CN206998277U - Automatic assembly line - Google Patents

Abstract

The utility model discloses the automatic assembly line of Busbar production fields application.Its structure includes welding post, integer station and detection station, it is sequentially connected including the automatic charging station for raw material to be placed into carrier relevant position, automatic splendid attire station and for carrier to be transported to the return wire of automatic charging station, the automatic charging station, welding post, integer station, detection station and the automatic station that contains by transfer device.Work station is passed sequentially through transfer device and is attached by the utility model, avoid staff it is carried out one by one take so that realize processing operating process, the use of machine effectively prevent the generation of staff's long-term work sense of fatigue simultaneously, and guarantee can be provided to the quality of continuation and product for work.Staff only needs raw material to be poured into and packed taking for completion, reduces demand of the production process to staff, ensure that the reasonable utilization of resource, effectively increase operating efficiency.

Description

Automatic assembly line

Technical field

It the utility model is related to a kind of automatic assembly line of Busbar production fields application.

Background technology

Busbar to be formed to be made using the copper of high conductivity, aluminum material, to transmit electric energy, is had and is collected and divide Effect with electric power.Because in the process of running, Busbar has huge electric energy by when there is short circuit phenomenon, being somebody's turn to do Busbar structures can bear very big heating and dynamo-electric effect.Thus material must reasonably be selected by requiring the production of the structure Material, cross sectional shape and sectional area are to meet the requirement of safety and economic operation.To ensure the stable operation of the application product of the structure, There is higher requirement to Busbar production specification.

Busbar in process of production, the placement one by one of corresponding carrier position is carried out by staff to raw material, and then Welding operation is realized in the lower section for being taken corresponding bonding machine, and the product then completed to welding carries out detection and is put into integer Equipment carries out integer operation.Product after now terminating to integer carry out detect smelting tool by when product can not be by relative It is then substandard products during the smelting tool answered, if can have by corresponding smelting, for qualified products, by staff contain and beat Package operation.The entire production line ensure that the production specification of finished product, but need the participation of more staff, reduce production Efficiency, it is unfavorable for the ongoing operation of production process, and it is relatively low to the utilization rate of resource.

Utility model content

The technical problem that the utility model solves is to provide a kind of automatic assembly line for improving production efficiency.

Technical scheme is used by the utility model solves its technical problem：

Automatic assembly line, including welding post, integer station and detection station, in addition to for raw material to be placed into carrier Automatic charging station, it is automatic contain station and for carrier to be transported to the return wire of automatic charging station, it is described it is automatic on Material station, welding post, integer station, detection station and the automatic station that contains are sequentially connected by transfer device.

The utility model passes through automatic charging station, welding post, integer station, detection station and the automatic station that contains Transfer device is attached successively, avoids staff and it is carried out artificial to take and then realize working process work successively Make, effectively increase operating efficiency, and the use of machine effectively increases operating efficiency, avoids the production of staff's fatigue strength It is raw, provide guarantee for the quality of production.

It is further to be provided between the automatic charging station and welding post for detecting raw material placement location Detection station is placed, the carrier includes pre-placing position, and the pre-placing position includes being used to fix the fixture of raw material and for examining Survey the detection hole of raw material placement location.

It is further that the automatic charging station includes feeding mouth, vibrating disk, the detection phase for collection raw material-pretreatment state Machine fine positioning structure and the manipulator for raw material of taking.

It is further to be provided with cache bit between the integer station and detection station.

It is further that the carrier includes finished product standing groove, and position is provided between the welding post and integer station Conversion station is put, the position conversion station is used to welding finished product being put into finished product standing groove.

It is further that the detection station includes contour detecting device and height detecting device.

It is further that the contour detecting device includes the fixing device for fixing welding finished product and welded for gathering It is connected into some cameras of product contour pattern.

It is further that the fixing device includes clamping jaw and mounting table, the mounting table is clear glass.

It is further that the detection station is provided with substandard products passage.

It is further that the automatic station that contains includes being used to contain the holder of finished product, the Sheng for finished product of taking Fill manipulator and holder outlet.

The beneficial effects of the utility model are：

1st, work station is passed sequentially through into transfer device to be attached, avoids staff and taking one by one is carried out to it And then process operation process is realized, operating efficiency, and the guarantee that can be provided to continuation for work are effectively increased, is reduced To the demand of staff, the reasonable utilization rate of resource ensure that；

2nd, the setting for placing detection station, has been effectively ensured the steady progress of following process process, has avoided placement Mistake caused by subsequent machining operations error, provide guarantee for the mass effect of finished product, avoid the waste of resource；

3rd, the setting of position conversion station, the correct placement of product space is ensure that, by welding finished product and unwelded finished product The position distinguished is set, and be ensure that the orderly progress of process, is avoided the maloperation of product；

4th, the setting of cache bit, making production process, preamble production process can still be entered under the situation of follow-up work hang-up The work of row a period of time, influence of the destabilizing factor to whole production line of follow-up work is avoided, be the steady of production process Surely carry out providing guarantee；

5th, the detection station is provided with contour detecting device and height detecting device, and entering for detection work has been effectively ensured OK, the false sales of substandard product are avoided, provide effective guarantee for product quality, while be provided with substandard products passage, pole The earth improves the automaticity and order of production line.

Brief description of the drawings

Fig. 1 is the overall structure diagram of automatic assembly line of the present utility model；

Fig. 2 is the automatic material loading structure schematic diagram of automatic assembly line of the present utility model；

Fig. 3 is the carrier structure schematic diagram of automatic assembly line of the present utility model；

Fig. 4 is the automatic charging station and detection station attachment structure schematic diagram of automatic assembly line of the present utility model；

Fig. 5 is the structure enlargement diagram of a-quadrant in Fig. 4；

Fig. 6 is the structural representation of the welding post of automatic assembly line of the present utility model；

Fig. 7 is the position conversion station structural representation of automatic assembly line of the present utility model；

Fig. 8 is the detection station of automatic assembly line of the present utility model and the automatic attachment structure schematic diagram for containing station；

Fig. 9 is the structure enlargement diagram of B area in Fig. 8；

Figure 10 is the structure enlargement diagram in C regions in Fig. 8；

Figure 11 is the return wire structural representation of automatic assembly line of the present utility model；

In figure mark for：Automatic charging station 1, feeding mouth 11, vibrating disk 12, detect camera 13, manipulator 14, fine positioning Structure 15, locating piece 16, wedge 17, place detection station 2, welding post 3, plumb joint 31, position conversion station 4, sucker A41, rotary shaft 42, overturn clamping jaw 43, sucker B44, integer station 5, cache bit 6, detection station 7, contour detecting device 71, height Spend detection means 72, fixing device 73, camera 74, mounting table 75, detection plate 76, displacement transducer 77, locating clip 78, automatic Sheng Station 8 is filled, holder 81, contains manipulator 82, holder outlet 83, carrier 9, pre-placing position 91, finished product standing groove 92, fixture 93, detection hole 94, control-rod 95, back-moving spring 96, positioning hole 97, return wire 10.

Embodiment

The utility model is further illustrated with reference to the accompanying drawings and detailed description.

Structure of the present utility model is as shown in figure 1, the automatic assembly line includes automatic charging station 1, welding post 3, whole Type station 5, detection station 7, the automatic station 8 that contains are sequentially connected by transfer device.The transfer device is that prior art can Think conveyer belt, screw mandrel module etc..When the conveyer belt quantity of the production line is arranged to one, now feeding station 1, Welder Position 3, shaping station 5, detection station 7, the automatic side for containing station 8 and being successively set on conveyer belt, carrier 9 are placed on conveyer belt On, moved by conveyer belt to each station, being moved to Working position by cylinder is processed operation.It is described to transmit dress Put it can also be provided that two screw mandrel modules, are now arranged to the first screw mandrel mould between automatic charging station 1 and welding post 3 Group, carrier 9, which is placed on corresponding sports platform, follows tracks to carry out from automatic charging station 1 to the movement of welding post 3, By fixture it is gripped when reaching welding post 3 to carrying out welding operation on welding table top.Terminate simultaneously in welding It is moved to afterwards using fixture on the second screw mandrel module sports platform.Now integer station 5, detection station 7, it is automatic contain station 8 according to The secondary side for being arranged on the second screw mandrel module.

The automatic charging station 1 can directly set manipulator 14 to raw material take and be placed on carrier 9.It is tied Structure is it can also be provided that as shown in Fig. 2 the automatic charging station 1 is by feeding mouth 11, vibrating disk 12, detection camera 13 and manipulator 14 compositions.In operating process is carried out, raw material is poured into feeding mouth 11 by staff, enters vibrating disk 12 by feeding mouth 11. The vibration realizing of the vibrating disk 12 can be by the piston movement of cylinder, while can also be selected according to actual conditions corresponding Vibrating motor vibrating disk 12 is produced corresponding vibrating effect.Raw material meeting during vibrating disk 12 is vibrated simultaneously Change and the rollover phenomenon of position occurs.As shown in Fig. 2 detection camera 13 is arranged on the top of vibrating disk 12, it is now placed in Raw material in vibrating disk 12 is all in the collection visual field of detection camera 13, and by the feed states collected and presetting state Contrasted.When appearance and presetting state identical raw material and ensure that the raw material is individualism, i.e., its ambient state allows Manipulator 14 it is carried out take operation when, manipulator 14 carries out taking to it and is placed on corresponding carrier 9.Manipulator 14 By programming can complete it is various it is expected operate, have the mankind and machine concurrently each on construction and performance the advantages of, and have There are higher accuracy and adaptive capacity to environment, be effectively guaranteed raw material the steady continuous of operation of taking and carry out.The manipulator 14 can With from four axis robots, six axis robot etc..The utility model is by the way of detection camera 13 and manipulator 14 are engaged The stability of automatic charging station 1, and automaticity is effectively ensured, staff only needs raw material pouring into feeding mouth 11 can be achieved feeding.Circuit and control program are all prior art used in the process.And when the different production of progress Process, i.e., when raw material changes, it is only necessary to carry out simply improving it is achieved that reducing production cost to program, have Effect expands its scope of application.Manipulator 14 only needs to take to the correct raw material of state and it need not be carried out simultaneously Angle is overturn, i.e., the raw material manipulator 14 carry out after the process of taking terminates existence still with take before it is identical, effectively drop The low demand to the equipment of manipulator 14, reasonably reduce production cost.Entering for multi-quantity can be carried out according to production requirement Expect the setting of structure, i.e., when the welding production of two raw materials of needs, two vibrating disks 12, two of feeding mouth 11, two are set Camera 13 and two manipulators 14 etc. are detected, and then realizes corresponding connection, it is respectively used to the feeding control of corresponding raw material System.Simultaneously it can also be provided that a manipulator 14 is taken to two vibrating disks 12, higher due to manipulator 14 is taken Efficiency and accuracy, set according to different program realize it is different taking and placing, with the reasonable setting of cost of implementation.Together Reason is it can also be provided that three, the feeding structures such as four.

As shown in figure 4, to ensure the accuracy of the feeding station, the station is provided with fine positioning structure 15, works as machinery When hand 14 is taken raw material up to specification, carry out being put at fine positioning structure 15 first being positioned.The essence is fixed Bit architecture 15 can be fixed groove, when raw material is placed into the position of corresponding recesses by manipulator 14, to ensure the presence State meets the requirements, and is provided with corresponding driving lever and it is stirred, and then raw material is dropped to completely in groove.Simultaneously should Structure can also be as shown in figure 5, be made up of four locating pieces 16, and the locating piece 16 is controlled by cylinder.When raw material drops fixed Position block 16 encirclement in the range of workbench when, being controlled it by cylinder makes the compositing area of locating piece 16 gradually contract It is small, and then raw material existence position is defined, reach and require position.The setting of fine positioning structure 15 avoids manipulator 14 operation improves production quality to influence of the raw material placement error to whole production procedure.When fine positioning structure 16 It is placed into after being positioned to raw material by manipulator 14 in corresponding carrier 9.The carrier 9 can set corresponding Standing groove, it is placed.The set-up mode of the carrier 9 can also be as shown in figure 3, the carrier 9 includes the He of pre-placing position 91 Finished product standing groove 92.The pre-placing position 91 is used to place unwelded raw material.Manipulator 14 at automatic feeding station 1 will Raw material is put into pre-placing position 91.Raw material carries out state placement to be welded at the pre-placing position 91, will need to be welded on one piece Raw material carry out it is same place position placement.Transfer device is now followed, carrier 9 as shown in Figure 6 is moved to welding post 3 can be straight Connect and be subjected to, carrying out corresponding welding to raw material using plumb joint 31 operates, and effectively prevent follow-up recombinant Operation, reduces the setting of process.To prevent influence of the welding sequence to transfer device, corresponding workbench should be provided with, The carrier 9 can be pressed from both sides to workbench by fixture, and then can realize welding sequence.Simultaneously can also can be with carrier 9 Positioning hole 97 is set, when reaching welding post 3, it jacked up by cylinder, utilizes matching somebody with somebody for alignment pin and positioning hole 97 Close the stable setting for realizing carrier 9.It is transferred to transfer device by cylinder at the end of welding job, continue into Row is delivered to subsequent processing.To ensure the stability of the set location of unwelded raw material, carrier 9 is provided with corresponding fixture 93, when raw material is placed into pre-placing position 91, its position limitation in pre-placing position 91, ensure that and transporting by fixture 93 The stability of feed location in journey and the change that position will not also occur in welding process.The position of the fixture 93 Setting can match with raw material profile, be modified during gripping and then to its position.The quantity of fixture 93 can be set Two, four etc. are set to, while the position of control-rod 95 of the fixture 93 can be arranged on the same side, is advantageous to fixture 93 and opens Realized while closure, improve operating efficiency.As shown in figure 5, the control-rod 95 of the carrier 9 in the utility model is arranged on together Side is arranged far from the side of automatic feeding station 1, when the placement of progress raw material to carrier 9, can be incited somebody to action by wedge 17 Corresponding control-rod 95 is opened, then corresponding fixture 93 can also do the operation away from pre-placing position 91 therewith, now Raw material can smoothly enter pre-placing position 91.When raw material is put at pre-placing position 91 by manipulator 14 completely, wedge 17 is done Motion away from carrier 9, now control-rod 95 drives fixture 93 to do close to pre-placing position 91 in the presence of back-moving spring 96 Motion, and then raw material is limited at pre-placing position 91.

To ensure that raw material placement location meets welding requirements, the utility model automatic feeding station 1 and welding post 3 it Between be provided with place detection station 2.When the carrier 9 for completing raw material placement, which is moved to, to be placed at detection station 2, light can be utilized Electric transducer carries out the detection of position to it.The lower section of the pre-placing position 91 of the carrier 9 is provided with detection hole 94, passes through detection hole The placement of 94 pairs of raw materials detects.Photoelectric sensor is made up of three parts in general：Transmitter, receiver and session Path.When have object between session path by when can then cause the stop of light beam, receiver can not receive optical signal.Light Electric transducer converts optical signals to electric signal, and then realizes the transmission of signal.Photoelectric sensor can be now arranged to pair Penetrate formula or refraction type.Carry out different raw material test positions first before testing to be set, detection station 2 is placed when reaching When, raw material is in session path by detection hole 94, corresponding photoelectric sensor is carried out to the placement location of each raw material Detection, when all meeting the requirements, then placement location is qualified, it is smoothly reached and is welded at welding post 3.Will if not meeting Ask, can cause staff and to paying attention to, or corresponding substandard products passage is set by the mode such as alarming, suspending.Now photoelectricity The model of sensor can use reflective CX-441 etc..

The utility model is subjected to by welding post 3 to raw material, then weld after form finished product structure, now for One overall structure.To ensure the orderly progress of follow-up work, the utility model is set between welding post 3 and integer station 5 There is position conversion station 4, finished product can be moved to finished product from pre-placing position 91 at position conversion station 4 and put by the welding finished product Put groove 92.The finished product standing groove 92 need not carry out the setting of fixture 93, and the setting of single finished product standing groove 92 ensure that The stable progress of follow-up work.The position conversion station 4 can carry out upset transposition behaviour using corresponding manipulator to it Make.Its structure can also be as shown in fig. 7, the structure includes sucker A41, upset clamping jaw 43 and sucker B44.When carrier 9 is moved to During relevant position, opening operation is realized to fixture 93 by corresponding wedge 17, now using sucker A41 to welding finished product It is taken using suction, and then rotated horizontally around rotary shaft 42 to upright position.Sucker A41, which is moved to, to be turned over Turn the shift position of clamping jaw 43, it is gripped using clamping jaw 43, and welding finished product is rotated into 180 degree using in rotating shaft.This Shi Liyong suckers B44, which is drawn, is placed into finished product standing groove 92, and then completes the ex-situ operations of product.

Due to corresponding impact can be produced to the shape of product in welding process, to ensure that the shape of product is normative, put The welding finished product for putting finished product standing groove 92 is moved to integer station 5 with carrier 9.Now due to there is no phase at finished product standing groove 92 The fixing device answered is defined to the position of finished product, therefore sucker or fixture can be well on to welding finished product and take.This When integer station 5 at be provided with corresponding integer groove, when welding finished product is moved to corresponding lower plate by modes such as suckers In groove, and combine by upper plate and lower plate to form corresponding full groove and extrude it, and then realize the pressure of product To groove shapes are met, so as to reach the operation of the integer of welding finished product.After integer operation terminates, product is moved back to using sucker Finished product standing groove 92, now product is final products., should be by detection station 7 to it to ensure that the specification of product meets the requirements Carry out detection operation.To avoid relatively slow or hang-up situation the generation of the detection of detection station 7, the utility model is in the integer work Cache bit 6 is provided between position 5 and detection station 7.Cache bit 6 is moved to after product completes integer operation.Now cache bit 6 Setting can be a fixed placement platform, the carrier can be moved at placement platform by fixture, when being detected Product is moved to detection station 7 during operation at placement platform.The setting of cache bit 6 can also be set directly at transmission simultaneously The end of device, now the lower section of carrier 9 be provided with stopper.Stopper is the production for being directed to automatic conveying system and developing Product, it can convenient, reliably control the transport and pause of operation tool and product.And stopper is provided with buffer unit, can mitigate Impact of the carrier 2 to stop cylinder, and prevent the bounce-back of carrier 2.When stopper plays barrier effect, stop that roller rises to Peak, and then the carrier 9 on transfer device is stopped.When without stopping, then it can will stop that roller is carried out down Drop, then now roller does not stop to carrier.Stopper effectively reduce carrier 9 in stopped process it is caused impact and Vibrations, ensure that the carrying efficiencies of product.The type of stopper can select appointing for QX-1 to QX-6 series in the utility model One type.

When carrying out detection work, product is moved to detection station 7 by fixture or sucker.Product is now carried out to take Unloaded tool 9 afterwards is moved at automatic charging station 1 with return wire 10, and then realizes the carrying of next raw material.The return wire 10 structure is as shown in figure 11, and the return wire 10 is prior art.As shown in figure 8, the detection station 7 includes contour detecting Device 71 and height detecting device 72.Now product can be gripped to it by fixture and then be moved to contour detecting device 71 Interior, now contour detecting device 71 can be pressed each face of product by being provided with the pressure plare of some pressure sensors Take, by the different collections to realize to product profile of each site pressure of product, and then compared with preset data.Simultaneous wheels The structure setting of wide detection means 71 can also be as shown in figure 8, including fixing device 73 and some cameras 74.The fixing device 73 it can be directly fixed by fixture.Its structure can also be as shown in figure 9, including locating clip 78 and mounting table 76. The product is placed on mounting table 76, and then carries out positioning action to it by locating clip 78.The contour detecting device simultaneously 71 are provided with some cameras 71, and the profile of product is acquired by camera 71, and then is contrasted with presetting profile.When Meet prescribed limit with presetting profile, be then qualified products.The setting quantity of the camera 71 should be adapted with actual conditions, To meet the collection demand of profile, quantity could be arranged to two, four etc..The quantity of camera 72 is arranged to two in Fig. 8, Top and side are separately positioned on, the position of product is limited by geometrical clamp 78, then now the camera of side collects Picture be the passage of insertion, and then the profile of side is acquired.Due to it is required measurement object edge for flake, it is necessary to Backlight is detected, therefore mounting table 76 is arranged into transparent glass.Now backlight is arranged on the lower section of clear glass, Product is placed on the top of mounting table 76, and backlight acts through glass to product gatherer process.Ensureing that product is stable While laying state, the Detection results of product have been effectively ensured.

The detection station 7 is additionally provided with height detecting device 72.The height detecting device 72 can utilize to be put with product The parallel detection plate 76 in face is put, vertical landing is carried out to it, and then the peak of product is detected.Now peak Detection realize can be realized by displacement transducer 77.The inside of institute's displacement sensors 77 has a grating or magnetic grid, And then the displacement of detection plate 76 is converted into corresponding pulse signal.Displacement transducer 77 is provided with fixing end and mobile terminal.Institute The restriction that fixing end carries out position using support bar is stated, mobile terminal is fixed on end face of the detection plate 76 towards product, with detection Contact of the mobile realization of plate 76 with product surface.Institute's displacement sensors 77 can use GT2-P12 etc..When product is detecting When station 7 is shown as substandard product, the substandard products passage that can be set by detection station 7 is transported to processing unit, The reasonable utilization of product has been effectively ensured, has avoided the waste of resource.

Detecting qualified product by detection station 7 can then transport to automatic splendid attire station 8, the automatic splendid attire station 8 Qualified product is placed into corresponding holder 81 by containing manipulator 82.The splendid attire manipulator 82 passes through program Set and product can be subjected to orderly arrangement in the holder 81, and carry out counting operation.When reaching corresponding splendid attire During quantity, then the splendid attire operation of next holder 81 is carried out.The holder 81 for taking up end simultaneously is carried out from holder outlet 83 Remove the production line.The packaging operation for containing the holder 81 finished can be carried out by taking for staff, effectively increased Operating efficiency, and reduce the labor intensity of staff.

Particular embodiments described above, the purpose of this utility model, technical scheme and beneficial effect are carried out to enter one Step describes in detail, should be understood that and the foregoing is only specific embodiment of the utility model, is not limited to this Utility model, it is all within the spirit and principles of the utility model, any modification, equivalent substitution and improvements done etc., it all should wrap It is contained within the scope of protection of the utility model.

Claims (8)

1. automatic assembly line, including welding post (3), integer station (5) and detection station (7), it is characterised in that also include using In raw material is placed into carrier (9) automatic charging station (1), automatically contain station (8) and for by carrier (9) transport to from The return wire (10) of dynamic feeding station (1), the automatic charging station (1), welding post (3), integer station (5), detection work Position (7) and the automatic station (8) that contains are sequentially connected by transfer device, the automatic charging station (1) including feeding mouth (11), Vibrating disk (12), the detection camera (13) for collection raw material-pretreatment state, fine positioning structure (15) and the machinery for raw material of taking Hand (14), the detection station (7) include contour detecting device (71) and height detecting device (72).

2. automatic assembly line according to claim 1, it is characterised in that the automatic charging station (1) and welding post (3) the placement detection station (3) for detecting raw material placement location is provided between, the carrier (9) includes pre-placing position (91), the pre-placing position (91) includes being used for the fixture (93) for fixing raw material and the detection hole for detecting raw material placement location (94)。

3. automatic assembly line according to claim 1, it is characterised in that the integer station (5) and detection station (7) it Between be provided with cache bit (6).

4. the automatic assembly line according to claim 1 or 3, it is characterised in that the carrier (9) includes finished product standing groove (92) position conversion station (4), the position conversion station, are provided between the welding post (3) and integer station (5) (4) it is used to welding finished product being put into finished product standing groove (92).

5. automatic assembly line according to claim 1, it is characterised in that the contour detecting device (71) includes being used for admittedly Determine the fixing device (73) of welding finished product and some cameras (74) for gathering welding finished product contour pattern.

6. automatic assembly line according to claim 5, it is characterised in that the fixing device (73) includes locating clip (78) With mounting table (75), the mounting table (75) is clear glass.

7. automatic assembly line according to claim 1, it is characterised in that the detection station (7) is provided with substandard products passage.

8. automatic assembly line according to claim 1, it is characterised in that the automatic station (8) that contains includes being used to contain Dress up the holder (81) of product, splendid attire manipulator (82) and the holder outlet (83) for finished product of taking.