CN207054693U - A kind of blue or green brick tea die automation lifting pressurizer - Google PatentsA kind of blue or green brick tea die automation lifting pressurizer Download PDF
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- CN207054693U CN207054693U CN201720749333.3U CN201720749333U CN207054693U CN 207054693 U CN207054693 U CN 207054693U CN 201720749333 U CN201720749333 U CN 201720749333U CN 207054693 U CN207054693 U CN 207054693U
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- brick tea
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- 239000011449 bricks Substances 0.000 title claims abstract description 90
- 240000007524 Camellia sinensis var. sinensis Species 0.000 title 1
- 230000005540 biological transmission Effects 0.000 claims abstract description 43
- 238000003860 storage Methods 0.000 claims abstract description 6
- 230000000630 rising Effects 0.000 claims abstract description 5
- 241001122767 Theaceae Species 0.000 claims abstract 20
- 210000004279 Orbit Anatomy 0.000 claims description 18
- 239000003351 stiffeners Substances 0.000 claims description 5
- 230000001360 synchronised Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 230000005484 gravity Effects 0.000 abstract description 2
- 244000269722 Thea sinensis Species 0.000 description 68
- 235000013616 tea Nutrition 0.000 description 67
- 238000000034 method Methods 0.000 description 8
- 230000001629 suppression Effects 0.000 description 4
- 101700027419 NS2 Proteins 0.000 description 3
- 101710017884 Segment-8 Proteins 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 101700009395 orf8 Proteins 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 210000003205 Muscles Anatomy 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000009569 green tea Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001681 protective Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
A kind of blue or green brick tea die automation lifting pressurizer, including elevator body frame, the elevator body frame left and right sides are equipped with transmission chain group, and transmission chain group drives transmission chain group to rotate at the same speed by drive device；The transmission chain group is connected with lifting bracket, and lifting bracket lifts rising upwards to the brick tea mould on the inside of transmission chain group；The side entrance of elevator body frame bottom one is provided with transmission support roller, transmission support roller is connected with the support roller horizontal transition on elevator body frame, elevator body frame conveys top and flushed with spiral storage transfer rings horizontal segment, and brick tea mould is moved on helix transporting device by travel mechanism, the brick tea mould for making to suppress is automatic under gravity from top to bottom to fall.A kind of blue or green brick tea die automation lifting pressurizer provided by the utility model, by setting automatic lifting device and Powerless spiral conveying device, is greatly improved efficiency and green brick tea mouthfeel.
Green brick tea making apparatus is the utility model is related to, especially a kind of blue or green brick tea die automation lifting pressurizer.
According to the big machinery requirement for making brick tea, compressing brick tea mould need to be lifted 4 meters of height, so that tea Bricks die transports normally on large-scale brickmaking mechanical.And the average nt wt net weight of compressing brick tea mould each is 60 kilograms, The brick tea mould that type is each made has 120 jin.Depend merely on and brick tea mould is manually promoted to 4 meters of high-altitudes, do not only exist mould and take off Fall, cause safety problem, and fast transfer is carried out after large-scale brickmaking can not be met, so as to reduce big machinery whole efficiency, separately Outer each brick tea mold weight is really very heavy, and intensity of workers is big.
In addition, needed after the compacting of brick tea mould by certain pressurize just can guarantee that the brick tea heat transfer of inside it is uniform, Moisture distribution is uniform so that the mouthfeel of brick tea is more preferable, it is therefore desirable to brick output after the transition of long period, this and efficient press time It is upper to produce conflict.Traditional method is to set longer delivery track, but so floor space is excessive, and needs to use multiple motors Control system, easily break down.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of blue or green brick tea die automation lifting pressurizer, energy It is enough that brick tea mould is accurately promoted to 4 meters of high-altitudes after brick tea suppresses, and enter in helix transporting device grown away from From conveying, realize pressurize inside brick tea and carry out heat, moisture transmission, improve the mouthfeel of brick tea.
In order to solve the above technical problems, technical scheme is used by the utility model：
A kind of blue or green brick tea die automation lifting pressurizer, including elevator body frame, the elevator body frame left and right sides is Provided with paired transmission chain group, transmission chain group is driven same on the inside of the transmission chain group of left and right sides by drive sprocket group, drive device Speed is risen；The paired transmission chain group of the left and right is connected with lifting bracket, and lifting bracket is to the tea on the inside of transmission chain group Bricks die lifts rising upwards；The side entrance of elevator body frame bottom one be provided with transmission support roller, transmission support roller with Support roller horizontal transition connection on elevator body frame, elevator body frame conveys top and spiral storage transfer rings horizontal segment is neat It is flat, and brick tea mould is moved on helix transporting device by travel mechanism, the brick tea mould for making to suppress exists from top to bottom Fallen automatically under Action of Gravity Field.
The transmission chain group includes rear driving-chain and driving front chain, rear driving-chain and driving front chain by upper and lower sprocket wheel, Rotating shaft connects, and realizes synchronized rotate.
The drive device includes coaxially connected the first two-wheel of rotating shaft of transmission chain group upper end, the second two-wheel, around wheel and Drive sprocket, the first two-wheel, the second two-wheel, concatenated around wheel and drive sprocket by drive sprocket and pass through reductor, motor belt motor It is dynamic.
Driving-chain and driving front chain upper end carry out tensioning regulation by tightener sprocket group after described；Driving-chain and driving front afterwards Chain lower end carries out tensioning regulation by leading screw strainer.
The lifting bracket is horizontally arranged on rear driving-chain and driving front chain, the lifting bracket in left and right sides transmission chain group Correspond, collectively form and the left and right of brick tea mould is lifted.
The lifting bracket includes supporting plate, and supporting plate is provided with baffle plate, baffle plate rear end close to rear driving-chain or driving front chain side It is connected by connecting plate with the transmission chain group of left and right.
The supporting plate side is provided with limiting plate, and supporting plate bottom is provided with stiffener plate.
The net lifting weight of lifting bracket is 400 kilograms~500 kilograms.
The helix transporting device includes support frame, is provided with helical orbit in support frame, helical orbit connects respectively up and down There are input port, delivery outlet, the brick tea mould for filling tealeaves is entered by self gravitation from top input port, after helical orbit Come out from delivery outlet.
A kind of blue or green brick tea die automation lifting pressurizer of the utility model, has following technique effect：
1）, by set transmit support roller, elevator body frame bottom centre set support roller, support roller and two The lifting bracket interval of side, the automatic transport of blue or green brick tea mould can be so completed to commitment positions, and automatic lifting, without personnel Operation；And blue or green brick tea mould is inserted into inner side in lifting process and transported, for relatively conventional elevator, effectively power can be disperseed Equilibrium, the carrying of single chain is reduced, so as to which continuous conveying weight can be realized up to 400 kilograms~500 kilograms of blue or green brick tea mould Stable lifting conveying.And conveyed on the inside of brick tea, natural protective barrier can be formed using elevator body frame and external module, then Coordinate the limiting plate on lifting bracket, baffle plate to ensure the safety of lifting process, without doing more safeguard procedures in addition, save Material is also convenient for later period maintenance.In addition, lifting device belongs to vertical structure, therefore floor space is small, can save space.
2）, by setting helix transporting device, using two horizontal segments of input and output and centre spiral section set with other It is standby to be attached, certain angle is integrally tilted down using the upper conical roller of helical orbit, automatic glide can be achieved.I.e. in blue or green tea Bricks die is carried out in internal brick tea pressure maintaining period, and electric control part is cancelled, and not only reduces energy consumption, and apparatus failure substantially reduces, and carries High workload efficiency.In addition, whole helical orbit can store a large amount of brick tea moulds, make sky for annular or straight trip track Between significantly utilize, after long distance delivery is obtained, brick tea mould by heat transfer in repressed brick tea evenly, moisture distribution Also evenly, so that the mouthfeel of brick tea is more preferable.
3）, by lifting device+unpowered type helix transporting device of automation, the guarantor of blue or green brick tea mould can be efficiently accomplished Work is pressed, before relative for simple automatically controlled circular orbit, pressurize provides bigger receiving in brick tea mould for green brick tea Space, make faster suppression process and slower pressurize work preface moderate, laid the first stone for continuous high-efficient production.And more pass through Ji environmental protection, saves electric energy.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and examples：
Fig. 1 is the front view at lifting in the utility model.
Fig. 2 is the left view at lifting in the utility model.
Fig. 3 is the schematic diagram that chain group is driven in the utility model.
Fig. 4 is the front view of lifting bracket in the utility model.
Fig. 5 is the top view of lifting bracket in the utility model.
Fig. 6 is the left view of lifting bracket in the utility model.
Fig. 7 is the front view of helix transporting device in the utility model.
Fig. 8 is the top view of helix transporting device in the utility model.
Fig. 9 is the schematic diagram for the travel mechanism that top is lifted in the utility model.
Figure 10 is the schematic diagram of position-limit mechanism in the utility model.
In figure：Elevator body frame 1, chain group 2 is driven, drive sprocket group 3, drive device 4, lifting bracket 5, transmits back-up roller Cylinder 6, support roller 7, spiral storage transfer rings horizontal segment 8, tightener sprocket group 9, leading screw strainer 10, supporting plate 11, baffle plate 12, Connecting plate 13, limiting plate 14, stiffener plate 15, guardrail 16, travel mechanism 17, brick tea mould 18, helix transporting device 19, support Frame 20, helical orbit 21, input port 22, delivery outlet 23, lift cylinder 24, magnetic patch 25, telescopic cylinder 26, fixed block 27, spring 28, hold out against voussoir 29.
As shown in figs 1-9, a kind of blue or green brick tea die automation lifting pressurizer, mainly by automatic lifting device and spiral Conveying device forms.
The automatic lifting device includes elevator body frame 1, and the left and right sides of elevator body frame 1 is equipped with paired driving-chain Group 2.The transmission chain group 2 includes rear driving-chain 2-1 and driving front chain 2-2, rear driving-chain 2-1 and driving front chain 2-2 pass through upper Under sprocket wheel 2-3, rotating shaft 2-4 connections, realize synchronized rotate.Lifting bracket 5 is front and rear with rear driving-chain 2-1 and driving front chain 2-2 Connect respectively.So, the lifting bracket 5 in the transmission chain group 2 of two groups of left and right divides some be horizontally arranged to be driven in chain group 2, and left Lifting bracket 5 in right side transmission chain group 2 corresponds, and collectively forms and the left and right of brick tea mould is lifted.
In order to ensure 5 synchronized face of the lifting bracket lifting of the left and right sides transmission opposite face of chain group 2, the driving-chain of the left and right sides The first two-wheel 4-1, the second two-wheel 4-2, the first two-wheel 4-1, the second two-wheel 4-2 are connected on the rotating shaft 2-4 of group 2 to carry Two gears, and diameter all same, wherein in the first two-wheel 4-1, the second two-wheel 4-2 positioned at conplane gear with around Wheel 4-3 and drive sprocket are connected by chain, and are driven by helical gear worm decelerating machine and stepper motor.
It is heavier because a brick tea mould has 120 jin or so, during being delivered up, by two groups of transmission chain groups The lifting bracket 5 that side is lifted at the same speed rises with brick tea mould, and for opposite exterior lateral sides conveying, security greatly improves.And repair Make more convenient.
In order to realize that the tensioning of chain group 2 is driven to left and right sides carries out good control, left and right sides transmission chain group 2 upper end, which is provided with, opens Tight chain wheel set 9, tightener sprocket group 9 are divided to for two groups, and are triangle band structure, pass through two fast pulleys, the first two-wheel 4-1, second Remaining gear composition wheel strainer is generally aligned in the same plane in two-wheel 4-2.It is adjusted by taking turns strainer, can be not only incited somebody to action Suitable rate of tension is arrived in the transmission regulation of chain group 2, while can also improve the transmission performance of each drive sprocket, ensures whole driving section Divide and run well.And screw mandrel is set on the elevator body frame 1 of left and right sides transmission chain group 2 lower end, screw mandrel passes through nut seat and axle Bearing is fixedly connected.The upper-lower position of bearing block can be so adjusted by screw mandrel, tensioning regulation is directly carried out, due to this kind of mode It is more commonly used, do not repeat one by one herein.
After being suppressed in front end, in order to realize brick tea mould automatic transport to lifting bracket 5, in elevator body frame 1 one Side entrance is provided with transmission support roller 6, and transmission support roller 6 is run by motor driven to the direction of elevator body frame 1.And carrying Rise the lower central of owner's frame 1 and be installed with support roller 7, support roller 7 and the lifting bracket 5 of both sides to be spaced.When suppressing Brick tea mould by transmission support roller 6 after enter support roller 7 on, wait lifting bracket 5 lift rising.
Lifting bracket 5 includes supporting plate 11, and supporting plate 11 is provided with baffle plate 12 close to rear driving-chain 2-1 or driving front chain 2-2 sides, The rear end of baffle plate 12 is connected by connecting plate 13 with the transmission chain group 2 of left and right.The side of supporting plate 11 is provided with limiting plate 14, and supporting plate bottom is set There is stiffener plate 15.It is seen that the shared brick tea mould of paired supporting plate 11 in the transmission chain group 2 for passing through left and right Weight, so, chain and sprocket wheel entirety stress are shared equally, reduce abrasion, meanwhile, brick tea mould both sides stress, stability is good. In addition, by the baffle plate 12 of both sides, achievable left and right is spacing, by the limiting plate 14 of side, in lower end first by brick tea mould During push-in, position-limiting action can be played, when being delivered up, it is spacing front end can be carried out.And rear end is then spacing by guardrail 16, ensure Security in the uphill process of lifting bracket 5.And multiple stiffener plates 15 of supporting plate bottom are further ensured that and lift firm, add The stability of strong structure.
After brick tea mould outreaches, by infrared detection, brick tea mould is lifted and is transferred to spiral shell by travel mechanism 17 Revolve in conveying device.
Helix transporting device includes support frame 20, helical orbit 21, and support frame as described above includes being arranged on the branch of top, bottom Seat, between upper undersetting, helical orbit outer edge connected by column.The width of the helical orbit 21 and brick tea mould Width is adapted, including outer beam and inner beam, and outer beam and inner beam are provided with taper conveying cylinder, due to the effect of conveying cylinder, make Frictional resistance substantially reduces.When the brick tea mould for suppressing tealeaves enters from top input port 22, because helical orbit 2 has one Fixed is angled downward, and therefore, multiple brick tea moulds are glided along helical orbit successively by self gravitation, and brick tea mould is without outer Come out under dynamic action after helical orbit 2 from delivery outlet 23.
The 5 net lifting weight of lifting bracket is 400 kilograms~500 kilograms, equivalent to the weight of 7~8 moulds.Thus The production of green brick tea press portion and lifting pressurize below are mutually coordinated, ensure the speed of whole production line.
A kind of blue or green brick tea die automation lifting pressurize method, comprises the following steps：
1）, when the brick tea mould that suppresses is reached on support roller 7 by transmission support roller 6, support the rear portion of roller 7 Both sides are provided with fixed block 27, and fixed block 27 is connected with by spring 28 and holds out against voussoir 29, holds out against voussoir 29 by brick tea mould speed Lower and stop at and support the center of roller 7.
2）, interval, and the ambilateral support baseboard of brick tea mould between the both sides of roller 7 and lifting bracket 5 be present using supporting The spacing being wider than between the brick tea mould of the left and right sides, so when the transmission chain group 2 of left and right sides drives the lifting bracket 5 of relative inner When rising simultaneously, brick tea mould is gradually lifted and is lifted up by the lifting bracket 5 of brick tea mould lower end, so as to realize on automatic Rise.
3）, brick tea mould in uphill process, it is spacing that the lifting bracket 5 of left and right by baffle plate 12 carries out left and right, passes through limit Position plate 14, guardrail 16 carry out front and rear spacing, the security in guarantee lifting process.
4）, when brick tea mould rises to top, the lift cylinder 24 in travel mechanism 17 declines, the termination of lift cylinder 24 Magnetic patch 25 produce magnetic force, and brick tea mould is held upwards, departs from lifting bracket 5.Then the left and right in travel mechanism 17 is stretched The receding of contracting cylinder 26, brick tea mould is transferred on spiral storage transfer rings horizontal segment 8 and completes to shift.So, from into certainly Dynamic lifting device is transferred on helix transporting device by mechanism itself completion, without artificial behaviour to automatic lifting device is gone out Make, save muscle power.
5）, spiral storage transfer rings horizontal segment 8 be to be connected with input port 22, suppress the brick tea mould of tealeaves from top Input port 22 enter, due to helical orbit 21 exist it is certain be angled downward, therefore, multiple brick tea moulds pass through self gravitation Glide along helical orbit, and finally come out from delivery outlet 23 successively.
- A kind of 1. blue or green brick tea die automation lifting pressurizer, it is characterised in that：Including elevator body frame（1）, lift owner Frame（1）The left and right sides is equipped with paired transmission chain group（2）, it is driven chain group（2）Pass through drive sprocket group（3）, drive device（4） Drive the transmission chain group of left and right sides（2）Inner side is risen at the same speed；The paired transmission chain group of the left and right（2）With lifting bracket （5）Connection, lifting bracket（5）To being driven chain group（2）The brick tea mould of inner side（18）Lift rising upwards；The elevator body frame （1）The side entrance of bottom one is provided with transmission support roller（6）, transmission support roller（6）With elevator body frame（1）On support roller （7）Horizontal transition connects, elevator body frame（1）Convey top and spiral storage transfer rings horizontal segment（8）Flush, and pass through movement Mechanism（17）By brick tea mould（18）It is moved to helix transporting device（19）On, the brick tea mould for making to suppress is from top to bottom in weight The lower automatic whereabouts of power effect.
- A kind of 2. blue or green brick tea die automation lifting pressurizer according to claim 1, it is characterised in that：The transmission Chain group（2）Including rear driving-chain（2-1）With driving front chain（2-2）, rear driving-chain（2-1）With driving front chain（2-2）By upper and lower Sprocket wheel（2-3）, rotating shaft（2-4）Connection, realize synchronized rotate.
- A kind of 3. blue or green brick tea die automation lifting pressurizer according to claim 2, it is characterised in that：The driving Device（4）Including being driven chain group（2）The rotating shaft of upper end（2-4）The first coaxially connected two-wheel（4-1）, the second two-wheel（4-2）, around Wheel（4-3）And drive sprocket, the first two-wheel（4-1）, the second two-wheel（4-2）, around wheel（4-3）And drive sprocket passes through drive sprocket Concatenate and pass through reductor, motor（4-4）Drive.
- A kind of 4. blue or green brick tea die automation lifting pressurizer according to claim 2, it is characterised in that：Passed after described Dynamic chain（2-1）With driving front chain（2-2）Upper end passes through tightener sprocket group（9）Carry out tensioning regulation；Driving-chain afterwards（2-1）And forward pass Dynamic chain（2-2）Lower end passes through leading screw strainer（10）Carry out tensioning regulation.
- A kind of 5. blue or green brick tea die automation lifting pressurizer according to claim 2, it is characterised in that：The lifting Bracket（5）It is horizontally arranged at rear driving-chain（2-1）With driving front chain（2-2）On, left and right sides transmission chain group（2）On lifting bracket （5）Correspond, collectively form and the left and right of brick tea mould is lifted.
- A kind of 6. blue or green brick tea die automation lifting pressurizer according to claim 5, it is characterised in that：The lifting Bracket（5）Including supporting plate（11）, supporting plate（11）Close to rear driving-chain（2-1）Or driving front chain（2-2）Side is provided with baffle plate（12）, Baffle plate（12）Rear end passes through connecting plate（13）With the transmission chain group of left and right（2）Connection.
- A kind of 7. blue or green brick tea die automation lifting pressurizer according to claim 6, it is characterised in that：The supporting plate （11）Side is provided with limiting plate（14）, supporting plate bottom is provided with stiffener plate（15）.
- A kind of 8. blue or green brick tea die automation lifting pressurizer according to claim 1, it is characterised in that：The lifting Bracket（5）Net lifting weight is 400 kilograms~500 kilograms.
- A kind of 9. blue or green brick tea die automation lifting pressurizer according to claim 1, it is characterised in that：The spiral Conveying device（19）Including support frame（20）, support frame（20）It is interior to be provided with helical orbit（21）, helical orbit（21）Distinguish up and down It is connected with input port（22）, delivery outlet（23）, the brick tea mould of tealeaves is filled by self gravitation from top input port（22）Enter Enter, by helical orbit（21）Afterwards from delivery outlet（23）Out.
Priority Applications (1)
|Application Number||Priority Date||Filing Date||Title|
|CN201720749333.3U CN207054693U (en)||2017-06-26||2017-06-26||A kind of blue or green brick tea die automation lifting pressurizer|
Applications Claiming Priority (1)
|Application Number||Priority Date||Filing Date||Title|
|CN201720749333.3U CN207054693U (en)||2017-06-26||2017-06-26||A kind of blue or green brick tea die automation lifting pressurizer|
|Publication Number||Publication Date|
|CN207054693U true CN207054693U (en)||2018-03-02|
Family Applications (1)
|Application Number||Title||Priority Date||Filing Date|
|CN201720749333.3U Active CN207054693U (en)||2017-06-26||2017-06-26||A kind of blue or green brick tea die automation lifting pressurizer|
Country Status (1)
|CN (1)||CN207054693U (en)|
- 2017-06-26 CN CN201720749333.3U patent/CN207054693U/en active Active
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