CN207087291U - A kind of anti-pollution changing-over instrument of underwater multiplex hydraulic pressure operated by ROV - Google Patents
A kind of anti-pollution changing-over instrument of underwater multiplex hydraulic pressure operated by ROV Download PDFInfo
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- CN207087291U CN207087291U CN201721132926.1U CN201721132926U CN207087291U CN 207087291 U CN207087291 U CN 207087291U CN 201721132926 U CN201721132926 U CN 201721132926U CN 207087291 U CN207087291 U CN 207087291U
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- 238000007789 sealing Methods 0.000 claims description 46
- 239000012530 fluid Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 29
- 238000003032 molecular docking Methods 0.000 abstract description 17
- 239000003921 oil Substances 0.000 description 25
- 210000001503 joint Anatomy 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 239000010720 hydraulic oil Substances 0.000 description 3
- 238000000605 extraction Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010619 multiway switching Methods 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 238000003902 seawater pollution Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
本实用新型提供一种由ROV操作的水下多路液压防污染换接工具,包括公头装配体、母头装配体、ROV操作把手和支撑架。公头装配体和母头装配体在公头外壳和母头外壳、圆柱销和导向柱的导向配合下进行对接;ROV机械手通过ROV操作把手将公头装配体和母头装配体进行换接;母头装配体通过支撑架安装在ROV机身上。本实用新型可实现多路接头的同时运动,有效减少可管线之间干涉的可能。采用二级对接方式,先通过外壳体进行粗对准,再通过导向柱和圆柱销进行精确对准。
The utility model provides an underwater multi-channel hydraulic anti-pollution switching tool operated by an ROV, which comprises a male head assembly, a female head assembly, an ROV operating handle and a support frame. The male assembly and the female assembly are docked under the guidance of the male shell and the female shell, the cylindrical pin and the guide column; the ROV manipulator switches the male assembly and the female assembly through the ROV handle; The female head assembly is mounted on the ROV body through the support frame. The utility model can realize simultaneous movement of multi-way joints, effectively reducing the possibility of interference between pipelines. The two-stage docking method is adopted, and the rough alignment is carried out through the outer shell first, and then the precise alignment is carried out through the guide column and the cylindrical pin.
Description
技术领域technical field
本实用新型涉及一种水下换接工具,尤其涉及一种由ROV操作的水下多路液压防污染换接工具。The utility model relates to an underwater switching tool, in particular to an underwater multi-channel hydraulic anti-pollution switching tool operated by an ROV.
背景技术Background technique
水下换接工具是一种装备于水下作业系统,广泛应用于海洋工程的设备。水下作业系统的开发使水下机器人(ROV)在一次出航过程中携带多种水下工具,完成不同的水下作业任务,避免将有限的时间浪费在往返更换作业工具上,提高了水下机器人的工作效率。目前,国内尚无通过ROV机械手直接夹持的水下换接工具。已有的换接工具存在换接效率低、失败率高等系列问题。这些问题降低了工作效率,增加了成本,同时也会影响工作进度。The underwater connection tool is a kind of equipment equipped in the underwater operation system and widely used in marine engineering. The development of the underwater operation system enables the underwater robot (ROV) to carry a variety of underwater tools during one voyage to complete different underwater operation tasks, avoiding wasting limited time on the round-trip replacement of operating tools, and improves the underwater efficiency. Robotic productivity. At present, there is no underwater connection tool directly held by ROV manipulators in China. The existing switching tools have a series of problems such as low switching efficiency and high failure rate. These problems reduce work efficiency, increase costs, and also affect work progress.
发明内容Contents of the invention
本实用新型的目的是为了提供一种由ROV操作的水下多路液压防污染换接工具,可以是实现水下作业工具的快速安装与分离,且结构简单,密封性能可靠,操作方便,可同时承受内外压,适合海洋工程环境。The purpose of this utility model is to provide an underwater multi-channel hydraulic anti-pollution switching tool operated by ROV, which can realize rapid installation and separation of underwater working tools, and has simple structure, reliable sealing performance, convenient operation, and At the same time, it can withstand internal and external pressure and is suitable for marine engineering environments.
本实用新型的目的是这样实现的:包括公头装配体、母头装配体、支撑架,所述公头装配体包括公头外壳、设置在公头外壳内的公头主体、设置在公头主体下端的公头壳体、设置在公头壳体下端内部的公头活塞、设置在公头主体内的竖直孔中的公头弹簧,公头弹簧的两端分别与竖直孔和公头活塞连接,公头主体上还设置有锁紧槽,所述公头活塞设置有公头油口,所述公头外壳下端内表面设置有导向坡口;所述母头装配体包括母头外壳体、设置在母头外壳体内的母头内壳体、设置在母头内壳体内的母头主体、与母头内壳体连接的母头导向套、母头挡套、母头活塞、液压缸,母头主体上设置有轴向的通孔,母头主体外表面对称设置有三个锁紧斜面柱,且三个锁紧斜面柱伸入至母头外壳体和母头内壳体之间,母头内壳体圆周外表面还对称设置有三个锁紧孔,每个锁紧孔内设置有锁紧弹簧和锁紧柱,锁紧柱的一端与锁紧斜面配合、另一端与锁紧槽配合,母头导向套外表面设置有与导向坡口配合的坡面,母头主体的周向设置有与通孔相通的母头油孔,且通孔的下端通过内螺纹连接有堵头,堵头上设置至有母头连接顶杆,所述母头挡套设置在母头主体上端,所述母头活塞通过母头弹簧的预紧力压紧在母头挡套上,所述液压缸的前端盖固连在母头主体下端,液压缸的前端盖连接有缸体,缸体端部连接有液压缸的后端盖,液压缸的前端盖和液压缸的后端盖上分别设置有相互连接的油口和油道,液压缸的活塞杆的端部与液压缸外壳连接,液压缸的活塞设置在缸体内,所述母头导向套的下段套装在液压缸外壳上,所述液压缸外壳设置在支撑架上。The purpose of this utility model is achieved in this way: it includes a male assembly, a female assembly, and a support frame. The male assembly includes a male shell, a male body disposed in the male shell, and a male The male housing at the lower end of the main body, the male piston disposed inside the lower end of the male housing, the male spring disposed in the vertical hole in the male body, the two ends of the male spring are respectively connected to the vertical hole and the male The male head is connected to the piston, and the main body of the male head is also provided with a locking groove. The male head piston is provided with a male head oil port, and the inner surface of the lower end of the male head housing is provided with a guiding bevel; the female head assembly includes a female head The outer casing, the female inner casing arranged in the female outer casing, the female main body arranged in the female inner casing, the female guide sleeve connected with the female inner casing, the female stop sleeve, the female piston, Hydraulic cylinder, the main body of the female head is provided with an axial through hole, and the outer surface of the main body of the female head is symmetrically provided with three locking inclined-plane columns, and the three locking inclined-plane columns extend into the outer shell of the female head and the inner shell of the female head In between, three locking holes are arranged symmetrically on the outer surface of the inner shell of the female head, and each locking hole is provided with a locking spring and a locking column. Tight groove fit, the outer surface of the female guide sleeve is provided with a slope that matches the guide groove, the female head body is provided with a female oil hole that communicates with the through hole in the circumferential direction, and the lower end of the through hole is connected with a plug through an internal thread. The plug is set until the female head is connected to the ejector rod, the female head retaining sleeve is arranged on the upper end of the female head main body, and the female head piston is pressed against the female head retaining sleeve by the pre-tightening force of the female head spring. The front end cover of the hydraulic cylinder is fixedly connected to the lower end of the main body of the female head, the front end cover of the hydraulic cylinder is connected to the cylinder body, the end of the cylinder body is connected to the rear end cover of the hydraulic cylinder, and the front end cover of the hydraulic cylinder and the rear end cover of the hydraulic cylinder Interconnected oil ports and oil passages are arranged respectively, the end of the piston rod of the hydraulic cylinder is connected with the casing of the hydraulic cylinder, the piston of the hydraulic cylinder is arranged in the cylinder body, and the lower part of the female guide sleeve is set on the casing of the hydraulic cylinder , the hydraulic cylinder casing is arranged on the support frame.
本实用新型还包括这样一些结构特征:The utility model also includes such structural features:
1.所述公头主体上还设置有竖直方向的起轴向导向作用的圆柱销,且圆柱销有两个,母头主体上设置有两个与圆柱销配合的圆孔;1. The main body of the male head is also provided with a vertical cylindrical pin that acts as an axial guide, and there are two cylindrical pins, and the main body of the female head is provided with two round holes that cooperate with the cylindrical pins;
所述公头装配体还包括导向柱,且导向柱穿过公头外壳并通过过盈配合连接在公头主体上,母头外壳体上端和母头内壳体上端分别设置有与导向柱配合的U型槽。The male head assembly also includes a guide post, and the guide post passes through the male head shell and is connected to the male head main body through an interference fit, and the upper end of the female head outer shell and the upper end of the female head inner shell are respectively provided with guide posts to cooperate with the guide post. U-shaped groove.
2.公头壳体、公头活塞、公头弹簧、公头油孔、母头挡套、母头活塞、母头弹簧、通孔、母头油孔的个数相等,优选为四个。2. The number of the male housing, the male piston, the male spring, the male oil hole, the female retainer, the female piston, the female spring, the through hole, and the female oil hole is equal, preferably four.
3.公头主体与公头壳体连接处、公头活塞与公头壳体连接处、堵头与母头主体连接处分别设置有密封圈。3. Sealing rings are respectively provided at the connection between the male body and the male housing, the connection between the male piston and the male housing, and the connection between the plug and the female body.
4.所述公头外壳上还设置有ROV操作把手安装板,ROV操作把手安装板上设置有用于与ROV连接的ROV操作手。4. The male housing is also provided with an ROV operating handle mounting plate, and the ROV operating handle mounting plate is provided with an ROV operating hand for connecting with the ROV.
与现有技术相比,本实用新型的有益效果是:本实用新型的锁紧过程在公头装配体和母头装配体对接过程中同步进行;锁紧过程由液压缸推动母头装配体上的锁紧斜面,挤压锁紧柱,压入公头装配体中锁紧槽中,完成锁紧动作;解锁时,液压缸反向移动,锁紧柱通过弹簧自动退出锁紧槽,完成解锁动作。Compared with the prior art, the beneficial effect of the utility model is: the locking process of the utility model is carried out synchronously during the docking process of the male assembly and the female assembly; the locking process is pushed by the hydraulic cylinder on the female assembly The locking slope, squeeze the locking column, and press it into the locking groove in the male head assembly to complete the locking action; when unlocking, the hydraulic cylinder moves in the opposite direction, and the locking column automatically exits the locking groove through the spring to complete the unlocking action.
本实用新型实现了由ROV机械手操作的水下换接工具,实现了水下多路液压连接;采用了单向阀结构,可有效的防止海水污染;实现了自动的解锁过程,结构简单、方便;采用了活塞杆固定、液压缸移动的运动形式,可实现多路接头的同时运动,有效减少可管线之间干涉的可能。采用二级对接方式,先通过外壳体进行粗对准,再通过导向柱和圆柱销进行精确对准。The utility model realizes the underwater switching tool operated by the ROV manipulator, and realizes the underwater multi-channel hydraulic connection; adopts the one-way valve structure, which can effectively prevent seawater pollution; realizes the automatic unlocking process, and is simple and convenient in structure ;Adopting the movement form of fixed piston rod and moving hydraulic cylinder, it can realize simultaneous movement of multi-way joints, effectively reducing the possibility of interference between pipelines. The two-stage docking method is adopted, and the rough alignment is carried out through the outer shell first, and then the precise alignment is carried out through the guide column and the cylindrical pin.
附图说明Description of drawings
图1是本实用新型的公头装配体主视图;Fig. 1 is the front view of the male head assembly of the present utility model;
图2是本实用新型的公头装配体仰视图;Fig. 2 is a bottom view of the male head assembly of the present utility model;
图3是本实用新型的母头装配体主视图;Fig. 3 is the front view of the female head assembly of the present utility model;
图4是本实用新型的母头装配体局部视图一;Fig. 4 is a partial view of the female head assembly of the present utility model;
图5是本实用新型的母头装配体局部视图二;Fig. 5 is a second partial view of the female assembly of the utility model;
图6是本实用新型的母头装配体油路及进油口剖面示意图;Fig. 6 is a schematic cross-sectional view of the oil passage and the oil inlet of the female head assembly of the present invention;
图7是本实用新型的支撑结构示意图;Fig. 7 is a schematic diagram of the supporting structure of the utility model;
图8是本实用新型的对接过程描述示意图;Fig. 8 is a schematic diagram illustrating the docking process of the present invention;
图9是本实用新型对接完成示意图;Fig. 9 is a schematic diagram of the completion of docking of the utility model;
图10是本实用新型的整体结构示意图。Fig. 10 is a schematic diagram of the overall structure of the utility model.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本实用新型作进一步详细描述。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
如图1、图2所示,一种由ROV操作的水下多路液压防污染换接工具中的公头装配体L包括:导向柱1、公头主体2、公头外壳3、螺钉4、公头弹簧5、螺钉6、公头外壳密封圈7、公头壳体8、公头活塞密封圈9、公头活塞10、圆柱销11。所述的公头外壳8,有导向坡口54,对接过程中起到导向作用,实现粗对准;公头主体2用螺钉4连接在公头外壳8上;公头主体2上开有锁紧槽55;公头壳体通过螺钉6连接在公头主体2上;公头壳体8和公头主体2依靠公头外壳密封圈7密封;公头活塞10依靠公头弹簧5提供的预紧力,压紧在公头壳体8上,形成类似于单向阀结构;公头活塞10上开有油口,公头装配体L和母头装配体R完成对接后,可形成液压油路;公头活塞10和公头壳体8间有公头活塞密封圈9进行密封;所述的导向柱1,穿过公头外壳3,通过过盈配合,连接在公头主体2上,对接过程中起到周向导向作用;所述的圆柱销11通过过盈配合连接在公头主体上,对接过程中起到轴向导向作用。As shown in Figure 1 and Figure 2, a male assembly L in an underwater multi-channel hydraulic anti-pollution transfer tool operated by an ROV includes: a guide column 1, a male body 2, a male housing 3, and a screw 4 , Male spring 5, screw 6, male housing sealing ring 7, male housing 8, male piston sealing ring 9, male piston 10, cylindrical pin 11. The male housing 8 has a guide bevel 54, which acts as a guide during the docking process to achieve coarse alignment; the male main body 2 is connected to the male housing 8 with screws 4; the male main body 2 is provided with a lock Tight groove 55; the male housing is connected to the male main body 2 by screws 6; the male housing 8 and the male main body 2 are sealed by the male housing sealing ring 7; the male piston 10 relies on the pre-load provided by the male spring 5 It is pressed against the male housing 8 to form a structure similar to a one-way valve; the male piston 10 has an oil port, and after the male assembly L and the female assembly R are docked, a hydraulic oil can be formed. Road; between the male piston 10 and the male housing 8, there is a male piston sealing ring 9 for sealing; the guide column 1 passes through the male housing 3, and is connected to the male main body 2 through interference fit, Play a circumferential guiding role during the docking process; the cylindrical pin 11 is connected to the main body of the male head through an interference fit, and play an axial guiding role during the docking process.
如图3、图4、图5所示,母头装配体R包括:螺钉12、母头外壳体13、母头锁紧弹簧14、锁紧柱15、母头内壳体16、母头顶杆密封圈17、母头挡套密封圈18、母头挡套19、螺钉20、母头弹簧21、母头活塞密封圈22、母头活塞23、母头对接顶杆24、母头主体25、堵头密封圈26、堵头27、母头导向套28、螺钉29、弹簧垫圈30、液压缸前端盖31、耐磨环32、活塞33、活塞密封圈34、缸体35、活塞端盖密封圈36、液压缸后端盖37、活塞杆密封圈一38、活塞杆密封圈二39、活塞杆40、螺钉41液压缸外壳42。As shown in Figure 3, Figure 4, and Figure 5, the female head assembly R includes: screws 12, female head outer shell 13, female head locking spring 14, locking column 15, female head inner shell 16, female head ejector rod Sealing ring 17, female stop sleeve seal ring 18, female stop sleeve 19, screw 20, female spring 21, female piston seal ring 22, female piston 23, female butt joint ejector rod 24, female main body 25, Plug sealing ring 26, plug 27, female guide sleeve 28, screw 29, spring washer 30, hydraulic cylinder front cover 31, wear-resistant ring 32, piston 33, piston sealing ring 34, cylinder body 35, piston end cover seal Ring 36, hydraulic cylinder rear end cover 37, piston rod sealing ring one 38, piston rod sealing ring two 39, piston rod 40, screw 41 hydraulic cylinder housing 42.
所述的母头外壳体13通过螺钉12连接在母头内壳体16上;母头外壳体13和母头内壳体16前端均开有U型槽56,在对接过程中用来容纳导向柱1,起导向作用;所述的母头内壳体16套在母头主体25上,通过螺钉44和母头导向套28连接;母头内壳体16上开有锁紧孔58,用来容纳锁紧柱15;对接过程中,所述的母头主体上的锁紧斜面57下压锁紧柱15,压入公头主体2上对应的锁紧槽55中,实现锁紧;锁紧柱15通过锁紧弹簧14实现解锁;所述的母头挡套19通过螺钉20连接在母头主体25上;母头主体25开有通孔H(1、2、3、4);母头主体25上开有对应油口K(1、2、3、4)与之相通;通孔末端设有内螺纹60,堵头27通过内螺纹60连接,旋入通孔H(1、2、3、4)末端;堵头27和母头主体25间通过堵头密封圈26密封;堵头27上设有螺纹孔59;所述的母头对接顶杆24通过螺纹59连接与堵头27连接;所述的母头活塞23通过母头弹簧21的预紧力压紧在母头挡套19上;母头挡套19、母头活塞23、母头对接顶杆24、母头主体25间均有密封圈密封;所述的母头主体上设有用来搬运的螺纹孔61。所述的液压缸前端盖31通过螺钉29连接在母头主体25上,前端盖31上开有油口K5和油道H5;缸体35通过螺钉43连接在液压缸前端31盖上;液压缸后端盖37通 过螺钉43与缸体35连接,后端盖37上开有油口K6和油道H6;液压缸前端盖31、液压缸后端盖37和缸体35之间均有活塞端盖密封圈36密封;活塞杆40和液压缸前端盖31、后端盖37均有密封;前活塞杆和液压缸前端盖间为活塞杆密封圈一38,后活塞杆和液压缸后端盖间为活塞杆密封圈一38和活塞杆密封圈二39密封;活塞与缸体之间有活塞密封圈34;活塞上有耐磨环32;后活塞杆通过螺钉41与液压缸外壳42连接;母头导向套28套在液压缸外壳42上。The female outer shell 13 is connected to the female inner shell 16 by screws 12; the front ends of the female outer shell 13 and the female inner shell 16 are both provided with a U-shaped groove 56, which is used to accommodate the guide during the docking process. Column 1 plays a guiding role; the female inner housing 16 is sleeved on the female main body 25, and is connected with the female guide sleeve 28 through a screw 44; the female inner housing 16 has a locking hole 58 for To accommodate the locking column 15; during the docking process, the locking slope 57 on the female head body presses down the locking column 15, and presses into the corresponding locking groove 55 on the male body 2 to achieve locking; Tight column 15 realizes unlocking by locking spring 14; Described female head stopper 19 is connected on the female head main body 25 by screw 20; Female head main body 25 has through hole H (1, 2, 3, 4); There are corresponding oil ports K (1, 2, 3, 4) on the main body 25 of the head to communicate with it; the end of the through hole is provided with an internal thread 60, and the plug 27 is connected through the internal thread 60, and screwed into the through hole H (1, 2 , 3, 4) end; Plug 27 and female head main body 25 are sealed by plug sealing ring 26; Plug 27 is provided with threaded hole 59; Described female butt joint ejector rod 24 is connected with plug by thread 59 27 connection; the female head piston 23 is pressed on the female head stop sleeve 19 by the pre-tightening force of the female head spring 21; the female head stop sleeve 19, the female head piston 23, the female head butt joint ejector rod 24, the female head main body 25 are all sealed with sealing rings; the main body of the female head is provided with a threaded hole 61 for handling. The front end cover 31 of the hydraulic cylinder is connected to the main body 25 of the female head through a screw 29, and the front end cover 31 has an oil port K5 and an oil passage H5; the cylinder body 35 is connected to the front end 31 cover of the hydraulic cylinder through a screw 43; the hydraulic cylinder The rear end cover 37 is connected to the cylinder body 35 through screws 43, and the rear end cover 37 is provided with an oil port K6 and an oil passage H6; Cover sealing ring 36 is sealed; piston rod 40 and hydraulic cylinder front end cover 31 and rear end cover 37 are sealed; between the front piston rod and hydraulic cylinder front end cover is piston rod sealing ring one 38, and the rear piston rod and hydraulic cylinder rear end cover Between piston rod seal ring 1 38 and piston rod seal ring 2 39 seals; piston seal ring 34 is arranged between the piston and the cylinder block; wear-resistant ring 32 is arranged on the piston; rear piston rod is connected with hydraulic cylinder shell 42 by screw 41; The female guide sleeve 28 is sleeved on the hydraulic cylinder housing 42 .
如图7所示,支撑结构包括:支撑板49、支撑座50、螺钉51、支撑块52和螺钉53。支撑板49与ROV机体通过螺栓连接;支撑板49与支撑块52之间通过螺钉51连接;支撑块52与母头装配体R通过螺钉53连接,支撑座50放置于母头装配体R下方,支撑座50与ROV机体通过螺栓连接。As shown in FIG. 7 , the support structure includes: a support plate 49 , a support base 50 , screws 51 , support blocks 52 and screws 53 . The support plate 49 is connected to the ROV body by bolts; the support plate 49 is connected to the support block 52 by screws 51; the support block 52 is connected to the female head assembly R by screws 53, and the support seat 50 is placed under the female head assembly R. The supporting base 50 is connected with the ROV body by bolts.
如图10所示,本实用新型的公头外壳上设置有ROV操作把手安装板47,ROV操作把手安装板上设置有用于与ROV连接的ROV操作手46。As shown in FIG. 10 , an ROV operating handle mounting plate 47 is disposed on the male housing of the present invention, and an ROV operating handle 46 for connecting with the ROV is disposed on the ROV operating handle mounting plate.
如图8所示,本实用新型的换接过程为:ROV机械手夹持ROV操作把手46,将公头装配体L移至母头装配体R附近;公头外壳3逐渐插入母头外壳13中,通过导向坡口54进行粗定位;随着公头装配体L和母头装配体R相互靠近,存在于二者之间的流体被挤走;靠近过程中,圆柱销11和导向销1进行精确定位;靠近过程直到母头外壳13接触到公头主体2的凸台为止;液压缸推动母头,母头活塞23与公头外壳8接触,母头活塞23向后运动;母头对接顶杆24与公头活塞10接触,公头活塞10向后运动;公头油道和母头油道均被打开,实现公头和母头之间的液压连接;液压缸推动母头,母头主体25上的压紧斜面将锁紧柱15压入公头主体2的锁紧槽内,实现锁紧;ROV机械手松开ROV操作把手46,完成换接过程。完成过程如图9所示。As shown in Figure 8, the switching process of the utility model is as follows: the ROV manipulator clamps the ROV operating handle 46, and moves the male assembly L to the vicinity of the female assembly R; the male housing 3 is gradually inserted into the female housing 13 , roughly positioning through the guide groove 54; as the male assembly L and the female assembly R approach each other, the fluid existing between them is squeezed away; during the approach process, the cylindrical pin 11 and the guide pin 1 Accurate positioning; close to the process until the female head shell 13 touches the boss of the male head body 2; the hydraulic cylinder pushes the female head, the female head piston 23 contacts the male head shell 8, and the female head piston 23 moves backward; the female head butts the top The rod 24 is in contact with the male piston 10, and the male piston 10 moves backward; both the male oil passage and the female oil passage are opened to realize the hydraulic connection between the male and female; the hydraulic cylinder pushes the female, and the female The pressing slope on the main body 25 presses the locking column 15 into the locking groove of the male head main body 2 to realize locking; the ROV manipulator releases the ROV operating handle 46 to complete the switching process. The completion process is shown in Figure 9.
结合图1至图10,本实用新型的ROV操作的水下多路液压防污染换接工具包括公头装配体、母头装配体、ROV操作把手和支撑架。公头装配体包括导向柱、公头主体、公头外壳、公头弹簧、公头外壳密封圈、公头壳体、公头活塞、公头活塞密封圈、圆柱销。母头装配体包括母头外壳体、母头锁紧弹簧、锁紧柱、母头内壳体、液压缸前端盖、活塞、缸体、液压缸后端盖、活塞杆、液压缸外壳、母头顶杆密封圈、母头挡套密封圈、母头挡套、母头活塞密封圈、母头活塞、母头弹簧、母头导向套、母头对接顶杆、活塞前端盖密封圈、活塞后端盖密封圈、耐磨环、活塞密封圈、活塞杆密封圈一、活塞杆密封圈二。ROV操作把手包括ROV操作把手和ROV操作把手安装板。支撑架包括支撑板、支撑架和支撑块。1 to 10, the ROV-operated underwater multi-channel hydraulic anti-pollution switching tool of the present utility model includes a male assembly, a female assembly, an ROV operating handle and a support frame. The male head assembly includes a guide post, a male head body, a male head shell, a male head spring, a male head shell sealing ring, a male head shell, a male head piston, a male head piston sealing ring, and a cylindrical pin. The female head assembly includes the female head outer shell, the female head locking spring, the locking column, the female head inner shell, the front end cover of the hydraulic cylinder, the piston, the cylinder body, the rear end cover of the hydraulic cylinder, the piston rod, the hydraulic cylinder shell, the female head Head rod sealing ring, female retaining sleeve sealing ring, female retaining sleeve, female piston sealing ring, female piston, female spring, female guide sleeve, female butt joint ejector rod, piston front cover sealing ring, piston rear End cover sealing ring, wear ring, piston sealing ring, piston rod sealing ring 1, piston rod sealing ring 2. The ROV operating handle includes an ROV operating handle and an ROV operating handle mounting plate. The support frame includes a support plate, a support frame and a support block.
所述的公头外壳,有导向坡口,对接过程中起到导向作用,实现粗对准;所述的公头主体用螺钉连接在公头外壳上;所诉的公头主体上开有锁紧槽;公头壳体通过螺钉连接在公头 主体上;公头壳体和公头主体依靠密封圈密封;公头活塞依靠弹簧提供的预紧力,压紧在公头壳体上,形成类似于单向阀结构;公头活塞上开有油口,公头装配体和母头装配体完成对接后,可形成液压油路;公头活塞和公头壳体间有密封圈进行密封;所述的导向柱,穿过公头外壳,通过过盈配合,连接在公头主体上,对接过程中起到周向导向作用;所述的圆柱销通过过盈配合,连接在公头主体上,对接过程中起到轴向导向作用。The male housing has guiding grooves, which play a guiding role in the docking process to achieve coarse alignment; the male body is connected to the male housing with screws; the male body is provided with a lock Tight groove; the male housing is connected to the male main body by screws; the male housing and the male main body are sealed by a sealing ring; the male piston is pressed against the male housing by the pre-tightening force provided by the spring to form Similar to the one-way valve structure; there is an oil port on the male piston, and after the male assembly and the female assembly are docked, a hydraulic oil circuit can be formed; there is a sealing ring between the male piston and the male housing for sealing; The guide post passes through the male housing and is connected to the male body through interference fit, and plays a circumferential guiding role during the docking process; the cylindrical pin is connected to the male body through interference fit , play an axial guiding role during the docking process.
所述的母头外壳体通过螺钉连接在母头内壳体上;母头外壳体和母头内壳体前端均开有U型槽,在对接过程中用来容纳导向柱,起导向作用;所述的母头内壳体套在母头主体上,母头内壳体通过螺钉和母头导向套连接;母头内壳体上开有锁紧孔,用来容纳锁紧柱;对接过程中,所述的母头主体上的锁紧斜面下压锁紧柱,压入公头主体上对应的锁紧槽中,实现锁紧;锁紧柱通过锁紧弹簧实现解锁;所述的母头挡套通过螺钉连接在母头主体上;母头主体开有通孔;母头主体上开有对应油口与之想通;通孔末端设有内螺纹,堵头通过螺纹连接,旋入通孔末端;堵头和母头主体间通过密封圈密封;堵头上设有螺纹孔;所述的母头对接顶杆通过螺纹连接与堵头连接;所述的母头活塞通过弹簧的预紧力压紧在母头挡套上;母头挡套、母头活塞、母头对接顶杆、母头主体间均有密封圈密封;所述的母头主体上设有用来搬运的螺纹孔。The outer shell of the female head is connected to the inner shell of the female head by screws; the front ends of the outer shell of the female head and the inner shell of the female head are both provided with U-shaped grooves, which are used to accommodate the guide column during the docking process and play a guiding role; The inner shell of the female head is sleeved on the main body of the female head, and the inner shell of the female head is connected with the guide sleeve of the female head through screws; the inner shell of the female head is provided with a locking hole for accommodating the locking column; the docking process Among them, the locking slope on the main body of the female head presses down the locking post and presses it into the corresponding locking groove on the main body of the male head to realize locking; the locking post is unlocked by the locking spring; the female The head retaining sleeve is connected to the main body of the female head by screws; the main body of the female head has a through hole; the main body of the female head has a corresponding oil port to communicate with it; The end of the through hole; the plug and the main body of the female head are sealed by a sealing ring; the plug is provided with a threaded hole; the female butt joint ejector rod is connected with the plug through a threaded connection; the female piston is pre-loaded by a spring The tight force is pressed on the female retaining sleeve; the female retaining sleeve, the female piston, the female butt joint ejector rod, and the female main body are all sealed with sealing rings; the female main body is provided with threaded holes for handling .
所述的液压缸前端盖通过螺钉连接在母头主体上,前端盖上开有油口和油道;缸体通过螺钉连接在液压缸前端盖上;液压缸后端盖通过螺钉与缸体连接,后端盖上开有油口和油道;液压缸前端盖、液压缸后端盖和缸体之间均有密封;活塞杆和液压缸前端盖、后端盖均有密封;前活塞杆和液压缸前端盖间为拉杆封,后活塞杆和液压缸后端盖间为拉杆封和星形圈密封;活塞与缸体之间为斯特封;活塞上有耐磨环;后活塞杆通过螺钉与液压缸外壳连接;母头导向套套在液压缸外壳上。The front end cover of the hydraulic cylinder is connected to the main body of the female head by screws, and an oil port and an oil passage are opened on the front end cover; the cylinder body is connected to the front end cover of the hydraulic cylinder by screws; the rear end cover of the hydraulic cylinder is connected to the cylinder body by screws , there are oil ports and oil passages on the rear end cover; there are seals between the front end cover of the hydraulic cylinder, the rear end cover of the hydraulic cylinder and the cylinder body; the piston rod and the front end cover and rear end cover of the hydraulic cylinder are sealed; the front piston rod There is a tie rod seal between the front end cover and the hydraulic cylinder, a tie rod seal and a star ring seal between the rear piston rod and the rear end cover of the hydraulic cylinder; there is a Stretch seal between the piston and the cylinder body; there is a wear-resistant ring on the piston; the rear piston rod It is connected with the shell of the hydraulic cylinder through screws; the female guide sleeve is sleeved on the shell of the hydraulic cylinder.
所述的ROV操作把手安装板通过螺钉与公头外壳连接;ROV操作把手焊接在ROV操作把手安装板上。所述的支撑块通过螺钉与液压缸外壳连接;所述的支撑架与支撑块通过螺钉连接;所述的支撑座安装在液压缸外壳下;支撑架、支撑座分别与ROV机体固连。The ROV operating handle mounting plate is connected to the male shell through screws; the ROV operating handle is welded on the ROV operating handle mounting plate. The support block is connected to the shell of the hydraulic cylinder by screws; the support frame is connected to the support block by screws; the support seat is installed under the shell of the hydraulic cylinder; the support frame and the support seat are fixedly connected to the ROV body respectively.
本实用新型中,除特殊指出外,所述的密封圈为O形密封圈。In the utility model, unless otherwise specified, the sealing ring is an O-shaped sealing ring.
本实用新型中,所述的公头活塞装配体中公头外壳突出公头主体的长度小于或等于液压缸行程。In the utility model, the length of the male housing protruding from the male body in the male piston assembly is less than or equal to the stroke of the hydraulic cylinder.
本实用新型中,公头装配体通过液压接头和液压管线与水下作业工具相连,母头装配体安装在ROV机体上。In the utility model, the male head assembly is connected with the underwater working tool through a hydraulic joint and a hydraulic pipeline, and the female head assembly is installed on the ROV body.
本实用新型中,公头装配体、母头装配体沿周向对应分布四组液压油路。每组油路上均具有一套独特的深水耐高压防污染系统,该系统可实现系统深水绿色作业。In the utility model, four sets of hydraulic oil circuits are correspondingly distributed along the circumferential direction of the male head assembly and the female head assembly. Each group of oil lines has a unique set of deep-water high-pressure resistance and anti-pollution system, which can realize the deep-water green operation of the system.
本实用新型中,公头装配体上圆柱销的轴线与公头装配体轴线平行、导向柱的轴线与公头装配体的轴线正交;从公头主体端面上看,两圆柱销对称分布,和导向柱成等腰三角形分布。In the utility model, the axis of the cylindrical pin on the male head assembly is parallel to the axis of the male head assembly, and the axis of the guide column is orthogonal to the axis of the male head assembly; viewed from the end face of the male head body, the two cylindrical pins are symmetrically distributed, It is distributed in an isosceles triangle with the guide column.
本实用新型的液压活塞杆固定、液压缸筒移动。The hydraulic piston rod of the utility model is fixed, and the hydraulic cylinder barrel moves.
本实用新型的应用方法:Application method of the present utility model:
换接过程:ROV机械手夹持ROV操作把手,将公头装配体移至母头装配体附近;公头外壳逐渐插入母头外壳中;通过导向坡口进行粗定位;随着公头装配体和母头装配体相互靠近,存在于二者之间的流体被挤走;靠近过程中,圆柱销和导向销进行精确定位;靠近过程直到母头外壳接触到公头主体的凸台为止;液压缸推动母头,母头活塞与公头外壳接触,母头活塞向后运动;母头对接顶杆与公头活塞接触,公头活塞向后运动;公头油道和母头油道均被打开,实现公头和母头之间的液压连接;液压缸推动母头,母头主体上的压紧斜面将锁紧柱压入公头主体的锁紧槽内,实现锁紧;ROV机械手松开ROV操作把手,完成换接过程。Switching process: the ROV manipulator grips the ROV operating handle, and moves the male assembly to the vicinity of the female assembly; the male shell is gradually inserted into the female shell; rough positioning is performed through the guide groove; with the male assembly and The female head assembly is close to each other, and the fluid existing between the two is squeezed away; during the approaching process, the cylindrical pin and the guide pin are precisely positioned; the approaching process is until the female head shell touches the boss of the male head body; the hydraulic cylinder Push the female head, the female head piston is in contact with the male head shell, and the female head piston moves backward; the female head docking rod contacts the male head piston, and the male head piston moves backward; both the male head oil passage and the female head oil passage are opened , to realize the hydraulic connection between the male head and the female head; the hydraulic cylinder pushes the female head, and the pressing inclined surface on the main body of the female head presses the locking column into the locking groove of the male head body to achieve locking; the ROV manipulator releases The ROV operates the handle to complete the switching process.
拔出过程:ROV机械手夹持ROV操作把手,液压缸后退;锁紧柱在弹簧的弹力下回弹,离开公头主体上的锁紧槽,完成解锁;ROV机械手将公头装配体抽离母头装配体,完成拔出过程。Extraction process: ROV manipulator grips the ROV operating handle, and the hydraulic cylinder moves backward; the locking column rebounds under the elastic force of the spring and leaves the locking groove on the main body of the male head to complete the unlocking; the ROV manipulator pulls the male head assembly away from the female body. Head assembly, complete the extraction process.
综上,本实用新型涉及了水下换接工具,具体涉及一种由ROV操作的水下多路液压防污染换接工具。本实用新型包括、公头装配体、母头装配体、ROV操作把手和支撑架。公头装配体包括导向柱、公头主体、公头外壳、公头弹簧、公头外壳密封圈、公头壳体、公头活塞、公头活塞密封圈、圆柱销。母头装配体包括母头外壳体、母头锁紧弹簧、锁紧柱、母头内壳体、液压缸前端盖、活塞、缸体、液压缸后端盖、活塞杆、液压缸外壳、母头顶杆密封圈、母头挡套密封圈、母头挡套、母头活塞密封圈、母头活塞、母头弹簧、母头导向套、母头对接顶杆、活塞前端盖密封圈、活塞后端盖密封圈、耐磨环、活塞密封圈、活塞杆密封圈一、活塞杆密封圈二。ROV操作把手包括ROV操作把手和ROV操作把手安装板。支撑架包括支撑板、支撑架和支撑块。所述公头主体与公头外壳之间通过螺钉连接,公头壳体和公头主体之间通过螺钉连接。导向柱和圆柱销与公头主体之间采用过盈配合。母头外壳体和母头内壳体之间通过螺钉连接。母头主体和液压缸前端盖通过螺钉连接。活塞杆和液压缸外壳之间通过螺钉连接。母头内壳体和母头导向套之间通过螺钉连接。母头挡套和母头主体之间通过螺钉连接。缸体和液压缸后端盖之间通过螺钉连接。本实用新型提出了一种水下多路换接工具的结构,且结构紧凑简单、密封性可靠、ROV操作方便、可同时承受内外压,适合深海的复杂工作环境。锁紧结构简单可靠、可实现自动解锁。采用了活塞杆固定、液压缸移动的运动形式,可实现多路接头的同时运动,有效减少可管线之间干涉的可能。采用二级对接方式, 先通过外壳体进行粗对准,再通过导向柱和圆柱销进行精确对准。采用液压缸推动来进行单向阀的启闭,动作平稳可靠。In summary, the utility model relates to an underwater connecting tool, in particular to an underwater multi-channel hydraulic anti-pollution switching tool operated by an ROV. The utility model comprises a male head assembly, a female head assembly, an ROV operating handle and a support frame. The male head assembly includes a guide post, a male head body, a male head shell, a male head spring, a male head shell sealing ring, a male head shell, a male head piston, a male head piston sealing ring, and a cylindrical pin. The female head assembly includes the female head outer shell, the female head locking spring, the locking column, the female head inner shell, the front end cover of the hydraulic cylinder, the piston, the cylinder body, the rear end cover of the hydraulic cylinder, the piston rod, the hydraulic cylinder shell, the female head Head rod sealing ring, female retaining sleeve sealing ring, female retaining sleeve, female piston sealing ring, female piston, female spring, female guide sleeve, female butt joint ejector rod, piston front cover sealing ring, piston rear End cover sealing ring, wear ring, piston sealing ring, piston rod sealing ring 1, piston rod sealing ring 2. The ROV operating handle includes an ROV operating handle and an ROV operating handle mounting plate. The support frame includes a support plate, a support frame and a support block. The male body and the male housing are connected by screws, and the male housing and the male body are connected by screws. The guide posts and pins have an interference fit with the male body. The outer casing of the female head and the inner casing of the female head are connected by screws. The main body of the female head and the front end cover of the hydraulic cylinder are connected by screws. The piston rod and the hydraulic cylinder shell are connected by screws. The inner shell of the female head and the guide sleeve of the female head are connected by screws. The female retainer and the female main body are connected by screws. The cylinder body and the rear end cover of the hydraulic cylinder are connected by screws. The utility model proposes a structure of an underwater multi-way switching tool, which is compact and simple in structure, reliable in sealing performance, convenient in ROV operation, capable of bearing internal and external pressure at the same time, and is suitable for complex working environments in deep sea. The locking structure is simple and reliable, and can realize automatic unlocking. The movement form of the fixed piston rod and the movement of the hydraulic cylinder is adopted, which can realize the simultaneous movement of multiple joints and effectively reduce the possibility of interference between pipelines. The two-stage docking method is used, firstly through the outer shell for rough alignment, and then through the guide post and cylindrical pin for precise alignment. The hydraulic cylinder is used to push the one-way valve to open and close, and the action is stable and reliable.
Claims (9)
- A kind of 1. anti-pollution changing-over instrument of underwater multiplex hydraulic pressure operated by ROV, it is characterised in that:Including male assembly, mother Head assembly, support frame, the male assembly include male shell, the male main body being arranged in male shell, are arranged on The male housing of male main body lower end, the male piston being arranged on inside male housing lower end, it is arranged on erecting in male main body Male spring in straight hole, the both ends of male spring are connected with vertical holes and male piston, are additionally provided with male main body respectively Locking slot, the male piston are provided with male hydraulic fluid port, and the male shell lower end inner surface setting has guiding groove;The mother Head assembly includes female shell body, the female inner housing being arranged in female shell body, the mother being arranged in female inner housing Head main body, the female guide sleeve being connected with female inner housing, female interstage sleeve, female piston, hydraulic cylinder, are provided with female main body The through hole of axial direction, female body outer surface is symmetrically arranged with three locking inclined-plane posts, and three locking inclined-plane posts stretch to female Between shell body and female inner housing, female inner housing circumferential outer surface is also symmetrically arranged with three locking holes, each locking hole Locking spring and locking post are inside provided with, one end and the cooperation of locking inclined-plane, the other end and the locking slot of locking post coordinate, and female is led It is provided with to set outer surface with being oriented to the domatic of groove cooperation, female main body is circumferentially provided with the female oil communicated with through hole Hole, and the lower end of through hole is connected with plug by internal thread, is set on plug to there is female to connect push rod, the female interstage sleeve is set Put and be pressed in female main body upper end, the female piston by the pretightning force of female spring on female interstage sleeve, the hydraulic cylinder Drive end bearing bracket be connected in female main body lower end, the drive end bearing bracket of hydraulic cylinder is connected with cylinder body, after cylinder ends are connected with hydraulic cylinder The hydraulic fluid port and oil duct of interconnection are respectively arranged with end cap, the drive end bearing bracket of hydraulic cylinder and the rear end cap of hydraulic cylinder, hydraulic cylinder The end of piston rod is connected with hydraulic cylinder shell, and the piston of hydraulic cylinder is arranged in cylinder body, the hypomere set of the female guide sleeve On hydraulic cylinder shell, the hydraulic cylinder shell is arranged on support frame.
- 2. a kind of anti-pollution changing-over instrument of underwater multiplex hydraulic pressure operated by ROV according to claim 1, its feature exist In:The axially directed straight pin that serves of vertical direction is additionally provided with the male main body, and straight pin there are two, female Two circular holes coordinated with straight pin are provided with main body;The male assembly also includes lead, and lead is connected to male master through male shell and by interference fit On body, female shell body upper end and female inner housing upper end are respectively arranged with the U-type groove coordinated with lead.
- 3. a kind of anti-pollution changing-over instrument of underwater multiplex hydraulic pressure operated by ROV according to claim 1 or 2, its feature It is:Male housing, male piston, male spring, male oilhole, female interstage sleeve, female piston, female spring, through hole, female The number of oilhole is equal, preferably four.
- 4. a kind of anti-pollution changing-over instrument of underwater multiplex hydraulic pressure operated by ROV according to claim 1 or 2, its feature It is:Male main body is connected punishment with male housing junction, male piston with male housing junction, plug and female main body Sealing ring is not provided with it.
- 5. a kind of anti-pollution changing-over instrument of underwater multiplex hydraulic pressure operated by ROV according to claim 3, its feature exist In:Male main body is distinguished with male housing junction, male piston and male housing junction, plug and female main body junction It is provided with sealing ring.
- 6. a kind of anti-pollution changing-over instrument of underwater multiplex hydraulic pressure operated by ROV according to claim 1 or 2, its feature It is:ROV operating handle installing plates are additionally provided with the male shell, be provided with ROV operating handle installing plates for The ROV manipulators of ROV connections.
- 7. a kind of anti-pollution changing-over instrument of underwater multiplex hydraulic pressure operated by ROV according to claim 3, its feature exist In:ROV operating handle installing plates are additionally provided with the male shell, is provided with and is used for and ROV on ROV operating handle installing plates The ROV manipulators of connection.
- 8. a kind of anti-pollution changing-over instrument of underwater multiplex hydraulic pressure operated by ROV according to claim 4, its feature exist In:ROV operating handle installing plates are additionally provided with the male shell, is provided with and is used for and ROV on ROV operating handle installing plates The ROV manipulators of connection.
- 9. a kind of anti-pollution changing-over instrument of underwater multiplex hydraulic pressure operated by ROV according to claim 5, its feature exist In:ROV operating handle installing plates are additionally provided with the male shell, is provided with and is used for and ROV on ROV operating handle installing plates The ROV manipulators of connection.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107378455A (en) * | 2017-09-06 | 2017-11-24 | 哈尔滨工程大学 | A kind of anti-pollution changing-over instrument of underwater multiplex hydraulic pressure operated by ROV |
CN112059573A (en) * | 2020-09-01 | 2020-12-11 | 杭州智笙生物技术有限公司 | A kind of pipeline flexible link ROV operation equipment and method |
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2017
- 2017-09-06 CN CN201721132926.1U patent/CN207087291U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107378455A (en) * | 2017-09-06 | 2017-11-24 | 哈尔滨工程大学 | A kind of anti-pollution changing-over instrument of underwater multiplex hydraulic pressure operated by ROV |
CN107378455B (en) * | 2017-09-06 | 2023-04-28 | 哈尔滨工程大学 | An underwater multi-channel hydraulic anti-pollution changeover tool operated by ROV |
CN112059573A (en) * | 2020-09-01 | 2020-12-11 | 杭州智笙生物技术有限公司 | A kind of pipeline flexible link ROV operation equipment and method |
CN112059573B (en) * | 2020-09-01 | 2022-11-22 | 王海彬 | Pipeline flexible link ROV operating equipment and method |
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