CN207030740U - A kind of hanger for engine - Google Patents
A kind of hanger for engine Download PDFInfo
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- CN207030740U CN207030740U CN201720650502.8U CN201720650502U CN207030740U CN 207030740 U CN207030740 U CN 207030740U CN 201720650502 U CN201720650502 U CN 201720650502U CN 207030740 U CN207030740 U CN 207030740U
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Abstract
本实用新型公开了一种发动机吊具,左吊臂、右吊臂、连接板和吊起件,其中,所述左吊臂和右吊臂成交叉状且相互铰接,所述左吊臂和右吊臂末端向外相向弯曲形成吊钩,所述左吊臂和右吊臂的顶部通过连接板与所述吊起件连接。使用本实用新型的发动机吊具,不仅能吊运未压装水堵盖的发动机缸体,而且能吊运已压装水堵盖的缸体,并且保证吊运的过程中不损坏缸体的主要加工质量特征;吊具操作简便快捷,能有效安全平稳地完成生产线上缸体的起吊工作。
The utility model discloses an engine hanger, comprising a left boom, a right boom, a connecting plate and a lifting piece, wherein the left boom and the right boom are cross-shaped and hinged to each other, and the left boom and the right boom are hinged to each other. The ends of the right boom are bent outwards to form a hook, and the tops of the left boom and the right boom are connected to the lifting member through a connecting plate. Using the engine sling of the utility model, not only the engine cylinder block without the water blocking cover can be lifted, but also the cylinder block with the water blocking cover installed can be lifted, and the cylinder body will not be damaged during the lifting process. The main processing quality characteristics; the lifting tool is easy and quick to operate, and can effectively, safely and smoothly complete the lifting work of the cylinder on the production line.
Description
技术领域technical field
本实用新型涉及发动机缸体机制造领域,特别涉及一种发动机吊具。The utility model relates to the field of engine block machine manufacturing, in particular to an engine hanger.
背景技术Background technique
发动机是汽车的心脏,是一种能够把其它形式的能转化为另一种能的机器,通常是把化学能转化为机械能。在生产中,发动机的运输需要吊装,如在发动机试验台架上,发动机的起吊工作需借助于起吊挂钩连接发动机吊耳与起吊设备。An engine is the heart of a car, a machine that converts other forms of energy into another, usually chemical energy into mechanical energy. In production, the transportation of the engine requires lifting. For example, on the engine test bench, the lifting of the engine needs to be connected to the engine lug and the lifting equipment by means of a lifting hook.
缸体吊具即为一种装配发动机时吊装缸体的辅助工具,如缸体吊装上线、下线等过程都需使用吊具。由于发动机缸体重量大、形状复杂,在大批量生产发动机时,必须配备专业的吊具进行缸体的起吊。同时缸体的加工质量要求高,吊具的夹紧点或支持点必须保证在重复起吊的过程中不会破坏缸体的主要质量特征。采用高效的流水生产线作业加工缸体时,缸体起吊的节拍也必须进行严格的控制,保证整个生产线的节拍不受影响,这就要求吊具的设计必须操作简便、可靠、安全系数高。Cylinder block sling is an auxiliary tool for hoisting the cylinder block when assembling the engine. For example, the cylinder block is hoisted on the line and off the line. The sling is required. Due to the heavy weight and complex shape of the engine block, it is necessary to equip a professional lifting tool to lift the block when mass producing the engine. At the same time, the processing quality of the cylinder is high, and the clamping point or supporting point of the spreader must ensure that the main quality characteristics of the cylinder will not be damaged during repeated lifting. When the cylinder block is processed by an efficient assembly line, the lifting rhythm of the cylinder body must also be strictly controlled to ensure that the rhythm of the entire production line is not affected. This requires that the design of the spreader must be easy to operate, reliable, and have a high safety factor.
当前的缸体生产线上,吊具主要以水道孔内壁和缸体的外壁为支撑部位来吊运缸体。但是当缸体水道孔压装闷盖之后,吊具吊钩无法以水套孔为支撑,无法吊运缸体。On the current cylinder body production line, the hoisting gear mainly lifts the cylinder body with the inner wall of the waterway hole and the outer wall of the cylinder body as supporting parts. But after the waterway hole of the cylinder body is press-fitted with a stuffy cover, the lifting hook cannot be supported by the water jacket hole, and the cylinder body cannot be hoisted.
实用新型内容Utility model content
本实用新型提供了一种发动机吊具,以解决现有技术中吊具吊钩无法以水套孔为支撑时,无法吊运缸体的问题。The utility model provides an engine hanger to solve the problem in the prior art that the cylinder body cannot be hoisted when the hook of the hanger cannot be supported by a water jacket hole.
为实现上述目的,本实用新型的技术方案如下:In order to achieve the above object, the technical scheme of the utility model is as follows:
一种发动机吊具,包括左吊臂、右吊臂、连接板和吊起件,其中,所述左吊臂和右吊臂成交叉状且相互铰接,所述左吊臂和右吊臂末端向外相向弯曲形成吊钩,所述左吊臂和右吊臂的顶部通过连接板与所述吊起件连接。An engine hanger, comprising a left boom, a right boom, a connecting plate and a lifting piece, wherein the left boom and the right boom are cross-shaped and mutually hinged, and the ends of the left boom and the right boom are Bending toward each other outwards forms a suspension hook, and the tops of the left boom and the right boom are connected with the lifting member through a connecting plate.
可选地,所述左吊臂包括第一短杆部和与所述第一短杆部固定连接并形成第一夹角的第一长杆部,所述右吊臂包括第二短杆部和第二长杆部,所述第二短杆部和第二长杆部固定连接并形成第二夹角,所述第一夹角和第二夹角的角度大小相等,所述第一短杆部与第二短杆部相交,所述第一长杆部和第二长杆部相交并在相交处转动式连接。Optionally, the left boom includes a first short rod part and a first long rod part that is fixedly connected to the first short rod part and forms a first included angle, and the right boom includes a second short rod part and the second long rod part, the second short rod part and the second long rod part are fixedly connected to form a second included angle, the angles of the first included angle and the second included angle are equal in size, and the first short rod part The rod part intersects with the second short rod part, and the first long rod part intersects with the second long rod part and is rotationally connected at the intersection.
可选地,所述第一长杆部和第二长杆部相交处通过轴销转动式连接。Optionally, the intersection of the first long rod part and the second long rod part is rotatably connected by a pivot pin.
可选地,所述第一长杆和第二长杆外侧均设有限位块。Optionally, limit blocks are provided on the outer sides of the first long rod and the second long rod.
可选地,所述限位块采用尼龙限位块。Optionally, the limit block is a nylon limit block.
可选地,所述吊钩上可拆卸式安装有垫块。Optionally, pads are detachably installed on the hook.
可选地,所述垫块采用铜垫块。Optionally, the pads are copper pads.
可选地,所述左吊臂和右吊臂上均设有手柄。Optionally, handles are provided on the left boom and the right boom.
可选地,所述吊起件采用吊环。Optionally, the lifting member adopts a lifting ring.
可选地,所述左吊臂和右吊臂为对称设置的两组,所述连接板包括第一连接板和第二连接板,其中,两组左吊臂的顶部通过所述第一连接板固接,两组右吊臂的顶部通过所述第二连接板固接。Optionally, the left and right booms are symmetrically arranged in two groups, and the connecting plate includes a first connecting plate and a second connecting plate, wherein the tops of the two groups of left booms are connected by the first The tops of the two groups of right booms are fixed through the second connecting plate.
本实用新型提供的一种发动机吊具,包括左吊臂、右吊臂、连接板和吊起件,其中,所述左吊臂和右吊臂成交叉状且相互铰接,所述左吊臂和右吊臂末端向外相向弯曲形成吊钩,所述左吊臂和右吊臂的顶部通过连接板与所述吊起件连接,将左右吊臂伸入发动机缸孔,利用吊钩勾住缸孔底部的曲轴室不加工毛坯面,再通过吊起件实现对缸体的吊运。利用本实施用新型提出的发动机吊具,不仅能吊运未压装水堵盖的发动机缸体,而且能吊运已压装水堵盖的缸体,并且保证吊运的过程中不损坏缸体的主要加工质量特征,吊具结构简单,吊具的每一个零件加工都很方便,易于更换维护。An engine hanger provided by the utility model includes a left boom, a right boom, a connecting plate and a lifting piece, wherein the left boom and the right boom are cross-shaped and hinged to each other, and the left boom The ends of the right boom and the right boom are bent outward to form a hook, the tops of the left boom and the right boom are connected to the lifting piece through the connecting plate, and the left and right booms are stretched into the engine cylinder hole, hooked by the hook The crankshaft chamber at the bottom of the cylinder bore does not have a rough surface, and then the cylinder block is hoisted by lifting parts. Utilizing the engine sling proposed by the new implementation model, not only the engine cylinder block without the water plug cover can be lifted, but also the cylinder block with the water plug cover installed can be lifted, and the cylinder block will not be damaged during the lifting process. The main processing quality characteristics of the body, the structure of the spreader is simple, and each part of the spreader is very convenient to process and easy to replace and maintain.
附图说明Description of drawings
图1为本实用新型发动机吊具侧视图;Fig. 1 is a side view of the utility model engine hanger;
图2为本实用新型发动机吊具结构图;Fig. 2 is the structural diagram of the engine hanger of the present utility model;
图3为本实用新型发动机吊具俯视图。Fig. 3 is a top view of the engine hanger of the present invention.
图1-3所示:1-右吊臂、11-第二长杆部、12-第二短杆部、2-左吊臂、21-第一长杆部、22-第一短杆部、3-吊钩、4-轴销、5-吊环、6-限位块、7-手柄、8-第一连接板、9-第二连接板。As shown in Figure 1-3: 1-right boom, 11-second long rod part, 12-second short rod part, 2-left boom, 21-first long rod part, 22-first short rod part , 3-hook, 4-pivot pin, 5-ring, 6-limit block, 7-handle, 8-first connecting plate, 9-second connecting plate.
具体实施方式detailed description
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。需说明的是,本实用新型附图均采用简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本实用新型实施例的目的。In order to make the above purpose, features and advantages of the present utility model more obvious and understandable, the specific implementation of the present utility model will be described in detail below in conjunction with the accompanying drawings. It should be noted that all the drawings of the present utility model are in simplified form and use inaccurate proportions, which are only used to facilitate and clearly assist the purpose of illustrating the embodiments of the present utility model.
如图1-3所示,本实用新型的发动机吊具包括抓取装置、连接板和吊起件,所述抓取装置固定在所述连接板上,;所述吊起件通过所述连接板设置在所述抓取装置的上方,具体地,当发动机吊具进入发动机缸体后通过抓取装置与发动机缸孔产生连接关系,所述吊起件为运输吊具提供一个施力部,本实施例优选吊起件为吊环5,将吊机与吊环5连接在一起,吊机产生吊力后将吊具吊起。As shown in Figures 1-3, the engine hanger of the present utility model includes a grabbing device, a connecting plate and a lifting piece, and the grabbing device is fixed on the connecting plate; The plate is arranged above the grabbing device. Specifically, when the engine spreader enters the engine block, it is connected to the engine cylinder hole through the grabbing device, and the lifting part provides a force application part for the transport spreader. In this embodiment, the preferred hoisting part is the hoisting ring 5, and the hoisting machine and the hoisting ring 5 are connected together, and the hoisting tool is hoisted after the hoisting machine generates hoisting force.
进一步地,所述抓取装置包括左吊臂2和右吊臂1,所述左吊臂2和右吊臂1成交叉状且相互铰接,所述左吊臂2和右吊臂1的顶部通过连接板与吊环5连接,所述左吊臂2和右吊臂1末端向外相向弯曲形成吊钩3,具体地,将吊具伸入缸孔底部,利用吊臂上的吊钩3勾住缸孔底部曲轴室不加工毛坯面,再利用所述吊环5便可以将吊具吊起。进一步的,所述吊钩3上还设置有可拆卸的铜制垫块,由于铜制垫块比铸铁缸体毛坯材质软,吊运时不会造成缸体表面受力点磨损,吊钩3上的铜制垫块磨损后可拆卸更换,便于维护。Further, the grabbing device includes a left boom 2 and a right boom 1, the left boom 2 and the right boom 1 are cross-shaped and hinged to each other, the tops of the left boom 2 and the right boom 1 are The connecting plate is connected to the suspension ring 5, and the ends of the left boom 2 and the right boom 1 are bent outwards to form a hook 3. Specifically, extend the hanger into the bottom of the cylinder hole, and use the hook 3 on the boom to hook The crankshaft chamber at the bottom of the cylinder hole does not process the blank surface, and then the lifting ring 5 can be used to lift the sling. Further, the hook 3 is also provided with a detachable copper spacer, because the copper spacer is softer than the cast iron cylinder blank, it will not cause the surface of the cylinder to be worn when it is lifted, and the hook 3 The copper pads on the top can be disassembled and replaced after wear and tear, which is convenient for maintenance.
进一步地,所述左吊臂2和右吊臂1各设有两组且每组左吊臂2和右吊臂1对应交叉活动连接,所述连接板包括第一连接板8和第二连接板9,两组所述左吊臂2的顶部通过所述第一连接板8固定连接,两组所述右吊臂1的顶部通过所述第二连接板9固定连接,形成四个吊钩3,具体地,通过外力将两组所述左吊臂2和右吊臂1重合,将吊臂伸入缸孔底部,失去外力后,在重力作用下,左吊臂2和右吊臂1旋转张开,同时吊臂上的四个吊钩3勾住缸孔底部曲轴室不加工毛坯面时,四个吊钩3受力均衡,吊运缸体更加平稳安全。Further, the left boom 2 and the right boom 1 are respectively provided with two groups, and each group of the left boom 2 and the right boom 1 are correspondingly cross-connected, and the connecting plates include a first connecting plate 8 and a second connecting plate 8. plate 9, the tops of the two groups of left booms 2 are fixedly connected through the first connecting plate 8, and the tops of the two groups of right booms 1 are fixedly connected through the second connecting plate 9, forming four hooks 3. Specifically, the two sets of left boom 2 and right boom 1 are overlapped by external force, and the boom is extended into the bottom of the cylinder hole. After losing the external force, under the action of gravity, the left boom 2 and the right boom 1 Rotate and open, and when the four hooks 3 on the boom hook the crank chamber at the bottom of the cylinder bore without processing the blank surface, the four hooks 3 are balanced in force, and the lifting cylinder is more stable and safe.
更进一步地,所述左吊臂2包括第一短杆部22和与所述第一短杆部22固定连接并形成第一夹角的第一长杆部21,所述右吊臂1包括第二短杆部12和第二长杆部11,所述第二短杆部12和第二长杆部11固定连接并形成第二夹角,所述第一夹角和第二夹角的角度大小相等,所述第一短杆部22与第二短杆部12相交,所述第一长杆部21和第二长杆部11相交并在相交处转动式连接,所述第一长杆部21和第二长杆部11相交并在相交处转动式连接并形成一个交叉角度α,本实施例优选在第一长杆部21和第二长杆部11相交处通过轴销4转动式连接,具体地,通过外力将第一长杆部21和第二长杆部11重合,交叉角度α为0°时,将吊臂伸入缸孔底部,当失去外力时,在重力作用下,第一长杆部21和第二长杆11部会绕轴销4旋转张开,当交叉角度α为25°时,利用吊具的四个吊钩3勾住缸孔底部曲轴室不加工毛坯面。Furthermore, the left boom 2 includes a first short rod part 22 and a first long rod part 21 fixedly connected with the first short rod part 22 and forming a first angle, and the right boom 1 includes The second short rod part 12 and the second long rod part 11, the second short rod part 12 and the second long rod part 11 are fixedly connected and form a second included angle, the first included angle and the second included angle The angles are equal in size, the first short rod part 22 intersects the second short rod part 12, the first long rod part 21 and the second long rod part 11 intersect and are rotationally connected at the intersection, the first long rod part The rod part 21 and the second long rod part 11 intersect and are rotatably connected at the intersection to form a crossing angle α. In this embodiment, it is preferable to rotate through the pivot pin 4 at the intersection of the first long rod part 21 and the second long rod part 11 Specifically, the first long rod part 21 and the second long rod part 11 are overlapped by an external force. When the crossing angle α is 0°, the boom is extended into the bottom of the cylinder bore. When the external force is lost, under the action of gravity , the first long rod part 21 and the second long rod part 11 will rotate and open around the pivot pin 4. When the crossing angle α is 25°, use the four hooks 3 of the hanger to hook the crankshaft chamber at the bottom of the cylinder bore without processing the blank noodle.
优选地,所述左吊臂2和右吊臂1上各设有一个手柄7,当需要将左吊臂2和右吊臂1重合时,可以将两个手柄7握在一起,方便人工操作;所述第一长杆部21和第二长杆部11外侧均设有尼龙限位块6,当吊具进入缸孔后,左吊臂2和右吊臂1在失去外力的情况下会绕轴销4旋转张开,利用限位块6可以避免左吊臂2和右吊臂1张开角度过大与缸孔接触造成缸孔划伤。Preferably, each of the left boom 2 and the right boom 1 is provided with a handle 7, when the left boom 2 and the right boom 1 need to be overlapped, the two handles 7 can be held together to facilitate manual operation ; The outer sides of the first long rod part 21 and the second long rod part 11 are provided with nylon stoppers 6, and when the spreader enters the cylinder hole, the left boom 2 and the right boom 1 will lose the external force. Rotate and open around the shaft pin 4, and use the limit block 6 to prevent the left boom 2 and the right boom 1 from opening at too large an angle to contact the cylinder bore and cause the cylinder bore to be scratched.
参照图1-3所示,本实用新型的发动机吊具的工作原理如下:Shown with reference to Fig. 1-3, the operating principle of the engine spreader of the present utility model is as follows:
本实用新型发动机吊具利用发动机缸体的缸孔底部曲轴室非加工表面为吊钩点,首先将两个手柄7握在一起,此时左吊臂2和右吊臂1夹角α重合成0°夹角,将吊具伸入缸孔底部后,松开吊具的手柄7,这时左吊臂2和右吊臂1由于重力作用会绕着轴销4旋转张开,当左吊臂2和右吊臂1夹角α形成25°角时,利用吊臂上的吊钩3勾住缸孔底部曲轴室不加工毛坯面,同时安装在吊臂上的尼龙限位块6与缸体缸孔接触,避免左吊臂2和右吊臂1张开角度过大与缸孔接触造成缸孔划伤;最后将吊机与两个吊环5连接在一起,启动吊机,即可平稳吊运发动机缸体;将缸体吊运到目标位置放下后,解除吊机与吊环5的连接关系,将吊具手柄7握在一起,此时左吊臂2和右吊臂1夹角α为0°角,将吊具从缸孔中取出完成吊运过程。The engine hanger of the utility model uses the non-processed surface of the crankshaft chamber at the bottom of the cylinder hole of the engine cylinder as the hook point, firstly hold the two handles 7 together, and at this time the angle α between the left boom 2 and the right boom 1 is recombined 0° included angle, after extending the spreader into the bottom of the cylinder hole, loosen the handle 7 of the spreader, at this time, the left boom 2 and the right boom 1 will rotate and open around the pivot pin 4 due to gravity, when the left hanger When the angle α between the arm 2 and the right arm 1 forms an angle of 25°, use the hook 3 on the arm to hook the crankshaft chamber at the bottom of the cylinder hole without processing the blank surface, and at the same time, the nylon limit block 6 installed on the arm and the cylinder body cylinder hole contact, to avoid the left boom 2 and right boom 1 opening angle is too large and the cylinder hole scratches caused by contact with the cylinder hole; finally connect the crane with the two lifting rings 5, start the crane, you can smoothly Lift the engine cylinder block; after lifting the cylinder block to the target position and putting it down, release the connection relationship between the crane and the lifting ring 5, and hold the handle 7 of the spreader together. At this time, the angle between the left boom 2 and the right boom 1 is α If the angle is 0°, take out the spreader from the cylinder hole to complete the lifting process.
综上所述,本实用新型提出的一种发动机吊具,利用发动机缸体的缸孔底部曲轴室非加工表面为吊钩点,不仅能吊运未压装水堵盖的缸体,而且能吊运已压装水堵盖的缸体,并且保证吊运的过程中不损坏缸体的主要加工质量特征;操作简便快捷,能有效安全平稳地完成生产线上缸体的起吊工作,操作过程符合人机工程;吊具结构简单,吊具的每一个零件加工都很方便,易于更换维护。In summary, the engine sling proposed by the utility model uses the non-processed surface of the crankshaft chamber at the bottom of the cylinder bore of the engine cylinder as the hook point, which can not only lift the cylinder without a water plugging cover, but also can Lifting the cylinder body with the water plug cap installed, and ensuring that the main processing quality characteristics of the cylinder body are not damaged during the lifting process; the operation is simple and fast, and the lifting work of the cylinder body on the production line can be completed effectively, safely and smoothly, and the operation process conforms to Ergonomics: The structure of the spreader is simple, and each part of the spreader is easy to process and easy to replace and maintain.
显然,本领域的技术人员可以对实用新型进行各种改动和变型而不脱离本实用新型的精神和范围。这样,倘若本实用新型的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包括这些改动和变型在内。Apparently, those skilled in the art can make various changes and modifications to the utility model without departing from the spirit and scope of the utility model. In this way, if these modifications and variations of the utility model fall within the scope of the claims of the utility model and their equivalent technologies, the utility model is also intended to include these modifications and variations.
Claims (10)
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| CN201720650502.8U CN207030740U (en) | 2017-06-06 | 2017-06-06 | A kind of hanger for engine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110510509A (en) * | 2019-09-24 | 2019-11-29 | 中船动力有限公司 | Lifting devices with through-hole components |
| CN112830388A (en) * | 2021-03-25 | 2021-05-25 | 江苏利得尔电机有限公司 | An inner support type clamping hoisting device for workpiece hoisting |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110510509A (en) * | 2019-09-24 | 2019-11-29 | 中船动力有限公司 | Lifting devices with through-hole components |
| CN112830388A (en) * | 2021-03-25 | 2021-05-25 | 江苏利得尔电机有限公司 | An inner support type clamping hoisting device for workpiece hoisting |
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