CN207117155U - Standby power-off energy-saving device of large-current starting equipment - Google Patents
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Abstract
本实用新型涉及一种大电流启动设备的待机断电节能装置,包括:磁力脱扣开关,接入用电设备的供电线路;以及待机断电电路,用于采集供电线路的电流,即当设备处于待机状态时,待机断电电路触发磁力脱扣开关断开,以切断大电流启动设备的待机供电。本实用新型的待机断电节能装置可以广泛用于不涉及安全装置的大电流启动的大功率用电设备,在设备待机状态时,以最小电能消耗,实现待机关闭设备电源,节省电能。
The utility model relates to a standby power-off energy-saving device for high-current starting equipment, comprising: a magnetic trip switch connected to a power supply line of an electric device; and a standby power-off circuit for collecting the current of the power supply line, that is, when the equipment When in the standby state, the standby power-off circuit triggers the magnetic trip switch to be disconnected, so as to cut off the standby power supply of the high-current starting device. The standby power-off energy-saving device of the utility model can be widely used in high-power electrical equipment that does not involve a safety device and is started by a large current. When the equipment is in the standby state, the power supply of the equipment can be turned off with the minimum power consumption to save electric energy.
Description
技术领域technical field
本实用新型涉及自动化技术的控制系统领域,尤其涉及一种大电流启动设备的待机断电节能装置。The utility model relates to the control system field of automation technology, in particular to a standby power-off energy-saving device for large-current starting equipment.
背景技术Background technique
大功率用电设备待机状态如果不涉及安全,可以关闭设备节省电能。目前,已有的相关产品如电流继电器是采用大电流闭合(通路)、小电流常开(断路),其最大缺点是工作期间电流继电器一直消耗电能,而设备每天可能只有短时间休息,继电器耗电量按月计算也不是一个小数字。本实用新型可以以最小电能消耗,实现待机关闭设备电源,且不受大电流启动限制。If the standby state of high-power electrical equipment does not involve safety, the equipment can be turned off to save power. At present, existing related products such as current relays use large current to close (circuit) and small current to normally open (open circuit). Electricity calculated on a monthly basis is not a small number. The utility model can realize the shutdown of the power supply of the equipment in standby with the minimum power consumption, and is not limited by the large current start-up.
实用新型内容Utility model content
本实用新型的目的是提供一种大电流启动设备的待机断电节能装置,以实现在大电流启动设备待机时切断其供电线路。The purpose of the utility model is to provide a standby power-off energy-saving device for high-current starting equipment, so as to cut off its power supply line when the high-current starting equipment is in standby.
为了解决上述技术问题,本实用新型提供了一种大电流启动设备的待机断电节能装置,包括:磁力脱扣开关,接入用电设备的供电线路;以及待机断电电路,用于采集供电线路的电流,即当设备处于待机状态时,待机断电电路触发磁力脱扣开关断开,以切断大电流启动设备的待机供电。In order to solve the above technical problems, the utility model provides a standby power-off energy-saving device for high-current starting equipment, including: a magnetic trip switch connected to the power supply line of the electrical equipment; and a standby power-off circuit for collecting power supply The current of the line, that is, when the device is in the standby state, the standby power-off circuit triggers the magnetic trip switch to be disconnected, so as to cut off the standby power supply of the high-current starting device.
进一步,所述待机断电电路包括:变压器,该变压器的初级线圈串入设备供电线路,其次级线圈依次连接整流电路、滤波电路、稳压电路和磁力脱扣器驱动电路;其中所述稳压电路的正、负输出端分别连接电解电容C2的正、负极;所述稳压电路的正输出端连接一PNP三极管BG3的基极,该PNP三极管BG3的发射极连接电解电容C3,以及所述PNP三极管BG3的基极、发射极分别连接二极管D2的阳极、阴极;并且所述PNP三极管BG3的集电极通过电阻R5与磁力脱扣器驱动电路中双向可控硅驱动器的输入端相连;当设备正常启动工作时,稳压电路对电解电容C2和电解电容C3充电,使PNP三极管BG3截止;当设备处于待机状态时,变压器的输入电流下降,电解电容C2放电使PNP三极管BG3 的基极电位下降,且电解电容C3保持原状态;当基极电位低于PNP三极管BG3 的发射极电位时,PNP三极管BG3导通,通过电解电容C3放电以触发双向可控硅驱动器导通,使磁力脱扣开关断开。Further, the standby power-off circuit includes: a transformer, the primary coil of the transformer is connected in series with the power supply line of the equipment, and its secondary coil is sequentially connected to a rectifier circuit, a filter circuit, a voltage stabilizing circuit and a magnetic release drive circuit; wherein the voltage stabilizing The positive and negative output terminals of the circuit are respectively connected to the positive and negative electrodes of the electrolytic capacitor C2; the positive output terminal of the voltage stabilizing circuit is connected to the base of a PNP transistor BG3, and the emitter of the PNP transistor BG3 is connected to the electrolytic capacitor C3, and the The base and the emitter of the PNP transistor BG3 are respectively connected to the anode and the cathode of the diode D2; and the collector of the PNP transistor BG3 is connected to the input end of the bidirectional thyristor driver in the magnetic release drive circuit through a resistor R5; when the device When starting to work normally, the voltage stabilizing circuit charges the electrolytic capacitor C2 and the electrolytic capacitor C3, so that the PNP transistor BG3 is cut off; when the device is in the standby state, the input current of the transformer drops, and the discharge of the electrolytic capacitor C2 makes the base potential of the PNP transistor BG3 drop , and the electrolytic capacitor C3 maintains the original state; when the base potential is lower than the emitter potential of the PNP transistor BG3, the PNP transistor BG3 is turned on, and the electrolytic capacitor C3 is discharged to trigger the conduction of the triac driver, so that the magnetic trip switch disconnect.
进一步,所述稳压电路采用串联稳压电路,包括:调整管,由电阻R3和电阻R4串联构成的取样电路,作为比较电路的NPN三极管;所述NPN三极管的基极连接取样电路,其发射极连接一二极管,将该二极管的导通电压作为比较电路的基准电压;所述NPN三极管的集电极连接调整管的基极;以及当设备处于待机状态时,通过取样电路构成电解电容C2的放电回路。Further, the voltage stabilizing circuit adopts a series voltage stabilizing circuit, comprising: an adjustment tube, a sampling circuit formed by series connection of resistor R3 and resistor R4, and an NPN triode as a comparison circuit; the base of the NPN triode is connected to the sampling circuit, and its emitter The pole is connected to a diode, and the conduction voltage of the diode is used as the reference voltage of the comparison circuit; the collector of the NPN transistor is connected to the base of the adjustment tube; and when the device is in a standby state, the discharge of the electrolytic capacitor C2 is formed by the sampling circuit circuit.
进一步,所述磁力脱扣器驱动电路包括:双向晶闸管MC,所述双向晶闸管 MC串联至磁力脱扣开关的线圈供电线路;以及所述双向晶闸管MC的门极由双向可控硅驱动器控制;当设备处于待机状态时,双向可控硅驱动器控制双向晶闸管MC断开线圈供电线路,所述磁力脱扣开关失电断开,以切断大电流启动设备的待机供电。Further, the drive circuit of the magnetic release includes: a bidirectional thyristor MC, which is connected in series to the coil power supply line of the magnetic trip switch; and the gate of the bidirectional thyristor MC is controlled by a bidirectional thyristor driver; When the equipment is in the standby state, the bidirectional thyristor driver controls the bidirectional thyristor MC to disconnect the coil power supply line, and the magnetic trip switch is de-energized and disconnected to cut off the standby power supply for starting the equipment with high current.
本实用新型的有益效果是,本实用新型通过串联在大电流启动设备供电线路中的待机断电电路,采集设备供电线路的电流,当设备处于待机状态时,触发与设备供电线路相连的磁力脱扣开关断开,以切断大电流启动设备的待机供电;本实用新型的待机断电节能装置可以广泛用于不涉及安全装置的大电流启动的大功率用电设备,在设备待机状态时,以最小电能消耗,实现待机关闭设备电源,节省电能。The beneficial effect of the utility model is that the utility model collects the current of the equipment power supply line through the standby power-off circuit connected in series in the high-current startup equipment power supply line, and when the equipment is in the standby state, triggers the magnetic disconnection circuit connected to the equipment power supply line. The buckle switch is turned off to cut off the standby power supply of the high-current startup equipment; the standby power-off energy-saving device of the utility model can be widely used in high-power electrical equipment that does not involve a safety device for high-current startup. Minimum power consumption, realize standby power off of equipment, save power.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的待机断电节能装置的电路原理图。Fig. 1 is a schematic circuit diagram of the standby power-off energy-saving device of the present invention.
具体实施方式Detailed ways
现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。Now in conjunction with accompanying drawing, the utility model is described in further detail. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, so they only show the configurations related to the utility model.
如图1所示,本实施例提供了一种大电流启动设备的待机断电节能装置,包括:磁力脱扣开关QL,接入用电设备的供电线路;以及待机断电电路,用于采集供电线路的电流,即当设备处于待机状态时,待机断电电路触发磁力脱扣开关QL断开,以切断大电流启动设备的待机供电。As shown in Figure 1, this embodiment provides a standby power-off energy-saving device for high-current starting equipment, including: a magnetic trip switch QL, connected to the power supply line of the electrical equipment; and a standby power-off circuit for collecting The current of the power supply line, that is, when the device is in the standby state, the standby power-off circuit triggers the magnetic trip switch QL to turn off, so as to cut off the standby power supply of the large-current startup device.
可选的,所述供电线路可以采用单相220V供电,也可以采用三相380V供电;本实施例采用单相220V供电。Optionally, the power supply line may adopt single-phase 220V power supply, or three-phase 380V power supply; this embodiment adopts single-phase 220V power supply.
所述待机断电电路包括:变压器B,该变压器B的初级线圈串入设备供电线路,其次级线圈依次连接整流电路、滤波电路、稳压电路和磁力脱扣器驱动电路;其中所述稳压电路的正、负输出端分别连接电解电容C2的正、负极;所述稳压电路的正输出端连接一PNP三极管BG3的基极,该PNP三极管BG3的发射极连接电解电容C3,以及所述PNP三极管BG3的基极、发射极分别连接二极管 D2的阳极、阴极;并且所述PNP三极管BG3的集电极通过电阻R5与磁力脱扣器驱动电路中双向可控硅驱动器的输入端相连;当设备正常启动工作时,稳压电路对电解电容C2和电解电容C3充电,使PNP三极管BG3截止;当设备处于待机状态时,变压器B电流下降,电解电容C2放电使PNP三极管BG3的基极电位下降,且电解电容C3保持原状态;当基极电位低于PNP三极管BG3的发射极电位时,PNP三极管BG3导通,通过电解电容C3放电以触发双向可控硅驱动器导通,使磁力脱扣开关断开。The standby power-off circuit includes: a transformer B, the primary coil of the transformer B is connected in series with the power supply line of the equipment, and its secondary coil is sequentially connected to a rectifier circuit, a filter circuit, a voltage stabilizing circuit and a magnetic release drive circuit; wherein the voltage stabilizing The positive and negative output terminals of the circuit are respectively connected to the positive and negative electrodes of the electrolytic capacitor C2; the positive output terminal of the voltage stabilizing circuit is connected to the base of a PNP transistor BG3, and the emitter of the PNP transistor BG3 is connected to the electrolytic capacitor C3, and the The base and the emitter of the PNP transistor BG3 are respectively connected to the anode and the cathode of the diode D2; and the collector of the PNP transistor BG3 is connected to the input end of the bidirectional thyristor driver in the magnetic release drive circuit through a resistor R5; when the device When starting to work normally, the voltage stabilizing circuit charges the electrolytic capacitor C2 and the electrolytic capacitor C3, so that the PNP transistor BG3 is cut off; when the device is in the standby state, the current of the transformer B drops, and the discharge of the electrolytic capacitor C2 makes the base potential of the PNP transistor BG3 drop, And the electrolytic capacitor C3 maintains the original state; when the base potential is lower than the emitter potential of the PNP transistor BG3, the PNP transistor BG3 is turned on, and the electrolytic capacitor C3 is discharged to trigger the conduction of the bidirectional thyristor driver, so that the magnetic trip switch is turned off open.
具体的,所述整流电路采用桥式整流电路;所述滤波电路通过电解电容C1 滤波,以消除设备启动时候的干扰信号。Specifically, the rectification circuit adopts a bridge rectification circuit; the filter circuit is filtered by an electrolytic capacitor C1 to eliminate interference signals when the device is started.
所述稳压电路采用串联稳压电路,包括:调整管,由电阻R3和电阻R4串联构成的取样电路,作为比较电路的NPN三极管;所述NPN三极管的基极连接取样电路,其发射极连接一二极管,将该二极管的导通电压作为比较电路的基准电压;所述NPN三极管的集电极连接调整管的基极;以及当设备处于待机状态时,通过取样电路构成电解电容C2的放电回路。The voltage stabilizing circuit adopts a series voltage stabilizing circuit, comprising: an adjustment tube, a sampling circuit formed by series connection of a resistor R3 and a resistor R4, and an NPN triode as a comparison circuit; the base of the NPN triode is connected to the sampling circuit, and its emitter is connected to A diode, the conduction voltage of the diode is used as the reference voltage of the comparison circuit; the collector of the NPN transistor is connected to the base of the adjustment tube; and when the device is in a standby state, the discharge circuit of the electrolytic capacitor C2 is formed by the sampling circuit.
所述磁力脱扣器驱动电路包括:双向晶闸管MC,所述双向晶闸管MC串联至磁力脱扣开关QL的线圈供电线路;以及所述双向晶闸管MC的门极由双向可控硅驱动器MOC控制;当设备处于待机状态时,双向可控硅驱动器MOC控制双向晶闸管MC断开线圈供电线路,所述磁力脱扣开关QL失电断开,以切断大电流启动设备的待机供电。The drive circuit of the magnetic release includes: a bidirectional thyristor MC, which is connected in series to the coil power supply line of the magnetic trip switch QL; and the gate of the bidirectional thyristor MC is controlled by a bidirectional thyristor driver MOC; When the device is in the standby state, the triac driver MOC controls the triac MC to disconnect the coil power supply line, and the magnetic trip switch QL is de-energized and disconnected to cut off the standby power supply of the large current startup device.
可选的,所述双向可控硅驱动器例如但不限于采用MOC3020双向可控硅驱动器;所述双向晶闸管MC例如但不限于采用Hi-com双向晶闸管。Optionally, the bidirectional thyristor driver is, for example but not limited to, a MOC3020 triac driver; the bidirectional thyristor MC is, for example, but not limited to a Hi-com bidirectional thyristor.
具体的,合上磁力脱口开关(若用电设备的启动电流大于额定电流,需在供电线路中并联一只大容量开关,先开启大容量开关,启动完成后,合上磁力脱扣开关,然后关闭大容量开关),设备通电,变压器B开始采集设备工作电流,其输出经桥式整流电路整流、经电解电容C1滤波,再经串联型稳压电路给电解电容C2和电解电容C3充电,此时PNP型三极管BG3的基极和发射级电压同步上升,PNP型三极管BG3不导通;当设备进入待机状态时,变压器B的输出电压和电流锐减,电解电容C2通过电阻R2、电阻R3和电阻R4放电,且电解电容 C2的放电速度不大于其充电速度;当电解电容C2的电压低于电解电容C3的电压且达到PNP型三极管BG3的导通阈值时,电解电容C3通过PNP型三极管BG3 触发双向可控硅驱动器MOC导通,从而控制双向晶闸管MC导通,使磁力脱口开关线圈L得电,触发磁力脱扣开关QL复位,切断设备的供电线路。Specifically, close the magnetic trip switch (if the starting current of the electrical equipment is greater than the rated current, a large-capacity switch needs to be connected in parallel in the power supply line, first turn on the large-capacity switch, after the startup is completed, close the magnetic trip switch, and then Turn off the large-capacity switch), the equipment is powered on, and the transformer B starts to collect the working current of the equipment, and its output is rectified by the bridge rectifier circuit, filtered by the electrolytic capacitor C1, and then charged by the series voltage regulator circuit to the electrolytic capacitor C2 and the electrolytic capacitor C3. At this time, the base and emitter voltages of the PNP transistor BG3 rise synchronously, and the PNP transistor BG3 is not turned on; when the device enters the standby state, the output voltage and current of the transformer B decrease sharply, and the electrolytic capacitor C2 passes through the resistors R2, R3 and The resistor R4 discharges, and the discharge speed of the electrolytic capacitor C2 is not greater than its charging speed; when the voltage of the electrolytic capacitor C2 is lower than the voltage of the electrolytic capacitor C3 and reaches the conduction threshold of the PNP transistor BG3, the electrolytic capacitor C3 passes through the PNP transistor BG3 Trigger the conduction of the bidirectional thyristor driver MOC, thereby controlling the conduction of the bidirectional thyristor MC, so that the coil L of the magnetic trip switch is energized, the reset of the magnetic trip switch QL is triggered, and the power supply line of the device is cut off.
以上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above ideal embodiment according to the utility model, through the above description content, relevant staff can completely make various changes and modifications within the scope of not deviating from the technical idea of the utility model. The technical scope of this utility model is not limited to the content in the description, but must be determined according to the scope of the claims.
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| CN201720803035.8U CN207117155U (en) | 2017-07-04 | 2017-07-04 | Standby power-off energy-saving device of large-current starting equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107728696A (en) * | 2017-11-08 | 2018-02-23 | 常州机电职业技术学院 | Controller for standby power-off of equipment and standby power-off method of equipment |
| CN110224691A (en) * | 2019-07-10 | 2019-09-10 | 常州机电职业技术学院 | Standby power-off energy-saving circuit of equipment working for long time and with working current changing |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107728696A (en) * | 2017-11-08 | 2018-02-23 | 常州机电职业技术学院 | Controller for standby power-off of equipment and standby power-off method of equipment |
| WO2019090446A1 (en) * | 2017-11-08 | 2019-05-16 | 常州机电职业技术学院 | Device standby power off controller and device standby power off method |
| CN110224691A (en) * | 2019-07-10 | 2019-09-10 | 常州机电职业技术学院 | Standby power-off energy-saving circuit of equipment working for long time and with working current changing |
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