CN207032990U - Multilayer garage AGV vehicle carriers - Google Patents

Multilayer garage AGV vehicle carriers Download PDF

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CN207032990U
CN207032990U CN201720682689.XU CN201720682689U CN207032990U CN 207032990 U CN207032990 U CN 207032990U CN 201720682689 U CN201720682689 U CN 201720682689U CN 207032990 U CN207032990 U CN 207032990U
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comb
frame
teeth
guide
upper frame
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王建明
姜靖翔
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Shandong University
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Abstract

本实用新型公开了一种新型立体车库AGV车辆搬运器,包括上车架和下车架,在下车架底部安装有行走机构。在下车架的中部安装有四点同步螺旋升降机构和四点导向装置,驱动上车架上下运动;上车架上安装有梳齿伸缩对中机构,梳齿伸缩对中机构包括安装在上车架中心位置的双轴伸直流电机,双轴伸直流电机驱动两个传动轴,两个传动轴驱动两个丝杠旋转,两个丝杠上各安装有丝杠螺母,每个丝杠螺母与两个推出连杆连接,每个推出连杆推动梳齿推杆移动,梳齿推杆推动梳齿连接块沿着导向轴移动,梳齿连接块上设置有梳齿,同时推出的还有对中检测板。通过电机驱动前后丝杠配合的丝杠螺母做等速反向直线运动,进而实现了位于上车架前后端梳齿的同步伸缩运动。

The utility model discloses a novel three-dimensional garage AGV vehicle carrier, which comprises an upper vehicle frame and a lower vehicle frame, and a running mechanism is installed at the bottom of the lower vehicle frame. A four-point synchronous spiral lifting mechanism and a four-point guiding device are installed in the middle of the lower frame to drive the upper frame to move up and down; The biaxial extension DC motor at the center of the frame, the biaxial extension DC motor drives two transmission shafts, the two transmission shafts drive the rotation of two lead screws, each of which is equipped with a lead screw nut, and each lead screw nut is connected to the Two push-out connecting rods are connected, and each push-out connecting rod pushes the comb-teeth push rod to move, and the comb-teeth push rod pushes the comb-teeth connecting block to move along the guide shaft. middle detection board. The motor drives the screw nuts matched with the front and rear lead screws to perform constant speed and reverse linear motion, thereby realizing the synchronous telescopic movement of the comb teeth located at the front and rear ends of the upper frame.

Description

新型立体车库AGV车辆搬运器A new three-dimensional garage AGV vehicle carrier

技术领域technical field

本实用新型公开了一种新型立体车库AGV车辆搬运器。The utility model discloses a novel three-dimensional garage AGV vehicle carrier.

背景技术Background technique

目前立体车库中的车辆搬运器大多必须沿固定轨道实现车辆空间搬运,故土建施工须在立体车库内部铺设搬运器轨道,升降机须沿纵横轨道在车库纵立面上运行,其升降机机构复杂,土建施工总体造价高。而本AGV车辆搬运器可在楼层平面内自主行走且无需铺设轨道,其升降机仅需沿纵向轨道做垂直升降运动,大大简化升降机结构,降低土建总体造价。At present, most of the vehicle carriers in the three-dimensional garage must be moved along the fixed track. Therefore, the civil construction must lay the carrier track inside the three-dimensional garage. The overall construction cost is high. However, the AGV vehicle carrier can walk independently in the floor plane without laying tracks, and its elevator only needs to do vertical lifting movement along the longitudinal rails, which greatly simplifies the structure of the elevator and reduces the overall cost of civil engineering.

现有搬运器的交接方式主要有载车板式、梳齿式和夹臂式三种形式。其中载车板式需利用载车板实现车辆在搬运器和停车位间的交接。需要单独对载车板进行存取和动态分配,控制编程复杂,存取效率低。梳齿式和夹臂式均可实现车辆在搬运器和停车位间直接交接,其中夹臂式结构复杂,对不同汽车前后轴距的适应性差。梳齿式结构简单,对不同汽车前后轴距的适应性强,但目前多采用固定梳齿式,虽结构简单,但交接时纵向运动行程大,造成车库高度利用率不高,且搬运器空车时车体宽度大,回转不便。故本设计采用伸缩式梳齿交接模式可避免上述固定梳齿式的弊端。The transfer mode of the existing carrier mainly includes three types: the car-loading plate type, the comb-tooth type and the jig-arm type. Among them, the vehicle-loading plate type needs to use the vehicle-loading plate to realize the handover of the vehicle between the carrier and the parking space. The vehicle-loading board needs to be accessed and dynamically allocated separately, the control programming is complicated, and the access efficiency is low. Both the comb-tooth type and the clamp-arm type can realize the direct transfer of the vehicle between the carrier and the parking space, and the structure of the clamp-arm type is complicated, and the adaptability to the front and rear wheelbases of different vehicles is poor. The comb-tooth type has a simple structure and is highly adaptable to the front and rear wheelbases of different cars. However, at present, the fixed comb-tooth type is mostly used. Although the structure is simple, the longitudinal movement stroke is large during handover, resulting in low utilization of the garage height and the carrier is empty. When driving, the width of the car body is large, and it is inconvenient to turn. Therefore, this design adopts the telescopic comb-tooth transfer mode to avoid the disadvantages of the above-mentioned fixed comb-tooth type.

现有平面自走式搬运器多是通过四轮差速或集成两轮差速实现车体的变向和原地自旋,其结构和控制较为复杂。本设计采用两个驱动轮和两个万向从动轮相结合的方式,驱动轮可实现直行牵引和旋转变向功能,两者均通过编码器——控制器——驱动器——直流伺服电机形成PID闭环反馈控制输出,实现运行速度和旋转角度的精确控制。将两驱动轮和两万向轮对角布置,实现驱动轮直行变向和万向轮随动的有效结合,以实现车体的直行、横移、小半径转弯和原地自旋的平面全方位行走。Most of the existing planar self-propelled carriers realize the direction change and in-situ rotation of the car body through four-wheel differential speed or integrated two-wheel differential speed, and its structure and control are relatively complicated. This design adopts the combination of two driving wheels and two universal driven wheels. The driving wheels can realize the functions of straight traction and rotation direction change, both of which are formed by encoder-controller-driver-DC servo motor PID closed-loop feedback control output to realize precise control of running speed and rotation angle. The two driving wheels and the two universal wheels are arranged diagonally to realize the effective combination of the driving wheels going straight and changing direction and the universal wheels following, so as to realize the full plane of the car body in straight running, lateral movement, small radius turning and in-situ rotation. Azimuth walking.

目前梳齿式搬运器的升降机构主要采用齿轮齿条式,通过固定在下车架上的齿轮带动固定在上车架上的齿条实现梳齿随上车架的升降运动,由于齿轮齿条传动不具备自锁功能,须通过前端的传动部件如蜗轮蜗杆实现自锁,存在安全隐患。本设计将蜗轮蜗杆和螺母丝杠两个传动机构结合起来,实现了双自锁和双减速,提升了安全性。且本设计的中部驱动和外部四点导柱导套导向的方案缩短了传动系的长度,增加了运动的平稳性。At present, the lifting mechanism of the comb-teeth carrier mainly adopts the rack-and-pinion type. The gear fixed on the lower frame drives the rack fixed on the upper frame to realize the lifting movement of the comb teeth with the upper frame. Due to the rack-and-pinion transmission It does not have the self-locking function, and must realize self-locking through front-end transmission components such as worm gears and worms, posing potential safety hazards. This design combines the two transmission mechanisms of the worm gear and the nut screw to realize double self-locking and double deceleration and improve safety. Moreover, the scheme of the central drive and the outer four-point guide post and guide sleeve guidance of this design shortens the length of the transmission system and increases the stability of the movement.

有些专利用齿轮齿条机构实现梳齿伸缩,但为实现前后梳齿的同步伸缩须采用较长的传动链,若通过前后分别设置电机驱动以缩短传动链,则不仅造价增加,还需增加保证两者同步运动的控制环节,且由于齿轮-齿条传动不具备自锁功能,在对中和载车过程中可能发生梳齿回缩,存在安全隐患。故本设计采用丝杠螺母带动连杆滑块的方式实现前后左右梳齿同步伸出。由一双轴伸电机提供动力,通过前后空心轴传递到前后丝杠,再由丝杠上螺母连接两根对称连杆,连杆另一端连接滑块,滑块上固连梳齿,由滑块带动梳齿的伸缩。由于其丝杠-螺母副具有自锁性能,可防止梳齿回缩,故所设计的梳齿伸缩具有结构简单、安全可靠的优点。Some patents use a rack and pinion mechanism to realize the expansion and contraction of the comb teeth, but in order to realize the synchronous expansion and contraction of the front and rear comb teeth, a longer transmission chain must be used. If the transmission chain is shortened by setting the motor drive at the front and rear respectively, not only the cost will increase, but also the guarantee will need to be increased. The control link of the synchronous movement of the two, and because the gear-rack transmission does not have the self-locking function, the comb teeth may retract during the centering and loading process, which poses a safety hazard. Therefore, this design uses the lead screw nut to drive the connecting rod slider to realize the synchronous extension of the front, rear, left, and right comb teeth. Power is provided by a double-shaft extension motor, which is transmitted to the front and rear lead screws through the front and rear hollow shafts, and then two symmetrical connecting rods are connected by the nuts on the lead screws, and the other end of the connecting rods is connected to the slider. Drive the expansion and contraction of the comb teeth. Because the screw-nut pair has self-locking performance, it can prevent the retraction of the comb teeth, so the designed comb teeth have the advantages of simple structure, safety and reliability.

当车辆在初始停车位上有偏移时,当前的搬运器大多没有对其进行检测和对中的功能,个别专利则用一个推板将汽车在停车位上左右推动实现对中,这有可能造成对汽车轮胎和轮轴系统的损伤。本设计在梳齿伸缩机构中增设了一对中机构,即在距离各梳齿末端约一个轮胎长度处分别设置对中检测板并随梳齿同步推出,当搬运器和汽车纵向中轴线不重合时,则必有一侧的检测板先碰到轮胎,此时AGV驱动轮旋转90度,车体进入左右横移模式,整车向另一侧横移,一直到两侧的对中检测板同时碰到轮胎为止,此时可以认为搬运器经过修正后与汽车轴线重合。为使系统有一定柔性,检测板后部连接有弹簧,防止挤压轮胎。由于该纠偏是通过搬运器的平移运动来匹配对中车辆,故不会对汽车造成任何损伤。When the vehicle has an offset in the initial parking space, most of the current carriers do not have the function of detecting and centering it. Some patents use a push plate to push the car left and right on the parking space to achieve centering, which is possible Causes damage to car tires and axle systems. In this design, a pair of centering mechanisms are added to the comb telescopic mechanism, that is, a centering detection plate is respectively set at a distance of about one tire length from the end of each comb tooth and pushed out synchronously with the comb teeth. At this time, the detection board on one side must first touch the tire. At this time, the AGV drive wheel rotates 90 degrees, the car body enters the left and right lateral movement mode, and the whole vehicle traverses to the other side until the centering detection boards on both sides are at the same time. Until it hits the tire, it can be considered that the carrier coincides with the axis of the car after correction. In order to make the system flexible, a spring is connected to the rear of the detection board to prevent the tire from being squeezed. Since the deviation correction is to match the centered vehicle through the translational movement of the carrier, it will not cause any damage to the vehicle.

实用新型内容Utility model content

为了解决现有技术中存在的技术问题,本实用新型公开了一种新型立体车库AGV车辆搬运器。In order to solve the technical problems in the prior art, the utility model discloses a novel three-dimensional garage AGV vehicle carrier.

本实用新型采用的技术方案如下:The technical scheme that the utility model adopts is as follows:

一种新型立体车库AGV车辆搬运器,包括可以上下相对运动的上车架和下车架,在所述下车架的底部安装有行走机构,在下车架的中部安装有四点同步螺旋升降机构和位于四点同步螺旋升降机构外侧的四点同步导向装置;四点同步螺旋升降机构驱动上车架上下运动,且所述的四点同步导向装置实现对上车架的导向,所述的上车架上安装有梳齿伸缩对中机构,所述的梳齿伸缩对中机构包括安装在上车架中心位置的双轴伸直流电机,所述的双轴伸直流电机驱动前后空心传动轴,前后空心传动轴驱动前后丝杠旋转,前后丝杠上各安装有一个丝杠螺母,每个丝杠螺母与两个成一定角度的推出连杆连接,每个所述的推出连杆推动一个梳齿推杆移动,所述的梳齿推杆推动梳齿连接块沿着导向轴移动,所述的梳齿连接块上设置有梳齿,通过中部的双轴电机驱动前后丝杠配合的前后丝杠螺母做等速反向直线运动,进而实现了位于上车架前后端梳齿的伸缩运动。A new type of three-dimensional garage AGV vehicle carrier, including an upper frame and a lower frame that can move up and down relative to each other, a walking mechanism is installed at the bottom of the lower frame, and a four-point synchronous screw lifting mechanism is installed in the middle of the lower frame and the four-point synchronous guiding device located outside the four-point synchronous screw lifting mechanism; the four-point synchronous screw lifting mechanism drives the upper frame to move up and down, and the four-point synchronous guiding device realizes the guidance of the upper frame, and the upper A comb telescopic centering mechanism is installed on the frame, and the comb telescopic centering mechanism includes a biaxial extension DC motor installed at the center of the upper frame, and the biaxial extension DC motor drives the front and rear hollow transmission shafts, The front and rear hollow transmission shafts drive the front and rear lead screws to rotate, and a lead screw nut is installed on each of the front and rear lead screws. Each lead screw nut is connected with two push-out connecting rods at a certain angle, and each push-out connecting rod pushes a comb The tooth push rod moves, and the comb tooth push rod pushes the comb tooth connecting block to move along the guide shaft. The lever nut performs constant speed and reverse linear motion, and then realizes the telescopic motion of the comb teeth located at the front and rear ends of the upper frame.

进一步的,在所述的丝杠螺母上安装有连接架,连接架的两端通过衬套和销轴与推出连杆一端连接,形成一转动副;推出连杆的另一端以同样方式与梳齿推出杆上的短轴连接。Further, a connecting frame is installed on the screw nut, and the two ends of the connecting frame are connected with one end of the push-out connecting rod through a bush and a pin to form a rotating pair; the other end of the pushing-out connecting rod is connected with the comb in the same way. Teeth push out the stub shaft connection on the rod.

进一步的,位于上车架前端的梳齿对汽车前轮定位;位于上车架后端梳齿对车辆后轮匹配。Further, the comb teeth located at the front end of the upper frame are aligned with the front wheels of the vehicle; the comb teeth located at the rear end of the upper frame are matched with the rear wheels of the vehicle.

进一步的,在上车架前端安装有两个后导向块,在两个后导向块的外侧安装有两个前导向块,前端梳齿一共有四根,其中两根梳齿位于车架的一侧,通过该侧的前后导向块进行支承定位,另外两根梳齿位于车架的另一侧,通过另一侧前后导向块进行支承定位;在梳齿推杆的末端安装一个对中检测板,对中检测板通过弹簧与梳齿推杆连接。Further, two rear guide blocks are installed on the front end of the upper frame, and two front guide blocks are installed on the outer sides of the two rear guide blocks. There are four front combs, two of which are located on one side of the frame. The other two comb teeth are located on the other side of the frame, and are supported and positioned through the front and rear guide blocks on the other side; a centering detection plate is installed at the end of the comb push rod , The centering detection plate is connected with the comb push rod through a spring.

进一步的,位于上车架后端的两个推出连杆,各自通过三单元连接板同时驱动三根梳齿推杆;每个梳齿推杆驱动一个梳齿连接块,每个梳齿连接块上安装有两根梳齿;后端一共有十二根梳齿。Further, the two push-out connecting rods located at the rear end of the upper frame respectively drive three comb-toothed push rods simultaneously through the three-unit connecting plate; each comb-toothed push rod drives a comb-toothed connecting block, and each comb-toothed connecting block is installed There are two comb teeth; the back end has a total of twelve comb teeth.

进一步的,在上机架后端安装有六个后导向块,在两个后导向块的外侧安装有六个前导向块,其中六根梳齿位于车架的一侧,通过该侧的三组前后导向块进行支承定位,另外六根梳齿位于车架的另一侧,通过另一侧的三组前后导向块进行支承定位;一组前后导向块对应两根梳齿。Further, six rear guide blocks are installed on the rear end of the upper frame, and six front guide blocks are installed on the outer sides of the two rear guide blocks. The front and rear guide blocks are supported and positioned, and the other six comb teeth are located on the other side of the frame, and are supported and positioned by three sets of front and rear guide blocks on the other side; one set of front and rear guide blocks corresponds to two comb teeth.

进一步的,在两个前导向块的外侧安装一个对中检测板,对中检测板通过弹簧与梳齿推杆连接,当车辆搬运器和车辆的中轴线存在初始位置偏差时,随着梳齿伸出,对中检测板会在某一侧先碰到该侧的汽车轮胎内侧,此时AGV驱动轮旋转90度,向相反的方向横移,梳齿伸缩运动继续进行,碰到轮胎后又继续横移调整,直至两侧对中板同时碰到两侧轮胎,表明此时车辆搬运器已和车辆实现了对中,AGV驱动轮回正。Further, a centering detection plate is installed on the outer sides of the two front guide blocks, and the centering detection plate is connected with the comb push rod through a spring. When there is an initial position deviation between the vehicle carrier and the central axis of the vehicle, the Stretch out, and the centering detection plate will touch the inner side of the car tire on one side first. At this time, the AGV drive wheel rotates 90 degrees and moves laterally in the opposite direction. The comb tooth telescopic movement continues. Continue to move and adjust until the centering plates on both sides touch the tires on both sides at the same time, indicating that the vehicle carrier has been aligned with the vehicle at this time, and the AGV drive wheels are back to the right.

进一步的,所述的行走机构由两个对角安装的驱动轮和两个对角安装的万向轮组成。Further, the walking mechanism is composed of two diagonally installed driving wheels and two diagonally installed universal wheels.

所述的驱动轮下部是牵引行走机构,其包括编码器、直流伺服电机和电磁制动器,所述的编码器通过检测直流伺服电机旋转速度并反馈回上级控制器,控制直流伺服电机经过行星减速器减速后输出转速,末端的电磁制动器起制动作用。The lower part of the drive wheel is the traction travel mechanism, which includes an encoder, a DC servo motor and an electromagnetic brake. The encoder controls the DC servo motor to pass through the planetary reducer by detecting the rotation speed of the DC servo motor and feeding it back to the upper controller. Output speed after deceleration, and the electromagnetic brake at the end acts as a brake.

所述的驱动轮的上部是变向机构包括直流旋转伺服电机和行星减速器、转向齿轮、外齿式回转支承、编码齿轮、反馈编码器;由控制器接收上位机的转向信号,决定直流伺服电机的旋转速度,通过行星减速器输出后,通过输出轴上的转向小齿轮和回转支承外齿的啮合传动实现驱动轮整体旋转。外齿式回转支承的内外圈分别与驱动轮和下车架连接。编码器齿轮和回转支承的外齿配合,采集回转支承实际旋转角度,并将数值反馈回旋转直流伺服电机控制器,形成负反馈调节。The upper part of the driving wheel is a direction changing mechanism including a DC rotary servo motor, a planetary reducer, a steering gear, an external gear slewing bearing, an encoding gear, and a feedback encoder; the controller receives the steering signal from the upper computer to determine the direction of the DC servo After the rotation speed of the motor is output by the planetary reducer, the overall rotation of the drive wheel is realized through the meshing transmission of the steering pinion on the output shaft and the external teeth of the slewing support. The inner and outer rings of the external gear slewing ring are respectively connected with the drive wheel and the lower frame. The encoder gear cooperates with the external teeth of the slewing ring to collect the actual rotation angle of the slewing ring and feed the value back to the rotating DC servo motor controller to form a negative feedback adjustment.

进一步的,所述的四点同步螺旋升降台包括双轴伸直流电机,所述的双轴伸直流电机驱动一级轴,一级轴驱动主动锥齿轮,主动锥齿轮与从动锥齿轮配合,所述的从动锥齿轮实现动力转向后驱动二级轴,所述的二级轴连接空心传动轴,所述的空心传动轴驱动螺旋升降单元升降。Further, the four-point synchronous spiral lift table includes a biaxial extension DC motor, the biaxial extension DC motor drives the primary shaft, the primary shaft drives the driving bevel gear, and the driving bevel gear cooperates with the driven bevel gear, The driven bevel gear drives the secondary shaft after realizing the power steering, the secondary shaft is connected to the hollow transmission shaft, and the hollow transmission shaft drives the helical lifting unit to go up and down.

进一步的,所述的四点同步导向装置包括四个导柱和导套,四个导套焊接在下车架上,导柱与导套配合,导柱一端和上车架连接,当上车架升降时,导柱就在导套中运动,起到导向作用。Further, the four-point synchronous guiding device includes four guide posts and guide sleeves, the four guide sleeves are welded on the lower frame, the guide posts cooperate with the guide sleeves, one end of the guide posts is connected to the upper frame, when the upper frame When lifting, the guide post moves in the guide sleeve to play a guiding role.

本实用新型整体的工作过程如下:The overall working process of the utility model is as follows:

1、司机将车开至立体车库一层的停车位,停车位可以直接设置在升降电梯内,亦可用传送带等平面移位机构将汽车放置在升降电梯停车位上,司机下车,刷卡人离。1. The driver drives the car to the parking space on the first floor of the three-dimensional garage. The parking space can be directly set in the elevator, or the car can be placed on the parking space of the elevator with a plane shifting mechanism such as a conveyor belt. The driver gets off the car and the card reader leaves. .

2、升降电梯启动,到达系统分析后认为停车空位较多的楼层。2. The elevator starts and reaches the floor where the system analyzes that there are more parking spaces.

3、该楼层就近的AGV车辆搬运器驶入升降电梯,传感器通过检测周围的标志点进行导向,AGV行走机构通过全方位行走功能定位至升降机停车位上车辆的底部规定点。3. The nearest AGV vehicle carrier on the floor enters the elevator, the sensor guides by detecting the surrounding mark points, and the AGV walking mechanism locates the specified point at the bottom of the vehicle on the parking space of the elevator through the omnidirectional walking function.

4、搬运器前后端梳齿同步伸出,前端两侧梳齿对汽车前轮进行定位,后端两侧梳齿对汽车后轮进行匹配,当梳齿伸长到一定长度时,某侧的对中检测板会首先碰到汽车轮胎内侧,此时AGV驱动轮偏转90度,横移模式启动,搬运器会往相反方向平移,上述纠偏过程一直进行,直到两侧的检测板同时碰到车辆轮胎内侧,则对中成功。4. The front and rear combs of the carrier extend out synchronously. The combs on both sides of the front end position the front wheels of the car, and the combs on both sides of the rear end match the rear wheels of the car. When the combs extend to a certain length, the combs on one side The centering detection board will first touch the inner side of the car tire. At this time, the AGV drive wheel deflects 90 degrees, the traverse mode is activated, and the carrier will translate in the opposite direction. The above-mentioned deviation correction process continues until the detection boards on both sides touch the vehicle at the same time If the tire is inside, the alignment is successful.

5、电机驱动四点同步升降台工作,在较外侧四点导向机构的辅助下,内侧四点升降机构实现对上车架以及被上车架梳齿托起的待搬运车辆的整体举升。5. The motor drives the four-point synchronous lifting platform to work. With the assistance of the outer four-point guiding mechanism, the inner four-point lifting mechanism realizes the overall lifting of the upper frame and the vehicle to be transported by the comb teeth of the upper frame.

6、当上升至大于一个停车位梳齿直径的高度后,搬运器梳齿和停车位梳齿可以错开,搬运器沿原路径返回,驶离升降电梯。6. After rising to a height greater than the diameter of the comb teeth of a parking space, the comb teeth of the carrier and the comb teeth of the parking space can be staggered, and the carrier returns along the original path and leaves the elevator.

7、上位机传递给AGV车辆搬运器行驶轨迹程序,AGV搬运器经过直行、转弯、旋转等运动抵达车库停车位。7. The host computer transmits the trajectory program of the AGV vehicle carrier, and the AGV carrier arrives at the parking space in the garage through straight, turning, rotating and other movements.

8、AGV车辆搬运器与停车位交接,将汽车放置于车位上。8. The AGV vehicle carrier is handed over to the parking space, and the car is placed on the parking space.

9、取车过程为存车过程的逆过程,故不赘述。9. The process of picking up the car is the reverse process of the process of storing the car, so it will not be described in detail.

本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:

(1)能实现对车辆的全自动高效率存取,摆脱了立体车库轨道的限制,降低了土建施工成本。(1) It can realize fully automatic and high-efficiency access to vehicles, get rid of the limitation of three-dimensional garage tracks, and reduce the cost of civil construction.

(2)能实现搬运器的直行、横移、小半径转弯和原地自旋等平面全方位行走。提高了搬运器对工作环境的适应性。(2) It can realize the straight travel, lateral movement, small-radius turning and in-situ rotation of the carrier in all directions. The adaptability of the carrier to the working environment is improved.

(3)能保证升降机构的同步性、平稳性、安全性。(3) It can ensure the synchronization, stability and safety of the lifting mechanism.

(4)能实现前后梳齿的同步伸缩和自锁。提高了立体车库的空间利用率,保证了搬运器工作的安全可靠性。(4) Synchronous expansion and self-locking of front and rear comb teeth can be realized. The space utilization rate of the three-dimensional garage is improved, and the safety and reliability of the work of the carrier are guaranteed.

(5)能实现对待搬运车辆的纠偏。(5) It can realize the deviation correction of the handling vehicles.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The accompanying drawings constituting a part of the present application are used to provide further understanding of the present application, and the schematic embodiments and descriptions of the present application are used to explain the present application, and do not constitute improper limitations to the present application.

图1 AGV车辆搬运器外观图;Figure 1 Appearance of AGV vehicle carrier;

图2 AGV车辆搬运器内部结构图;Figure 2 The internal structure diagram of the AGV vehicle carrier;

图3 AGV行走机构示意图;Figure 3 Schematic diagram of AGV walking mechanism;

图4 AGV驱动轮结构图;Figure 4 AGV drive wheel structure diagram;

图5 车轮装配示意图;Figure 5 Schematic diagram of wheel assembly;

图6万向轮外观图;Figure 6 Appearance of universal wheel;

图7万向轮和车体的连接图;The connection diagram of Fig. 7 universal wheel and car body;

图8万向轮原理图;Figure 8 Schematic diagram of universal wheel;

图9车轮和车体的连接图;The connection diagram of Fig. 9 wheel and car body;

图10螺旋升降机构总体布置图;Figure 10 overall layout of the spiral lifting mechanism;

图11升降机构的布置图;Figure 11 is the layout of the lifting mechanism;

图12主动锥齿轮轴的配合图;Fig. 12 Coordination drawing of driving bevel gear shaft;

图13从动锥齿轮的配合图;Fig. 13 Coordination drawing of driven bevel gear;

图14下车架结构件安装图;Figure 14 is the installation diagram of the lower frame structure;

图15螺旋升降单元外观图;Figure 15 Appearance of the spiral lift unit;

图16螺旋升降单元内部图;Figure 16 internal view of the spiral lift unit;

图17蜗轮及螺母图;Figure 17 worm gear and nut diagram;

图18梳齿的总体单元图;The overall unit diagram of Fig. 18 comb;

图19前梳齿单元图;Figure 19 front comb unit diagram;

图20梳齿单元内部细节图;Fig. 20 Internal detail diagram of the comb unit;

图21双轴伸电机、空心传动轴和丝杠配合图Figure 21 Coordination diagram of double shaft extension motor, hollow transmission shaft and lead screw

图22后端匹配梳齿图;Figure 22 rear end matching comb diagram;

图23后导向块图;Figure 23 rear guide block diagram;

图24前导向块图。Figure 24 Front guide block diagram.

图中:11上部外壳、12下部外壳;In the figure: 11 upper shell, 12 lower shell;

21上车架的梳齿伸缩及对中机构、22 AGV行走机构、23下车架的四点同步升降机构;21 Comb telescoping and centering mechanism of the upper frame, 22 AGV traveling mechanism, 23 four-point synchronous lifting mechanism of the lower frame;

31驱动轮、32万向轮;31 driving wheels, 32 universal wheels;

41直流旋转伺服电机和行星减速器、42转向齿轮、43编码齿轮、44反馈编码器、45外齿式回转支承、46连接板、47右侧板、48左侧板、49电磁制动器、410车轮、411直流伺服电机和行星减速器、412编码器;41 DC rotary servo motor and planetary reducer, 42 steering gear, 43 coded gear, 44 feedback encoder, 45 external gear slewing bearing, 46 connecting plate, 47 right side plate, 48 left side plate, 49 electromagnetic brake, 410 wheel , 411 DC servo motor and planetary reducer, 412 encoder;

51螺钉、52联轴器、53轴承、54轮轴键;51 screws, 52 couplings, 53 bearings, 54 axle keys;

61连接块、62连接上板、63右连接板、64左连接板、65万向轮轴、66万向轮;61 connecting block, 62 connecting upper plate, 63 right connecting plate, 64 left connecting plate, 65 universal wheel shaft, 66 universal wheel;

71盖板、72螺栓、73轴端挡盖、74深沟球轴承、75套筒、76下车架、77车轮上竖直轴、78推力球轴承、79车轮上板;71 cover plate, 72 bolts, 73 shaft end cover, 74 deep groove ball bearing, 75 sleeve, 76 lower frame, 77 upper vertical shaft of wheel, 78 thrust ball bearing, 79 upper plate of wheel;

81深沟球轴承;81 deep groove ball bearing;

91左右纵梁、92三角肋板、93横架、94连接支架、95长板横架、96车轮连接块;91 left and right longitudinal beams, 92 triangular ribs, 93 horizontal frames, 94 connecting brackets, 95 long plate horizontal frames, 96 wheel connecting blocks;

101外侧的四点同步导向装置、102四点同步螺旋升降台;The four-point synchronous guiding device on the outside of 101, and the four-point synchronous spiral lifting table of 102;

111双轴伸直流电机、112联轴器、113主动锥齿轮、114从动锥齿轮、115一级轴、116二级轴、117空心传动轴、118各螺旋升降单元;111 Dual-axis extension DC motor, 112 Coupling, 113 Driving bevel gear, 114 Driven bevel gear, 115 Primary shaft, 116 Secondary shaft, 117 Hollow drive shaft, 118 Spiral lifting units;

121联轴器、122圆锥轴承、123 键、124轴端螺母;121 coupling, 122 tapered bearing, 123 key, 124 shaft end nut;

131轴承座、132轴承、133轴套;131 bearing seat, 132 bearing, 133 shaft sleeve;

141导柱导套、142长板横架、143角钢横架、144中部横架、145支架;141 guide column and guide sleeve, 142 long plate horizontal frame, 143 angle steel horizontal frame, 144 middle horizontal frame, 145 bracket;

151法兰顶盖、152箱体、153上端盖、154左右端盖;151 flange top cover, 152 box body, 153 upper end cover, 154 left and right end covers;

161滑动丝杠、162轴承、163蜗杆、164蜗轮、165轴承;161 sliding screw, 162 bearing, 163 worm, 164 worm gear, 165 bearing;

181双轴伸直流电机、182前空心传动轴、183前丝杠、184后空心传动轴、185后丝杠、186前梳齿部分、187后梳齿部分;181 biaxial extension DC motor, 182 front hollow drive shaft, 183 front lead screw, 184 rear hollow drive shaft, 185 rear lead screw, 186 front comb part, 187 rear comb part;

191丝杠螺母、192滑块导轨、193推出连杆、194连接架、195 丝杠支撑座;191 Lead screw nut, 192 Slider guide rail, 193 Push out connecting rod, 194 Connecting frame, 195 Lead screw support seat;

201前导向块、202后导向块、203导向轴、204梳齿、205梳齿连接块、206梳齿连接板、207导向轨道、208梳齿推杆、209对中弹簧、210对中检测板;201 front guide block, 202 rear guide block, 203 guide shaft, 204 comb, 205 comb connection block, 206 comb connection plate, 207 guide rail, 208 comb push rod, 209 centering spring, 210 centering detection plate ;

211轴承及轴承座、212花键轴;211 bearing and housing, 212 spline shaft;

221三单元连接板、222主动梳齿单元、223和224从动梳齿单元。221 three-unit connecting plate, 222 active comb unit, 223 and 224 driven comb unit.

具体实施方式Detailed ways

应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.

下面结合附图对本实用新型进行详细说明:Below in conjunction with accompanying drawing, the utility model is described in detail:

一、AGV车辆搬运器外观和及功能划分1. Appearance and function division of AGV vehicle handler

如图1所示,AGV车辆搬运器由上、下车架组成,分别有上部外壳11和下部外壳12对内部机构进行保护,外壳为薄钢板钣金件。As shown in Figure 1, the AGV vehicle carrier is composed of upper and lower frames, with an upper shell 11 and a lower shell 12 to protect the internal mechanism, and the shell is a thin steel sheet metal part.

如图2所示为AGV车辆搬运器内部结构图,主要由上车架的梳齿伸缩及对中机构21、AGV行走机构22、下车架的四点同步升降机构23三大部分组成。As shown in Figure 2, the internal structure diagram of the AGV vehicle carrier is mainly composed of three parts: the comb telescopic and centering mechanism 21 of the upper frame, the AGV running mechanism 22, and the four-point synchronous lifting mechanism 23 of the lower frame.

二、AGV行走机构2. AGV walking mechanism

如图3所示,AGV行走机构由两个对角安装的驱动轮31和两个对角安装的万向轮32组成。As shown in FIG. 3 , the AGV traveling mechanism is composed of two diagonally installed driving wheels 31 and two diagonally installed universal wheels 32 .

图4是AGV驱动轮结构图,驱动轮下部是牵引行走机构,其动力传动路线为:编码器412——直流伺服电机和电机行星减速器411——右侧板47——车轮410——左侧板48——电磁制动器49。图5中,轴与车轮通过键54配合,电机轴和车轮轴通过联轴器52配合,轮轴通过一对轴承53支承,侧板和直流伺服电机通过螺栓51可拆卸连接。工作时光电编码器412通过检测直流伺服电机旋转速度并反馈回上级控制器,控制直流伺服电机经过行星减速器减速后的输出转速,末端的电磁制动器49起制动作用。Figure 4 is a structural diagram of the AGV drive wheel. The lower part of the drive wheel is the traction travel mechanism, and its power transmission route is: encoder 412 - DC servo motor and motor planetary reducer 411 - right side plate 47 - wheel 410 - left Side plate 48—electromagnetic brake 49 . In Fig. 5, the shaft and the wheel are matched by a key 54, the motor shaft and the wheel shaft are matched by a coupling 52, the wheel shaft is supported by a pair of bearings 53, and the side plate and the DC servo motor are detachably connected by bolts 51. When working, the photoelectric encoder 412 detects the rotation speed of the DC servo motor and feeds it back to the upper-level controller to control the output speed of the DC servo motor after being decelerated by the planetary reducer, and the electromagnetic brake 49 at the end acts as a brake.

驱动轮的上部是变向机构,其动力传输路径为:直流旋转伺服电机和行星减速器41——转向齿轮42——外齿式回转支承45——编码齿轮43——反馈编码器44。外齿式回转支承的内外支承圈分别与驱动轮和下车架连接,控制器接收上位机的转向信号,并对比实时转速决定直流伺服电机41的旋转速度,通过行星减速器输出后,再通过输出轴上的转向小齿轮42和回转支承外齿啮合传动以实现驱动轮整体旋转。编码器齿轮43和回转支承45外齿配合,编码器44采集回转支承实际旋转角度,并将数值反馈回旋转直流伺服电机,形成负反馈调节。回转支承内圈与连接板46连接,连接板和下部的两连接侧板47、48固连形成支承构件,从而固定牵引行走电机、车轮、车轮轴、轴承等部件。The upper part of the driving wheel is a direction changing mechanism, and its power transmission path is: DC rotary servo motor and planetary reducer 41 - steering gear 42 - external gear slewing bearing 45 - encoding gear 43 - feedback encoder 44 . The inner and outer support rings of the external gear slewing ring are respectively connected with the driving wheel and the lower frame. The controller receives the steering signal from the upper computer, and compares the real-time rotation speed to determine the rotation speed of the DC servo motor 41. After outputting through the planetary reducer, and then through The steering pinion 42 on the output shaft is engaged with the external teeth of the slewing bearing for transmission to realize the integral rotation of the drive wheel. The encoder gear 43 cooperates with the outer teeth of the slewing bearing 45, and the encoder 44 collects the actual rotation angle of the slewing bearing, and feeds back the value to the rotating DC servo motor to form a negative feedback adjustment. The inner ring of the slewing ring is connected with the connecting plate 46, and the connecting plate and the lower two connecting side plates 47, 48 are fixedly connected to form a supporting member, thereby fixing components such as the traction traveling motor, wheels, wheel axles, and bearings.

万向轮的功能是支撑车体、辅助转向和保持车体稳定性,如图6所示。万向轮的上部有一个和下车架固接的连接块61,左右连接板64、63、车轮上板62提供对万向轮轴65和万向轮66的支承。The function of the universal wheel is to support the car body, assist steering and maintain the stability of the car body, as shown in Figure 6. The top of the universal wheel has a connection block 61 affixed to the lower vehicle frame, and the left and right connecting plates 64, 63, wheel upper plate 62 provide the support to the universal wheel shaft 65 and the universal wheel 66.

万向轮连接块内部结构如装配图7所示,包括盖板71、轴端挡盖73、深沟球轴承74、套筒75、下车架76、推力球轴承78、车轮上竖直轴77、车轮上板79。盖板和轴端挡盖等均用螺钉72可拆卸连接,车轮上板79和车轮上竖直轴77固连,使万向轮可随下车架旋转随动,并起支承下车架的作用。The internal structure of the universal wheel connection block is shown in assembly figure 7, including cover plate 71, shaft end cover 73, deep groove ball bearing 74, sleeve 75, lower frame 76, thrust ball bearing 78, vertical shaft on the wheel 77, wheel upper plate 79. The cover plate and the shaft end cover etc. are all detachably connected with screws 72, and the upper plate 79 of the wheel is fixedly connected with the vertical shaft 77 on the wheel, so that the universal wheel can rotate with the lower frame and act as a support for the lower frame. effect.

万向轮主要承载车体的重量,故采用推力轴承78将力传递到车轮上,而车体转向、加减速和自旋等行走水平力则由深沟球轴承74承受,两个方向的力分别由两个轴承分担,以保证万向轮工作可靠性。The universal wheel mainly bears the weight of the car body, so the thrust bearing 78 is used to transmit the force to the wheel, and the horizontal force of the car body such as steering, acceleration and deceleration and spin is borne by the deep groove ball bearing 74, and the power in the two directions They are respectively shared by two bearings to ensure the reliability of the universal wheel.

图8所示,万向轮的车轮轴65两端固连在侧板上,车轮轴中部通过深沟球轴承81与车轮配合,车轮轴和上部的旋转轴中心线存在偏心距离,使得在车体转向时有一个离心力,使其更容易偏转,降低了卡死的风险。As shown in Figure 8, the two ends of the wheel shaft 65 of the universal wheel are fixedly connected to the side plate, and the middle part of the wheel shaft cooperates with the wheel through a deep groove ball bearing 81. There is a centrifugal force when the body turns, making it easier to deflect and reducing the risk of jamming.

车轮和车体的连接如图9所示,有两条力传递路径:一条是左右纵梁91——三角肋板92——长板横架95——车轮连接块96。另一条是左右纵梁91——连接支架94——前后横架93——车轮连接块96。AGV驱动轮和万向轮的车轮连接块96内部结构是不同的,AGV驱动轮的连接块与轮子上部的回转支承座45连接,通过外齿式回转轴承实现驱动轮既能承载重力又能转弯和直行。万向轮的车轮连接块对深沟球轴承74和推力球轴承78,以及与之配合的盖板73、套筒75等零部件提供支承定位。长板横架95、连接块96、三角肋板92三者固接。两个横架93与车轮连接块96的前后侧面固接,使车轮连接架的四个侧面与纵梁均有连接,以保证整车强度和刚度。The connection between the wheel and the vehicle body is shown in Figure 9, and there are two force transmission paths: one is the left and right longitudinal beams 91—the triangular ribs 92—the long plate horizontal frame 95—the wheel connecting block 96. The other is left and right side beams 91—connecting bracket 94—front and rear cross frame 93—wheel connecting block 96. The internal structure of the wheel connection block 96 of the AGV drive wheel and the universal wheel is different. The connection block of the AGV drive wheel is connected with the slewing support seat 45 on the upper part of the wheel, and the drive wheel can carry gravity and turn through the external tooth slewing bearing. and go straight. The wheel connecting block of universal wheel provides supporting location to deep groove ball bearing 74 and thrust ball bearing 78, and parts such as cover plate 73, sleeve 75 that cooperate with it. Long plate horizontal frame 95, connection block 96, triangular rib 92 three are affixed. Two cross frames 93 are affixed to the front and rear sides of the wheel connecting block 96, so that the four sides of the wheel connecting frame are connected to the longitudinal beams, so as to ensure the strength and rigidity of the whole vehicle.

三、升降机构3. Lifting mechanism

图10所示,升降机构主要由下车架中部的四点同步螺旋升降台102和外侧的四点同步导向装置101组成。As shown in FIG. 10 , the lifting mechanism is mainly composed of a four-point synchronous spiral lifting platform 102 in the middle of the lower frame and a four-point synchronous guide device 101 on the outside.

升降机构的动力传递路径如图11所示:双轴伸直流电机111——一级轴115——主动锥齿轮113——从动锥齿轮114——二级轴116——空心传动轴117——各螺旋升降单元118。The power transmission path of the lifting mechanism is shown in Figure 11: double-shaft extension DC motor 111—primary shaft 115—driving bevel gear 113—driven bevel gear 114—secondary shaft 116—hollow drive shaft 117— - Each helical lift unit 118 .

主动锥齿轮和一级轴的配合如图12,直流电机轴通过联轴器121将动力传递至一级轴115,一级轴115的末端有主动锥齿轮113,轴承座112,内有圆锥轴承122。The cooperation between the active bevel gear and the primary shaft is shown in Figure 12. The DC motor shaft transmits power to the primary shaft 115 through the coupling 121. The end of the primary shaft 115 has the active bevel gear 113, the bearing seat 112, and the tapered bearing inside. 122.

和主动锥齿轮113啮合的从动锥齿轮114将动力传递到二级轴116,二级轴116的两端分别与两根空心传动轴117花键配合,空心传动轴117再将二级轴116的动力最终传递至前后两个螺旋升降单元118。The driven bevel gear 114 meshed with the driving bevel gear 113 transmits the power to the secondary shaft 116, and the two ends of the secondary shaft 116 are respectively splined with two hollow transmission shafts 117, and the hollow transmission shaft 117 connects the secondary shaft 116 The power is finally transmitted to the front and rear two helical lift units 118 .

图14是下车架结构件安装图,安装于外侧的四个导柱导套142起导向作用,下车架两侧的纵梁为两根槽钢91,为主承载梁。中间横架144用于支撑固定升降电机111、一级轴115和轴系零件,由两根角钢对称布置而成,角钢的两端分别与槽钢91焊接固连,两角钢上分别排列有四个支架145,负责第一级轴115的四个轴承座112的固定。而电机111和二级轴116的轴承座则直接固定在两角钢上。中部横架144两侧第一道对称的两个横架143负责四个螺旋升降单元118的固定,螺旋升降单元118是与上车架直接接触并承载上车架重量的唯一构件,也采用两根角钢对称焊接在两侧的C型槽钢91上。三级横架是对称的两片长板材横架142,板材横加142两端各开有一个装配导套的圆柱形孔,导套通过焊接直接与圆柱形孔固定连接,与导套配合的导柱一端和上车架连接,当上车架升降时,导柱就在导套中运动,起到导向作用。这样的导柱导套一共四个,每个横架布置两个。Fig. 14 is the installation diagram of the lower frame structure, four guide posts and guide sleeves 142 installed on the outside play a guiding role, and the longitudinal beams on both sides of the lower frame are two channel steels 91, which are the main bearing beams. The middle horizontal frame 144 is used to support and fix the lifting motor 111, the primary shaft 115 and the shafting parts. It is formed by two angle steels arranged symmetrically. A bracket 145 is responsible for fixing the four bearing seats 112 of the first stage shaft 115. The bearing blocks of the motor 111 and the secondary shaft 116 are directly fixed on the two angle steels. The first two symmetrical horizontal frames 143 on both sides of the central horizontal frame 144 are responsible for the fixing of the four spiral lifting units 118. The spiral lifting unit 118 is the only component that directly contacts the upper frame and carries the weight of the upper frame. The root angle steel is symmetrically welded on the C-shaped channel steel 91 on both sides. The third-level horizontal frame is a symmetrical two-piece long plate horizontal frame 142. A cylindrical hole for assembling a guide sleeve is respectively opened at both ends of the plate horizontal frame 142. The guide sleeve is directly fixedly connected with the cylindrical hole by welding, and the guide sleeve matched with the guide sleeve One end of the column is connected with the upper frame, and when the upper frame is raised and lowered, the guide column moves in the guide sleeve to play a guiding role. There are four such guide posts and guide sleeves in total, two of which are arranged on each horizontal frame.

螺旋升降单元118的结构如图15、图16和图17所示,动力通过中间空心传动轴117和蜗杆163配合传入,该处用花键配合以传递较大扭矩。螺旋升降单元外部由箱体152、上端盖153、左右端盖154和连接上车架的法兰顶盖151组成,其动力传输路径如图16:蜗杆163——蜗轮164——蜗轮内螺母——滑动丝杠161——法兰顶盖151。蜗杆163和蜗轮164通过装在箱体上的两对圆锥滚子轴承162、165提供支撑和定位。在蜗轮轴内部加工一个与滑动丝杠配合的螺纹孔,如图17所示,蜗轮加工螺纹部分通过一段延伸的空心圆管超出蜗轮本身宽度,这段延长的圆管装配时和圆锥滚子轴承165配合。蜗轮这种结构集两级传动为一体,使结构布局紧凑。The structure of the screw lifting unit 118 is shown in Figure 15, Figure 16 and Figure 17, and the power is introduced through the cooperation of the middle hollow transmission shaft 117 and the worm screw 163, where the spline is used to cooperate to transmit a large torque. The outside of the screw lift unit is composed of a box body 152, an upper end cover 153, a left and right end cover 154, and a flange top cover 151 connected to the upper frame. - sliding lead screw 161 - flange top cover 151. The worm 163 and the worm wheel 164 are supported and positioned by two pairs of tapered roller bearings 162, 165 mounted on the casing. Process a threaded hole inside the worm gear shaft to match the sliding screw. As shown in Figure 17, the threaded part of the worm gear passes through a section of extended hollow tube beyond the width of the worm wheel itself. This extended tube is assembled with the tapered roller bearing 165 fits. The structure of the worm gear integrates the two-stage transmission as a whole, which makes the structure layout compact.

四、梳齿伸缩及对中机构4. Comb telescopic and centering mechanism

梳齿伸缩及对中机构功能主要有:前定位梳齿和后端匹配梳齿的同步伸缩;检测AGV车辆搬运器与所搬运车辆是否在同一中轴线上并实现调整对中;前端梳齿对汽车前轮定位;后端梳齿对车辆后轮匹配。The functions of the telescoping and centering mechanism of the comb mainly include: the synchronous telescopic telescoping of the front positioning comb and the rear matching comb; detecting whether the AGV vehicle carrier and the transported vehicle are on the same central axis and realizing adjustment and centering; the front comb alignment The front wheel alignment of the car; the rear comb matches the rear wheel of the vehicle.

如图18、图19、图20所示,梳齿伸缩动力传输路径为:双轴伸直流电机181——前后空心传动轴182、184——前后丝杠183——螺母191——滑块导轨192——推出连杆193——梳齿移动块205——梳齿204。As shown in Fig. 18, Fig. 19, and Fig. 20, the transmission path of the comb telescopic power is: biaxial extension DC motor 181——front and rear hollow drive shafts 182, 184——front and rear lead screws 183——nut 191——slider guide rail 192——pull out connecting rod 193——comb tooth moving block 205——comb tooth 204.

其由前导向块201、后导向块202、导向轨道207、对中检测板210、对中弹簧209、梳齿连接块205、梳齿连接板206、导向轴203、梳齿204、梳齿推杆208等组成。梳齿连接块205和梳齿推杆208连接,梳齿推杆上的短轴211又和推出连杆193一端用衬套相连形成转动副,梳齿连接板206连接两梳齿204和梳齿连接块205。通过导向轨道207和导向轴203实现梳齿直线运动。导向轴203对梳齿连接块206起导向作用,前后导向块201、202则提供对各部件的定位支撑。It consists of front guide block 201, rear guide block 202, guide track 207, centering detection plate 210, centering spring 209, comb tooth connection block 205, comb tooth connection plate 206, guide shaft 203, comb tooth 204, comb tooth push Rod 208 etc. are formed. The comb tooth connecting block 205 is connected with the comb tooth push rod 208, and the short shaft 211 on the comb tooth push rod is connected with one end of the push-out connecting rod 193 with a bush to form a rotating pair, and the comb tooth connecting plate 206 connects the two comb teeth 204 and the comb teeth. Block 205 is connected. The linear motion of the comb teeth is realized by the guide track 207 and the guide shaft 203 . The guide shaft 203 guides the comb connection block 206, and the front and rear guide blocks 201, 202 provide positioning support for each component.

图21是前侧的动力传动配合图,直流双轴伸电机181通过前后两个连接短轴211连接空心传动轴182,传动轴182再与前后两根旋向相反的丝杠183连接,空心传动轴两端均采用花键连接。Figure 21 is the power transmission coordination diagram on the front side. The DC double-axis extension motor 181 is connected to the hollow transmission shaft 182 through two connecting short shafts 211 at the front and rear. Both ends of the shaft are splined.

电机旋转带动前后两根丝杠183同速对称旋转,与前后丝杠配合的前后螺母191在导轨滑块92的导向和支撑作用下做等速反向直线运动。螺母装有连接架194,其两端通过衬套和销轴与推出连杆193连接,形成一转动副,连杆的另一头以同样方式与梳齿推出杆轴211连接。图19中,螺母191左右两侧的两根连杆193运动对称,以保证左右梳齿连接块205和与其固连的左右梳齿204同步伸缩。又因为前后丝杠螺母的结构一致,前后梳齿会以同样速度伸缩。Motor rotation drives two front and back leading screws 183 to rotate symmetrically at the same speed, and the front and rear nuts 191 that cooperate with the front and rear leading screws do constant speed reverse linear motion under the guidance and support of the guide rail slider 92 . Nut is equipped with connecting frame 194, and its two ends are connected with releasing connecting rod 193 by bushing and bearing pin, form a revolving pair, and the other end of connecting rod is connected with comb tooth releasing rod shaft 211 in the same way. In FIG. 19 , the two connecting rods 193 on the left and right sides of the nut 191 move symmetrically, so as to ensure that the left and right comb tooth connecting blocks 205 and the left and right comb teeth 204 fixedly connected thereto are telescopic and telescopic synchronously. And because the structure of the front and rear lead screw nuts is consistent, the front and rear comb teeth will expand and contract at the same speed.

前部梳齿定位单元186对车辆前轮进行定位,其由前导向块201、后导向块202、导向轨道207、对中检测板210、对中弹簧209、梳齿连接块205、梳齿连接板206、导向轴203、梳齿204、梳齿推杆208等组成。梳齿连接块205和梳齿推杆208连接,梳齿推杆上的短轴211又和推出连杆193一端用衬套相连形成转动副,梳齿连接板206连接两梳齿204和梳齿连接块205。通过导向轨道207和导向轴203实现梳齿直线运动。导向轴203对梳齿连接块206起导向作用,前后导向块201、202则提供对各部件的定位支撑,如图23、图24所示。The front comb tooth positioning unit 186 locates the front wheel of the vehicle, which is connected by the front guide block 201, the rear guide block 202, the guide rail 207, the centering detection plate 210, the centering spring 209, the comb tooth connecting block 205, and the comb teeth. Plate 206, guide shaft 203, comb teeth 204, comb teeth push rod 208 and the like. The comb tooth connecting block 205 is connected with the comb tooth push rod 208, and the short shaft 211 on the comb tooth push rod is connected with one end of the push-out connecting rod 193 with a bush to form a rotating pair, and the comb tooth connecting plate 206 connects the two comb teeth 204 and the comb teeth. Block 205 is connected. The linear motion of the comb teeth is realized by the guide track 207 and the guide shaft 203 . The guide shaft 203 guides the comb connection block 206, and the front and rear guide blocks 201, 202 provide positioning support for each component, as shown in Fig. 23 and Fig. 24 .

在伸缩机构的左右外侧各有一个用弹簧209连接的对中检测板210,当车辆搬运器和车辆的中轴线存在初始位置偏差时,随着梳齿204伸出,对中检测板210会在某一侧先碰到该侧的汽车轮胎内侧,此时AGV驱动轮旋转90度,向相反的方向横移,梳齿伸缩运动继续进行,碰到轮胎后又继续横移调整,直至两侧对中板同时碰到两侧轮胎,表明此时车辆搬运器已和车辆实现了对中,AGV驱动轮回正。There is a centering detection plate 210 connected with a spring 209 on the left and right sides of the telescopic mechanism. One side first touches the inner side of the car tire on that side. At this time, the AGV drive wheel rotates 90 degrees and moves laterally in the opposite direction. The middle plate touches the tires on both sides at the same time, indicating that the vehicle carrier has been aligned with the vehicle at this time, and the AGV drive wheel is back.

对于不同前后轮距的车辆,由于前车轮已经通过前梳齿进行定位,后端6根梳齿可匹配后车轮。后梳齿187的每个单元结构与前端定位梳齿相同,但梳齿间距较小,将三个梳齿单元连接在一起,其中中间梳齿单元222为主动,两侧用单元连接板221将三个单元梳齿块上的连接轴211连接在一起,带动梳齿单元223、224一起运动。For vehicles with different front and rear wheelbases, since the front wheels have been positioned by the front comb teeth, the 6 comb teeth at the rear end can match the rear wheels. The structure of each unit of the rear comb 187 is the same as that of the front-end positioning combs, but the spacing between the combs is relatively small, and the three comb units are connected together, wherein the middle comb unit 222 is active, and the two sides are connected by the unit connecting plate 221. The connecting shafts 211 on the comb blocks of the three units are connected together to drive the comb units 223 and 224 to move together.

正常交接时,梳齿伸缩对中整个过程完成后才进行车辆搬运,故梳齿在伸缩对中过程中是不受力的,电机只需要克服内部的摩擦力,故电机负载小,运动精度高。During normal handover, the vehicle is transported after the entire process of comb tooth telescopic alignment is completed, so the comb tooth is not stressed during the telescopic alignment process, and the motor only needs to overcome the internal friction force, so the motor load is small and the motion accuracy is high .

上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the utility model. Those skilled in the art should understand that on the basis of the technical solution of the utility model, those skilled in the art do not need to Various modifications or deformations that can be made with creative efforts are still within the protection scope of the present utility model.

Claims (10)

1.一种新型立体车库AGV车辆搬运器,其特征在于,包括能实现上下相对运动的上车架和下车架,在所述下车架底部安装有行走机构,在下车架的中部安装有四点同步螺旋升降机构和位于四点同步螺旋升降机构外侧的四点同步导向装置;四点同步螺旋升降机构驱动上车架上下运动,且所述的四点同步导向装置实现对上车架的导向,所述的上车架上安装有梳齿伸缩对中机构,所述的梳齿伸缩对中机构包括安装在上车架中心位置的双轴伸直流电机,所述的双轴伸直流电机驱动前后传动轴,前后传动轴驱动前后丝杠旋转,前后丝杠上各安装有一个丝杠螺母,每个丝杠螺母与两个成一定角度的推出连杆连接,每个所述的推出连杆推动一个梳齿推杆移动,所述的梳齿推杆推动梳齿连接块沿着导向轴移动,所述的梳齿连接块上设置有梳齿,通过一个电机驱动与前后丝杠配合的前后丝杠螺母做等速反向直线运动,进而实现了位于上车架前后端梳齿的同步伸缩运动。1. A novel three-dimensional garage AGV vehicle carrier, is characterized in that, comprises upper vehicle frame and lower vehicle frame that can realize relative motion up and down, running gear is installed at the bottom of described lower vehicle frame, and is installed in the middle part of lower vehicle frame The four-point synchronous spiral lifting mechanism and the four-point synchronous guiding device located outside the four-point synchronous spiral lifting mechanism; the four-point synchronous spiral lifting mechanism drives the upper frame to move up and down, and the four-point synchronous guiding device realizes the alignment of the upper frame guide, the upper frame is equipped with a comb-tooth telescopic centering mechanism, and the comb-tooth telescopic centering mechanism includes a biaxial extension DC motor installed at the center of the upper frame, and the biaxial extension DC motor Drive the front and rear transmission shafts, and the front and rear transmission shafts drive the front and rear lead screws to rotate. A lead screw nut is respectively installed on the front and rear lead screws, and each lead screw nut is connected with two push-out connecting rods at a certain angle. The rod pushes a comb-toothed push rod to move, and the comb-toothed push rod pushes the comb-toothed connecting block to move along the guide shaft. The comb-toothed connecting block is provided with combs, which are driven by a motor and matched with the front and rear lead screws. The front and rear lead screw nuts do constant speed and reverse linear motion, thereby realizing the synchronous telescopic movement of the comb teeth located at the front and rear ends of the upper frame. 2.如权利要求1所述的新型立体车库AGV车辆搬运器,其特征在于,在所述的丝杠螺母上安装有连接架,连接架的两端通过衬套和销轴与推出连杆一端连接,形成一个转动副;推出连杆的另一端以同样方式与梳齿推出杆上的短轴连接。2. The new three-dimensional garage AGV vehicle carrier as claimed in claim 1, wherein a connecting frame is installed on the described screw nut, and the two ends of the connecting frame are connected with one end of the push-out connecting rod through a bush and a pin Connect to form a rotary pair; the other end of the push-out connecting rod is connected with the short shaft on the comb-teeth push-out rod in the same way. 3.如权利要求1所述的新型立体车库AGV车辆搬运器,其特征在于,位于上车架前端的梳齿对汽车前轮定位;位于上车架后端梳齿对车辆后轮匹配。3. The new three-dimensional garage AGV vehicle carrier as claimed in claim 1, wherein the comb teeth positioned at the front end of the upper frame are positioned to the front wheels of the vehicle; the comb teeth positioned at the rear end of the upper frame are matched to the rear wheels of the vehicle. 4.如权利要求1所述的新型立体车库AGV车辆搬运器,其特征在于,在上车架前端安装有两个后导向块,在两个后导向块的外侧安装有两个前导向块,前端一共有四根梳齿,其中两根梳齿位于车架的一侧,另外两根梳齿位于车架的另一侧,在梳齿推杆末端安装一个对中检测板,对中检测板和梳齿推杆用弹簧柔性连接。4. The new three-dimensional garage AGV vehicle carrier as claimed in claim 1 is characterized in that two rear guide blocks are installed at the front end of the upper frame, and two front guide blocks are installed on the outer sides of the two rear guide blocks. There are four combs at the front end, two of which are located on one side of the frame, and the other two are located on the other side of the frame. A centering detection plate is installed at the end of the comb push rod, and the centering detection plate It is flexibly connected with the comb push rod with a spring. 5.如权利要求1所述的新型立体车库AGV车辆搬运器,其特征在于,位于上车架后端的两个推出连杆,各自通过三单元连接板同时驱动三个梳齿推杆;每个梳齿推杆驱动一个梳齿连接块,每个梳齿连接块上安装有两根梳齿;后端一共有十二根梳齿。5. The new three-dimensional garage AGV vehicle carrier as claimed in claim 1 is characterized in that, two push-out connecting rods positioned at the rear end of the upper frame respectively drive three comb-teeth push rods simultaneously through three-unit connecting plates; A comb tooth push rod drives a comb tooth connecting block, and two comb teeth are installed on each comb tooth connecting block; there are twelve comb teeth altogether at the rear end. 6.如权利要求5所述的新型立体车库AGV车辆搬运器,其特征在于,在上车架后端安装有六个后导向块,在两个后导向块的外侧安装有六个前导向块,其中六个梳齿位于车架的一侧,通过该侧的前后导向块进行支承定位,另外六个梳齿位于车架的另一侧,通过另一侧前后导向块进行支承定位;一组前后导向块对应两根梳齿;在梳齿推杆末端安装一个对中检测板,两个对中检测板通过弹簧与梳齿推杆柔性连接。6. The new three-dimensional garage AGV vehicle carrier as claimed in claim 5, wherein six rear guide blocks are installed at the rear end of the upper frame, and six front guide blocks are installed on the outer sides of the two rear guide blocks , where six combs are located on one side of the frame, supported and positioned through the front and rear guide blocks on this side, and the other six combs are located on the other side of the frame, supported and positioned through the front and rear guide blocks on the other side; one set The front and rear guide blocks correspond to the two comb teeth; a centering detection plate is installed at the end of the comb tooth push rod, and the two centering detection plates are flexibly connected to the comb tooth push rod through springs. 7.如权利要求1所述的新型立体车库AGV车辆搬运器,其特征在于,所述的行走机构由两个对角安装的驱动轮和两个对角安装的万向轮组成。7. The new three-dimensional garage AGV vehicle carrier as claimed in claim 1, wherein the traveling mechanism is composed of two diagonally installed drive wheels and two diagonally installed universal wheels. 8.如权利要求7所述的新型立体车库AGV车辆搬运器,其特征在于,所述的驱动轮下部是牵引行走机构,其包括编码器、直流伺服电机和电磁制动器,所述的编码器通过检测直流伺服电机旋转速度并反馈回上级控制器,控制直流伺服电机经过行星减速器减速后输出转速,末端的电磁制动器起制动作用。8. The new three-dimensional garage AGV vehicle carrier as claimed in claim 7, wherein the lower part of the drive wheel is a traction travel mechanism, which includes an encoder, a DC servo motor and an electromagnetic brake, and the encoder passes through Detect the rotation speed of the DC servo motor and feed it back to the superior controller, control the output speed of the DC servo motor after being decelerated by the planetary reducer, and the electromagnetic brake at the end acts as a brake. 9.如权利要求7所述的新型立体车库AGV车辆搬运器,其特征在于,所述的驱动轮的上部是变向机构,包括直流旋转伺服电机和行星减速器、转向齿轮、外齿式回转支承、编码齿轮、反馈编码器;由控制器接收转向信号,决定直流伺服电机的旋转速度,通过行星减速器输出后,通过输出轴上的转向小齿轮和回转支承外齿的啮合传动实现驱动轮整体旋转;外齿式回转支承的内外圈分别与驱动轮和下车架连接;编码器齿轮和回转支承的外齿配合,采集回转支承实际旋转角度,并将数值反馈回旋转直流伺服电机控制器,形成负反馈调节。9. The new three-dimensional garage AGV vehicle carrier as claimed in claim 7, wherein the upper part of the drive wheel is a direction changing mechanism, including a DC rotary servo motor, a planetary reducer, a steering gear, and an external gear rotary Support, encoding gear, feedback encoder; the controller receives the steering signal to determine the rotation speed of the DC servo motor. After outputting through the planetary reducer, the driving wheel is realized through the meshing transmission of the steering pinion on the output shaft and the external teeth of the slewing bearing. Overall rotation; the inner and outer rings of the external gear slewing ring are respectively connected with the drive wheel and the lower frame; the encoder gear cooperates with the outer teeth of the slewing ring to collect the actual rotation angle of the slewing ring and feed back the value to the rotary DC servo motor controller , forming a negative feedback regulation. 10.如权利要求1所述的新型立体车库AGV车辆搬运器,其特征在于,所述的四点同步螺旋升降机构包括双轴伸直流电机,所述的双轴伸直流电机驱动一级轴,一级轴驱动主动锥齿轮,主动锥齿轮与从动锥齿轮配合,所述的从动锥齿轮实现动力变向后驱动二级轴,所述的二级轴连接空心传动轴,所述的空心传动轴驱动螺旋升降单元升降;10. The new three-dimensional garage AGV vehicle carrier as claimed in claim 1, wherein the four-point synchronous screw lifting mechanism includes a biaxial extension DC motor, and the biaxial extension DC motor drives the primary shaft, The primary shaft drives the driving bevel gear, and the driving bevel gear cooperates with the driven bevel gear. The driven bevel gear realizes power change and then drives the secondary shaft. The secondary shaft is connected to the hollow transmission shaft, and the hollow The drive shaft drives the helical lifting unit up and down; 所述的四点同步导向装置包括四个导柱和导套,四个导套焊接在下车架上,导柱与导套配合,导柱一端和上车架连接,当上车架升降时,导柱就在导套中运动,起到导向作用。The four-point synchronous guiding device includes four guide posts and guide sleeves, the four guide sleeves are welded on the lower frame, the guide posts cooperate with the guide sleeves, one end of the guide posts is connected to the upper frame, when the upper frame is lifted, The guide post moves in the guide sleeve and plays a guiding role.
CN201720682689.XU 2017-06-13 2017-06-13 Multilayer garage AGV vehicle carriers Expired - Fee Related CN207032990U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110206363A (en) * 2019-04-23 2019-09-06 北京新立机械有限责任公司 A kind of vehicle tray position-limit mechanism and its AGV shifting carrying platform
CN110642024A (en) * 2019-09-24 2020-01-03 苏州精濑光电有限公司 Box holding device
CN111395838A (en) * 2020-03-26 2020-07-10 五邑大学 Vehicle carrying trolley, transverse moving device and stereo garage
CN112455713A (en) * 2020-12-14 2021-03-09 云南昆船智能装备有限公司 AGV (automatic guided vehicle) for transporting airport luggage containers and transporting method
CN115126313A (en) * 2022-07-07 2022-09-30 杭州大中泊奥科技股份有限公司 Car garage
CN115898108A (en) * 2022-11-07 2023-04-04 合肥巍华智能停车设备有限公司 Vehicle conveying device for plane moving type garage

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110206363A (en) * 2019-04-23 2019-09-06 北京新立机械有限责任公司 A kind of vehicle tray position-limit mechanism and its AGV shifting carrying platform
CN110642024A (en) * 2019-09-24 2020-01-03 苏州精濑光电有限公司 Box holding device
CN110642024B (en) * 2019-09-24 2021-07-23 苏州精濑光电有限公司 Box holding device
CN111395838A (en) * 2020-03-26 2020-07-10 五邑大学 Vehicle carrying trolley, transverse moving device and stereo garage
CN112455713A (en) * 2020-12-14 2021-03-09 云南昆船智能装备有限公司 AGV (automatic guided vehicle) for transporting airport luggage containers and transporting method
CN115126313A (en) * 2022-07-07 2022-09-30 杭州大中泊奥科技股份有限公司 Car garage
CN115898108A (en) * 2022-11-07 2023-04-04 合肥巍华智能停车设备有限公司 Vehicle conveying device for plane moving type garage

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