CN207067757U - A well site control cabinet - Google Patents
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- CN207067757U CN207067757U CN201720722101.9U CN201720722101U CN207067757U CN 207067757 U CN207067757 U CN 207067757U CN 201720722101 U CN201720722101 U CN 201720722101U CN 207067757 U CN207067757 U CN 207067757U
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Abstract
Description
技术领域technical field
本实用新型涉及油田开采探测技术领域,具体涉及一种井场控制柜。The utility model relates to the technical field of oilfield exploitation detection, in particular to a well site control cabinet.
背景技术Background technique
油田是能源大户,同时也是耗能大户,其中抽油机(俗称:磕头机)的耗电量约占油田总用电量的三分之一。经过调研发现,其主要原因是80%的抽油机的相关控制柜仍然是传统式控制柜:基本上是空开+接触器模式。这种控制柜只有一种主要功能:人工控制抽油机的启动运行和停止,无法实现对抽油机相关工况数据的及时采集,人工完成采集工作较为繁琐、费时费力且人身安全时常受到威胁。The oil field is a large energy consumer, and it is also a large energy consumer. Among them, the power consumption of the pumping unit (commonly known as: kowtow machine) accounts for about one-third of the total power consumption of the oil field. After investigation, it is found that the main reason is that the relevant control cabinets of 80% of the pumping units are still traditional control cabinets: basically open circuit + contactor mode. This kind of control cabinet has only one main function: to manually control the start, operation and stop of the pumping unit, which cannot realize the timely collection of relevant working condition data of the pumping unit. Manually completing the collection work is cumbersome, time-consuming and laborious, and personal safety is often threatened .
实用新型内容Utility model content
因此,本实用新型要解决的技术问题在于克服现有技术中的工作效率及安全性较低的缺陷,从而提供一种井场控制柜。Therefore, the technical problem to be solved by the utility model is to overcome the defects of low work efficiency and safety in the prior art, so as to provide a well site control cabinet.
为了实现上述目的,本实用新型实施例提供一种井场控制柜,包括:电源、油水井数据采集控制终端、交换机、POE路由器,其中,所述电源为所述油水井数据采集控制终端、交换机、POE路由器供电;所述油水井数据采集控制终端通过所述交换机连接所述的POE路由器。In order to achieve the above purpose, an embodiment of the utility model provides a well site control cabinet, including: a power supply, an oil-water well data collection control terminal, a switch, and a POE router, wherein the power supply is the oil-water well data collection control terminal, a switch . Power supply by a POE router; the oil and water well data collection control terminal is connected to the POE router through the switch.
在一实施例中,上述的油水井数据采集控制终端包括:数据采集装置、数据存储装置、数据传输模块及显示装置,其中,所述数据采集装置采集抽油机工作中的多种数据,将所述多种数据发送至所述的数据存储装置,并将所述多种数据通过所述数据传输模块发送至外设的上位机进行数据处理;所述上位机将处理后的反馈信息发送至所述的油水井数据采集控制终端,并通过所述显示装置进行显示;所述数据存储装置接收所述多种数据进行存储。In one embodiment, the above-mentioned oil and water well data acquisition control terminal includes: a data acquisition device, a data storage device, a data transmission module and a display device, wherein the data acquisition device collects various data in the work of the pumping unit, and the The various data are sent to the data storage device, and the various data are sent to the host computer of the peripheral device through the data transmission module for data processing; the host computer sends the processed feedback information to The oil and water well data acquisition control terminal is displayed through the display device; the data storage device receives and stores the various data.
在一实施例中,上述的数据传输模块为无线ZIGBEE通信模块。In one embodiment, the above-mentioned data transmission module is a wireless ZIGBEE communication module.
在一实施例中,上述的井场控制柜还包括:拾音器、扬声器,所述拾音器及扬声器通过所述交换机连接至所述的油水井数据采集控制终端。In an embodiment, the above-mentioned well site control cabinet further includes: a pickup and a speaker, and the pickup and the speaker are connected to the oil-water well data collection control terminal through the switch.
在一实施例中,上述的井场控制柜还包括:摄像机,设置于所述井场控制柜外部,用于采集视频数据。In one embodiment, the above-mentioned well site control cabinet further includes: a camera, which is arranged outside the well site control cabinet, and is used for collecting video data.
在一实施例中,上述的井场控制柜还包括:POE供电模块,其中一所述POE供电模块分别连接所述POE路由器及交换机,用以为所述POE路由器供电,并向所述交换机传输数据;另一所述POE供电模块分别连接所述摄像机及交换机,用以为所述摄像机供电,并向所述交换机传输摄像数据。In an embodiment, the above-mentioned well site control cabinet further includes: a POE power supply module, wherein one of the POE power supply modules is respectively connected to the POE router and the switch to supply power for the POE router and transmit data to the switch The other POE power supply module is respectively connected to the camera and the switch to supply power for the camera and transmit camera data to the switch.
在一实施例中,上述的井场控制柜还包括:报警装置,用于检测抽油机的起停状态,当检测到抽油机停止工作时,进行报警。In one embodiment, the above-mentioned well site control cabinet further includes: an alarm device, which is used to detect the start-stop state of the pumping unit, and when it is detected that the pumping unit stops working, an alarm is issued.
在一实施例中,上述的井场控制柜还包括:无线CPE及无线AP,所述的无线CPE及无线AP分别通过所述交换机连接至所述的POE路由器。In one embodiment, the above-mentioned well site control cabinet further includes: a wireless CPE and a wireless AP, and the wireless CPE and the wireless AP are respectively connected to the POE router through the switch.
在一实施例中,上述的井场控制柜还包括:CPE供电模块,所述的CPE供电模块分别连接所述无线CPE及交换机,用以为所述无线CPE供电。In one embodiment, the above-mentioned well site control cabinet further includes: a CPE power supply module, and the CPE power supply module is respectively connected to the wireless CPE and the switch to supply power to the wireless CPE.
本实用新型实施例的有益效果在于,能够实现实时自动采集井场相关的生产数据,为生产指挥、管理决策等提供及时、准确的数据支撑,提高了生产效率及安全性。The beneficial effect of the embodiment of the utility model is that it can automatically collect production data related to the well site in real time, provide timely and accurate data support for production command, management decision-making, etc., and improve production efficiency and safety.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the utility model or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific implementation or the prior art will be briefly introduced below. Obviously, the following descriptions The accompanying drawings are some implementations of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative work.
图1为本实用新型实施例的井场控制柜的一个具体示例的结构示意图;Fig. 1 is the structural representation of a specific example of the well site control cabinet of the utility model embodiment;
图2为本实用新型实施例的油水井数据采集控制终端的一个具体示例的结构示意图;Fig. 2 is a structural schematic diagram of a specific example of an oil-water well data collection control terminal according to an embodiment of the present invention;
图3为本实用新型实施例的井场控制柜的另一个具体示例的结构示意图。Fig. 3 is a structural schematic diagram of another specific example of the well site control cabinet according to the embodiment of the present invention.
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the utility model, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific The azimuth structure and operation, therefore can not be construed as the limitation of the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,还可以是两个元件内部的连通,可以是无线连接,也可以是有线连接。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, or it can be the internal communication of two components, it can be wireless connection, or it can be wired connection. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
此外,下面所描述的本实用新型不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not constitute conflicts with each other.
实施例1Example 1
本实用新型实施例提供一种井场控制柜,如图1所示,该井场控制柜主要包括:电源1、交换机2、POE(Power Over Ethernet,有源以太网)路由器3及油水井数据采集控制终端(RTU)4等。The embodiment of the utility model provides a well site control cabinet. As shown in FIG. Acquisition control terminal (RTU) 4 and so on.
其中,电源1为油水井数据采集控制终端4、交换机2、POE路由器3供电;油水井数据采集控制终端4通过交换机2连接POE路由器3。该油水井数据采集控制终端4用以实现实时、自动采集抽油机工作中的各种相关数据,例如生产现场安装各类变送器、传感器等的数据。油水井数据采集控制终端4通过POE路由器3接入互联网等传输网络,可将油水井数据采集控制终端4的数据传输至同样接入传输网络的其他系统或平台,实现安全可靠的数据传输。Among them, the power supply 1 supplies power to the oil and water well data collection control terminal 4, the switch 2, and the POE router 3; the oil and water well data collection control terminal 4 is connected to the POE router 3 through the switch 2. The oil and water well data collection control terminal 4 is used to realize real-time and automatic collection of various relevant data in the operation of the pumping unit, such as data of various transmitters and sensors installed on the production site. The oil and water well data acquisition control terminal 4 is connected to the Internet and other transmission networks through the POE router 3, and can transmit the data of the oil and water well data acquisition and control terminal 4 to other systems or platforms that are also connected to the transmission network to achieve safe and reliable data transmission.
通过本实用新型实施例的井场控制柜,能够实现实时自动采集井场相关的生产数据,为生产指挥、管理决策等提供及时、准确的数据支撑,提高了生产效率及安全性。Through the well site control cabinet of the embodiment of the utility model, real-time automatic collection of production data related to the well site can be realized, providing timely and accurate data support for production command, management decision-making, etc., and improving production efficiency and safety.
以下结合具体示例对本实用新型实施例的井场控制柜做进一步说明。The wellsite control cabinet of the embodiment of the present utility model will be further described below in conjunction with specific examples.
在一较佳实施例中,如图2所示,上述的油水井数据采集控制终端4主要包括:数据采集装置41、数据存储装置42、数据传输模块43及显示装置44等。In a preferred embodiment, as shown in FIG. 2 , the above-mentioned oil and water well data acquisition control terminal 4 mainly includes: a data acquisition device 41 , a data storage device 42 , a data transmission module 43 and a display device 44 .
其中,数据采集装置41采集抽油机工作中的多种数据,将多种数据发送至数据存储装置42,并将多种数据通过数据传输模块43发送至外设的上位机进行数据处理;上位机将处理后的反馈信息发送至油水井数据采集控制终端4,并通过显示装置44进行显示;数据存储装置42接收多种数据进行存储。Wherein, the data acquisition device 41 collects various data in the work of the pumping unit, sends the various data to the data storage device 42, and sends the various data to the upper computer of the peripheral device through the data transmission module 43 for data processing; The machine sends the processed feedback information to the oil and water well data acquisition control terminal 4, and displays it through the display device 44; the data storage device 42 receives various data for storage.
具体地,在一较佳实施例中,数据采集装置41采集抽油机工作中的多种数据的过程主要是通过该数据采集装置41采集与网关、载荷传感器、压力传感器、温度传感器、流量传感器及控制装置、电量模块等器件相连,从而获取相应的检测数据。而该多种数据至少包括:一个周期内的功图、压力、温度、电流、有功功率、无功功率、功率因数、用电量等参数,或者水井的压力、温度、流量等数据。Specifically, in a preferred embodiment, the process of data collection device 41 collecting various data in the pumping unit work is mainly through the data collection device 41 collection and gateway, load sensor, pressure sensor, temperature sensor, flow sensor It is connected with the control device, power module and other devices, so as to obtain the corresponding detection data. The various data at least include: parameters such as power diagram, pressure, temperature, current, active power, reactive power, power factor, and electricity consumption within a cycle, or data such as pressure, temperature, and flow of the water well.
上位机接收到油水井数据采集控制终端4通过数据传输模块43发送的各种数据后,对数据进行解析,分别生成功图等曲线图,并做出一系列工况的判断,将曲线图及判断结果一并反馈给油水井数据采集控制终端4,并可通过油水井数据采集控制终端4的显示装置44进行显示,从而展现给用户,可以给用户提供友好的界面来判断油井的运行状态,提高效率,使得油田相关人员不到现场即可了解油水井生产运行情况,推动油田向数字化、智能化、自动化方向发展。并且,数据采集装置41采集到的各种数据还可通过数据存储装置42进行存储备份,可防止通讯暂时中断造成的数据丢失的情况。After receiving the various data sent by the oil and water well data acquisition control terminal 4 through the data transmission module 43, the upper computer analyzes the data, generates graphs such as success graphs, and makes a series of judgments on working conditions, and compares the graphs and Judgment results are fed back to the oil and water well data acquisition control terminal 4 together, and can be displayed by the display device 44 of the oil and water well data acquisition control terminal 4, so as to be presented to the user, and a friendly interface can be provided to the user to judge the operating status of the oil well. Improve efficiency, so that oilfield personnel can understand the production and operation of oil and water wells without going to the site, and promote the development of oilfields in the direction of digitalization, intelligence, and automation. Moreover, various data collected by the data collection device 41 can also be stored and backed up by the data storage device 42, which can prevent data loss caused by temporary interruption of communication.
在实际应用中,该油水井数据采集控制终端4的数据传输模块43可以是无线ZIGBEE通信模块,或是其他无线网络传输模块(例如WIFI、移动网络等),本实用新型不以此为限。In practical application, the data transmission module 43 of the oil and water well data collection control terminal 4 can be a wireless ZIGBEE communication module, or other wireless network transmission modules (such as WIFI, mobile network, etc.), the utility model is not limited thereto.
如图3所示,在一较佳实施例中,本实用新型实施例的井场控制柜还可设置有拾音器5及扬声器6,拾音器5及扬声器6通过交换机2连接至油水井数据采集控制终端4。具体实施时,该拾音器5及扬声器6设置于井场控制柜的外部,该位置的采音效果及放声效果为最佳,但本实用新型并不以此为限。设置有拾音器5和扬声器6的主要目的在于,拾音器5可用于采集生产现场工作人员的语音信息,并通过其连接的交换机2及油水井数据采集控制终端4发送至远端的控制中心等平台,控制中心的人员收到生产现场工作人员的语音信息后,将反馈的指令等经由油水井数据采集控制终端4及交换机2发送至扬声器6进行播放,以实现控制中心的人员与生产现场工作人员的实时沟通,从而促进提高生产效率。As shown in Figure 3, in a preferred embodiment, the well site control cabinet of the utility model embodiment can also be provided with a pickup 5 and a loudspeaker 6, and the pickup 5 and the loudspeaker 6 are connected to the oil-water well data acquisition control terminal through the switch 2 4. During specific implementation, the sound pickup 5 and the loudspeaker 6 are arranged on the outside of the well site control cabinet, and the sound collecting effect and the sound releasing effect at this position are the best, but the utility model is not limited thereto. The main purpose of being provided with the pickup 5 and the loudspeaker 6 is that the pickup 5 can be used to collect the voice information of the production site staff, and send it to the remote control center and other platforms through the switch 2 connected thereto and the oil and water well data collection control terminal 4, After the personnel in the control center receive the voice information from the production site staff, they send the feedback instructions to the speaker 6 through the oil and water well data collection control terminal 4 and the switch 2 for playback, so as to realize the communication between the control center personnel and the production site staff. Communicate in real time, thereby facilitating increased productivity.
在一较佳实施例中,本实用新型实施例的井场控制柜还可设置有摄像机,该摄像机通过该交换机2与油水井数据采集控制终端4连接,用于采集生产现场的视频数据,并经由交换机2及油水井数据采集控制终端4将视频数据传输至远端的控制中心等平台。In a preferred embodiment, the well site control cabinet of the embodiment of the utility model can also be provided with a camera, which is connected to the oil-water well data acquisition control terminal 4 through the switch 2, and is used to collect video data of the production site, and The video data is transmitted to the remote control center and other platforms through the switch 2 and the oil and water well data collection control terminal 4.
在实际应用中,本实用新型实施例的井场控制柜还可设置有POE供电模块7,其中一POE供电模块7分别连接POE路由器3及交换机2,用以为POE路由器3供电,并向交换机2传输数据;另一POE供电模块7分别连接摄像机及交换机2,用以为摄像机供电,并向交换机2传输摄像数据。In practical application, the well site control cabinet of the embodiment of the utility model can also be provided with a POE power supply module 7, wherein a POE power supply module 7 is respectively connected to the POE router 3 and the switch 2 to provide power for the POE router 3 and to supply power to the switch 2. Data transmission; another POE power supply module 7 is respectively connected to the camera and the switch 2 to supply power for the camera and transmit camera data to the switch 2 .
在一较佳实施例中,本实用新型实施例的井场控制柜还可设置有无线CPE(Customer Premise Equipment客户终端设备)8及无线AP 9,所述的无线CPE 8及无线AP 9分别通过交换机2连接至POE路由器3。无线访问接入点(Wireless Access Point,无线AP)9用于将网线的网络信号转化为WIFI信号。无线CPE 8设备类似于转发器,接收WIFI信号(例如无线AP建立的WIFI信号),在远端的客户端也使用无线CPE,把WIFI信号进行远距离传输。In a preferred embodiment, the well site control cabinet of the embodiment of the utility model can also be provided with a wireless CPE (Customer Premise Equipment client terminal equipment) 8 and a wireless AP 9, and the wireless CPE 8 and the wireless AP 9 pass through the Switch 2 is connected to POE router 3 . A wireless access point (Wireless Access Point, wireless AP) 9 is used to convert the network signal of the network cable into a WIFI signal. The wireless CPE 8 device is similar to a repeater, receiving WIFI signals (such as WIFI signals established by wireless APs), and the remote client also uses wireless CPE to transmit WIFI signals over long distances.
在实际应用中,本实用新型实施例的井场控制柜还设置有CPE供电模块10,该CPE供电模块10分别连接无线CPE 8及交换机2,用以为无线CPE 8供电。In practical application, the well site control cabinet of the embodiment of the utility model is also provided with a CPE power supply module 10, and the CPE power supply module 10 is respectively connected to the wireless CPE 8 and the switch 2 to supply power for the wireless CPE 8.
在一较佳实施例中,为了更好地监控抽油机的工作状态,在本实用新型实施例的太阳能示功图测试仪中,还可设置有一报警装置,用于检测抽油机的起停状态(例如判断周期为20分钟,即每隔20分钟检测一次抽油机的工作状态,该判断周期的时间长短可根据需要进行调整),如果检测到抽油机停止工作时,则进行报警。实际应用中,该报警装置的报警方式可以是声音报警、通过信号灯闪烁报警等,本实用新型不以此为限。In a preferred embodiment, in order to better monitor the working state of the pumping unit, an alarm device can also be set in the solar dynamometer tester of the embodiment of the present invention, which is used to detect the starting state of the pumping unit. Stop state (for example, the judgment cycle is 20 minutes, that is, the working state of the pumping unit is detected every 20 minutes, and the length of the judgment cycle can be adjusted according to needs), if it is detected that the pumping unit stops working, an alarm will be given . In practical application, the alarm mode of the alarm device can be sound alarm, alarm by flashing signal lights, etc., and the utility model is not limited thereto.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or variations derived therefrom are still within the scope of protection of the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109403928A (en) * | 2018-11-23 | 2019-03-01 | 徐州东方传动机械股份有限公司 | A kind of intelligence pumping unit monitoring system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109403928A (en) * | 2018-11-23 | 2019-03-01 | 徐州东方传动机械股份有限公司 | A kind of intelligence pumping unit monitoring system |
| CN109403928B (en) * | 2018-11-23 | 2021-05-04 | 徐州东方传动机械股份有限公司 | Intelligent pumping unit monitoring system |
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