CN207084099U - Offal carding apparatus before silk cutting machine - Google Patents

Offal carding apparatus before silk cutting machine Download PDF

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CN207084099U
CN207084099U CN201721079331.4U CN201721079331U CN207084099U CN 207084099 U CN207084099 U CN 207084099U CN 201721079331 U CN201721079331 U CN 201721079331U CN 207084099 U CN207084099 U CN 207084099U
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stem
tobacco
tobacco stem
lever
carding
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黄传喜
徐永虎
徐从跃
高翔
徐秀
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China Tobacco Anhui Industrial Co Ltd
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China Tobacco Anhui Industrial Co Ltd
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Abstract

本实用新型公开了切梗丝机前的烟梗梳理装置,该烟梗梳理装置包括安装支架、电机、传动丝杆、拨杆底板、烟梗梳理拨杆,安装支架上设有左右相对的两个挡板,传动丝杆横跨设置在两个挡板之间且与两个挡板之间转动连接,传动丝杆一端与电机的输出轴相连接,传动丝杆上设置有螺母,传动丝杆与螺母共同形成滚珠丝杠副,螺母底端固定连接拨杆底板,拨杆底板的底端上设有多个向下伸出的烟梗梳理拨杆,多个烟梗梳理拨杆向下伸入振槽内,通过电机带动传动丝杆旋转,进而带动拨杆底板和其上的多个烟梗梳理拨杆沿左右方向往复移动,从而对振槽内的烟梗进行梳理。本实用新型优点:采用往复运动的烟梗梳理拨杆对振槽内烟梗进行在线梳理,有效避免物料堵塞。

The utility model discloses a tobacco stem carding device before a stem cutting machine. The tobacco stem carding device includes a mounting bracket, a motor, a driving screw, a lever bottom plate, and a tobacco stem carding lever. A baffle plate, the transmission screw rod is arranged across the two baffle plates and is rotationally connected with the two baffle plates, one end of the drive screw rod is connected with the output shaft of the motor, a nut is arranged on the drive screw rod, and the drive wire rod is connected to the output shaft of the motor. The rod and the nut together form a ball screw pair, and the bottom end of the nut is fixedly connected to the bottom plate of the driving rod. The bottom end of the bottom plate of the driving rod is provided with a plurality of downward protruding tobacco stem combing levers, and the plurality of tobacco stem combing levers are downwards. Stretch into the vibrating tank, drive the transmission screw to rotate through the motor, and then drive the bottom plate of the driving rod and a plurality of tobacco stem combing levers on it to reciprocate in the left and right direction, so as to comb the tobacco stems in the vibrating tank. The utility model has the advantages that the reciprocating tobacco stem combing lever is used to comb the tobacco stems in the vibrating tank on-line, effectively avoiding material blockage.

Description

切梗丝机前的烟梗梳理装置Tobacco stem carding device before the stem cutter

技术领域technical field

本实用新型涉及一种切梗丝机前的烟梗梳理装置。The utility model relates to a tobacco stem carding device before a stem cutting machine.

背景技术Background technique

烟用梗丝作为卷烟配方之一,既可以降焦减害,又可以扩大烟草农作物附加值。合适的梗丝成丝工艺能使梗丝形态更接近烟丝形态,可提高梗丝与叶丝的配伍性,从而提高梗丝的有效利用率和掺配均匀性。综合各种行业研究成果及实际生产经验,合适的丝状梗丝不仅能提高卷烟成品的物理质量、化学指标和感官质量的稳定性,还能扩大梗丝在卷烟牌名中的使用范围。Shredded tobacco stems are used as one of the cigarette formulas, which can not only reduce tar and harm, but also expand the added value of tobacco crops. Appropriate cutting process of cut stems can make the shape of cut stems closer to the shape of shredded tobacco, and can improve the compatibility of cut stems and cut leaves, thereby improving the effective utilization rate and blending uniformity of cut stems. Based on various industry research results and actual production experience, suitable shredded stems can not only improve the stability of physical quality, chemical indicators and sensory quality of finished cigarettes, but also expand the scope of use of cut stems in cigarette brand names.

参见图1,现有的德国TOBSPIN型切梗丝机前的烟梗输送环节主要由烟梗落料口1、震动小车2、切梗丝机铜排链3与转动切刀4等部分组成。切梗丝机的工艺生产流程为:经压梗后的烟梗按照一定的流量经皮带输送烟梗落料口1,通过烟梗落料口1进入震动小车2内的具有一定斜坡的振槽21,经振槽21输送至一个由上、下输送铜排链构成的楔形空间,在铜排链转动向前输送烟梗的过程中,烟梗被压实并送至切梗丝机的旋转刀辊处,刀辊上的转动刀片4将压实的烟梗切成所设定厚度的梗丝,并输送下一工序。因此压实前烟梗排布状态,直接决定着切后梗丝的形态,为改善压实前烟梗排布状态,很多烟厂做过了一些探索,但不能有效应用本企业的实际生产加工。在物料整个输送过程中没有设置烟梗梳理装置或机构,烟梗属于随机凌乱排布状态,不能实现烟梗的定向切削。现有相关专利公布的装置,虽能一定程度上实现烟梗理顺功能,但容易引起物料堵塞,与生产加工匹配的灵活性不强,且由于受现有工艺流程及设备空间的限制,对理梗装置的尺寸与安装空间的要求较高。Referring to Fig. 1, the tobacco stem conveying link before the existing German TOBSPIN type stem cutting machine is mainly composed of tobacco stem blanking port 1, vibration trolley 2, stem cutting machine copper row chain 3 and rotating cutter 4 and other parts. The production process of the stem cutting machine is as follows: the pressed tobacco stems are transported to the stem blanking port 1 through the belt according to a certain flow rate, and enter the vibrating groove with a certain slope in the vibrating trolley 2 through the tobacco stem blanking port 1 21. Convey through the vibration groove 21 to a wedge-shaped space composed of upper and lower conveying copper chains. During the process of the copper chains rotating and transporting the tobacco stems forward, the tobacco stems are compacted and sent to the rotation of the stem cutting machine. At the cutter roll, the rotating blade 4 on the cutter roll cuts the compacted tobacco stems into shredded stems with a set thickness and conveys them to the next process. Therefore, the arrangement of the tobacco stems before compaction directly determines the shape of the shredded stems. In order to improve the arrangement of the tobacco stems before compaction, many tobacco factories have made some explorations, but they cannot effectively apply the actual production and processing of the enterprise. . There is no tobacco stem carding device or mechanism during the entire conveying process of the material, and the tobacco stems are arranged randomly and disorderly, and the directional cutting of the tobacco stems cannot be realized. Although the device disclosed in the existing relevant patents can realize the straightening function of tobacco stems to a certain extent, it is easy to cause material blockage, and the flexibility to match production and processing is not strong. The size and installation space requirements of the stem trimming device are relatively high.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的不足,提供了一种结构简单、空间占用小、灵活可变切梗丝机前的烟梗梳理装置。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a tobacco stem carding device in front of the shredded stem cutting machine which is simple in structure, takes up little space, and is flexible and variable.

本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:

切梗丝机前的烟梗梳理装置,所述烟梗梳理装置安装在切梗丝机前方的震动小车上,所述震动小车包括呈U形的振槽,所述烟梗梳理装置包括安装支架、电机、传动丝杆、拨杆底板、烟梗梳理拨杆,所述安装支架上设有左右相对的两个挡板,所述两个挡板向下伸出,所述传动丝杆横跨设置在两个挡板之间,且传动丝杆与两个挡板之间转动连接,所述传动丝杆一端伸出其中一个挡板之外并与电机的输出轴相连接,所述传动丝杆上设置有螺母,所述传动丝杆与螺母共同形成滚珠丝杠副,所述螺母底端固定连接所述拨杆底板,所述拨杆底板的底端上设有多个向下伸出的烟梗梳理拨杆,所述多个烟梗梳理拨杆向下伸入振槽内,通过电机带动传动丝杆旋转,进而带动拨杆底板和其上的多个烟梗梳理拨杆沿左右方向往复移动,从而对振槽内的烟梗进行梳理。The tobacco stem carding device in front of the stem cutting machine, the tobacco stem carding device is installed on the vibrating trolley in front of the stem cutting machine, the vibration trolley includes a U-shaped vibration groove, and the tobacco stem carding device includes a mounting bracket , a motor, a transmission screw, a lever bottom plate, and a tobacco stem carding lever. The mounting bracket is provided with two left and right relative baffles, and the two baffles protrude downwards. The transmission screw spans It is arranged between two baffle plates, and the transmission screw rod is rotationally connected with the two baffle plates. One end of the transmission screw rod protrudes from one of the baffle plates and is connected with the output shaft of the motor. The transmission wire rod The rod is provided with a nut, the transmission screw rod and the nut together form a ball screw pair, the bottom end of the nut is fixedly connected to the bottom plate of the driving rod, and the bottom end of the bottom plate of the driving rod is provided with a plurality of downward protruding The tobacco stem combing lever, the multiple tobacco stem combing levers extend downwards into the vibrating groove, and the motor drives the transmission screw to rotate, and then drives the bottom plate of the lever and the plurality of tobacco stem carding levers on it along the left and right direction reciprocating movement, so as to comb the tobacco stems in the vibrating groove.

进一步的,所述两个挡板之间还横跨设置有两个运动平衡辅助滑架,所述两个运动平衡辅助滑架与传动丝杆相平行且位于传动丝杆的两侧,所述拨杆底板底端通过两个导向滑块分别与两个运动平衡辅助滑架滑动连接。Further, two motion balance auxiliary carriages are arranged across between the two baffles, and the two motion balance auxiliary carriages are parallel to the driving screw rod and located on both sides of the driving screw rod. The bottom end of the lever base plate is slidingly connected with two motion balance auxiliary sliding frames respectively through two guide sliders.

进一步的,所述安装支架横跨设置在振槽的上端,且所述传动丝杆的轴线沿着振槽的宽度方向延伸。Further, the mounting bracket is arranged across the upper end of the vibrating tank, and the axis of the driving screw extends along the width direction of the vibrating tank.

进一步的,所述烟梗梳理拨杆底端与振槽底壁之间的间隙为0.5-1.0cm。Further, the gap between the bottom end of the stem carding rod and the bottom wall of the vibrating tank is 0.5-1.0 cm.

进一步的,所述烟梗梳理拨杆通过拨杆固定螺丝可拆卸安装在拨杆底板上。Further, the tobacco stem combing lever is detachably mounted on the lever bottom plate through the lever fixing screw.

本实用新型相比现有技术具有以下优点:Compared with the prior art, the utility model has the following advantages:

本实用新型提供的一种切梗丝机前的烟梗梳理装置,结构简单,采用往复运动的烟梗梳理拨杆对振槽内的烟梗进行在线梳理,且烟梗梳理拨杆的排布方式可根据具体效果进行灵活调整,对物料在线加工的适应性较强,能够有效避免物料堵塞,可有效改善切后梗丝形态,大幅提高丝状形态梗丝的占比,提升梗丝与叶丝的亲和性与配伍性,减低烟叶加工造碎,降低消耗,提升卷烟物理指标的符合性,稳定产品感官质量。The utility model provides a tobacco stem carding device in front of a stem cutting machine, which has a simple structure, adopts a reciprocating tobacco stem carding lever to card the tobacco stems in the vibrating groove online, and the arrangement of the tobacco stem carding lever The method can be flexibly adjusted according to the specific effect. It has strong adaptability to online processing of materials, can effectively avoid material clogging, can effectively improve the shape of cut stems, greatly increase the proportion of silk stems, and increase the ratio of cut stems and leaves. The affinity and compatibility of silk can reduce the processing and breaking of tobacco leaves, reduce consumption, improve the compliance of physical indicators of cigarettes, and stabilize the sensory quality of products.

附图说明Description of drawings

图1是现有技术中切梗机前的烟梗输送环节结构示意图。Fig. 1 is a structural schematic diagram of the tobacco stem conveying link before the stem cutter in the prior art.

图2是本实用新型安装在振槽上后的结构示意图。Fig. 2 is a structural schematic diagram of the utility model installed on the vibrating tank.

图3是本实用新型的立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the utility model.

图中标号:1烟梗落料口、2震动小车、21振槽、3切梗丝机铜排链、4转动切刀、5安装支架、6电机、7传动丝杆、8拨杆底板、9烟梗梳理拨杆、10运动平衡辅助滑架、20导向滑块、30挡板。Labels in the figure: 1 tobacco stem blanking port, 2 vibrating trolley, 21 vibrating trough, 3 copper bar chain of stem cutting machine, 4 rotating cutter, 5 mounting bracket, 6 motor, 7 transmission screw rod, 8 lever base plate, 9 tobacco stem carding levers, 10 motion balance auxiliary carriages, 20 guide sliders, 30 baffle plates.

具体实施方式Detailed ways

下面对本实用新型的实施例作详细说明,本实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。The following is a detailed description of the embodiments of the present utility model. This embodiment is implemented on the premise of the technical solution of the present utility model, and detailed implementation methods and specific operating procedures are provided, but the protection scope of the present utility model is not limited to the following the described embodiment.

参见图2、图3,本实施例公开了切梗丝机前的烟梗梳理装置,烟梗梳理装置安装在切梗丝机前方的震动小车2上,震动小车2包括呈U形的振槽21,烟梗梳理装置包括安装支架5、电机6、传动丝杆7、拨杆底板8、烟梗梳理拨杆9,安装支架5横跨设置在振槽21的上端,安装支架5上设有左右相对的两个挡板30,两个挡板30向下伸出,传动丝杆7横跨设置在两个挡板30之间,且传动丝杆7与两个挡板30之间转动连接,传动丝杆7的轴线沿着振槽21的宽度方向延伸。传动丝杆7一端伸出其中一个挡板30之外并与电机6的输出轴相连接,电机6可采用步进电机6。传动丝杆7上设置有螺母,传动丝杆7与螺母共同形成滚珠丝杠副,螺母底端固定连接拨杆底板8,拨杆底板8的底端上设有多个向下伸出的烟梗梳理拨杆9,烟梗梳理拨杆9通过拨杆固定螺丝可拆卸安装在拨杆底板8上。多个烟梗梳理拨杆9向下伸入振槽21内,烟梗梳理拨杆9底端与振槽21底壁之间的间隙为0.5-1.0cm。通过电机6带动传动丝杆7旋转,进而带动拨杆底板8和其上的多个烟梗梳理拨杆9沿左右方向往复移动,从而对振槽21内的烟梗进行梳理。Referring to Fig. 2 and Fig. 3, this embodiment discloses a tobacco stem carding device before the stem cutting machine. The tobacco stem carding device is installed on the vibrating trolley 2 in front of the stem cutting machine, and the vibrating trolley 2 includes a U-shaped vibrating groove 21. The tobacco stem carding device includes a mounting bracket 5, a motor 6, a transmission screw rod 7, a lever bottom plate 8, and a tobacco stem combing lever 9. The mounting bracket 5 is arranged across the upper end of the vibrating groove 21. The two baffles 30 facing each other on the left and right protrude downwards, and the transmission screw 7 is arranged across the two baffles 30, and the transmission screw 7 and the two baffles 30 are rotatably connected , the axis of the driving screw 7 extends along the width direction of the vibrating groove 21 . One end of the drive screw 7 extends out of one of the baffle plates 30 and is connected with the output shaft of the motor 6 , and the motor 6 can be a stepper motor 6 . The transmission screw rod 7 is provided with a nut, the transmission screw rod 7 and the nut jointly form a ball screw pair, the bottom end of the nut is fixedly connected to the driving rod base plate 8, and the bottom end of the driving rod base plate 8 is provided with a plurality of downwardly protruding smoke pins. The stem carding lever 9 is detachably mounted on the lever base plate 8 by the lever fixing screw. A plurality of tobacco stem carding levers 9 extend downwards into the vibration groove 21, and the gap between the bottom end of the tobacco stem carding lever 9 and the bottom wall of the vibration groove 21 is 0.5-1.0cm. The motor 6 drives the transmission screw 7 to rotate, and then drives the driving rod bottom plate 8 and a plurality of tobacco stem carding driving rods 9 thereon to reciprocate along the left and right directions, thereby combing the tobacco stems in the vibrating groove 21 .

进一步的,两个挡板30之间还横跨设置有两个运动平衡辅助滑架10,两个运动平衡辅助滑架10与传动丝杆7相平行且位于传动丝杆7的两侧,拨杆底板8底端通过两个导向滑块20分别与两个运动平衡辅助滑架10滑动连接。安装在两侧的运动平衡辅助滑架10的目的是保持多个烟梗梳理拨杆9运动的平稳。Further, two motion balance auxiliary carriages 10 are arranged across between the two baffle plates 30, and the two motion balance auxiliary carriages 10 are parallel to the transmission screw rod 7 and are located on both sides of the transmission screw rod 7. The bottom end of the rod bottom plate 8 is slidably connected with two motion balance auxiliary carriages 10 through two guide sliders 20 . The purpose of the motion balance auxiliary carriage 10 installed on both sides is to keep a plurality of stems combing the driving rod 9 to move smoothly.

工作时,通过电机6驱动传动丝杆7旋转,由传动丝杆7带动拨杆底板8沿着振槽21的宽度方向做往复运动,从而带动拨杆底板8上的多个烟梗梳理拨杆9沿振槽21的宽度方向往复移动,往复运动的烟梗梳理拨杆9不断地对振槽21内流经的烟梗进行拨动与扭转,使烟梗排布方向趋于一致,实现对烟梗的在线梳理,能够有效避免物料堵塞,可有效改善切后梗丝形态。通过拆装拨杆固定螺丝可实现烟梗梳理拨杆9数量的增减与烟梗梳理拨杆9排布方式的变更,实现生产加工的流量匹配与效果改善。步进式的电机6不仅可以根据加工需求进行调速控制,且可正反转实现烟梗梳理拨杆9换向。When working, the motor 6 drives the transmission screw 7 to rotate, and the transmission screw 7 drives the driving rod bottom plate 8 to reciprocate along the width direction of the vibrating groove 21, thereby driving a plurality of tobacco stem combing driving rods on the driving rod bottom plate 8 9 reciprocatingly moves along the width direction of the vibrating groove 21, and the reciprocating tobacco stem carding lever 9 continuously moves and twists the tobacco stems flowing through the vibrating groove 21, so that the arrangement direction of the tobacco stems tends to be consistent, realizing the alignment of the tobacco stems. On-line carding of tobacco stems can effectively avoid material clogging, and can effectively improve the shape of cut stems. By disassembling and assembling the fixing screw of the driving rod, the increase or decrease of the number of the tobacco stem carding driving rods 9 and the change of the arrangement of the tobacco stem carding driving rods 9 can be realized, so as to realize flow matching and effect improvement of production and processing. The stepping motor 6 can not only carry out speed regulation control according to the processing requirements, but also realize the reversing of the tobacco stem carding lever 9 in forward and reverse directions.

以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model should be included in the utility model. within the scope of protection.

Claims (5)

1.切梗丝机前的烟梗梳理装置,所述烟梗梳理装置安装在切梗丝机前方的震动小车上,所述震动小车包括呈U形的振槽,其特征在于:所述烟梗梳理装置包括安装支架、电机、传动丝杆、拨杆底板、烟梗梳理拨杆,所述安装支架上设有左右相对的两个挡板,所述两个挡板向下伸出,所述传动丝杆横跨设置在两个挡板之间,且传动丝杆与两个挡板之间转动连接,所述传动丝杆一端伸出其中一个挡板之外并与电机的输出轴相连接,所述传动丝杆上设置有螺母,所述传动丝杆与螺母共同形成滚珠丝杠副,所述螺母底端固定连接所述拨杆底板,所述拨杆底板的底端上设有多个向下伸出的烟梗梳理拨杆,所述多个烟梗梳理拨杆向下伸入振槽内,通过电机带动传动丝杆旋转,进而带动拨杆底板和其上的多个烟梗梳理拨杆沿左右方向往复移动,从而对振槽内的烟梗进行梳理。1. The tobacco stem carding device before the stem cutting machine, the tobacco stem carding device is installed on the vibrating trolley in front of the stem cutting machine, and the vibrating trolley includes a U-shaped vibrating groove, characterized in that: the tobacco stem The stem carding device includes a mounting bracket, a motor, a transmission screw, a lever bottom plate, and a tobacco stem combing lever. The mounting bracket is provided with two left and right baffles, and the two baffles protrude downward. The drive screw rod is arranged across the two baffle plates, and the drive screw rod is rotationally connected with the two baffle plates, and one end of the drive screw rod extends out of one of the baffle plates and is connected to the output shaft of the motor connection, the transmission screw is provided with a nut, the transmission screw and the nut together form a ball screw pair, the bottom end of the nut is fixedly connected to the bottom plate of the driving rod, and the bottom end of the bottom plate of the driving rod is provided with A plurality of tobacco stem combing levers protruding downwards, the plurality of tobacco stem carding levers extend downwards into the vibrating groove, drive the transmission screw to rotate through the motor, and then drive the bottom plate of the lever and the plurality of tobacco stems on it to rotate. The stem combing lever moves back and forth along the left and right direction, so as to comb the tobacco stems in the vibrating groove. 2.如权利要求1所述的切梗丝机前的烟梗梳理装置,其特征在于:所述两个挡板之间还横跨设置有两个运动平衡辅助滑架,所述两个运动平衡辅助滑架与传动丝杆相平行且位于传动丝杆的两侧,所述拨杆底板底端通过两个导向滑块分别与两个运动平衡辅助滑架滑动连接。2. The tobacco stem carding device in front of the shredding machine according to claim 1, characterized in that: two motion balance auxiliary carriages are arranged across between the two baffles, and the two motion The balance auxiliary carriage is parallel to the transmission screw rod and located on both sides of the transmission screw rod, and the bottom end of the driving rod bottom plate is respectively slidably connected with two motion balance auxiliary carriages through two guide sliders. 3.如权利要求1所述的切梗丝机前的烟梗梳理装置,其特征在于:所述安装支架横跨设置在振槽的上端,且所述传动丝杆的轴线沿着振槽的宽度方向延伸。3. The tobacco stem carding device before the stem cutting machine according to claim 1, characterized in that: the installation bracket is arranged across the upper end of the vibrating trough, and the axis of the driving screw is along the direction of the vibrating trough. Extends widthwise. 4.如权利要求1所述的切梗丝机前的烟梗梳理装置,其特征在于:所述烟梗梳理拨杆底端与振槽底壁之间的间隙为0.5-1.0cm。4. The tobacco stem carding device before the stem cutter according to claim 1, characterized in that: the gap between the bottom end of the tobacco stem carding lever and the bottom wall of the vibrating tank is 0.5-1.0 cm. 5.如权利要求1所述的切梗丝机前的烟梗梳理装置,其特征在于:所述烟梗梳理拨杆通过拨杆固定螺丝可拆卸安装在拨杆底板上。5. The tobacco stem carding device before the stem cutter according to claim 1, characterized in that: the tobacco stem carding lever is detachably mounted on the lever bottom plate through a lever fixing screw.
CN201721079331.4U 2017-08-25 2017-08-25 Offal carding apparatus before silk cutting machine Active CN207084099U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110369289A (en) * 2019-08-01 2019-10-25 俞烽 A kind of metal film precision resistance sorting machine and method for separating

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110369289A (en) * 2019-08-01 2019-10-25 俞烽 A kind of metal film precision resistance sorting machine and method for separating

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