CN207040773U - A kind of equipment for inactivating phytolectin in wheat embryo - Google Patents

A kind of equipment for inactivating phytolectin in wheat embryo Download PDF

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CN207040773U
CN207040773U CN201720542197.0U CN201720542197U CN207040773U CN 207040773 U CN207040773 U CN 207040773U CN 201720542197 U CN201720542197 U CN 201720542197U CN 207040773 U CN207040773 U CN 207040773U
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tank body
inactivating
steamer
equipment
wheat germ
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李力
马森
谢宇航
蒲晓庆
杨松竹
陈雪华
王晓曦
郑学玲
李利民
韩小贤
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Henan University of Technology
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Abstract

本实用新型公开了一种用于灭活小麦胚芽中植物凝集素的设备,罐盖上设置有稳压阀,罐盖下方设有冷凝水收集器;密封圈位于罐盖和罐体连接处,罐体的内部中央安装或活动结构的蒸屉;罐体的下部设有废水排泄口和蒸汽进气口,罐体中部设有压力表;蒸屉包括一层的鱼鳞式冲孔蒸屉和二层防喷溅圆孔蒸屉。本实用新型的灭活小麦胚芽中植物凝集素的设备,使用蒸汽密封装置产生高压,根据不同原料特性可调节热源输入,对麦胚原料中的植物凝集素进行快速灭活;本实用新型使用鱼鳞式冲孔蒸屉及二层防喷溅圆孔蒸屉,避免了高温高压蒸汽直接与上方的麦胚接触而导致原料加工品质的降低。本实用新型具有结构简单,易于操作和管理,拆装维护方便,适应性强。

The utility model discloses a device for inactivating plant lectin in wheat germ. A pressure-stabilizing valve is arranged on the tank cover, and a condensed water collector is arranged under the tank cover; a sealing ring is located at the joint between the tank cover and the tank body. A steaming tray with a movable structure is installed in the center of the tank body; the lower part of the tank body is provided with a waste water discharge port and a steam inlet port, and a pressure gauge is provided in the middle part of the tank body; Layer splash-proof round hole steamer. The equipment for inactivating lectin in wheat germ of the present invention uses a steam sealing device to generate high pressure, and can adjust the heat source input according to the characteristics of different raw materials to quickly inactivate the lectin in the wheat germ raw material; the utility model uses fish scales The steamer with punching holes and the second-layer anti-splash round hole steamer prevent the high-temperature and high-pressure steam from directly contacting the wheat germ above, which will lead to the reduction of raw material processing quality. The utility model has the advantages of simple structure, easy operation and management, convenient disassembly and maintenance, and strong adaptability.

Description

一种用于灭活小麦胚芽中植物凝集素的设备A device for inactivating plant lectin in wheat germ

技术领域technical field

本实用新型涉及小麦深加工领域,具体为一种用于灭活小麦胚芽等谷物胚芽中植物凝集素的设备。The utility model relates to the field of wheat deep processing, in particular to a device for inactivating plant lectin in grain germs such as wheat germ.

背景技术Background technique

植物凝集素最早发现于1888年,Stillmark在蓖麻(Ricinus communis L.)籽萃取物中发现了一种细胞凝集因子,它具有凝集红细胞的作用。它是一类具有特异糖结合活性的蛋白,具有一个或多个可以与单糖或寡糖特异可逆结合的非催化结构域。根据植物凝集素亚基的结构特征,植物凝集素分成4种类型:部分凝集素、全凝集素、嵌合凝集素、超凝集素;根据氨基酸序列的同源性及其在进化上的相互关系,植物凝集素分为7个家族:豆科凝集素、几丁质结合凝集素、单子叶甘露糖结合凝集素、2型核糖体失活蛋白、木菠萝素家族、葫芦科韧皮部凝集素和苋科凝集素。Plant lectins were first discovered in 1888. Stillmark discovered a cell agglutination factor in castor bean (Ricinus communis L.) seed extract, which has the effect of agglutinating red blood cells. It is a kind of protein with specific sugar binding activity, which has one or more non-catalytic domains that can specifically and reversibly bind monosaccharides or oligosaccharides. According to the structural characteristics of plant lectin subunits, plant lectins are divided into four types: partial lectins, full lectins, chimeric lectins, and superlectins; according to the homology of amino acid sequences and their evolutionary relationships , plant lectins are divided into seven families: legume lectins, chitin-binding lectins, monocotyledonous mannose-binding lectins, ribosome-inactivating protein type 2, carnelain family, cucurbitaceae phloem lectins, and amaranth Section lectins.

植物凝集素可识别并结合入侵者的糖结构域,从而干扰该入侵者对植物产生的可能影响;植物凝集素的糖结合活性是针对外源寡糖,参与植物的防御反应。许多植物凝集素可结合到诸如Glc、Man或Gal的单糖上,尤其对植物中不常见外来的寡糖具有更高的亲和性。例如:结合几丁质植物凝集素识别真菌细胞壁及无脊椎动物的外骨骼成分中的碳水化合物。另外,许多凝集素在较高PH范围内稳定、抗热、抗动物及昆虫蛋白酶等等。有些凝集素甚至是完全稳定的蛋白质,如从刺苟麻茎中分离出的凝集素在三氯乙酸中保持稳定,沸煮也不会失活。Peumans等(1998)认为大多数植物凝集素存在于储藏器官中,它们既可能作为一种氮源,也可以在植物受到危害作为一种防御蛋白发挥功能。因此植物凝集素是植物防御系统重要的组成部分,在植物保护上起着重要作用。Plant lectins can recognize and bind to the sugar domain of the invader, thereby interfering with the possible impact of the invader on the plant; the sugar-binding activity of the plant lectin is aimed at exogenous oligosaccharides and participates in the defense response of the plant. Many lectins can bind to monosaccharides such as Glc, Man or Gal, and especially have a higher affinity for oligosaccharides that are not commonly found in plants and are foreign. For example: binding chitin lectins to recognize carbohydrates in the cell walls of fungi and exoskeleton components of invertebrates. In addition, many lectins are stable in the higher pH range, resistant to heat, animal and insect proteases, etc. Some lectins are even completely stable proteins. For example, the lectins isolated from the stems of acanthus are stable in trichloroacetic acid and will not be inactivated by boiling. Peumans et al. (1998) believed that most lectins exist in storage organs, and they may function as a nitrogen source or as a defense protein when plants are damaged. Therefore, lectins are an important part of the plant defense system and play an important role in plant protection.

植物凝集素是麦胚中含量最大的抗营养物质,可导致食用者产生免疫系统相关疾病,灭活小麦胚芽中的植物凝集素是生产健康麦胚食品的关键步骤。目前常用来灭活植物凝集素的主要方法有干热、湿热、酸碱浸泡和添加酶制剂等。干热灭活处理的时间较长、效率不高,过高的温度还会产生焦味和褐变,损害麦胚蛋白的营养价值和功能特性;酸碱浸泡处理和添加酶制剂都会造成化学残留,且会同时降解掉麦胚中的其他营养成分;湿热处理可以在相对温和的条件下灭活植物凝集素,同时使得麦胚蛋白质的溶解性和品质得以最大程度的保留。Phytohemagglutinin is the most abundant anti-nutritional substance in wheat germ, which can cause immune system-related diseases in eaters. Inactivating phytohemagglutinin in wheat germ is a key step in the production of healthy wheat germ food. At present, the main methods commonly used to inactivate plant lectins include dry heat, damp heat, acid-base soaking, and adding enzyme preparations. Dry heat inactivation takes a long time and the efficiency is not high. Excessively high temperature will also produce burnt smell and browning, which will damage the nutritional value and functional properties of wheat germ protein; acid-base soaking treatment and adding enzyme preparations will cause chemical residues , and will degrade other nutrients in wheat germ at the same time; moist heat treatment can inactivate lectin under relatively mild conditions, and at the same time, the solubility and quality of wheat germ protein can be preserved to the greatest extent.

因此,研究一种相对简单、有效的凝集素灭活方式来提高食用麦胚前处理工序的效率,提高麦胚食品的健康品质,是一个急需解决的问题。Therefore, it is an urgent problem to study a relatively simple and effective way of inactivating lectins to improve the efficiency of the pretreatment process of edible wheat germ and improve the health quality of wheat germ food.

发明内容Contents of the invention

为了克服上述现有技术中的不足,本实用新型提供了一种安全、高效、稳定的用于灭活小麦胚芽中植物凝集素的设备,它适用于以小麦胚芽作为食品原料的前处理加工中,同样也适用于其他含有植物凝集素的谷物胚芽原料处理。In order to overcome the deficiencies in the above-mentioned prior art, the utility model provides a safe, efficient and stable device for inactivating lectin in wheat germ, which is suitable for the pretreatment process of using wheat germ as food raw material , It is also applicable to the processing of other grain germ raw materials containing plant lectins.

本实用新型的目的是这样实现的:The purpose of this utility model is achieved in that:

一种用于灭活小麦胚芽中植物凝集素的设备,包括压力加热罐体1、罐盖2、冷凝水收集器3、密封圈4,所述的罐盖2上设置有稳压阀a,罐盖2下方设有冷凝水收集器3;密封圈4位于罐盖2和罐体1连接处,罐体1的内部中央安装或活动结构的蒸屉;罐体1的下部设有废水排泄口6和蒸汽进气口7,罐体中部设有压力表8。A device for inactivating plant lectins in wheat germ, comprising a pressure heating tank body 1, a tank cover 2, a condensed water collector 3, and a sealing ring 4, the tank cover 2 is provided with a pressure stabilizing valve a, There is a condensed water collector 3 under the tank cover 2; the sealing ring 4 is located at the connection between the tank cover 2 and the tank body 1, and a steamer with a movable structure is installed in the center of the tank body 1; the bottom of the tank body 1 is provided with a waste water discharge port 6 and the steam inlet 7, and the middle part of the tank body is provided with a pressure gauge 8.

所述的蒸屉包括一层的鱼鳞式冲孔蒸屉5和二层防喷溅圆孔蒸屉10;The steamer includes a layer of fish-scale punching steamer 5 and a second layer of anti-splash round hole steamer 10;

所述的鱼鳞式冲孔蒸屉5为不锈钢材质,鱼鳞式冲孔11设置不少于30个;The fish-scale punching steamer 5 is made of stainless steel, and there are no less than 30 fish-scale punching holes 11;

所述的鱼鳞式冲孔11与鱼鳞式冲孔蒸屉5平面角度不大于30°;The plane angle between the fish-scale punching hole 11 and the fish-scale punching steamer 5 is not more than 30°;

所述防喷溅圆孔蒸屉10与鱼鳞式冲孔蒸屉5距离不低于15cm;The distance between the splash-proof round-hole steamer 10 and the scale-type perforated steamer 5 is not less than 15cm;

所述的罐盖2与冷凝水收集器3通过连杆9连接。The tank cover 2 is connected to the condensed water collector 3 through a connecting rod 9 .

积极有益效果:本实用新型的灭活小麦胚芽中植物凝集素的设备,使用蒸汽密封装置产生高压,根据不同原料特性可调节热源输入,对麦胚原料中的植物凝集素进行快速灭活;本实用新型使用鱼鳞式冲孔蒸屉及二层防喷溅圆孔蒸屉,避免了高温高压蒸汽直接与上方的麦胚接触而导致原料加工品质的降低。本实用新型具有结构简单,易于操作和管理,拆装维护方便,适应性强。Positive and beneficial effects: the equipment for inactivating lectin in wheat germ of the present utility model uses a steam sealing device to generate high pressure, and can adjust the input of heat source according to the characteristics of different raw materials to quickly inactivate the lectin in wheat germ raw material; The utility model uses a fish-scale punching steamer and a second-layer anti-splash round hole steamer, which avoids the high-temperature and high-pressure steam directly contacting the upper wheat germ, which will cause the quality of raw material processing to decrease. The utility model has the advantages of simple structure, easy operation and management, convenient disassembly and maintenance, and strong adaptability.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的鱼鳞式冲孔蒸屉结构示意图一;Fig. 2 is a structural schematic diagram 1 of the scale type punching steamer of the present invention;

图3为本实用新型的防喷溅圆孔蒸屉结构示意图;Fig. 3 is a structural schematic diagram of the anti-splash circular hole steaming drawer of the present invention;

图4为本实用新型的鱼鳞式冲孔蒸屉结构示意图二;Fig. 4 is a structural schematic diagram 2 of the scale-type punching steamer of the present invention;

图中为:罐体1、罐盖2、冷凝水收集器3、密封圈4、鱼鳞式冲孔蒸屉5、废水排泄口6、The figure shows: tank body 1, tank cover 2, condensed water collector 3, sealing ring 4, fish scale punching steamer 5, waste water discharge port 6,

蒸汽进气口7、压力表8、连杆9、防喷溅圆孔蒸屉10、鱼鳞式冲孔11、稳压阀a。Steam inlet 7, pressure gauge 8, connecting rod 9, anti-splash round hole steamer 10, fish scale punching 11, pressure stabilizing valve a.

具体实施方式detailed description

下面结合附图,对本实用新型做进一步的说明:Below in conjunction with accompanying drawing, the utility model is described further:

如图1、图2、图3所示,所示,一种用于灭活小麦胚芽中植物凝集素的设备,包括压力加热罐体1、罐盖2、冷凝水收集器3、密封圈4,所述的罐盖2上设置有稳压阀a,罐盖2下方设有冷凝水收集器3;密封圈4位于罐盖2和罐体1连接处,罐体1的内部中央安装或活动结构的蒸屉;罐体1的下部设有废水排泄口6和蒸汽进气口7,罐体中部设有压力表8。As shown in Figure 1, Figure 2, and Figure 3, a device for inactivating lectin in wheat germ includes a pressure heating tank body 1, a tank cover 2, a condensed water collector 3, and a sealing ring 4 , the tank cover 2 is provided with a pressure stabilizing valve a, and a condensed water collector 3 is provided under the tank cover 2; the sealing ring 4 is located at the junction of the tank cover 2 and the tank body 1, and the inner center of the tank body 1 is installed or movable The steamer of the structure; the lower part of the tank body 1 is provided with a waste water discharge port 6 and a steam air inlet 7, and the middle part of the tank body is provided with a pressure gauge 8.

所述的蒸屉包括一层的鱼鳞式冲孔蒸屉5和二层防喷溅圆孔蒸屉10;The steamer includes a layer of fish-scale punching steamer 5 and a second layer of anti-splash round hole steamer 10;

所述的鱼鳞式冲孔蒸屉5为不锈钢材质,鱼鳞式冲孔11设置不少于30个;The fish-scale punching steamer 5 is made of stainless steel, and there are no less than 30 fish-scale punching holes 11;

如图4所示,所述的鱼鳞式冲孔11与鱼鳞式冲孔蒸屉5平面角度不大于30°;As shown in Figure 4, the plane angle between the fish-scale punching hole 11 and the fish-scale punching steamer 5 is not more than 30°;

所述防喷溅圆孔蒸屉10与鱼鳞式冲孔蒸屉5距离不低于15cm;The distance between the splash-proof round-hole steamer 10 and the scale-type perforated steamer 5 is not less than 15cm;

所述的罐盖2与冷凝水收集器3通过连杆9连接。The tank cover 2 is connected to the condensed water collector 3 through a connecting rod 9 .

本实用新型使用时,麦胚原料放置于罐体内的蒸屉,使用密封圈将罐盖安装于罐体上,压力加热罐体、罐盖和密封圈形成的密闭环境,蒸气通过设置单向阀的蒸气进气口输入蒸内对原料进行高温高压处理,灭活完毕使用废水排泄口排除罐内废液。When the utility model is used, the raw material of wheat germ is placed in the steamer in the tank body, the tank cover is installed on the tank body with a sealing ring, and the sealed environment formed by the tank body, tank cover and sealing ring is heated by pressure, and the steam passes through a one-way valve. The steam inlet is input into the steamer to process the raw materials under high temperature and high pressure, and the waste liquid in the tank is discharged through the waste water discharge port after inactivation.

本实用新型不需直接对罐体进行加热。The utility model does not need to directly heat the tank body.

高温蒸汽由蒸汽进气口进入罐体中,并穿过罐体中间的蒸屉表面上的多个鱼鳞冲孔,由于罐盖的密封效果产生高压,对放置于蒸屉上的小麦胚芽原料进行灭活植物凝集素处理,处理过程中产生的蒸汽冷凝水由罐盖下方的冷凝水收集器引导,从罐体内壁回流至底部,灭活处理完毕后使用废水排泄口排除罐内废液,进行简单、高效的灭活处理后,得到营养风味损失最小的食用麦胚。The high-temperature steam enters the tank body through the steam inlet, and passes through multiple fish scale punching holes on the surface of the steaming tray in the middle of the tank body. Due to the sealing effect of the tank cover, high pressure is generated, and the wheat germ raw material placed on the steaming tray is processed. Inactivated plant lectin treatment, the steam condensate generated during the treatment process is guided by the condensate collector under the tank cover, and flows back from the inner wall of the tank to the bottom. After simple and efficient inactivation treatment, the edible wheat germ with the least loss of nutritional flavor can be obtained.

本实用新型使用过程中,蒸气上升穿过蒸屉孔对其上方的麦胚待处理原料进行压力加热处理;使用蒸汽密封装置产生高压,根据不同原料特性可调节热源输入,对麦胚原料中的植物凝集素进行快速灭活;使用鱼鳞冲孔蒸屉及二层防喷溅圆孔蒸屉减少高温高压蒸汽直接与上方的麦胚接触,避免原料加工品质的降低。During the use of the utility model, the steam rises through the hole of the steamer to carry out pressure heat treatment on the raw material of wheat germ to be processed above it; the steam sealing device is used to generate high pressure, and the input of heat source can be adjusted according to the characteristics of different raw materials, so that The plant lectin is quickly inactivated; the steamer with fish scale punching holes and the second-layer anti-splash round hole steamer reduce the direct contact of high-temperature and high-pressure steam with the wheat germ above, and avoid the reduction of raw material processing quality.

以上实施方式仅用于说明本实用新型的优选实施方式,但本实用新型并不限于上述实施方式,在所述领域普通技术人员所具备的知识范围内,本实用新型的精神和原则之内所作的任何修改、等同替代及改进等,均应视为本申请的保护范围。The above embodiments are only used to illustrate the preferred embodiments of the present utility model, but the present utility model is not limited to the above-mentioned embodiments, within the scope of knowledge possessed by those of ordinary skill in the art, within the spirit and principles of the present utility model Any amendments, equivalent substitutions and improvements, etc., shall be considered as the scope of protection of this application.

Claims (6)

1. a kind of equipment for inactivating phytolectin in wheat embryo, including pressure heating tank body(1), cover(2), condensation Water collector(3), sealing ring(4), it is characterised in that:Described cover(2)On be provided with pressure maintaining valve(a), cover(2)Lower section is set There is condensate collector(3);Sealing ring(4)Positioned at cover(2)And tank body(1)Junction, tank body(1)Center of inside installation or The steaming tray of bascule;Tank body(1)Bottom be provided with wastewater discharge mouth(6)And steam inlet(7), tank body middle part is provided with pressure Table(8).
A kind of 2. equipment for inactivating phytolectin in wheat embryo according to claim 1, it is characterised in that:Institute The steaming tray stated includes one layer of scale type punching steaming tray(5)With two layers of antispray circular hole steaming tray(10).
A kind of 3. equipment for inactivating phytolectin in wheat embryo according to claim 2, it is characterised in that:Institute The scale type punching steaming tray stated(5)For stainless steel, scale type punching(11)Set and be no less than 30.
A kind of 4. equipment for inactivating phytolectin in wheat embryo according to claim 3, it is characterised in that:Institute The scale type punching stated(11)With scale type punching steaming tray(5)Plane Angle is not more than 30 °.
A kind of 5. equipment for inactivating phytolectin in wheat embryo according to claim 2, it is characterised in that:Institute State antispray circular hole steaming tray(10)With scale type punching steaming tray(5)Distance is not less than 15cm.
A kind of 6. equipment for inactivating phytolectin in wheat embryo according to claim 1, it is characterised in that:Institute The cover stated(2)With condensate collector(3)Pass through connecting rod(9)Connection.
CN201720542197.0U 2017-05-16 2017-05-16 A kind of equipment for inactivating phytolectin in wheat embryo Expired - Fee Related CN207040773U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112971008A (en) * 2021-03-30 2021-06-18 云南农业大学 Method for inactivating lectin and application thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112971008A (en) * 2021-03-30 2021-06-18 云南农业大学 Method for inactivating lectin and application thereof

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