CN207122313U - Constructing middle partition wall in tunnel template and its constructing device - Google Patents

Constructing middle partition wall in tunnel template and its constructing device Download PDF

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CN207122313U
CN207122313U CN201720845392.0U CN201720845392U CN207122313U CN 207122313 U CN207122313 U CN 207122313U CN 201720845392 U CN201720845392 U CN 201720845392U CN 207122313 U CN207122313 U CN 207122313U
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tunnel
partition wall
wall
construction
middle partition
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刘继先
陈勇
李荐
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CCCC First Highway Engineering Co Ltd
Haiwei Engineering Construction Co Ltd of FHEC of CCCC
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CCCC First Highway Engineering Co Ltd
Haiwei Engineering Construction Co Ltd of FHEC of CCCC
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Abstract

本实用新型为一种隧道中隔墙施工模板及其施工装置,隧道中隔墙施工模板包括沿隧道纵向设置的两个钢模板本体,两个钢模板本体横向对称设置,两个钢模板本体远离隧道内壁的侧壁之间构成待施工中隔墙浇筑空间,各钢模板本体与相对的隧道内壁之间顶抵设置有至少一个长度能调整的横撑杆结构,各钢模板本体的底部设置有能带动各钢模板本体沿隧道纵向移动的移动结构。该模板及其施工装置克服现有技术中液压自走模板存在的结构自重大、费用高、安装调整不易和拼装模板存在的安装繁琐、工期长效率低、施工费用高、外观较差等问题,该装置能够有效提高中隔墙施工效率,降低结构成本及施工成本。

The utility model relates to a construction formwork for a partition wall in a tunnel and a construction device thereof. The construction formwork for a partition wall in a tunnel includes two steel formwork bodies arranged longitudinally along the tunnel. The space between the side walls of the inner wall of the tunnel constitutes the pouring space for the partition wall to be constructed. At least one cross brace structure whose length can be adjusted is arranged between each steel formwork body and the opposite inner wall of the tunnel. The bottom of each steel formwork body is provided with a A mobile structure that can drive the steel formwork bodies to move longitudinally along the tunnel. The formwork and its construction device overcome the problems of heavy structure, high cost, difficult installation and adjustment of the hydraulic self-propelled formwork in the prior art, cumbersome installation of the assembled formwork, long construction period, low efficiency, high construction cost, and poor appearance. The device can effectively improve the construction efficiency of the partition wall, and reduce the structure cost and construction cost.

Description

隧道中隔墙施工模板及其施工装置Construction formwork and construction device for partition wall in tunnel

技术领域technical field

本实用新型涉及隧道施工技术领域,尤其涉及一种隧道中隔墙施工模板及其施工装置。The utility model relates to the technical field of tunnel construction, in particular to a construction template for a partition wall in a tunnel and a construction device thereof.

背景技术Background technique

在山区高速公路建设领域,由于受地形、地貌影响,同时为确保技术经济指标及交通安全,主要通过设置隧道解决路线线型问题。由于隧道施工需根据布置方式及围岩类别采取最适宜的合理施工工艺,为确保工期进度及控制投资。当隧道长度达到一定要求时,一般采用分离式隧道。当隧道长度较短时,宜采用连拱式隧道。In the field of expressway construction in mountainous areas, due to the influence of terrain and landform, and in order to ensure technical and economic indicators and traffic safety, the problem of route alignment is mainly solved by setting up tunnels. Since the tunnel construction needs to adopt the most suitable and reasonable construction technology according to the layout method and surrounding rock type, in order to ensure the progress of the construction period and control the investment. When the tunnel length reaches a certain requirement, a split tunnel is generally used. When the tunnel length is relatively short, multi-arch tunnels should be used.

双连拱隧道中隔墙施工中,模板较为重要,它的选择直接影响施工工期。因隧道中导洞截面较小,模板拆装不易,影响施工。现有技术中多采用液压自走模板和拼装模板两种方式施工。In the construction of the partition wall in the double-arch tunnel, the formwork is more important, and its selection directly affects the construction period. Due to the small cross-section of the pilot tunnel in the tunnel, it is not easy to disassemble and assemble the formwork, which affects the construction. In the prior art, hydraulic self-propelled formwork and assembled formwork are mostly used for construction.

液压自走模板由自走电机移动,一般有两种结构,第一种是在中隔墙一侧设有两条行走轨道,模板重心垂线落于两轨道间,为维持自身稳定,模板增加额外配重。该结构中模板由液压系统操作,面板由支撑杆连接在模板主体上,主体通过支撑杆支撑在导洞侧壁上,多用于施工配主筋的曲线隔墙,该结构存在自重大、用钢量大、费用高等缺点;第二种是在中隔墙两侧各有一条行走轨道,模板由端部工字钢连接成一整体,形成自身稳定结构。该结构中模板由液压系统操作,面板由支撑杆连接在模板主体上,主体通过支撑杆支撑在导洞侧壁上,该结构较第一种结构自重减少,但依然较重、费用较高,且不能施工配筋中隔墙。综上,液压自走模板存在了自重大、费用高,模板在狭小的中导洞空间安装调整不易。The hydraulic self-propelled formwork is moved by a self-propelled motor. Generally, there are two structures. The first is that there are two walking tracks on one side of the partition wall, and the vertical line of the formwork center of gravity falls between the two tracks. Extra weight. In this structure, the formwork is operated by a hydraulic system, and the panels are connected to the main body of the formwork by support rods. The main body is supported on the side wall of the pilot tunnel through the support rods. It is mostly used for the construction of curved partition walls with main reinforcement. This structure has its own weight and steel consumption. The second is that there is a walking track on both sides of the middle partition wall, and the formwork is connected as a whole by the end I-beam to form a stable structure of its own. In this structure, the formwork is operated by a hydraulic system, and the panel is connected to the main body of the formwork by the support rod, and the main body is supported on the side wall of the pilot hole through the support rod. Compared with the first structure, the self-weight of this structure is reduced, but it is still heavier and more expensive. And it is not possible to construct reinforced partition walls. To sum up, the hydraulic self-propelled formwork is self-heavy and expensive, and the formwork is not easy to install and adjust in the narrow pilot hole space.

拼装模板一般存在两种结构,第一种是由小型钢模拼接而成,模板内部由对拉钢筋连接,支撑钢筋固定模板位置,外部由支架或斜撑保证模板整体稳定。该模板采用人工安装、拆卸、移动,存在人工数量较多、安拆繁琐及耗时多、且小模板容易变形的缺点;第二种是由小型钢模拼接而成,施工时分两次浇筑,墙下部浇筑完毕回填土石。该结构存在人工数量较多、耗时长、浇筑质量不易控制的缺点。综上,拼装模板存在了安装繁琐、工期长,中隔墙施工费用高且外观较差。Assembled formwork generally has two structures. The first type is spliced by small steel molds. The formwork is internally connected by tensioned steel bars, and the supporting steel bars fix the position of the formwork. Externally, brackets or diagonal braces ensure the overall stability of the formwork. The formwork is manually installed, disassembled, and moved, which has the disadvantages of a large number of labor, cumbersome installation and disassembly, and time-consuming, and the small formwork is easily deformed; The lower part of the wall is backfilled with earth and stone after pouring. This structure has the disadvantages of large amount of labor, long time consumption, and difficult control of pouring quality. In summary, the assembled formwork has cumbersome installation, long construction period, high construction cost of the middle partition wall and poor appearance.

由此,本发明人凭借多年从事相关行业的经验与实践,提出一种隧道中隔墙施工模板及其施工装置,以克服现有技术的缺陷。Therefore, relying on many years of experience and practice in related industries, the inventor proposes a construction formwork for a partition wall in a tunnel and a construction device thereof to overcome the defects of the prior art.

实用新型内容Utility model content

本实用新型的目的在于提供一种隧道中隔墙施工模板及其施工装置,克服现有技术中液压自走模板存在的结构自重大、费用高、安装调整不易和拼装模板存在的安装繁琐、工期长效率低、施工费用高、外观较差等问题,该模板及其施工装置能够有效提高中隔墙施工效率,降低结构成本及施工成本。The purpose of the utility model is to provide a construction formwork for the partition wall in the tunnel and its construction device, which overcomes the heavy structure, high cost, difficult installation and adjustment, and cumbersome installation and construction period of the assembling formwork in the prior art. The formwork and its construction device can effectively improve the construction efficiency of the partition wall and reduce the structural cost and construction cost due to problems such as low long-term efficiency, high construction cost, and poor appearance.

本实用新型的目的是这样实现的,一种隧道中隔墙施工模板,所述隧道中隔墙施工模板包括沿隧道纵向设置的两个钢模板本体,两个所述钢模板本体横向对称设置,两个所述钢模板本体远离隧道内壁的侧壁之间构成待施工中隔墙浇筑空间,各所述钢模板本体与相对的隧道内壁之间顶抵设置有至少一个长度能调整的横撑杆结构,各所述钢模板本体的底部设置有能带动各所述钢模板本体沿所述隧道纵向移动的移动结构。The purpose of this utility model is achieved in this way, a construction formwork for a partition wall in a tunnel, the construction formwork for a partition wall in a tunnel includes two steel formwork bodies arranged longitudinally along the tunnel, and the two steel formwork bodies are horizontally symmetrically arranged, Between the side walls of the two steel formwork bodies far away from the inner wall of the tunnel, a space for pouring a partition wall to be constructed is formed, and at least one cross brace whose length can be adjusted is arranged between each of the steel formwork bodies and the opposite inner wall of the tunnel structure, the bottom of each steel formwork body is provided with a moving structure capable of driving each steel formwork body to move longitudinally along the tunnel.

在本实用新型的一较佳实施方式中,各所述钢模板本体靠近所述隧道内壁的一侧分别设置有斜撑结构,各所述斜撑结构与相对的隧道内壁之间顶抵设置所述横撑杆结构,各所述斜撑结构的底部设置所述移动结构。In a preferred embodiment of the present utility model, each of the steel formwork bodies is provided with a diagonal brace structure on one side close to the inner wall of the tunnel, and each of the diagonal brace structures and the opposite inner wall of the tunnel are provided with a supporting structure. As for the cross brace structure, the moving structure is arranged at the bottom of each diagonal brace structure.

在本实用新型的一较佳实施方式中,各所述斜撑结构包括至少一个横向撑臂,所述横向撑臂的一端顶抵连接于所述钢模板本体靠近所述隧道内壁的侧壁底部,所述横向撑臂的另一端向相对的隧道内壁延伸设置,各所述横向撑臂的底部固定连接有一沿所述隧道纵向设置的纵梁,各所述纵梁的底部向下设置所述移动结构;各所述斜撑结构还包括至少一个斜向上设置的斜向撑臂,所述斜向撑臂的一端顶抵于所述横向撑臂的另一端,所述斜向撑臂的另一端顶抵连接于所述钢模板本体靠近所述隧道内壁的侧壁顶部。In a preferred embodiment of the present invention, each of the diagonal bracing structures includes at least one transverse bracing arm, and one end of the transverse bracing arm is connected to the bottom of the side wall of the steel formwork body close to the inner wall of the tunnel. , the other end of the transverse bracing arm is extended to the opposite inner wall of the tunnel, the bottom of each of the transverse bracing arms is fixedly connected with a longitudinal beam arranged longitudinally along the tunnel, and the bottom of each of the longitudinal beams is arranged downwards. Mobile structure; each of the diagonal bracing structures also includes at least one diagonal bracing arm arranged obliquely upward, one end of the diagonal bracing arm is against the other end of the horizontal bracing arm, and the other end of the diagonal bracing arm One end is butted against and connected to the top of the side wall of the steel formwork body close to the inner wall of the tunnel.

在本实用新型的一较佳实施方式中,各所述斜向撑臂与相对的隧道内壁之间顶抵设置所述横撑杆结构,所述斜向撑臂上还设置有沿所述隧道纵向设置的水平的操作平台。In a preferred embodiment of the present utility model, the cross-bracing structure is arranged between each of the diagonal bracing arms and the opposite inner wall of the tunnel, and the diagonal bracing arms are also provided with Horizontal operating platform set in portrait orientation.

在本实用新型的一较佳实施方式中,所述斜向撑臂与所述钢模板本体靠近所述隧道内壁的侧壁之间设置有至少一个横向加强杆。In a preferred embodiment of the present utility model, at least one transverse reinforcing rod is arranged between the diagonal bracing arm and the side wall of the steel formwork body close to the inner wall of the tunnel.

在本实用新型的一较佳实施方式中,各所述纵梁与相对的隧道内壁之间顶抵设置有至少一个长度能调整的纵梁横向撑杆。In a preferred embodiment of the present utility model, at least one longitudinal beam transverse strut whose length can be adjusted is arranged between each of the longitudinal beams and the opposite inner wall of the tunnel.

在本实用新型的一较佳实施方式中,所述移动结构至少包括两个固定设置于所述纵梁两端底部的滚轮支架,所述滚轮支架上转动连接有滚轮。In a preferred embodiment of the present invention, the moving structure includes at least two roller brackets fixedly arranged at the bottoms of both ends of the longitudinal beam, and rollers are rotatably connected to the roller brackets.

在本实用新型的一较佳实施方式中,各所述钢模板本体包括钢面板,所述钢面板上间隔设置有多个工作窗透孔,各所述钢面板由多个截面呈曲线设置的面板块固定连接构成,所述钢面板靠近所述隧道内壁的一侧的两端分别设置有一环向连接板,所述钢面板靠近所述隧道内壁的一侧还设置有多个沿纵向设置的纵向肋,所述纵向肋的两端分别顶抵连接于两端的所述环向连接板上。In a preferred embodiment of the present utility model, each of the steel formwork bodies includes a steel panel, and a plurality of working window through holes are arranged at intervals on the steel panel, and each of the steel panels is composed of a plurality of cross-sections arranged in a curved line. The panel blocks are fixedly connected, and the two ends of the side of the steel panel close to the inner wall of the tunnel are respectively provided with a ring connecting plate, and the side of the steel panel close to the inner wall of the tunnel is also provided with a plurality of longitudinally arranged The longitudinal rib, the two ends of the longitudinal rib respectively abut against the said ring connecting plate connected to the two ends.

在本实用新型的一较佳实施方式中,两个所述钢模板本体的两个相对的端部之间设置有至少一个端头拉杆结构。In a preferred embodiment of the present utility model, at least one end tie rod structure is arranged between two opposite ends of the two steel formwork bodies.

在本实用新型的一较佳实施方式中,两个所述钢模板本体远离隧道内壁的侧壁顶部均设置有沿隧道纵向设置的木模板,两个所述木模板横向对称设置。In a preferred embodiment of the present utility model, the tops of the side walls of the two steel formwork bodies away from the inner wall of the tunnel are provided with wooden formworks arranged longitudinally along the tunnel, and the two wooden formworks are arranged symmetrically in the transverse direction.

本实用新型的目的还可以这样实现,所述隧道中隔墙施工装置包括隧道中隔墙施工模板,还包括能带动所述隧道中隔墙施工模板沿所述隧道纵向移动的动力装置。The purpose of the utility model can also be achieved in that the construction device for the partition wall in the tunnel includes the construction formwork for the partition wall in the tunnel, and also includes a power device capable of driving the construction formwork for the partition wall in the tunnel to move longitudinally along the tunnel.

在本实用新型的一较佳实施方式中,所述动力装置为隧道施工用挖掘机或装载机。In a preferred embodiment of the present utility model, the power device is an excavator or a loader for tunnel construction.

由上所述,本实用新型的隧道中隔墙施工模板及其施工装置具有如下有益效果:From the above, the construction formwork and construction device of the partition wall in the tunnel of the present utility model have the following beneficial effects:

(1)本实用新型的隧道中隔墙施工模板为横向两侧独立的整体式模板装置,底部设置的移动结构方便装置的移动,长度能调整的横撑杆结构使装置结构更加稳定且方便工人操作,大大加快了中隔墙的施工效率;(1) The construction formwork for the partition wall in the tunnel of the present utility model is an integral formwork device with independent horizontal sides. The mobile structure provided at the bottom facilitates the movement of the device, and the length-adjustable cross-bracing structure makes the device structure more stable and convenient for workers. operation, greatly speeding up the construction efficiency of the partition wall;

(2)本实用新型的隧道中隔墙施工模板结构简单,整体重量低,成本较低,且钢模板本体自重能由中隔墙承担,钢模板本体与隧道内壁之间的横撑杆结构能使装置支撑更牢固,使得施工更加稳定安全;(2) The construction formwork of the tunnel middle partition wall of the utility model has simple structure, low overall weight and low cost, and the self-weight of the steel formwork body can be borne by the middle partition wall, and the cross brace structure between the steel formwork body and the inner wall of the tunnel can Make the device support more firm, making the construction more stable and safe;

(3)本实用新型的隧道中隔墙施工装置中的动力装置可以采用隧道施工用的闲置的挖掘机或装载机,提高了装置的移动效率,提高了隧道闲置机械设备的利用率,节能环保。(3) The power unit in the partition wall construction device in the tunnel of the present utility model can adopt idle excavators or loaders for tunnel construction, which improves the moving efficiency of the device, improves the utilization rate of idle mechanical equipment in the tunnel, and is energy-saving and environmentally friendly .

附图说明Description of drawings

以下附图仅旨在于对本实用新型做示意性说明和解释,并不限定本实用新型的范围。其中:The following drawings are only intended to illustrate and explain the utility model schematically, and do not limit the scope of the utility model. in:

图1:为本实用新型的隧道中隔墙施工模板的示意图。Fig. 1: is the schematic diagram of the construction formwork of partition wall in the tunnel of the present utility model.

图2:为本实用新型的隧道中隔墙施工模板的侧视图。Fig. 2: is the side view of the construction formwork for the partition wall in the tunnel of the present utility model.

图3:为本实用新型的钢模板本体的示意图。Figure 3: is a schematic diagram of the steel formwork body of the present invention.

图4:为图3中Ⅰ处放大图。Figure 4: An enlarged view of point I in Figure 3.

图5:为本实用新型的钢面板的结构示意图。Fig. 5: is the structural schematic diagram of the steel panel of the present invention.

图6:为本实用新型的施工工艺流程图。Fig. 6: is the construction process flowchart of the utility model.

图中:In the picture:

100、隧道中隔墙施工模板;100. Construction formwork for partition walls in tunnels;

1、钢模板本体;1. Steel formwork body;

11、端头拉杆结构;12、钢面板;121、工作窗透孔;13、环向连接板;14、纵向肋;15、木模板;11. End tie rod structure; 12. Steel panel; 121. Working window through hole; 13. Circumferential connecting plate; 14. Longitudinal rib; 15. Wood formwork;

2、横撑杆结构;2. Cross strut structure;

21、底座;22、支撑杆;23、调整管;21. Base; 22. Support rod; 23. Adjusting tube;

3、移动结构;3. Mobile structure;

31、滚轮支架;32、滚轮;33、轨道;31. Roller bracket; 32. Roller; 33. Track;

4、斜撑结构;4. Diagonal bracing structure;

41、横向撑臂;42、纵梁;43、斜向撑臂;44、操作平台;45、横向加强杆;46、纵梁横向撑杆;41. Transverse bracing arm; 42. Longitudinal beam; 43. Diagonal bracing arm; 44. Operating platform; 45. Transverse reinforcing bar; 46. Longitudinal beam transverse bracing bar;

9、隧道。9. Tunnel.

具体实施方式Detailed ways

为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation of the utility model is now described with reference to the accompanying drawings.

如图1至图5所示,本实用新型提供一种隧道中隔墙施工模板100,包括沿隧道9纵向设置的两个钢模板本体1,两个钢模板本体1横向对称设置,两个钢模板本体1远离隧道内壁的侧壁之间构成待施工中隔墙浇筑空间,在本实施方式中,两个钢模板本体1的两个相对的端部之间设置有至少一个端头拉杆结构11,在本实施方式中,端头拉杆结构11为对拉丝杠。在本实用新型的一具体实施例中,两端的端头拉杆结构11数量为3个,3个端头拉杆结构11上下间隔设置,两端的端头拉杆结构11能够实现两个钢模板本体1之间的连接。中隔墙施工完成后,两个钢模板本体1均顶抵于中隔墙的两侧壁上,且两个钢模板本体1的重心投影在中隔墙上,中隔墙施工完成后,两个钢模板本体1能沿中隔墙移动,钢模板本体1自重能由中隔墙承担,降低了移动负担。由于施工初期支护顶部往往存在不平整的问题,为了解决这一问题,实现钢模板本体1与初期支护顶部混凝土之间的空隙的封堵,两个钢模板本体1远离隧道内壁的侧壁顶部均设置沿隧道纵向设置的木模板15,两个木模板15横向对称设置,在本实用新型的一具体实施例中,木模板15的宽度为10cm。各钢模板本体1与相对的隧道内壁(隧道施工完毕前,在其内壁上一般设置导洞临时支护结构,各横撑杆结构2的一端顶抵于导洞临时支护结构上)之间顶抵设置有至少一个长度能调整的横撑杆结构2,在本实施方式中,横撑杆结构2为长度可以调整的支撑顶杆,支撑顶杆的一端设置底座21、另一端设置支撑杆22,底座21上装配有设置内螺纹的调整管23,支撑杆22的一端穿设于调整管23内,且其位于调整管23内的一端的侧壁上设置与调整管的内螺纹匹配的外螺纹,底座21固定于钢模板本体1上,支撑杆22的另一端顶抵于隧道内壁上;在本实用新型的一具体实施例中,两侧的横撑杆结构2的数量分别为2个,横撑杆结构2能够使隧道中隔墙施工模板100整体结构更加稳定。各钢模板本体1的底部设置有能带动各钢模板本体1沿隧道纵向移动的移动结构3。本实用新型的隧道中隔墙施工模板100为横向两侧独立的整体式模板装置,底部设置的移动结构3方便装置的移动,长度能调整的横撑杆结构2使装置结构更加稳定且方便工人操作,大大加快了中隔墙的施工效率;本实用新型的隧道中隔墙施工模板100结构简单,整体重量低,成本较低,且钢模板本体1自重能由中隔墙承担,钢模板本体1与隧道内壁之间的横撑杆结构2能使装置支撑更牢固,使得施工更加稳定安全。As shown in Figures 1 to 5, the utility model provides a construction formwork 100 for a partition wall in a tunnel, which includes two steel formwork bodies 1 arranged longitudinally along the tunnel 9, the two steel formwork bodies 1 are horizontally symmetrically arranged, and two steel formwork bodies 1 are horizontally symmetrically arranged. The space between the side walls of the formwork body 1 away from the inner wall of the tunnel constitutes the space for pouring the partition wall to be constructed. In this embodiment, at least one end tie rod structure 11 is arranged between the two opposite ends of the two steel formwork bodies 1 , in this embodiment, the end pull rod structure 11 is a pair of pull screw. In a specific embodiment of the present utility model, the number of end tie rod structures 11 at both ends is three, and the three end tie rod structures 11 are arranged at intervals up and down. connection between. After the construction of the partition wall is completed, the two steel formwork bodies 1 are both pressed against the two side walls of the partition wall, and the centers of gravity of the two steel formwork bodies 1 are projected on the partition wall. After the construction of the partition wall is completed, the two The steel formwork body 1 can move along the partition wall, and the self-weight of the steel formwork body 1 can be borne by the partition wall, which reduces the moving burden. Since the top of the support at the initial stage of construction often has the problem of unevenness, in order to solve this problem, the gap between the steel formwork body 1 and the concrete on the top of the initial support is realized, and the two steel formwork bodies 1 are kept away from the side walls of the inner wall of the tunnel. Wooden templates 15 arranged longitudinally along the tunnel are arranged on the top, and two wooden templates 15 are horizontally symmetrically arranged. In a specific embodiment of the utility model, the width of the wooden templates 15 is 10cm. Between each steel formwork body 1 and the opposite inner wall of the tunnel (before the tunnel construction is completed, a temporary support structure for the guide tunnel is generally set on the inner wall, and one end of each cross brace structure 2 is pushed against the temporary support structure for the guide tunnel) There is at least one cross-bracing structure 2 whose length can be adjusted for abutment. In this embodiment, the cross-bracing structure 2 is a supporting push rod whose length can be adjusted. One end of the supporting push rod is provided with a base 21 and the other end is provided with a supporting rod. 22. The base 21 is equipped with an adjustment tube 23 with an internal thread, and one end of the support rod 22 is penetrated in the adjustment tube 23, and the side wall at one end of the adjustment tube 23 is provided with a matching internal thread of the adjustment tube. external thread, the base 21 is fixed on the steel formwork body 1, and the other end of the support rod 22 is pushed against the inner wall of the tunnel; First, the cross brace structure 2 can make the overall structure of the partition wall construction formwork 100 in the tunnel more stable. The bottom of each steel formwork body 1 is provided with a moving structure 3 capable of driving each steel formwork body 1 to move longitudinally along the tunnel. The tunnel partition wall construction template 100 of the present utility model is an integral formwork device independent on both lateral sides, the mobile structure 3 provided at the bottom facilitates the movement of the device, and the length-adjustable cross brace structure 2 makes the device structure more stable and convenient for workers operation, greatly speeding up the construction efficiency of the partition wall; the tunnel partition wall construction template 100 of the utility model is simple in structure, low in overall weight, and low in cost, and the self-weight of the steel formwork body 1 can be borne by the partition wall, and the steel formwork body The cross strut structure 2 between 1 and the inner wall of the tunnel can make the support of the device more firm, making the construction more stable and safe.

进一步,如图1所示,钢模板本体1靠近隧道内壁的一侧分别设置有斜撑结构4,各斜撑结构4与相对的隧道内壁之间顶抵设置前述的横撑杆结构2,各斜撑结构4的底部设置前述的移动结构3。Further, as shown in Figure 1, the steel formwork body 1 is provided with diagonal brace structures 4 on the side close to the inner wall of the tunnel, and the aforementioned cross brace structure 2 is arranged between each diagonal brace structure 4 and the opposite inner wall of the tunnel. The aforementioned mobile structure 3 is arranged at the bottom of the brace structure 4 .

进一步,如图1所示,各斜撑结构4包括至少一个横向撑臂41,在本实施方式中,横向撑臂41采用工字钢制成,横向撑臂41的一端顶抵连接于钢模板本体1靠近隧道内壁的侧壁底部,横向撑臂41的另一端向相对的隧道内壁延伸设置,各横向撑臂41的底部固定连接有一沿隧道纵向设置的纵梁42,在本实施方式中,纵梁42采用工字钢制成,各纵梁42的底部向下设置前述的移动结构3;各斜撑结构4还包括至少一个斜向上设置的斜向撑臂43,在本实施方式中,斜向撑臂43采用工字钢制成,斜向撑臂43和横向撑臂41匹配设置,在本实用新型的一具体实施例中,两侧的斜向撑臂43和横向撑臂41分别为5个。斜向撑臂43的一端顶抵于横向撑臂41的另一端,斜向撑臂43的另一端顶抵连接于钢模板本体1靠近隧道内壁的侧壁顶部。在本实施方式中,各斜向撑臂43与相对的隧道内壁之间顶抵设置前述的横撑杆结构2,各斜向撑臂43上还设置有沿隧道纵向设置的水平的操作平台44,工人可以踩踏在操作平台44上进行施工操作。为了使钢模板本体1更加稳定,斜向撑臂43与钢模板本体1靠近隧道内壁的侧壁之间设置有至少一个横向加强杆45,在本实施方式中,纵梁42采用工字钢制成,两侧的横向加强杆45的数量分别为3个。为了使钢模板本体1与隧道内壁之间支撑更加稳定,各纵梁42与相对的隧道内壁之间设置有至少一个长度能调整的纵梁横向撑杆46,纵梁横向撑杆46也可以是长度可以调整的支撑顶杆,纵梁横向撑杆46结构与横撑杆结构2长度不同、结构相似,在此不再赘述。Further, as shown in FIG. 1 , each diagonal bracing structure 4 includes at least one transverse bracing arm 41. In this embodiment, the transverse bracing arm 41 is made of I-shaped steel, and one end of the transverse bracing arm 41 is pushed against and connected to the steel formwork. The body 1 is close to the bottom of the side wall of the inner wall of the tunnel, and the other end of the transverse bracing arm 41 is extended to the opposite inner wall of the tunnel. The bottom of each transverse bracing arm 41 is fixedly connected to a longitudinal beam 42 arranged along the longitudinal direction of the tunnel. In this embodiment, The longitudinal beams 42 are made of I-shaped steel, and the bottom of each longitudinal beam 42 is provided with the aforementioned mobile structure 3; each diagonal brace structure 4 also includes at least one diagonal brace 43 arranged obliquely upward. In this embodiment, The diagonal brace 43 is made of I-shaped steel, and the diagonal brace 43 and the transverse brace 41 are matched. In a specific embodiment of the present invention, the diagonal brace 43 and the transverse brace 41 on both sides are respectively for 5. One end of the diagonal bracing arm 43 abuts against the other end of the transverse bracing arm 41 , and the other end of the oblique bracing arm 43 abuts against the top of the side wall connected to the steel formwork body 1 near the inner wall of the tunnel. In this embodiment, the above-mentioned cross-bracing structure 2 is arranged between each diagonal bracing arm 43 and the opposite inner wall of the tunnel, and each diagonal bracing arm 43 is also provided with a horizontal operating platform 44 arranged longitudinally along the tunnel. , Workers can step on the operating platform 44 to carry out construction operations. In order to make the steel formwork body 1 more stable, at least one transverse reinforcing rod 45 is arranged between the diagonal bracing arm 43 and the side wall of the steel formwork body 1 close to the inner wall of the tunnel. In this embodiment, the longitudinal beam 42 is made of I-shaped steel. The number of transverse reinforcing rods 45 on both sides is three respectively. In order to make the support between the steel formwork body 1 and the tunnel inner wall more stable, at least one longitudinal beam transverse strut 46 whose length can be adjusted is arranged between each longitudinal beam 42 and the opposite tunnel inner wall, and the longitudinal beam transverse strut 46 can also be The length of the support ejector bar can be adjusted, and the structure of the longitudinal beam transverse strut 46 is different from the cross strut structure 2 in length but similar in structure, and will not be repeated here.

进一步,如图1、图2所示,移动结构3至少包括两个固定设置于纵梁42两端底部的滚轮支架31,滚轮支架31上转动连接有滚轮32。在本实用新型的一具体实施例中,隧道底面上设置轨道33,滚轮32沿轨道33滚动实现装置移动,轨道33可以升降,以实现装置的高度的调整。Further, as shown in FIG. 1 and FIG. 2 , the mobile structure 3 includes at least two roller brackets 31 fixedly arranged at the bottoms of both ends of the longitudinal beam 42 , and the roller brackets 31 are rotatably connected with rollers 32 . In a specific embodiment of the present invention, a track 33 is set on the bottom surface of the tunnel, and the roller 32 rolls along the track 33 to realize the movement of the device, and the track 33 can be raised and lowered to realize the adjustment of the height of the device.

进一步,如图3、图4、图5所示,各钢模板本体1包括钢面板12,钢面板12上间隔设置有多个工作窗透孔121,在本方的一具体实施例中,工作窗透孔121的数量为4个,4个工作窗透孔121交错布置,方便施工振捣操作。各钢面板12由多个截面呈曲线设置的面板块固定连接构成,面板块采用的材质是Q235,钢面板12靠近隧道内壁的一侧的两端分别设置有一环向连接板13,钢面板12靠近隧道内壁的一侧还设置有多个沿纵向设置的纵向肋14,纵向肋14的两端分别顶抵连接于两端的环向连接板13上。环向连接板13和纵向肋14能够较好地满足钢模板本体1的整体性和刚度要求。Further, as shown in Fig. 3, Fig. 4 and Fig. 5, each steel formwork body 1 includes a steel panel 12, and a plurality of working window through-holes 121 are arranged at intervals on the steel panel 12. In a specific embodiment of this side, the working The number of window through-holes 121 is four, and the four working window through-holes 121 are arranged in a staggered manner, which is convenient for construction and vibration operations. Each steel panel 12 is composed of a plurality of panel blocks with curved cross sections fixedly connected. The material of the panel blocks is Q235. The two ends of the steel panel 12 near the inner wall of the tunnel are respectively provided with a ring connecting plate 13. The steel panel 12 A plurality of longitudinal ribs 14 are arranged on the side close to the inner wall of the tunnel, and the two ends of the longitudinal ribs 14 respectively abut against the annular connecting plates 13 connected to the two ends. The circumferential connecting plate 13 and the longitudinal rib 14 can better meet the integrity and rigidity requirements of the steel formwork body 1 .

本实用新型的一具体实施例中,各钢面板12由4块长1500mm、高5400mm、厚度为6mm的截面呈不规则曲线型的面板块拼装而成(为了搬运方便,一般在施工现场进行拼装),环向连接板13采用10mm厚的钢板制成,其宽度为200mm,高度为5400mm,环向连接板13焊接固定于两个钢面板12的两端,纵向肋14由4X4mm的槽形钢制成,各纵向肋14的两端分别顶抵于两端的环向连接板13上,纵向肋14呈20cm间隔焊接于钢面板12上。横向撑臂41和斜向撑臂43由20b工字钢制成,5组横向撑臂41和斜向撑臂43沿纵向间隔焊接于钢模板本体1靠近隧道内壁的侧壁上,操作平台44由16工字钢制成,操作平台44的长度尺寸为550mm;两个钢模板本体1的两端之间设置的端头拉杆结构11为φ108mm的对拉丝杠。该实施例中,隧道中隔墙施工模板100的上开口宽2500mm,下口宽3850mm,高度为5400mm,装置总重量为16.292吨。In a specific embodiment of the utility model, each steel panel 12 is assembled by 4 pieces of panel blocks with a length of 1500 mm, a height of 5400 mm, and a thickness of 6 mm in an irregularly curved section (for convenience of transportation, it is generally assembled at the construction site) ), the hoop connecting plate 13 is made of 10mm thick steel plate, its width is 200mm, and its height is 5400mm. The two ends of each longitudinal rib 14 are respectively pressed against the circumferential connecting plates 13 at both ends, and the longitudinal ribs 14 are welded to the steel panel 12 at intervals of 20 cm. The transverse bracing arms 41 and diagonal bracing arms 43 are made of 20b I-shaped steel. Five sets of transverse bracing arms 41 and diagonal bracing arms 43 are welded to the side wall of the steel formwork body 1 near the inner wall of the tunnel along the longitudinal interval. The operating platform 44 Made of 16 I-beams, the operating platform 44 has a length of 550 mm; the end tie rod structure 11 arranged between the two ends of the two steel formwork bodies 1 is a pair of pull screws of φ108 mm. In this embodiment, the upper opening width of the partition wall construction template 100 in the tunnel is 2500mm, the lower opening width is 3850mm, the height is 5400mm, and the total weight of the device is 16.292 tons.

本实用新型还提供一种隧道中隔墙施工装置,隧道中隔墙施工装置包括前述的隧道中隔墙施工模板100,还包括能带动隧道中隔墙施工模板100沿所述隧道纵向移动的动力装置。隧道中隔墙施工模板100能由动力装置拖拉移动,在本实施方式中,动力装置为隧道施工用挖掘机或装载机,在进行装置移动时,由挖掘机或装载机在中隔墙的两侧分别逐段拖动。本实用新型的隧道中隔墙施工模板100移动时的动力装置可以采用隧道施工用的闲置的挖掘机或装载机,提高了装置的移动效率,提高了隧道闲置机械设备的利用率,节能环保。The utility model also provides a construction device for a partition wall in a tunnel. The construction device for a partition wall in a tunnel includes the aforementioned construction formwork 100 for a partition wall in a tunnel, and also includes a driving force capable of driving the construction formwork 100 for a partition wall in a tunnel to move longitudinally along the tunnel. device. The partition wall construction template 100 in the tunnel can be dragged and moved by the power device. In this embodiment, the power device is an excavator or a loader for tunnel construction. Side by side drag segment by segment. The power device when the partition wall construction formwork 100 in the tunnel of the utility model moves can adopt an idle excavator or loader for tunnel construction, which improves the moving efficiency of the device, improves the utilization rate of idle mechanical equipment in the tunnel, and is energy-saving and environmentally friendly.

如图6所示,使用本实用新型的隧道中隔墙施工模板100及其施工装置进行中隔墙施工时的工艺流程如下:As shown in Figure 6, the technological process of using the construction formwork 100 for the partition wall in the tunnel of the present invention and its construction device for construction of the partition wall is as follows:

步骤a、根据中隔墙要求进行模板设计制作;Step a, formwork design and production according to the requirements of the partition wall;

步骤b、做好施工准备;Step b. Prepare for construction;

步骤c、隧道内安装钢筋;Install steel bars in step c, tunnel;

步骤d、将本实用新型的隧道中隔墙施工模板100移动到施工要求位置,当高度方向需要调整时,可以通过升降滚轮32下方的轨道33进行调整;Step d, move the construction template 100 of the partition wall in the tunnel of the present utility model to the position required for construction, and when the height direction needs to be adjusted, it can be adjusted through the track 33 below the lifting roller 32;

步骤e、完成待施工中隔墙浇筑空间顶部封堵、预埋件安装(现有技术),最后完成端模(现有技术)封堵;Step e, complete the top sealing of the pouring space of the partition wall to be constructed, the installation of embedded parts (the prior art), and finally complete the sealing of the end mold (the prior art);

步骤f、对本实用新型的隧道中隔墙施工模板100进行固定,调整并顶紧横撑杆结构2、纵梁横向撑杆46;Step f, fixing the construction template 100 of the partition wall in the tunnel of the present invention, adjusting and tightening the cross strut structure 2 and the longitudinal beam cross strut 46;

步骤g、进行混凝土施工,构成中隔墙;Step g, carry out concrete construction, form partition wall;

步骤h、旋转横撑杆结构2、纵梁横向撑杆46使其松动,将中隔墙外侧的各钢模板本体1拆除并由动力装置牵动前移;Step h, rotate the cross brace structure 2 and the longitudinal beam cross brace 46 to loosen them, remove each steel formwork body 1 on the outside of the middle partition wall and move forward by the power device;

步骤i、重复步骤d至步骤h,直至完成全部中隔墙的施工。Step i, repeat step d to step h, until the construction of all partition walls is completed.

由上所述,本实用新型的隧道中隔墙施工模板及其施工装置具有如下有益效果:From the above, the construction formwork and construction device of the partition wall in the tunnel of the present utility model have the following beneficial effects:

(1)本实用新型的隧道中隔墙施工模板为横向两侧独立的整体式模板装置,底部设置的移动结构方便装置的移动,长度能调整的横撑杆结构使装置结构更加稳定且方便工人操作,大大加快了中隔墙的施工效率;(1) The construction formwork for the partition wall in the tunnel of the present utility model is an integral formwork device with independent horizontal sides. The mobile structure provided at the bottom facilitates the movement of the device, and the length-adjustable cross-bracing structure makes the device structure more stable and convenient for workers. operation, greatly speeding up the construction efficiency of the partition wall;

(2)本实用新型的隧道中隔墙施工模板结构简单,整体重量低,成本较低,且钢模板本体自重能由中隔墙承担,钢模板本体与隧道内壁之间的横撑杆结构能使装置支撑更牢固,使得施工更加稳定安全;(2) The construction formwork of the tunnel middle partition wall of the utility model has simple structure, low overall weight and low cost, and the self-weight of the steel formwork body can be borne by the middle partition wall, and the cross brace structure between the steel formwork body and the inner wall of the tunnel can Make the device support more firm, making the construction more stable and safe;

(3)本实用新型的隧道中隔墙施工装置中的动力装置可以采用隧道施工用的闲置的挖掘机或装载机,提高了装置的移动效率,提高了隧道闲置机械设备的利用率,节能环保。(3) The power unit in the partition wall construction device in the tunnel of the present utility model can adopt idle excavators or loaders for tunnel construction, which improves the moving efficiency of the device, improves the utilization rate of idle mechanical equipment in the tunnel, and is energy-saving and environmentally friendly .

以上所述仅为本实用新型示意性的具体实施方式,并非用以限定本实用新型的范围。任何本领域的技术人员,在不脱离本实用新型的构思和原则的前提下所作出的等同变化与修改,均应属于本实用新型保护的范围。The above descriptions are only illustrative specific implementations of the present utility model, and are not intended to limit the scope of the present utility model. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present invention shall fall within the protection scope of the present invention.

Claims (12)

1. a kind of constructing middle partition wall in tunnel template, it is characterised in that the constructing middle partition wall in tunnel template is included along tunnel longitudinal direction The two steel form bodies set, two lateral symmetry settings of steel form body, two steel form bodies are away from tunnel Mid-board casting space to be onstructed is formed between the side wall of road inwall, between each steel form body and relative tunnel inner wall Contact is provided with the singletree structure that at least one length can adjust, and the bottom of each steel form body, which is provided with, can drive respectively The moving structure that the steel form body vertically moves along the tunnel.
2. constructing middle partition wall in tunnel template as claimed in claim 1, it is characterised in that each steel form body is close to described The side of tunnel inner wall is respectively arranged with inclined support structure, and contact sets institute between each inclined support structure and relative tunnel inner wall Singletree structure is stated, the bottom of each inclined support structure sets the moving structure.
3. constructing middle partition wall in tunnel template as claimed in claim 2, it is characterised in that each inclined support structure includes at least one Individual horizontal brace, one end contact of the horizontal brace are connected to the steel form body close to the side wall bottom of the tunnel inner wall Portion, the other end of the horizontal brace are extended to relative tunnel inner wall, and the bottom of each horizontal brace is fixedly connected Have one along the longitudinally disposed longeron in the tunnel, the down-set moving structure in bottom of each longeron;Each diagonal brace Structure also includes at least one oblique brace set obliquely, and one end of the oblique brace is resisted against the horizontal brace The other end, the other end contact of the oblique brace are connected to the steel form body close to the side wall top of the tunnel inner wall Portion.
4. constructing middle partition wall in tunnel template as claimed in claim 3, it is characterised in that each oblique brace and relative tunnel Contact sets the singletree structure between road inwall, is additionally provided with the oblique brace along the longitudinally disposed water in the tunnel Flat operating platform.
5. constructing middle partition wall in tunnel template as claimed in claim 3, it is characterised in that the oblique brace and the steel form Body is provided with least one transverse reinforced bar between the side wall of the tunnel inner wall.
6. constructing middle partition wall in tunnel template as claimed in claim 3, it is characterised in that in each longeron and relative tunnel Contact is provided with the longeron cross struts that at least one length can adjust between wall.
7. constructing middle partition wall in tunnel template as claimed in claim 3, it is characterised in that the moving structure comprises at least two The rolling wheel support of longeron both ends bottom is fixedly installed on, roller is rotatably connected on the rolling wheel support.
8. constructing middle partition wall in tunnel template as claimed in claim 1, it is characterised in that each steel form body includes steel face Plate, is arranged at intervals with multiple working window open-works on the steel facing, each steel facing by the curved setting in multiple sections face Plate is fixedly connected with composition, and the steel facing is respectively arranged with ring connection close to the both ends of the side of the tunnel inner wall Plate, the steel facing are additionally provided with multiple longitudinally disposed longitudinal ribs, the longitudinal rib close to the side of the tunnel inner wall Contact is connected on the ring connecting plate at both ends respectively at both ends.
9. constructing middle partition wall in tunnel template as claimed in claim 1, it is characterised in that two of two steel form bodies At least one termination Tiebar structure is provided between relative end.
10. constructing middle partition wall in tunnel template as claimed in claim 1, it is characterised in that two steel form bodies are remote The top side wall of tunnel inner wall is provided with along the longitudinally disposed plank sheathing in tunnel, two lateral symmetry settings of plank sheathing.
11. a kind of constructing middle partition wall in tunnel device, it is characterised in that the constructing middle partition wall in tunnel device includes such as claim Constructing middle partition wall in tunnel template any one of 1 to 10, in addition to the constructing middle partition wall in tunnel template can be driven along institute State the power set that tunnel vertically moves.
12. constructing middle partition wall in tunnel device as claimed in claim 11, it is characterised in that the power set are constructing tunnel With excavator or loading machine.
CN201720845392.0U 2017-07-12 2017-07-12 Constructing middle partition wall in tunnel template and its constructing device Active CN207122313U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107191201A (en) * 2017-07-12 2017-09-22 中交公局海威工程建设有限公司 Constructing middle partition wall in tunnel template and its constructing device
CN108952195A (en) * 2018-07-18 2018-12-07 李义飞 A kind of construction site anti-falling device
CN115125829A (en) * 2022-07-21 2022-09-30 宁波市高等级公路建设管理中心 Arched girder combined lightweight prefabricated bent cap and construction method thereof
CN116838377A (en) * 2023-07-24 2023-10-03 西南交通建设集团股份有限公司 Suspension type intermediate wall trolley

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107191201A (en) * 2017-07-12 2017-09-22 中交公局海威工程建设有限公司 Constructing middle partition wall in tunnel template and its constructing device
CN108952195A (en) * 2018-07-18 2018-12-07 李义飞 A kind of construction site anti-falling device
CN108952195B (en) * 2018-07-18 2020-12-29 中国建筑第七工程有限公司 Building site is with preventing weighing down thing device
CN115125829A (en) * 2022-07-21 2022-09-30 宁波市高等级公路建设管理中心 Arched girder combined lightweight prefabricated bent cap and construction method thereof
CN116838377A (en) * 2023-07-24 2023-10-03 西南交通建设集团股份有限公司 Suspension type intermediate wall trolley

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