CN207043614U - A kind of full-automatic welding system - Google Patents

Abstract

The utility model discloses a kind of full-automatic welding system, including：Feeding station, at least one welding post, discharge station and rotating mechanism；Rotatable rotating mechanism surface is provided with least one frock clamp, the center of rotating mechanism is provided with rotating mechanism, feeding station, welding post and discharge station are set gradually along the direction of rotation of rotating mechanism, frock clamp rotates to feeding station, welding post and discharge station successively.The utility model realizes efficient parts automatic welding, and saves floor space.

Description

A fully automatic welding system

technical field

The utility model belongs to the field of mechanical automation, in particular to a fully automatic welding system.

Background technique

With the development of industry, parts assembly is an indispensable part of the automobile industry. At present, the installation of automobile fuel inlet pipes is divided into tooling steps such as loading, welding, and blanking. Each tooling step is installed by assembly line and manpower. The overall The assembly line tooling occupies a large area and involves too many manpower stations, resulting in a large tooling workshop, low precision of workpiece processing, high labor cost and low degree of automation.

In order to overcome the above disadvantages, the utility model proposes a fully automatic welding system. The rotating mechanism of the system can rotate the tooling fixture, and the long linear tooling assembly line is concentrated on the rotating mechanism. Therefore, the fully automatic welding system can be set in an independent workshop, realizing high-efficiency automatic welding of parts and saving Workshop area.

Utility model content

The utility model proposes a fully automatic welding system, comprising: a feeding station, at least one welding station, a feeding station and a rotating mechanism; the surface of the rotatable rotating mechanism is provided with at least one fixture, along the The rotation direction of the rotating mechanism is set in sequence with the loading station, the welding station and the blanking station, and the tooling fixture is rotated to the loading station, the welding station and the blanking station in sequence.

In the fully automatic welding mechanism proposed by the utility model, the rotating mechanism includes a driver, a splitter, a turntable, a slip ring and at least one adapter; the driver is connected to the splitter, and the turntable is arranged on the The top of the divider, the turntable rotates with the divider; the slip ring is arranged in the center of the turntable, the adapter is arranged on the surface of the turntable and distributed around the slip ring, and the adapter It is electrically connected with the slip ring through a brush.

In the fully automatic welding mechanism proposed by the utility model, a lifting mechanism is provided at the bottom of the rotating mechanism.

In the fully automatic welding mechanism proposed by the utility model, at least one positioning piece is provided on the surface of the turntable, and the positioning pieces correspond to the fixtures respectively.

In the fully automatic welding mechanism proposed by the utility model, at least one calibration module is arranged above the positioning member, and the calibration module cooperates with the positioning member.

In the fully automatic welding mechanism proposed by the utility model, the turntable is circular, and the feeding station, the welding station and the unloading station are equally distributed on the circumference of the turntable .

In the fully automatic welding mechanism proposed by the utility model, the fully automatic installation system is set in an independent workshop.

The beneficial effect of the utility model is that: the utility model realizes high-efficiency automatic welding of components and saves the workshop area.

Description of drawings

Fig. 1 is a structural schematic diagram of a fully automatic welding mechanism.

Fig. 2 is a structural schematic diagram of the rotating mechanism.

detailed description

In conjunction with the following specific embodiments and accompanying drawings, the utility model is further described in detail. The process, conditions, experimental methods, etc. of implementing the present utility model, except the content specifically mentioned below, are general knowledge and common knowledge in the art, and the present utility model has no special limitation content.

What Fig. 1 shows is the structural schematic diagram of the automatic welding mechanism of the present utility model, and the fully automatic welding mechanism of the present utility model comprises a feeding station 1, at least one welding station 2, a feeding station 3 and a rotating mechanism 4. The turning mechanism 4 can rotate with the center as an axis. The surface of the turning mechanism 4 is provided with at least one fixture 5. Along the direction of rotation of the turning mechanism 4, a loading station 1, a welding station 2 and a blanking station 3 are sequentially arranged. The tooling fixture 5 Rotate to loading station 1, welding station 2 and unloading station 3 in turn. Due to the adoption of the rotary mechanism means, the full-automatic welding mechanism of the utility model can be arranged in an independent workshop.

The rotating mechanism used in this specific embodiment is shown in Figure 2, and rotating mechanism 4 comprises driver 41, divider 42, turntable 43, slip ring 44 and at least one adapter 45; Driver 41 is connected with divider 42, and turntable 43 is provided with On the top of the divider 42, the turntable 43 rotates with the divider 42; the slip ring 44 is set in the center of the turntable 43, and the transfer port 45 is set on the surface of the turntable 43 and distributed around the slip ring 44, and the transfer port 45 passes through the brush and the slip ring 44 electrical connections. The turntable 43 is a circle, or other shapes such as other ellipses, and only needs to rotate with the divider 42 as the axis. In order to accurately locate the position of the tooling fixture 5 and precisely control the rotation angle of the rotating mechanism 4, at least one positioning piece is provided on the surface of the turning mechanism 4, the positioning pieces correspond to the tooling fixture 5 respectively, and a corresponding calibration module is provided above the positioning piece , the calibration module adopts a laser positioner or the like as a means, if the positioning member fails to align with the calibration module during rotation, the calibration module sends out an alarm and adjusts the turntable 43 to the alignment position in real time.

In order to adjust the overall height of the rotating mechanism 4, a lifting mechanism is installed below the divider 42, thereby adjusting the turntable 43 to a height suitable for the tooling.

The protection content of the utility model is not limited to the above embodiments. Without departing from the spirit and scope of the utility model concept, changes and advantages conceivable by those skilled in the art are all included in the utility model, and are protected by the appended claims.

Claims (2)

1. A kind of 1. full-automatic welding system, it is characterised in that including：Feeding station (1), at least one welding post (2), blanking Station (3) and rotating mechanism (4)；The rotatable rotating mechanism (4) surface is provided with least one frock clamp (5), along institute The direction of rotation for stating rotating mechanism (4) sets gradually the feeding station (1), welding post (2) and discharge station (3), described Frock clamp (5) rotates to the feeding station (1), the welding post (2) and discharge station (3) place, the rotation successively Mechanism (4) includes driver (41), dispenser (42), turntable (43), slip ring (44) and at least one converting interface (45)；The drive Dynamic device (41) is connected with the dispenser (42), and the turntable (43) is arranged on the top of the dispenser (42), the turntable (43) rotated with the dispenser (42)；The slip ring (44) is arranged on the center of the turntable (43), the converting interface (45) The turntable (43) surface is arranged on, is distributed in around the slip ring (44), the converting interface (45) passes through brush and the cunning Ring (44) is electrically connected, and rotating mechanism (4) bottom is provided with elevating mechanism.
2. 2. full-automatic welding system as claimed in claim 1, it is characterised in that the turntable (43) is circular, the feeding Station (1), the welding post (2) and the discharge station (3) are partially distributed on the circumference of the turntable (43).