CN207095024U - A kind of heating system of conduction oil - Google Patents
A kind of heating system of conduction oil Download PDFInfo
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- CN207095024U CN207095024U CN201720808280.8U CN201720808280U CN207095024U CN 207095024 U CN207095024 U CN 207095024U CN 201720808280 U CN201720808280 U CN 201720808280U CN 207095024 U CN207095024 U CN 207095024U
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 11
- 238000003860 storage Methods 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000003513 alkali Substances 0.000 description 6
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 238000001704 evaporation Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000002351 wastewater Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- QPILZZVXGUNELN-UHFFFAOYSA-M sodium;4-amino-5-hydroxynaphthalene-2,7-disulfonate;hydron Chemical compound [Na+].OS(=O)(=O)C1=CC(O)=C2C(N)=CC(S([O-])(=O)=O)=CC2=C1 QPILZZVXGUNELN-UHFFFAOYSA-M 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000000967 suction filtration Methods 0.000 description 1
- 238000004227 thermal cracking Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本实用新型公开了一种导热油的加热系统,其包括换热器、温度计、三通阀、热油炉、高温导热油储罐和低温导热油储罐。优点在于:热风炉产生的热风与低温导热油在换热器内换热,既对热风炉产生的热风进行降温,又对低温导热油进行了加热,提高了热风热能的利用率,降低了热风能源的损失;同时,提高了低温导热油的温度,减少了热油炉对低温导热油加热时的能源损耗,降低了生产成本。
The utility model discloses a heating system for heat-conducting oil, which comprises a heat exchanger, a thermometer, a three-way valve, a thermal oil furnace, a high-temperature heat-conducting oil storage tank and a low-temperature heat-conducting oil storage tank. The advantage is that the hot air generated by the hot blast stove and the low-temperature heat-conducting oil exchange heat in the heat exchanger, which not only cools the hot air generated by the hot-blast stove, but also heats the low-temperature heat-conducting oil, which improves the utilization rate of the hot air heat energy and reduces the temperature of the hot air. Energy loss; at the same time, the temperature of the low-temperature heat transfer oil is increased, the energy loss when the thermal oil furnace heats the low-temperature heat transfer oil is reduced, and the production cost is reduced.
Description
技术领域:Technical field:
本实用新型涉及一种加热系统,尤其涉及一种导热油的加热系统。The utility model relates to a heating system, in particular to a heating system for heat conduction oil.
背景技术:Background technique:
1-氨基-8-萘酚-3,6-二磺酸单钠盐生产工序为:磺化-硝化-脱硝-中和-还原-还原压滤-酸析-吸滤-溶解-配置-碱熔-二酸析-抽滤-打浆-膜压-闪蒸。上述生产过程中存在以下问题:1、在碱熔和闪蒸工序中,需要使用180-220℃的热源对反应产物进行加热,因导热油具有抗热裂化和化学氧化的性能,传热效率好,散热快,热稳定性很好,因此被广泛用于碱熔釜和闪蒸设备的加热,为了使导热油的温度满足使用的温度要求,需要单独设置热油炉对低温导热油进行加热,热油炉能源损耗高;2、反应中产生的高盐废水需要送入喷雾干燥器中,利用400℃的热风对高盐废水进行浓缩处理,热风由热风炉提供,但是,热风炉产生的热风温度基本在400-500℃左右,需要降温后才能使用,目前采用空气与导热油换热降温,换热后的空气直接排放,造成能源的浪费。The production process of 1-amino-8-naphthol-3,6-disulfonic acid monosodium salt is: sulfonation-nitration-denitration-neutralization-reduction-reduction pressure filtration-acid analysis-suction filtration-dissolution-configuration-alkali Melting - diacid analysis - suction filtration - beating - membrane pressure - flash evaporation. The following problems exist in the above production process: 1. In the alkali fusion and flash evaporation process, it is necessary to use a heat source at 180-220°C to heat the reaction product. Because the heat transfer oil has the performance of resisting thermal cracking and chemical oxidation, the heat transfer efficiency is good , fast heat dissipation and good thermal stability, so it is widely used in the heating of alkali melting kettles and flash evaporation equipment. In order to make the temperature of the heat transfer oil meet the temperature requirements of use, it is necessary to set up a separate hot oil furnace to heat the low temperature heat transfer oil. The energy consumption of the hot oil furnace is high; 2. The high-salt wastewater generated in the reaction needs to be sent to the spray dryer, and the high-salt wastewater is concentrated with 400°C hot air. The hot air is provided by the hot air stove, but the hot air generated by the hot air stove The temperature is basically around 400-500°C, and it needs to be cooled before it can be used. At present, air and heat transfer oil are used to exchange heat for cooling, and the air after heat exchange is directly discharged, resulting in waste of energy.
实用新型内容:Utility model content:
本实用新型的目的在于提供一种节省能源的导热油的加热系统。The purpose of the utility model is to provide an energy-saving heat conduction oil heating system.
本实用新型由如下技术方案实施:一种导热油的加热系统,其包括换热器、温度计、三通阀、热油炉、高温导热油储罐和低温导热油储罐;所述换热器的热介质入口与热风炉的出风口连通,所述换热器的热介质出口与送风管连通,在所述送风管上装设有控制阀;所述换热器的冷介质入口通过管道与所述低温导热油储罐的出料口连通,在所述管道上串联有循环泵;所述换热器的冷介质出口通过出料管与所述三通阀的进料口连通,在所述出料管上装设有所述温度计;所述三通阀的第二出料口通过所述输料管与所述高温导热油储罐连通;所述三通阀的第一出料口通过管道与所述热油炉的进油口连通,所述热油炉的出油口通过管道与所述高温导热油储罐连通。The utility model is implemented by the following technical solutions: a heating system for heat-conducting oil, which includes a heat exchanger, a thermometer, a three-way valve, a thermal oil furnace, a high-temperature heat-conducting oil storage tank and a low-temperature heat-conducting oil storage tank; the heat exchanger The heat medium inlet of the heat exchanger communicates with the air outlet of the hot blast stove, the heat medium outlet of the heat exchanger communicates with the air supply pipe, and a control valve is installed on the air supply pipe; the cold medium entrance of the heat exchanger passes through the pipeline It communicates with the discharge port of the low-temperature heat-conducting oil storage tank, and a circulation pump is connected in series on the pipeline; the cold medium outlet of the heat exchanger communicates with the feed port of the three-way valve through the discharge pipe, The thermometer is installed on the discharge pipe; the second discharge port of the three-way valve communicates with the high-temperature heat transfer oil storage tank through the feed pipe; the first discharge port of the three-way valve The oil inlet of the thermal oil furnace is communicated with the oil inlet through the pipeline, and the oil outlet of the thermal oil furnace is communicated with the high-temperature heat transfer oil storage tank through the pipeline.
本实用新型的优点:热风炉产生的热风与低温导热油在换热器内换热,既对热风炉产生的热风进行降温,又对低温导热油进行了加热,提高了热风热能的利用率,降低了热风能源的损失;同时,提高了低温导热油的温度,减少了热油炉对低温导热油加热时的能源损耗,降低了生产成本。The utility model has the advantages that the hot air generated by the hot blast stove and the low-temperature heat-conducting oil exchange heat in the heat exchanger, which not only cools down the hot air generated by the hot-blast stove, but also heats the low-temperature heat-conducting oil, thereby improving the utilization rate of the heat energy of the hot air. The loss of hot air energy is reduced; at the same time, the temperature of the low-temperature heat-conducting oil is increased, the energy loss when the thermal oil furnace heats the low-temperature heat-conducting oil is reduced, and the production cost is reduced.
附图说明:Description of drawings:
图1为本实用新型的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.
附图说明如下:换热器1、温度计2、三通阀3、进料口301、第一出料口302、第二出料口303、热油炉4、高温导热油储罐5、低温导热油储罐6、热风炉7、送风管8、控制阀9、循环泵10、出料管11、输料管12、喷雾干燥器13、碱熔釜14、闪蒸设备15。The drawings are as follows: heat exchanger 1, thermometer 2, three-way valve 3, feed port 301, first discharge port 302, second discharge port 303, thermal oil furnace 4, high temperature heat transfer oil storage tank 5, low temperature Heat transfer oil storage tank 6, hot blast stove 7, air supply pipe 8, control valve 9, circulation pump 10, discharge pipe 11, feed pipe 12, spray dryer 13, alkali melting kettle 14, flash evaporation equipment 15.
具体实施方式:Detailed ways:
如图1所示,一种导热油的加热系统,其包括换热器1、温度计2、三通阀3、热油炉4、高温导热油储罐5和低温导热油储罐6;换热器1的热介质入口与热风炉7的出风口连通,换热器1的热介质出口与送风管8连通,在送风管8上装设有控制阀9;换热器1的冷介质入口通过管道与低温导热油储罐6的出料口连通,在管道上串联有循环泵10;换热器1的冷介质出口通过出料管11与三通阀3的进料口301连通,在出料管11上装设有温度计2;三通阀3的第二出料口303通过输料管12与高温导热油储罐5连通;三通阀3的第一出料口301通过管道与热油炉4的进油口连通,热油炉4的出油口通过管道与高温导热油储罐5连通。As shown in Figure 1, a heating system for heat-conducting oil includes a heat exchanger 1, a thermometer 2, a three-way valve 3, a thermal oil furnace 4, a high-temperature heat-conducting oil storage tank 5 and a low-temperature heat-conducting oil storage tank 6; The heat medium inlet of the device 1 communicates with the air outlet of the hot blast stove 7, the heat medium outlet of the heat exchanger 1 communicates with the air supply pipe 8, and a control valve 9 is installed on the air supply pipe 8; the cold medium inlet of the heat exchanger 1 The discharge port of the low-temperature heat-conducting oil storage tank 6 is communicated through a pipeline, and a circulation pump 10 is connected in series on the pipeline; the cold medium outlet of the heat exchanger 1 is communicated with the feed port 301 of the three-way valve 3 through the discharge pipe 11. The discharge pipe 11 is equipped with a thermometer 2; the second discharge port 303 of the three-way valve 3 communicates with the high-temperature heat transfer oil storage tank 5 through the feed pipe 12; The oil inlet of the oil furnace 4 is communicated, and the oil outlet of the thermal oil furnace 4 is communicated with the high-temperature heat transfer oil storage tank 5 through a pipeline.
使用说明:在使用本实用新型所述的导热油的加热系统时,首先打开控制阀9同时启动循环泵10,热风炉7产生的热风通过换热器1时与循环泵10泵送来的低温导热油进行换热,热风被低温导热油降温到400℃以下后,经送风管8送入喷雾干燥器13对喷雾干燥器13内的高盐废水进行蒸发;低温导热油在换热器1内吸收热风的热量成为高温导热油后进入出料管11内,观察温度计2的温度示数,当出料管11内导热油的温度符合后续工艺使用时,控制三通阀3导通出料管11和输料管12,换热器1输出的高温导热油送入高温导热油储罐5;当出料管11内导热油的温度不符合后续工艺使用时,控制三通阀3导通出料管11和热油炉4,经换热器加热的高温导热油送入热油炉4中进行二次加热,完成加热的高温导热油经输料管12送入高温导热油储罐5内;高温导热油储罐5内的高温导热油为碱熔釜14或闪蒸设备15提供热能后,变成低温导热油,碱熔釜14或闪蒸设备15输出的低温导热油送入低温导热油储罐6进行循环套用。Instructions for use: When using the heat transfer oil heating system described in the utility model, first open the control valve 9 and start the circulation pump 10 at the same time, the hot air generated by the hot blast stove 7 passes through the heat exchanger 1 and the low temperature pumped by the circulation pump 10 The heat transfer oil performs heat exchange. After the hot air is cooled to below 400°C by the low-temperature heat transfer oil, it is sent to the spray dryer 13 through the air supply pipe 8 to evaporate the high-salt wastewater in the spray dryer 13; The heat absorbed by the hot air inside becomes high-temperature heat-conducting oil and enters the discharge pipe 11. Observe the temperature indication of the thermometer 2. When the temperature of the heat-conducting oil in the discharge pipe 11 meets the follow-up process, control the three-way valve 3 to conduct the discharge. Pipe 11 and feed pipe 12, the high-temperature heat transfer oil output by heat exchanger 1 is sent to high-temperature heat transfer oil storage tank 5; when the temperature of heat transfer oil in discharge pipe 11 does not meet the follow-up process, control three-way valve 3 conduction The discharge pipe 11 and the thermal oil furnace 4, the high temperature heat transfer oil heated by the heat exchanger is sent to the thermal oil furnace 4 for secondary heating, and the heated high temperature heat transfer oil is sent to the high temperature heat transfer oil storage tank 5 through the delivery pipe 12 Inside; after the high-temperature heat-conducting oil in the high-temperature heat-conducting oil storage tank 5 provides heat energy for the alkali melting kettle 14 or the flashing device 15, it becomes a low-temperature heat-conducting oil, and the low-temperature heat-conducting oil output by the alkali melting kettle 14 or the flashing device 15 is sent into the low-temperature The heat-conducting oil storage tank 6 is used for recycling.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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| CN201720808280.8U CN207095024U (en) | 2017-07-05 | 2017-07-05 | A kind of heating system of conduction oil |
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| CN201720808280.8U CN207095024U (en) | 2017-07-05 | 2017-07-05 | A kind of heating system of conduction oil |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110117360A (en) * | 2019-06-25 | 2019-08-13 | 福建中庚环境技术有限公司 | A kind of MC nylon industry metaplasia production complete set of equipments |
| CN120884905A (en) * | 2025-09-29 | 2025-11-04 | 捷旗马克能源科技(江苏)有限公司 | Light component separation and purification unit integrated into thermal oil heating system |
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2017
- 2017-07-05 CN CN201720808280.8U patent/CN207095024U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110117360A (en) * | 2019-06-25 | 2019-08-13 | 福建中庚环境技术有限公司 | A kind of MC nylon industry metaplasia production complete set of equipments |
| CN120884905A (en) * | 2025-09-29 | 2025-11-04 | 捷旗马克能源科技(江苏)有限公司 | Light component separation and purification unit integrated into thermal oil heating system |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Heating System for Conduction Oil Effective date of registration: 20231007 Granted publication date: 20180313 Pledgee: Mongolian Commercial Bank Co.,Ltd. Alxa branch Pledgor: INNER MONGOLIA LIYUAN TECHNOLOGY Co.,Ltd. Registration number: Y2023640000037 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20180313 Pledgee: Mongolian Commercial Bank Co.,Ltd. Alxa branch Pledgor: INNER MONGOLIA LIYUAN TECHNOLOGY Co.,Ltd. Registration number: Y2023640000037 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A heating system for thermal oil Granted publication date: 20180313 Pledgee: Mongolian Commercial Bank Co.,Ltd. Alxa branch Pledgor: INNER MONGOLIA LIYUAN TECHNOLOGY Co.,Ltd. Registration number: Y2024980048385 |