CN207025732U - A kind of automatic glue injection apparatus - Google Patents

A kind of automatic glue injection apparatus Download PDF

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Publication number
CN207025732U
CN207025732U CN201720881129.7U CN201720881129U CN207025732U CN 207025732 U CN207025732 U CN 207025732U CN 201720881129 U CN201720881129 U CN 201720881129U CN 207025732 U CN207025732 U CN 207025732U
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glue
tank
glue injection
automatic
hole
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鹿敏
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Yantai Expand Polyurethane Equipment Co Ltd
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Yantai Expand Polyurethane Equipment Co Ltd
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Abstract

本实用新型提供了一种自动注胶装置,包括:多个胶罐、多个泵送装置、移动机构、注胶头和工作平台;注胶头安装于移动机构;每个胶罐经由一个泵送装置与一个进胶孔连通;且至少一个胶罐连接有抽真空装置和进气阀;抽真空装置配置成受控地开启以使与其相连的胶罐内呈负压或真空状态,从而至少部分地阻碍该胶罐内的胶液与水蒸气接触;进气阀配置成受控地开启,以使与其相连的胶罐外的气体进入该胶罐,从而使得与胶罐相连的泵送装置可抽取该胶罐内的胶液。能够尽可能地防止胶罐中的胶液与水蒸气接触,防止胶液变质,提高胶液的使用次数,以及提高自动注胶装置的使用寿命。

The utility model provides an automatic glue injection device, comprising: a plurality of glue tanks, a plurality of pumping devices, a moving mechanism, a glue injection head and a working platform; the glue injection head is installed on the movement mechanism; each glue tank passes through a pump The delivery device is communicated with a glue inlet; and at least one glue tank is connected with a vacuum device and an air inlet valve; the vacuum device is configured to be controlled and opened so that the glue tank connected to it is in a negative pressure or vacuum state, so that at least Partially prevent the glue in the glue tank from contacting with water vapor; the inlet valve is configured to be controlled to open, so that the gas outside the glue tank connected to it enters the glue tank, so that the pumping device connected to the glue tank The glue in the glue tank can be extracted. It can prevent the glue in the glue tank from being in contact with water vapor as much as possible, prevent the glue from deteriorating, increase the number of times the glue is used, and increase the service life of the automatic glue injection device.

Description

一种自动注胶装置An automatic glue injection device

技术领域technical field

本实用新型涉及注胶技术领域,尤其是一种自动注胶装置。The utility model relates to the technical field of glue injection, in particular to an automatic glue injection device.

背景技术Background technique

自动注胶装置是专门对流体进行控制,并将液体点滴、涂覆、灌封于产品表面或产品内部的自动化机器,使其达到密封、固定、防水等作用的设备,一般使用的多为双组份胶水。主要用于产品工艺中的胶水、油以及其他液体的粘接、灌注、涂层、密封、填充,自动化自动注胶装置能够实现点、线、弧、圆等不规则图形的灌胶。对于现有的自动注胶装置,发明人发现,一些胶罐中的胶液容易变质,胶罐一旦开封,胶液基本上需要几次用完,否则胶液就不能使用;而且,变质的胶液进入注胶系统很容易引起设备损坏,影响设备寿命。The automatic glue injection device is an automatic machine that controls the fluid, and drips, coats, and pots the liquid on the surface of the product or inside the product, so that it can achieve the functions of sealing, fixing, and waterproofing. Component glue. It is mainly used for bonding, pouring, coating, sealing and filling of glue, oil and other liquids in the product process. The automatic automatic glue injection device can realize the glue filling of irregular graphics such as points, lines, arcs and circles. For the existing automatic glue injection device, the inventor found that the glue in some glue tanks is easy to deteriorate. Once the glue tank is opened, the glue needs to be used up several times, otherwise the glue can not be used; and the deteriorated glue If the liquid enters the injection system, it will easily cause equipment damage and affect the life of the equipment.

实用新型内容Utility model content

本实用新型的发明人发现一些胶罐中的胶液容易变质的原因在于,该胶罐中的胶液容易与水蒸气接触,产生化学反应,引起变质。因此,本实用新型旨在克服现有自动注胶装置的至少一个缺陷,提供一种新颖的自动注胶装置,其能够尽可能地防止胶罐中的胶液与水蒸气接触,防止胶液变质,提高胶液的使用次数,以及提高自动注胶装置的使用寿命。The inventor of the present utility model has found that the glue in some glue tanks is easy to deteriorate because the glue in the glue tank is easy to contact with water vapor, which will cause a chemical reaction and cause deterioration. Therefore, the utility model aims to overcome at least one defect of the existing automatic glue injection device, and provides a novel automatic glue injection device, which can prevent the glue in the glue tank from contacting with water vapor as much as possible, and prevent the glue from deteriorating. , increase the number of times the glue is used, and increase the service life of the automatic glue injection device.

为此,本实用新型提供了一种自动注胶装置,包括:用于盛放胶液的多个胶罐、多个泵送装置、移动机构、注胶头和工作平台;注胶头上开设有多个进胶孔且安装于移动机构,以在移动机构的带动下按照预设轨迹运动;每个胶罐经由一个泵送装置与一个进胶孔连通,以使每个泵送装置将一个胶罐内的胶液经由一个进胶孔输送至注胶头,从而对放置于工作平台上的物体进行注胶;且For this reason, the utility model provides an automatic glue injection device, including: a plurality of glue tanks for holding glue liquid, a plurality of pumping devices, a moving mechanism, a glue injection head and a working platform; There are multiple glue inlets and installed on the moving mechanism to move according to the preset trajectory driven by the moving mechanism; each glue tank communicates with a glue inlet through a pumping device, so that each pumping device will The glue in the glue tank is delivered to the glue injection head through a glue inlet hole, so as to inject glue on the objects placed on the working platform; and

至少一个胶罐连接有抽真空装置和进气阀;抽真空装置配置成受控地开启以使与其相连的胶罐内呈负压或真空状态,从而至少部分地阻碍该胶罐内的胶液与水蒸气接触;进气阀配置成受控地开启,以使与其相连的胶罐外的气体进入该胶罐,从而使得与胶罐相连的泵送装置可抽取该胶罐内的胶液。At least one glue tank is connected with a vacuum device and an inlet valve; the vacuum device is configured to be opened in a controlled manner so that the glue tank connected to it is under a negative pressure or a vacuum state, thereby at least partially obstructing the glue in the glue tank In contact with water vapor; the intake valve is configured to be opened in a controlled manner, so that the gas outside the glue tank connected to it enters the glue tank, so that the pumping device connected to the glue tank can pump the glue in the glue tank.

进一步地,胶罐为两个,一个胶罐连接有抽真空装置和进气阀。Further, there are two glue tanks, and one glue tank is connected with a vacuum device and an air inlet valve.

进一步地,每个胶罐包括胶桶和安装于胶桶的开口处的桶盖;Further, each glue tank includes a glue bucket and a bung mounted on the opening of the glue bucket;

连接有抽真空装置和进气阀的胶罐在其桶盖上设置有进气阀和用于连接抽真空装置的连接孔。The glue tank connected with the vacuum device and the air inlet valve is provided with an air inlet valve and a connecting hole for connecting the vacuum device on its bung.

进一步地,每个泵送装置具有泵、电机和继电器;电机配置成带动泵转动,以将一个胶罐内的胶液经由一个进胶孔输送至注胶头;继电器配置成自动判别接入电机的相序,以在电机的实时相序与预设相序不符,或电机的三相电压不衡量大于预设值时关断电机的电源并进行报警。Further, each pumping device has a pump, a motor, and a relay; the motor is configured to drive the pump to rotate, so as to transport the glue in a glue tank to the glue injection head through a glue inlet hole; the relay is configured to automatically determine whether to connect the motor The phase sequence of the motor can be used to cut off the power supply of the motor and give an alarm when the real-time phase sequence of the motor does not match the preset phase sequence, or when the three-phase voltage of the motor is not measured to be greater than the preset value.

进一步地,注胶头上还开设有压力孔,且注胶头内限定有注胶通道;压力孔连通注胶通道的上端;Further, a pressure hole is also opened on the glue injection head, and a glue injection channel is defined in the glue injection head; the pressure hole communicates with the upper end of the glue injection channel;

自动注胶装置还包括压力装置,其与压力孔连通,配置成:在停止注胶时或停止注胶后一预设时间时开启,以使注胶通道的上端形成负压;或,在对注胶头清洗时开启,以使注胶通道的上端形成正压。The automatic glue injection device also includes a pressure device, which communicates with the pressure hole and is configured to: open when the glue injection is stopped or a preset time after the glue injection is stopped, so that a negative pressure is formed at the upper end of the glue injection channel; or, Open when the injection head is cleaned, so that the upper end of the injection channel forms a positive pressure.

进一步地,注胶通道包括上部空腔、混合腔和注胶嘴;压力孔与上部空腔连通;每个进胶孔与混合腔连通。Further, the glue injection channel includes an upper cavity, a mixing chamber and a glue injection nozzle; the pressure hole communicates with the upper cavity; each glue inlet communicates with the mixing chamber.

进一步地,还包括转动机构,安装于移动机构,且具有进行旋转运动的输出轴;而且注胶头包括:Further, it also includes a rotating mechanism, which is installed on the moving mechanism and has an output shaft for rotating; and the glue injection head includes:

注胶部,其内限定有混合腔和注胶嘴;A glue injection part, which defines a mixing chamber and a glue injection nozzle;

搅拌装置,安装于混合腔内,以对进入混合腔内的多种胶液进行搅拌,搅拌装置的转轴部的远离注胶嘴的一端的端面上形成有安装孔,以安装带动搅拌装置转动的输出轴,且转轴部的远离注胶嘴的一端的端面上还形成有向外延伸的筒状凸柱;The stirring device is installed in the mixing chamber to stir the various glues entering the mixing chamber. There is a mounting hole formed on the end surface of the rotating shaft of the stirring device away from the glue injection nozzle to install and drive the stirring device to rotate. an output shaft, and an outwardly extending cylindrical boss is formed on the end surface of the rotating shaft part away from the glue injection nozzle;

密封装置,安装于混合腔的远离注胶嘴的一端,其上开设有用于通过输出轴的通孔;且密封装置的朝向混合腔的表面上形成有环状凹槽,环状凹槽配置成使筒状凸柱插入其内;以及The sealing device is installed on the end of the mixing chamber away from the glue injection nozzle, and a through hole for passing the output shaft is opened on it; and an annular groove is formed on the surface of the sealing device facing the mixing chamber, and the annular groove is configured as having a cylindrical boss inserted therein; and

连接块,其下端安装于密封装置的远离注胶嘴的一侧,其上端安装于移动机构,且其内限定有上部空腔,上部空腔经由密封装置上的连通孔与混合腔连通。The connection block, its lower end is installed on the side away from the injection nozzle of the sealing device, its upper end is installed on the moving mechanism, and an upper cavity is defined in it, and the upper cavity communicates with the mixing chamber through the communication hole on the sealing device.

进一步地,筒状凸柱的外周面上形成有凹槽,凹槽呈螺旋状;筒状凸柱的内直径大于安装孔的直径,且环状凹槽的内直径大于安装孔的直径。Further, a groove is formed on the outer peripheral surface of the cylindrical protrusion, and the groove is in a spiral shape; the inner diameter of the cylindrical protrusion is larger than the diameter of the installation hole, and the inner diameter of the annular groove is larger than the diameter of the installation hole.

进一步地,密封装置包括:Further, the sealing device includes:

密封圈,其中央位置处开设有孔洞;和a sealing ring with a hole in its center; and

管,安装于孔洞内,其内限定出通孔;且管和孔洞限定出环状凹槽。A tube mounted in the hole defines a through hole therein; and the tube and the hole define an annular groove.

进一步地,搅拌装置为螺旋式搅拌装置;泵为计量泵。Further, the stirring device is a spiral stirring device; the pump is a metering pump.

本实用新型的自动注胶装置中由于容易变质的胶罐连接有抽真空装置和进气阀,抽真空装置可使与其相连的胶罐中胶液不被使用时,使胶罐内呈负压或真空状态,从而至少部分地阻碍该胶罐内的胶液与水蒸气接触,尽可能地防止胶液变质,提高胶液使用次数和自动注胶装置的整机寿命。进气阀可使与其相连的胶罐中胶液被使用时开启,使与其相连的胶罐外的气体进入该胶罐,从而使得与胶罐相连的泵送装置可抽取该胶罐内的胶液,可防止胶液不能够被使用。抽真空装置和进气阀价格便宜,成本低廉,则使自动注胶装置成本较低。In the automatic glue injection device of the utility model, since the glue tank that is easy to deteriorate is connected with a vacuuming device and an air intake valve, the vacuuming device can make the glue in the glue tank connected to it not be used, so that the inside of the glue tank is under negative pressure Or a vacuum state, thereby at least partially hindering the glue in the glue tank from contacting with water vapor, preventing the glue from deteriorating as much as possible, increasing the number of times the glue is used and the life of the automatic glue injection device. The air inlet valve can make the glue in the glue tank connected to it open when it is used, so that the gas outside the glue tank connected to it can enter the glue tank, so that the pumping device connected to the glue tank can extract the glue in the glue tank liquid, which can prevent the glue from being used. The vacuum device and the intake valve are cheap and low in cost, which makes the cost of the automatic glue injection device relatively low.

附图说明Description of drawings

后文将参照附图以示例性而非限制性的方式详细描述本实用新型的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present utility model will be described in detail in an exemplary rather than restrictive manner with reference to the accompanying drawings. The same reference numerals in the drawings designate the same or similar parts or parts. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the attached picture:

图1是根据本实用新型一个实施例的自动注胶装置的示意性原理图;Fig. 1 is a schematic schematic diagram of an automatic glue injection device according to an embodiment of the present invention;

图2是根据本实用新型一个实施例的自动注胶装置的注胶头的示意性结构图;Fig. 2 is a schematic structural diagram of a glue injection head of an automatic glue injection device according to an embodiment of the present invention;

图3是根据本实用新型一个实施例的自动注胶装置的注胶头的示意性局部剖视图。Fig. 3 is a schematic partial cross-sectional view of a glue injection head of an automatic glue injection device according to an embodiment of the present invention.

具体实施方式detailed description

根据下文结合附图对本实用新型具体实施例的详细描述,本领域技术人员将会更加明了本实用新型的上述以及其他目的、优点和特征。According to the following detailed description of specific embodiments of the utility model in conjunction with the accompanying drawings, those skilled in the art will be more aware of the above and other objectives, advantages and features of the utility model.

图1是根据本实用新型一个实施例的自动注胶装置的示意性原理图。如图1所示,自动注胶装置可包括多个胶罐200、多个泵送装置500、注胶头100、移动机构300、工作平台400和控制装置。每个胶罐200用于盛放胶液。注胶头100安装于移动机构300,以在移动机构300的带动下按照预设轨迹运动,注胶头100上开设有多个进胶孔51,且注胶头100内限定有注胶通道。每个胶罐200可经由一个泵送装置500与一个进胶孔51连通,以使每个泵送装500置将一个胶罐200内的胶液经由一个进胶孔51输送至注胶头100,从而对放置于工作平台400上的物体进行注胶。Fig. 1 is a schematic schematic diagram of an automatic glue injection device according to an embodiment of the present invention. As shown in FIG. 1 , the automatic glue injection device may include a plurality of glue tanks 200, a plurality of pumping devices 500, a glue injection head 100, a moving mechanism 300, a working platform 400 and a control device. Each glue tank 200 is used to hold glue liquid. The glue injection head 100 is installed on the moving mechanism 300 to move according to a preset trajectory driven by the movement mechanism 300 . The glue injection head 100 is provided with a plurality of glue inlet holes 51 , and a glue injection channel is defined in the glue injection head 100 . Each glue tank 200 can communicate with a glue inlet 51 via a pumping device 500, so that each pumping device 500 can deliver the glue in a glue tank 200 to the glue injection head 100 through a glue inlet 51 , so as to inject glue on the object placed on the working platform 400 .

进一步地,至少一个胶罐200连接有抽真空装置210和进气阀220;抽真空装置210配置成受控地开启以使与其相连的胶罐内呈负压或真空状态(优选为绝对真空),从而至少部分地阻碍该胶罐内的胶液与水蒸气接触;进气阀220配置成受控地开启,以使与其相连的胶罐外的气体进入该胶罐,从而使得与胶罐相连的泵送装置可抽取该胶罐内的胶液。Further, at least one glue tank 200 is connected with a vacuum device 210 and an intake valve 220; the vacuum device 210 is configured to be opened in a controlled manner so that the glue tank connected to it is in a negative pressure or vacuum state (preferably an absolute vacuum) , so as to at least partially hinder the glue in the glue tank from contacting with water vapor; the air inlet valve 220 is configured to be opened in a controlled manner, so that the gas outside the glue tank connected with it enters the glue tank, so that it is connected with the glue tank The pumping device can extract the glue in the glue tank.

本实用新型的自动注胶装置中由于容易变质的胶罐连接有抽真空装置210和进气阀220,抽真空装置210可使与其相连的胶罐中胶液不被使用时,至少使胶罐内呈负压或真空状态,或者进一步使该胶罐系统(包括胶罐,与该胶罐链接的泵送装置,以及至连接到相应进胶孔间的管路)呈负压或真空状态,从而至少部分地阻碍该胶罐内的胶液与水蒸气接触,尽可能地防止胶液变质,提高胶液使用次数和自动注胶装置的整机寿命。进气阀220可使与其相连的胶罐中胶液被使用时开启,使与其相连的胶罐外的气体进入该胶罐,从而使得与胶罐相连的泵送装置可抽取该胶罐内的胶液,可防止胶液不能够被使用。抽真空装置210和进气阀220价格便宜,成本低廉,则使自动注胶装置成本较低。In the automatic glue injection device of the present utility model, since the glue tank that is easy to deteriorate is connected with a vacuum device 210 and an air intake valve 220, the vacuum device 210 can make the glue in the glue tank connected to it not be used, at least make the glue tank Negative pressure or vacuum state inside, or further make the glue tank system (including the glue tank, the pumping device connected with the glue tank, and the pipeline connected to the corresponding glue inlet) be in a negative pressure or vacuum state, Thereby at least partly hinder the contact of the glue in the glue tank with water vapor, prevent the deterioration of the glue as much as possible, improve the number of times of glue use and the life of the whole machine of the automatic glue injection device. The air intake valve 220 can make the glue in the glue tank connected to it open when it is used, so that the gas outside the glue tank connected to it can enter the glue tank, so that the pumping device connected to the glue tank can extract the glue in the glue tank. Glue, which prevents the glue from not being able to be used. The vacuum device 210 and the air intake valve 220 are cheap and low in cost, which makes the cost of the automatic glue injection device relatively low.

在本实用新型的一些实施例中,胶罐200为两个,一个胶罐连接有抽真空装置210和进气阀220。优选地,每个胶罐包括胶桶和安装于胶桶的开口处的桶盖。连接有抽真空装置210和进气阀220的胶罐在其桶盖上设置有进气阀220和用于连接抽真空装置210的连接孔。也就是说,抽真空装置210连接于胶桶的桶盖的连接孔处,进气阀220安装于胶桶的桶盖。抽真空装置210可为气动真空发生器。In some embodiments of the present invention, there are two glue tanks 200 , and one glue tank is connected with a vacuum device 210 and an air inlet valve 220 . Preferably, each glue tank includes a glue barrel and a barrel cover installed at the opening of the glue barrel. The glue tank connected with the vacuum device 210 and the air inlet valve 220 is provided with an air inlet valve 220 and a connecting hole for connecting the vacuum device 210 on its lid. That is to say, the vacuum device 210 is connected to the connection hole of the lid of the rubber barrel, and the air intake valve 220 is installed on the lid of the glue barrel. The vacuum device 210 may be a pneumatic vacuum generator.

在本实用新型的一些实施例中,每个泵送装置500具有泵510、电机520和继电器530。电机520配置成带动泵510转动,以将一个胶罐200内的胶液经由一个进胶孔51输送至注胶头100,以对放置于工作平台400上的物体800进行注胶。继电器530配置成自动判别接入电机520的相序,以在电机520的实时相序与预设相序不符,或电机520的三相电压不衡量大于预设值时关断电机的电源并进行报警。优选地,三相电压不衡量的预设值可设为30%至50%。In some embodiments of the invention, each pumping device 500 has a pump 510 , a motor 520 and a relay 530 . The motor 520 is configured to drive the pump 510 to rotate, so as to transport the glue in a glue tank 200 to the glue injection head 100 through a glue inlet 51 to inject glue to the object 800 placed on the working platform 400 . The relay 530 is configured to automatically judge the phase sequence of the connected motor 520, so as to shut off the power supply of the motor and perform Call the police. Preferably, the preset value of the unbalanced three-phase voltage can be set at 30% to 50%.

这样设计的原因,以及发明人发现注胶过程中胶液容易倒流或被加工产品某些位置处胶液量不够的原因在于:发明人认为自动注胶装置在注胶的过程中,供电电压可能不稳定,供电电压的忽高忽低对电机520的运动产生影响,从而影响了供胶液的速度,造成供胶液流速流量的极不稳定,甚至出现倒流现象。该自动注胶装置中由于每个泵送装置500具有继电器530,可在当电机520接收到的电压不稳定的情况下导致电机的运动不稳定,可能引起胶液倒流或胶液流速不稳定达不到需求的胶液量时,快速地关断电机520电源,并发出警报;进而使控制装置控制整个自动注胶装置停止工作,从而可防止注胶装置在工作过程中胶液倒流,保证工件加工质量。The reason for this design, and the reason why the inventor found that the glue is easy to flow back during the glue injection process or that the amount of glue is not enough at some positions of the processed product is that the inventor believes that the power supply voltage of the automatic glue injection device may be in the process of glue injection. Unstable, high and low power supply voltage affects the movement of the motor 520, thereby affecting the speed of the glue supply, resulting in extremely unstable flow rate and flow of the glue supply, and even backflow. Since each pumping device 500 has a relay 530 in this automatic glue injection device, it can cause the motion of the motor to be unstable when the voltage received by the motor 520 is unstable, which may cause the glue to flow backward or the flow rate of the glue to be unstable. When the required amount of glue is not enough, the power of the motor 520 is quickly turned off and an alarm is issued; then the control device controls the entire automatic glue injection device to stop working, thereby preventing the glue from flowing back during the working process of the glue injection device and ensuring that the workpiece Processing quality.

进一步地,在本实用新型实施例中,如图2所示,注胶头100上还开设有压力孔52,其连通注胶通道的上端。该实用新型实施例中的自动注胶装置还包括与压力孔52连通的压力装置600。压力装置600可配置成在停止注胶时或停止注胶后一预设时间时在控制装置的控制下开启,以使注胶通道的上端形成负压,这样在外界大气压力的作用下,可克服胶液惯性作用以及自身重力作用,使胶液位于注胶通道内,从而防止胶液继续滴落。Further, in the embodiment of the present utility model, as shown in FIG. 2 , a pressure hole 52 is opened on the glue injection head 100 , which communicates with the upper end of the glue injection channel. The automatic glue injection device in this utility model embodiment also includes a pressure device 600 communicating with the pressure hole 52 . The pressure device 600 can be configured to open under the control of the control device when the glue injection is stopped or a preset time after the glue injection is stopped, so that the upper end of the glue injection channel forms a negative pressure, so that under the action of the external atmospheric pressure, it can Overcoming the inertia of the glue and its own gravity, the glue is located in the glue injection channel, thereby preventing the glue from dripping.

在本实用新型的一些实施例中,胶罐200、泵送装置500和进胶孔51均为多个;且注胶通道包括上部空腔53、混合腔21和注胶嘴,可使该自动注胶装置应用于混合注胶技术领域。压力孔52与上部空腔53连通。每个进胶孔51与混合腔21连通。具体地,在一些实施方式中,胶罐200、泵送装置500和进胶孔51均为2个,可使自动注胶装置特别适用于A/B聚氨酯胶混合注胶领域。In some embodiments of the present utility model, the glue tank 200, the pumping device 500 and the glue inlet 51 are multiple; The glue injection device is used in the technical field of mixing glue injection. The pressure hole 52 communicates with the upper cavity 53 . Each glue inlet 51 communicates with the mixing chamber 21 . Specifically, in some embodiments, there are two glue tanks 200, pumping devices 500, and glue inlets 51, making the automatic glue injection device especially suitable for the field of A/B polyurethane glue mixing and injection.

在该实施例中,注胶头100上还开设有与注胶通道连通的清洗通道,以对注胶通道进行清洗。发明人在研究的过程中,还发现由于在注胶过程中要反复用高压空气裹挟清洗剂清洗注胶通道,在这个过程中,大量的胶质会冲破骨架密封进到注胶头100的上部空腔53从而引发一系列的问题。产生这种现象的原因在于,由于混合腔21内的空间比较狭小,气液混合物和残留的胶液混合后四处飞散,从而使大量的胶质会冲破骨架密封进到注胶头100的上部空腔53,造成注胶机的部件损坏。发明人在向该压力孔52内通入空气以使上部空腔53内形成正压后,再次用高压空气裹挟清洗剂清洗时,发现所有的物料只能从注胶通道的注胶嘴喷出,可保证混合的胶液不会逆反到上部空腔53。通过在注胶头100上设计压力孔52,不仅可在停止注胶时防止胶液继续滴落,且有助于对注胶头100的清洗,使本实用新型产生了意料不到的技术效果。In this embodiment, the glue injection head 100 is also provided with a cleaning channel communicating with the glue injection channel to clean the glue injection channel. In the process of research, the inventor also found that because the glue injection channel needs to be repeatedly cleaned with high-pressure air and cleaning agent during the glue injection process, a large amount of glue will break through the skeleton seal and enter the upper part of the glue injection head 100. The cavity 53 thus causes a series of problems. The reason for this phenomenon is that because the space in the mixing chamber 21 is relatively narrow, the gas-liquid mixture and the residual glue will scatter around after being mixed, so that a large amount of glue will break through the skeleton seal and enter the upper space of the glue injection head 100. Cavity 53, causing damage to the parts of the glue injection machine. The inventor passed air into the pressure hole 52 to form a positive pressure in the upper cavity 53, and then used high-pressure air to clean the cleaning agent again, and found that all the materials could only be sprayed from the injection nozzle of the injection channel. , it can ensure that the mixed glue will not reverse to the upper cavity 53. By designing the pressure hole 52 on the glue injection head 100, it can not only prevent the glue from dripping when the glue injection is stopped, but also help to clean the glue injection head 100, so that the utility model produces unexpected technical effects .

在本实用新型的一些实施例中,自动注胶装置还可包括转动机构,安装于移动机构300,且具有进行旋转运动的输出轴。而且,注胶头100包括注胶部20、搅拌装置30、密封装置40和连接块50。注胶部20内限定有混合腔21和注胶嘴。搅拌装置30可为螺旋式搅拌装置30,安装于混合腔21内,以对进入混合腔21内的多种胶液进行搅拌。In some embodiments of the present invention, the automatic glue injection device may further include a rotating mechanism, which is installed on the moving mechanism 300 and has an output shaft for rotating. Moreover, the glue injection head 100 includes a glue injection part 20 , a stirring device 30 , a sealing device 40 and a connecting block 50 . A mixing cavity 21 and a glue injection nozzle are defined in the glue injection part 20 . The stirring device 30 can be a spiral stirring device 30 installed in the mixing chamber 21 to stir various glues entering the mixing chamber 21 .

特别地,如图3所示,搅拌装置30的转轴部的远离注胶嘴的一端的端面上形成有安装孔31,以安装带动搅拌装置30转动的输出轴,且转轴部的远离注胶嘴的一端的端面上还形成有向外延伸的筒状凸柱32。In particular, as shown in Figure 3, a mounting hole 31 is formed on the end surface of the shaft part of the stirring device 30 away from the glue injection nozzle to install the output shaft that drives the stirring device 30 to rotate, and the shaft part is far away from the glue nozzle. A cylindrical protruding post 32 extending outward is also formed on the end surface of one end.

密封装置40安装于混合腔21的远离注胶嘴的一端,其上开设有用于通过输出轴的通孔;且密封装置40的朝向混合腔21的表面上形成有环状凹槽41,环状凹槽41配置成使筒状凸柱32插入其内。筒状凸柱32插入环状凹槽41内,可构成近似“S”形双弯道结构,显著增大了胶液进入通孔的路径,也显著增大了胶液进入通孔的阻力。进一步地,密封装置40还可包括油封部,设置于通孔内,以进一步提高密封性能。The sealing device 40 is installed on the end of the mixing chamber 21 away from the glue injection nozzle, and a through hole for passing the output shaft is opened on it; and an annular groove 41 is formed on the surface of the sealing device 40 facing the mixing chamber 21. The groove 41 is configured such that the cylindrical boss 32 is inserted therein. The cylindrical post 32 is inserted into the annular groove 41 to form an approximately "S"-shaped double-bend structure, which significantly increases the path of the glue liquid entering the through hole, and also significantly increases the resistance of the glue liquid entering the through hole. Further, the sealing device 40 may further include an oil seal part disposed in the through hole to further improve the sealing performance.

连接块50的下端安装于密封装置40的远离注胶嘴的一侧,上端安装于移动机构300,且其内限定有上部空腔53,上部空腔53经由密封装置40上的连通孔与混合腔21连通。连接块50上可开设多个进胶孔51和压力孔52,每个进胶孔51通过进胶通道与注胶部20上的混合腔21连通。每个进胶孔51用于安装连接泵送装置500的送胶管。优选地,进胶通道和进胶孔51均为两个,以使两种胶在注胶部20内混合。两个进胶孔51可设置在连接块50的两个相对侧面上(图中仅示出了一侧的进胶孔51)。The lower end of the connection block 50 is installed on the side of the sealing device 40 away from the injection nozzle, the upper end is installed on the moving mechanism 300, and an upper cavity 53 is defined therein, and the upper cavity 53 is connected to the mixing hole through the communication hole on the sealing device 40. The cavity 21 communicates. A plurality of glue inlet holes 51 and pressure holes 52 can be provided on the connecting block 50 , and each glue inlet hole 51 communicates with the mixing chamber 21 on the glue injection part 20 through a glue inlet channel. Each glue inlet 51 is used for installing a glue delivery pipe connected to the pumping device 500 . Preferably, there are two glue inlet channels and glue inlet holes 51 , so that the two glues can be mixed in the glue injection part 20 . Two glue inlets 51 can be arranged on two opposite sides of the connecting block 50 (only the glue inlet 51 on one side is shown in the figure).

在本实用新型的一些实施例中,筒状凸柱32的外周面上形成有凹槽。凹槽可沿转轴部的轴线方向倾斜延伸,以使凹槽呈螺旋状。进一步地,筒状凸柱32的内直径大于安装孔31的直径,且环状凹槽41的内直径大于安装孔31的直径,以进一步增大密封路径的长度。In some embodiments of the present invention, grooves are formed on the outer peripheral surface of the cylindrical protrusion 32 . The groove can extend obliquely along the axial direction of the rotating shaft, so that the groove is helical. Further, the inner diameter of the cylindrical post 32 is larger than the diameter of the installation hole 31 , and the inner diameter of the annular groove 41 is larger than the diameter of the installation hole 31 , so as to further increase the length of the sealing path.

在本实用新型的一些优选地实施例中,密封装置40包括密封圈42和管43。密封圈42的中央位置处开设有孔洞。密封圈42可采用橡胶材料制成。管43为铜管,安装于孔洞内,其内限定出通孔;且管43和孔洞限定出环状凹槽41。In some preferred embodiments of the present invention, the sealing device 40 includes a sealing ring 42 and a tube 43 . A hole is opened at a central position of the sealing ring 42 . The sealing ring 42 can be made of rubber material. The tube 43 is a copper tube installed in the hole and defines a through hole therein; and the tube 43 and the hole define an annular groove 41 .

在本实用新型的一些实施例中,自动注胶装置还包括多个过滤器700,安装于每个泵送装置500与该泵送装置500相连的胶罐200之间的管路上。泵送装置500中的泵510为计量泵,可控制进入注胶通道内的各种胶液的胶液量。In some embodiments of the present invention, the automatic glue injection device further includes a plurality of filters 700 installed on the pipeline between each pumping device 500 and the glue tank 200 connected to the pumping device 500 . The pump 510 in the pumping device 500 is a metering pump, which can control the amount of various glues entering the glue injection channel.

至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本实用新型的多个示例性实施例,但是,在不脱离本实用新型精神和范围的情况下,仍可根据本实用新型公开的内容直接确定或推导出符合本实用新型原理的许多其他变型或修改。因此,本实用新型的范围应被理解和认定为覆盖了所有这些其他变型或修改。So far, those skilled in the art should recognize that although a number of exemplary embodiments of the present invention have been shown and described in detail herein, they can still be used according to the present invention without departing from the spirit and scope of the present invention. Many other variations or modifications that conform to the principles of the utility model are directly determined or derived from the disclosed content of the new model. Therefore, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.

Claims (10)

  1. A kind of 1. automatic glue injection apparatus, it is characterised in that including:For holding the multiple glue tanks, multiple pumping installations, shifting of glue Motivation structure, glue injecting head and workbench;Multiple glue feeding openings are offered on the glue injecting head and are installed on the travel mechanism, with Moved under the drive of the travel mechanism according to desired guiding trajectory;
    Each glue tank connects via a pumping installations with a glue feeding opening, so that each pumping installations Glue in one glue tank is delivered to the glue injecting head via a glue feeding opening, so as to being positioned over the work Object on platform carries out injecting glue;And
    At least one glue tank is connected with vacuum extractor and intake valve;The vacuum extractor be configured to controllably to open with Make be in negative pressure or vacuum state in the coupled glue tank, so as to hinder at least in part glue in the glue tank and Vapor contacts;The intake valve is configured to controllably open, so that the gas outside the coupled glue tank enters the institute Glue tank is stated, so that the glue in the glue tank can be extracted with the pumping installations that the glue tank is connected.
  2. 2. automatic glue injection apparatus according to claim 1, it is characterised in that the glue tank is two, a glue tank It is connected with the vacuum extractor and the intake valve.
  3. 3. automatic glue injection apparatus according to claim 1, it is characterised in that each glue tank includes glue bucket and is installed on The bung of the opening of the glue bucket;The glue tank of the vacuum extractor and the intake valve is connected with its bung On be provided with the intake valve and the connecting hole for connecting the vacuum extractor.
  4. 4. automatic glue injection apparatus according to claim 1, it is characterised in that each pumping installations has pump, motor And relay;The motor is configured to drive the pump to rotate, and the glue in a glue tank is entered via described in one Glue hole is delivered to the glue injecting head;The relay configuration accesses the phase sequence of the motor into automatic discrimination, with the motor Real-time phase sequence be not inconsistent with default phase sequence, or the three-phase voltage of the motor is not weighed the motor is turned off during more than preset value Power supply is simultaneously alarmed.
  5. 5. automatic glue injection apparatus according to claim 1, it is characterised in that pressure port is further opened with the glue injecting head, And define glue injection channel in the glue injecting head;The pressure port connects the upper end of the glue injection channel;
    The automatic glue injection apparatus also includes pressure apparatus, and it connects with the pressure port, is configured to:When stopping injecting glue or stop Only opened during the latter preset time of injecting glue, so that the upper end of the glue injection channel forms negative pressure;Or, cleaned to the glue injecting head Shi Kaiqi, so that the upper end of the glue injection channel forms malleation.
  6. 6. automatic glue injection apparatus according to claim 5, it is characterised in that the glue injection channel includes upper cavity, mixed Close chamber and adhesive pouring nozzle;The pressure port connects with the upper cavity;Each glue feeding opening connects with the hybrid chamber.
  7. 7. automatic glue injection apparatus according to claim 6, it is characterised in that also include:
    Rotating mechanism, the travel mechanism is installed on, and with the output shaft being rotated;And the glue injecting head bag Include:
    Glue injection part, the hybrid chamber and the adhesive pouring nozzle are defined in it;
    Agitating device, it is installed in the hybrid chamber, it is described to stir to be stirred to entering a variety of glues in the hybrid chamber Mix on the end face of one end of the remote adhesive pouring nozzle of the shaft of device formed with mounting hole, drive the stirring to fill with installation The output shaft of rotation is put, and is also formed with stretching out on the end face of one end of the remote adhesive pouring nozzle of the shaft Tubular projection;
    Sealing device, one end of the remote adhesive pouring nozzle of the hybrid chamber is installed on, offered thereon for by described defeated The through hole of shaft;And formed with annular recess, the annular recess on the surface of the direction hybrid chamber of the sealing device It is configured to the tubular projection is inserted in it;And
    Contiguous block, its lower end are installed on the side of the remote adhesive pouring nozzle of the sealing device, and its upper end is installed on the shifting Motivation structure, and the upper cavity is defined in it, the upper cavity via the intercommunicating pore on the sealing device with it is described Hybrid chamber connects.
  8. 8. automatic glue injection apparatus according to claim 7, it is characterised in that on the outer peripheral face of the tubular projection formed with Groove, the groove is in the shape of a spiral;The interior diameter of the tubular projection is more than the diameter of the mounting hole, and the annular recess Interior diameter be more than the mounting hole diameter.
  9. 9. automatic glue injection apparatus according to claim 8, it is characterised in that the sealing device includes:
    Sealing ring, its central position open up hole;With
    Pipe, is installed in described hole, limits the through hole in it;And to limit the ring-type recessed for the pipe and described hole Groove.
  10. 10. automatic glue injection apparatus according to claim 9, it is characterised in that the agitating device fills for screw mixing Put;The pump is measuring pump.
CN201720881129.7U 2017-07-20 2017-07-20 A kind of automatic glue injection apparatus Expired - Fee Related CN207025732U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108465606A (en) * 2018-05-08 2018-08-31 中国石油集团渤海钻探工程有限公司 A kind of suitable resistivity repair glue-pouring method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108465606A (en) * 2018-05-08 2018-08-31 中国石油集团渤海钻探工程有限公司 A kind of suitable resistivity repair glue-pouring method

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Granted publication date: 20180223