utility model;
图3为本实用新型冷排结构示意图;Fig. 3 is a structural schematic diagram of the utility model cold row;
图中:1-电机控制器本体,11-上盖板,12-下箱体,13-螺栓,14-凸形卡扣,15-沉头孔,16-凹形卡槽,17-螺孔柱,2-散热装置,21-水冷头,22-水泵,23-水箱,24-冷排,241-冷凝管,242-散热网,243-外壳,25-水管,26-过滤网,3-导热片,4-风扇,5-进水孔,6-出水孔。In the figure: 1-motor controller body, 11-upper cover, 12-lower box, 13-bolt, 14-convex buckle, 15-counterbore, 16-concave slot, 17-screw hole Column, 2-radiating device, 21-water cooling head, 22-water pump, 23-water tank, 24-cooling row, 241-condensing pipe, 242-radiating net, 243-housing, 25-water pipe, 26-filter, 3- Heat conduction sheet, 4-fan, 5-water inlet, 6-water outlet.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.
请参阅图1-3本实用新型提供一种技术方案:一种电机控制器散热装置,包括电机控制器本体1和散热装置2,所述电机控制器本体1包括上盖板11和下箱体12,所述上箱盖11与下箱体12通过螺栓13固定连接,所述上箱盖11边缘设有凸形卡扣14,所述上箱盖11四个拐角处设有沉头孔15,所述下箱体12顶部沿口处设有凹形卡槽16,所述下箱体12四个拐角处设有螺孔柱17,所述下箱体12底部设有导热片3,散热装置2包括水冷头21、水泵22、水箱23、冷排24和水管25,所述导热片3下方设有水冷头21,所述水冷头21通过水管25依次连接水泵22、水箱23和冷排24,所述水箱23固定安装于电机控制器本体1左侧,所述水箱23右侧设有水泵22,所述电机控制器本体1前方设有冷排24,所述冷排24表面设有风扇4。Please refer to Figures 1-3. This utility model provides a technical solution: a motor controller cooling device, including a motor controller body 1 and a cooling device 2. The motor controller body 1 includes an upper cover plate 11 and a lower box. 12. The upper box cover 11 and the lower box body 12 are fixedly connected by bolts 13, and the edge of the upper box cover 11 is provided with a convex buckle 14, and the four corners of the upper box cover 11 are provided with countersunk holes 15 , the top edge of the lower box 12 is provided with a concave card slot 16, the four corners of the lower box 12 are provided with screw holes 17, and the bottom of the lower box 12 is provided with a heat conducting sheet 3 to dissipate heat. The device 2 includes a water cooling head 21, a water pump 22, a water tank 23, a cold row 24 and a water pipe 25. A water cooling head 21 is provided under the heat conducting plate 3, and the water cooling head 21 is connected to the water pump 22, the water tank 23 and the cold row through the water pipe 25 in sequence. 24. The water tank 23 is fixedly installed on the left side of the motor controller body 1, the water pump 22 is arranged on the right side of the water tank 23, the cold row 24 is arranged in front of the motor controller body 1, and the surface of the cold row 24 is provided with fan4.
所述上箱盖11与下箱体12通过凹凸卡槽配合连接,所述螺栓13通过沉头孔15与螺孔柱17固定连接,通过卡槽配合连接,提高电机控制器的密封性,减少电机控制器受外界因素的影响。The upper box cover 11 and the lower box body 12 are connected through concave-convex card slots, and the bolts 13 are fixedly connected with the screw holes 17 through the countersunk holes 15, and are connected through the card slots to improve the sealing performance of the motor controller and reduce the Motor controllers are affected by external factors.
所述冷排24包括冷凝管241、散热网242和外壳243,所述冷凝管241固定于外壳243内部,所述散热网242覆盖于外壳243表面,所述冷排24设有进水孔5和出水孔6,通过设有冷凝管241延长水流的流动距离,搭配风扇4提高冷却水的冷却速度。The cold row 24 includes a condensation pipe 241, a heat dissipation net 242 and a casing 243, the condensation pipe 241 is fixed inside the casing 243, the heat dissipation mesh 242 covers the surface of the casing 243, and the cold row 24 is provided with a water inlet 5 And the water outlet hole 6, the flow distance of the water flow is extended by providing the condensation pipe 241, and the cooling speed of the cooling water is increased with the fan 4.
所述水冷头21侧面设有进水孔5和出水孔6,所述水冷头21的进水孔5通过水管25与水泵22的出水孔6连接,所述水冷头21的出水孔6与冷排24的进水孔5通过水管25连接,通过水管25将散热装置2连接,通过合适的水道连接,提高散热装置2的散热效率,提高电机控制器的工作效率。The side of the water cooling head 21 is provided with a water inlet hole 5 and a water outlet hole 6, and the water inlet hole 5 of the water cooling head 21 is connected with the water outlet hole 6 of the water pump 22 through a water pipe 25, and the water outlet hole 6 of the water cooling head 21 is connected to the water outlet hole 6 of the water cooling head 21. The water inlet 5 of the row 24 is connected by a water pipe 25, and the cooling device 2 is connected by the water pipe 25, and connected by a suitable water channel, so as to improve the cooling efficiency of the cooling device 2 and improve the working efficiency of the motor controller.
所述水箱23上端设有出水孔6且下端设有进水孔5,所述水箱23内设有过滤网26,通过将水箱23的进水孔5设于水箱23下端,便于使冷却水中的杂质沉淀于水箱23底部,通过过滤网26再次对冷却水进行过滤,避免冷却水中的杂质损坏水泵22,提高水泵22的使用寿命。The upper end of the water tank 23 is provided with a water outlet 6 and the lower end is provided with a water inlet 5. The water tank 23 is provided with a filter screen 26. By setting the water inlet 5 of the water tank 23 at the lower end of the water tank 23, it is convenient to make the water in the cooling water Impurities settle at the bottom of the water tank 23, and the cooling water is filtered again by the filter screen 26, so as to prevent impurities in the cooling water from damaging the water pump 22 and improve the service life of the water pump 22.
工作原理:本实用新型在工作时,先将导热片3固定于电机控制器的下方,导热片3将电机控制器工作时产生的热量传送出去,水泵22将水箱23中的冷却水沿水箱23的出水孔6输送到水冷头21中,冷却水在水冷头21中流动并吸收导热片3的热量,吸热后的水沿水冷头21的出水孔6流向冷排24,热水沿冷排24的进水孔5进如冷凝管241中,通过风扇4对冷凝管241进行降温,使冷凝管241中的水快速冷却,最后水流沿冷排24的出水孔6进入水箱23,经过水箱23沉淀和过滤网26过滤后,重新供水泵22使用,冷却水重复循环流动,提高电机控制器的散热效率。Working principle: when the utility model is working, first fix the heat conduction sheet 3 under the motor controller, the heat conduction sheet 3 transmits the heat generated when the motor controller works, and the water pump 22 transfers the cooling water in the water tank 23 along the water tank 23 The water outlet hole 6 of the water cooling head 21 is sent to the water cooling head 21, the cooling water flows in the water cooling head 21 and absorbs the heat of the heat conduction sheet 3, the water after absorbing heat flows to the cold row 24 along the water outlet hole 6 of the water cooling head 21, and the hot water flows along the cooling row The water inlet hole 5 of 24 enters into the condensation pipe 241, and the cooling pipe 241 is cooled by the fan 4, so that the water in the condensation pipe 241 is cooled rapidly, and finally the water flow enters the water tank 23 along the water outlet hole 6 of the cold row 24, and passes through the water tank 23 After sedimentation and filtration by the filter screen 26, the water pump 22 is used again, and the cooling water circulates repeatedly to improve the heat dissipation efficiency of the motor controller.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it can still understand the aforementioned The technical solutions described in each embodiment are modified, or some of the technical features are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720488859.0U CN207124835U (en) | 2017-05-05 | 2017-05-05 | A cooling device for a motor controller |
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| CN201720488859.0U CN207124835U (en) | 2017-05-05 | 2017-05-05 | A cooling device for a motor controller |
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| CN207124835U true CN207124835U (en) | 2018-03-20 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111516187A (en) * | 2020-05-29 | 2020-08-11 | 唐山先隆纳米金属制造股份有限公司 | High-qualification-rate heat pipe shrinking machine |
| WO2022095118A1 (en) * | 2020-11-06 | 2022-05-12 | 光华临港工程应用技术研发(上海)有限公司 | Heat dissipation device for laser |
-
2017
- 2017-05-05 CN CN201720488859.0U patent/CN207124835U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111516187A (en) * | 2020-05-29 | 2020-08-11 | 唐山先隆纳米金属制造股份有限公司 | High-qualification-rate heat pipe shrinking machine |
| WO2022095118A1 (en) * | 2020-11-06 | 2022-05-12 | 光华临港工程应用技术研发(上海)有限公司 | Heat dissipation device for laser |
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