CN206997508U - A mold for the production of resistor brackets - Google Patents

A mold for the production of resistor brackets Download PDF

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Publication number
CN206997508U
CN206997508U CN201720609405.4U CN201720609405U CN206997508U CN 206997508 U CN206997508 U CN 206997508U CN 201720609405 U CN201720609405 U CN 201720609405U CN 206997508 U CN206997508 U CN 206997508U
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mold
station
punch
punching
resistor
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陈昌荣
黎志盈
滕军
谢庆坚
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Hunan Fullde Electric Co Ltd
Guangdong Fullde Electronics Co Ltd
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Hunan Fullde Electric Co Ltd
Guangdong Fullde Electronics Co Ltd
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Abstract

The utility model relates to the technical field of hardware molds, in particular to a mold for producing a resistor support, which comprises an upper mold and a lower mold which are arranged from top to bottom in sequence, wherein a cavity for forming a product is arranged between the upper mold and the lower mold, and the cavity is sequentially provided with a cutting station, a notching station, a convex hull punching station, a bending station and a blanking station along the feeding direction of a material belt; the cutting station comprises a cutting punch fixedly arranged on the upper die; the notch punching station comprises a notch punching head fixedly arranged on the upper die; the convex hull punching station comprises a convex hull punch head fixedly arranged on the upper die; the bending station comprises a bending block fixedly arranged on the upper die; the blanking station comprises a blanking punch fixedly arranged on the upper die, the problem that a plurality of sets of dies are required to be matched for production in the past is solved, the dies are not required to be replaced in the whole production process, machining errors are reduced, labor is saved, and production time is shortened.

Description

一种用于生产电阻器支架的模具A mold for the production of resistor brackets

技术领域technical field

本实用新型涉及五金模具的技术领域,具体涉及一种用于生产电阻器支架的模具。The utility model relates to the technical field of hardware moulds, in particular to a mold for producing resistor brackets.

背景技术Background technique

模具设计与制造技术水平的高低,是衡量一个国家产品制造水平高低的重要标志之一,在很大程度上决定着产品的质量、效益和新产品的开发能力。五金冲压,是在室温下,利用安装在压力机上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法。The level of mold design and manufacturing technology is one of the important symbols to measure the level of a country's product manufacturing, which largely determines the quality, efficiency and new product development capabilities of products. Metal stamping is a pressure processing method that uses a mold installed on a press to apply pressure to the material at room temperature to cause separation or plastic deformation to obtain the required parts.

目前,传统的模具的结构包括上模和下模,上模和下模之间开设有用于成型产品的型腔。At present, the structure of a traditional mold includes an upper mold and a lower mold, and a cavity for forming a product is opened between the upper mold and the lower mold.

电阻器支架是电路系统中常用的一种辅助工具,目前市场对电阻器支架的需求量也大大地增加,满足需求量之余,其生产质量尤为重要。图1为现有技术中常用的电阻器支架的结构示意图,其结构包括电阻器支架本体1、折弯部12、缺口13以及需要在电阻器支架本体1上冲六个通孔,需要经过落料、打孔、打凸包、折弯等几个工序才能够完成整个电阻器支架的生产。Resistor brackets are a commonly used auxiliary tool in circuit systems. At present, the demand for resistor brackets in the market has also greatly increased. In addition to meeting the demand, its production quality is particularly important. Fig. 1 is a schematic diagram of the structure of a commonly used resistor bracket in the prior art. The production of the entire resistor bracket can only be completed by several processes such as material, punching, convex hull, and bending.

目前,制作电阻器支架时,每一步工序都是对应一套模具来进行加工,而在实际生产中,需要将上一个工序生产出来的半成品移送至下一道工序的模具中,从而会花耗很多的人力和时间成本,并且,多套模具对每个产品的质量会造成较大的差异,生产质量有待提升。At present, when making resistor brackets, each step of the process corresponds to a set of molds for processing, but in actual production, the semi-finished product produced in the previous process needs to be transferred to the mold of the next process, which will cost a lot Manpower and time costs, and multiple sets of molds will cause a large difference in the quality of each product, and the production quality needs to be improved.

实用新型内容Utility model content

本实用新型的目的在于针对现有技术中的不足,而提供一种用于生产电阻器支架的模具,采用该模具可以提高生产效率、提高生产质量。The purpose of the utility model is to provide a mold for producing resistor brackets in view of the deficiencies in the prior art. Using the mold can improve production efficiency and production quality.

本实用新型的目的通过以下技术方案实现:一种用于生产电阻器支架的模具,包括依次从上至下设置的上模和下模,上模和下模之间开设有用于成型产品的型腔,所述型腔沿料带进料方向依次设置开料工位、冲缺口工位、凸包冲孔工位、折弯工位和落料工位;The purpose of this utility model is achieved through the following technical solutions: a mold for producing resistor brackets, including an upper mold and a lower mold arranged sequentially from top to bottom, and a mold for forming products is provided between the upper mold and the lower mold. Cavity, the cavity is sequentially provided with a cutting station, a notch punching station, a convex shell punching station, a bending station and a blanking station along the feeding direction of the strip;

所述开料工位包括固定安装在上模的开料冲头;The cutting station includes a cutting punch fixedly installed on the upper die;

所述冲缺口工位包括固定安装在上模的冲缺口冲头;The notch punching station includes a notch punch fixedly installed on the upper die;

所述凸包冲孔工位包括固定安装在上模的凸包冲头;The convex-hull punching station includes a convex-hull punch fixedly installed on the upper die;

所述折弯工位包括固定安装在上模的折弯块;The bending station includes a bending block fixedly installed on the upper die;

所述落料工位包括固定安装在上模的落料冲头。The blanking station includes a blanking punch fixedly installed on the upper die.

其中,所述开料冲头包括用于成型轮廓的轮廓冲块和用于冲出基准孔的基准冲针。Wherein, the blanking punch includes a contour punching block for forming a contour and a reference punch for punching out a reference hole.

其中,所述冲缺口冲头包括用于冲出缺口的缺口冲针以及一个用于冲通孔的第一通孔冲针。Wherein, the notch punch includes a notch punch used for punching out notches and a first through hole punch used for punching through holes.

其中,所述凸包冲孔工位设置有用于折弯的预折弯块。Wherein, the convex shell punching station is provided with a pre-bending block for bending.

其中,所述凸包冲头设置有四个用于冲通孔的第二通孔冲针。Wherein, the convex-hull punch is provided with four second through-hole punching needles for punching through holes.

其中,所述上模包括从上至下依次设置的模柄、上模座、上夹板、脱背板以及脱料板,所述模柄、上模座和上夹板固定连接,所述脱背板和脱料板固定连接,所述上夹板和脱背板之间留有间隙并设置有弹性复位机构。Wherein, the upper mold includes a mold handle, an upper mold base, an upper splint, a stripping back plate and a stripping plate arranged in sequence from top to bottom, the mold handle, the upper mold base and the upper splint are fixedly connected, and the stripping back The plate and the stripping plate are fixedly connected, and there is a gap between the upper splint and the stripping back plate, and an elastic reset mechanism is provided.

其中,所述弹性复位机构为弹簧。Wherein, the elastic return mechanism is a spring.

其中,所述下模包括从上至下依次固定连接的下模板、下垫板、下模座和下垫脚。Wherein, the lower mold includes a lower formwork, a lower backing plate, a lower mold base and a lower foot that are fixedly connected in sequence from top to bottom.

其中,所述模具还包括料带推进装置。Wherein, the mold also includes a strip pushing device.

本实用新型的有益效果:本申请的用于生产电阻器支架的模具,其包括开料工位、冲缺口工位、凸包冲孔工位、折弯工位和落料工位,生产过程中,料带依次经过上述工位进而制备出电阻器支架,解决了以往需要多套模具配合生产的问题,进而使整个生产过程中无需更换模具,减少了加工误差、节省人力、缩短了生产时间。Beneficial effects of the present utility model: the mold used to produce resistor brackets of the present application includes a cutting station, a notch punching station, a convex shell punching station, a bending station and a blanking station, the production process In the process, the material strips pass through the above stations in turn to prepare the resistor bracket, which solves the problem that multiple sets of molds are required for production in the past, and thus eliminates the need to replace molds during the entire production process, reduces processing errors, saves manpower, and shortens production time. .

附图说明Description of drawings

利用附图对本实用新型作进一步说明,但附图中的实施例不构成对本实用新型的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。Utilize accompanying drawing to further illustrate the utility model, but the embodiment in the accompanying drawing does not constitute any restriction to the utility model, for those of ordinary skill in the art, under the premise of not paying creative work, also can obtain according to following accompanying drawing Additional drawings.

图1为现有技术中电阻器支架的结构示意图。FIG. 1 is a schematic structural diagram of a resistor bracket in the prior art.

图2为本实用新型的一种用于生产电阻器支架的模具的结构示意图。Fig. 2 is a structural schematic diagram of a mold for producing resistor brackets according to the present invention.

图3为本实用新型的一种用于生产电阻器支架的模具的上模的结构示意图。Fig. 3 is a structural schematic diagram of an upper mold of a mold for producing resistor brackets according to the present invention.

图4为本实用新型的一种用于生产电阻器支架的模具的下模的结构示意图。Fig. 4 is a structural schematic diagram of a lower mold of a mold for producing resistor brackets according to the present invention.

附图标记:1-电阻器支架本体;12-折弯部;13-缺口;2-模柄;3-上模座;4-上夹板;5-脱背板;6-脱料板;7-下模板;8-下垫板;9-下模座;10-下垫脚;22-上模;221-轮廓冲块;222-基准冲针;223-缺口冲针;224-第一通孔冲针;225-凸包冲头;226-第二通孔冲针;227-预折弯块227;228-折弯块;229-落料冲头;33-下模。Reference signs: 1-resistor bracket body; 12-bending part; 13-notch; 2-die handle; 3-upper die base; 4-upper splint; -Lower template; 8-Lower backing plate; 9-Lower mold seat; 10-Lower foot; 22-Upper mold; 221-Contour punching block; Punch needle; 225-convex punch; 226-second through hole punch; 227-pre-bending block 227; 228-bending block; 229-blanking punch; 33-lower die.

具体实施方式detailed description

结合以下实施例对本实用新型作进一步描述。The utility model is further described in conjunction with the following examples.

本实用新型的一种用于生产电阻器支架的模具的具体实施方式,如图2至图4所示,包括上模22和下模33,上模22和下模33之间开设有用于成型产品的型腔,具体地,上模22包括从上至下依次设置的模柄2、上模座3、上夹板4、脱背板5以及脱料板6,模柄2、上模座3和上夹板4固定连接,脱背板5和脱料板6固定连接,上夹板4和脱背板5之间留有间隙并设置有弹性复位机构,该弹性复位机构与现有技术中一般模具的弹性复位机构相同,其为弹簧以及用于容置该弹簧的孔;下模33包括从上至下依次固定连接的下模板7、下垫板8、下模座9和下垫脚10。这些上模和下模的结构都是五金连续模具中普遍使用的,本实施例将其作为例子应用到本实施例的改进中进行具体说明。A specific embodiment of a mold for producing resistor brackets of the present utility model, as shown in Figures 2 to 4, includes an upper mold 22 and a lower mold 33, and a mold for forming is provided between the upper mold 22 and the lower mold 33. The cavity of the product, specifically, the upper mold 22 includes a mold handle 2, an upper mold base 3, an upper splint 4, a stripping back plate 5 and a stripper plate 6 arranged sequentially from top to bottom, the mold handle 2, the upper mold base 3 It is fixedly connected with the upper clamping plate 4, and the stripping back plate 5 is fixedly connected with the stripping plate 6. There is a gap between the upper clamping plate 4 and the stripping back plate 5 and an elastic reset mechanism is arranged. This elastic reset mechanism is different from the general mold in the prior art. The elastic reset mechanism is the same, which is a spring and a hole for accommodating the spring; the lower mold 33 includes a lower template 7, a lower backing plate 8, a lower mold base 9 and a lower foot 10 fixedly connected in sequence from top to bottom. The structures of these upper molds and lower molds are generally used in continuous metal molds, and this embodiment uses them as an example to describe in detail the improvement of this embodiment.

作为模具改进部分,模具中的型腔沿料带进料方向依次设置开料工位、冲缺口工位、凸包冲孔工位、折弯工位和落料工位;开料工位包括固定安装在上模22的开料冲头,该开料冲头包括用于成型轮廓的轮廓冲块221和用于冲出基准孔的基准冲针222,对应的,下模33开设有用于卸废料的卸料孔;冲缺口工位包括固定安装在上模22的缺口冲头,具体地,缺口冲头包括用于冲出缺口的缺口冲针223以及一个用于冲通孔的第一通孔冲针224,相应地,下模33也会开设用于卸废料的卸料孔,在此下文相应的地方不再进行赘述;凸包冲孔工位包括固定安装在上模22的凸包冲头225,凸包冲头225设置有四个用于冲通孔的第二通孔冲针226,另外,为了更好地获得折弯效果,凸包冲孔工位还设置有预折弯块227;折弯工位包括固定安装在上模22的折弯块228;落料工位包括固定安装在上模22的落料冲头229。可作为选择的,安装在上模22的冲头均可以固定安装在上模板3和上夹板4之间,其安装方式采用传统的模具加工方式即可。As part of the mold improvement, the cavity in the mold is sequentially set with a cutting station, a notch punching station, a convex punching station, a bending station and a blanking station along the feeding direction of the strip; the cutting station includes The blanking punch fixedly installed on the upper mold 22, the blanking punch includes a contour punching block 221 for forming the contour and a reference punch 222 for punching out the reference hole. Correspondingly, the lower mold 33 is provided with a The discharge hole of the waste material; the punching notch station includes a notch punch fixedly installed on the upper die 22, specifically, the notch punch includes a notch punch needle 223 for punching out the notch and a first pass for punching through holes Hole punching needle 224, correspondingly, lower mold 33 also can offer the unloading hole that is used for unloading waste material, will not go into details hereafter in the corresponding place; The punch 225, the convex punch 225 is provided with four second through-hole punching pins 226 for punching through holes. In addition, in order to obtain a better bending effect, the convex punching station is also provided with a pre-bending Block 227; the bending station includes a bending block 228 fixedly installed on the upper die 22; the blanking station includes a blanking punch 229 fixedly installed on the upper die 22. As an option, the punches installed on the upper mold 22 can be fixedly installed between the upper template 3 and the upper splint 4, and the installation method can adopt the traditional mold processing method.

优选地,用于生产电阻器支架的模具还包括料带推进装置。Preferably, the mold for producing the resistor holder also includes a strip pushing device.

本实施例的模具生产电阻器支架的过程,料带从图3的左边推进至右边,料带先经过开料工位并且模具合模一次,进而冲压出电阻器支架平铺的轮廓并冲压出基准孔;经过开料工位的一次合模后,料带继续推进,经过冲缺口工位,冲缺口工位利用基准孔作为定位,然后模具在该工位再次合模,在平铺的电阻器支架上冲出五个通孔中的其中一个通孔以及一个缺口;如此类推,料带在推进装置的推送下依次经过凸包冲孔工位和折弯工位,在凸包冲孔工位,以上文提及到的基准孔和通孔作为基准,模具再次合模对待加工产品进行打凸包和冲出余下的四个通孔,在凸包冲孔工位处,本实施例的模具还设置有预折弯块227,使在打凸包的过程中,能够对需要折弯的地方先进行一次预折弯,其对折弯效果有很大的一个提升;在折弯工位,则再次对产品进行折弯,最后再经过落料工位,落料冲头229将电阻器支架从料带上落下,完成整个电阻器支架的生产,解决了以往需要多套模具配合生产的问题,进而使整个生产过程中无需更换模具,减少了加工误差、节省人力、缩短了生产时间。In the process of producing the resistor bracket by the mold of this embodiment, the material strip is advanced from the left to the right in Figure 3. The material strip first passes through the cutting station and the mold is closed once, and then the outline of the resistor bracket is stamped out and stamped out. Reference hole; after one clamping of the material cutting station, the material belt continues to advance, and passes through the notch punching station, which uses the reference hole as the positioning, and then the mold is closed again at this station, and the flat resistance One of the five through holes and a notch are punched out on the bracket of the device; and so on, the strip is pushed by the propulsion device and passes through the convex punching station and the bending station in turn, and the convex punching station Position, with the reference hole and through hole mentioned above as a reference, the mold is closed again to punch out the convex hull and punch out the remaining four through holes on the product to be processed. At the convex hull punching station, the present embodiment The mold is also provided with a pre-bending block 227, so that in the process of forming a convex hull, a pre-bending can be performed on the place that needs to be bent, which greatly improves the bending effect; at the bending station, Then the product is bent again, and finally through the blanking station, the blanking punch 229 drops the resistor bracket from the material belt, and completes the production of the entire resistor bracket, which solves the problem of requiring multiple sets of molds to cooperate in production in the past , so that there is no need to replace the mold during the entire production process, reducing processing errors, saving manpower, and shortening production time.

最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the present utility model. Personnel should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the utility model.

Claims (9)

1.一种用于生产电阻器支架的模具,包括依次从上至下设置的上模和下模,上模和下模之间开设有用于成型产品的型腔,其特征是,所述型腔沿料带进料方向依次设置开料工位、冲缺口工位、凸包冲孔工位、折弯工位和落料工位;1. A mold for producing a resistor bracket, comprising an upper mold and a lower mold arranged from top to bottom in turn, between the upper mold and the lower mold is provided with a mold cavity for molding products, it is characterized in that the mold Along the feeding direction of the strip, the cavity is provided with a cutting station, a notch punching station, a convex shell punching station, a bending station and a blanking station in sequence; 所述开料工位包括固定安装在上模的开料冲头;The cutting station includes a cutting punch fixedly installed on the upper die; 所述冲缺口工位包括固定安装在上模的冲缺口冲头;The notch punching station includes a notch punch fixedly installed on the upper die; 所述凸包冲孔工位包括固定安装在上模的凸包冲头;The convex-hull punching station includes a convex-hull punch fixedly installed on the upper die; 所述折弯工位包括固定安装在上模的折弯块;The bending station includes a bending block fixedly installed on the upper mold; 所述落料工位包括固定安装在上模的落料冲头。The blanking station includes a blanking punch fixedly installed on the upper die. 2.根据权利要求1所述的一种用于生产电阻器支架的模具,其特征是,所述开料冲头包括用于成型轮廓的轮廓冲块和用于冲出基准孔的基准冲针。2. A mold for producing a resistor bracket according to claim 1, wherein the blanking punch includes a contour punching block for forming a contour and a reference punch for punching out a reference hole . 3.根据权利要求1所述的一种用于生产电阻器支架的模具,其特征是,所述冲缺口冲头包括用于冲出缺口的缺口冲针以及一个用于冲通孔的第一通孔冲针。3. A mold for producing a resistor bracket according to claim 1, wherein the notch punch includes a notch punch for punching out the notch and a first punch for punching through holes. Through-hole punching. 4.根据权利要求1所述的一种用于生产电阻器支架的模具,其特征是,所述凸包冲孔工位设置有用于折弯的预折弯块。4 . A mold for producing resistor brackets according to claim 1 , characterized in that, the convex shell punching station is provided with a pre-bending block for bending. 5 . 5.根据权利要求1所述的一种用于生产电阻器支架的模具,其特征是,所述凸包冲头设置有四个用于冲通孔的第二通孔冲针。5 . A mold for producing resistor brackets according to claim 1 , wherein the convex punch is provided with four second through-hole punches for punching through holes. 6 . 6.根据权利要求1所述的一种用于生产电阻器支架的模具,其特征是,所述上模包括从上至下依次设置的模柄、上模座、上夹板、脱背板以及脱料板,所述模柄、上模座和上夹板固定连接,所述脱背板和脱料板固定连接,所述上夹板和脱背板之间留有间隙并设置有弹性复位机构。6. A kind of mold that is used to produce resistor support according to claim 1, it is characterized in that, described upper mold comprises mold handle, upper mold holder, upper clamping plate, back plate and The stripping plate, the mold handle, the upper mold base and the upper splint are fixedly connected, the stripping back plate is fixedly connected to the stripping plate, there is a gap between the upper splint and the stripping back plate, and an elastic reset mechanism is provided. 7.根据权利要求6所述的一种用于生产电阻器支架的模具,其特征是,所述弹性复位机构为弹簧。7. A mold for producing resistor brackets according to claim 6, characterized in that the elastic return mechanism is a spring. 8.根据权利要求1所述的一种用于生产电阻器支架的模具,其特征是,所述下模包括从上至下依次固定连接的下模板、下垫板、下模座和下垫脚。8. A mold for producing a resistor bracket according to claim 1, wherein the lower mold includes a lower formwork, a lower backing plate, a lower mold base and a lower foot that are fixedly connected sequentially from top to bottom . 9.根据权利要求1所述的一种用于生产电阻器支架的模具,其特征是,所述模具还包括料带推进装置。9. A mold for producing resistor brackets according to claim 1, characterized in that, said mold further comprises a strip pushing device.
CN201720609405.4U 2017-05-27 2017-05-27 A mold for the production of resistor brackets Active CN206997508U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114147122A (en) * 2022-02-08 2022-03-08 江苏嘉洛精仪智能科技有限公司 Optical instrument accessory machining process and machining device
CN114309248A (en) * 2021-12-03 2022-04-12 广东福德电子有限公司 Continuous forming die for processing corrugated resistance tube support

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114309248A (en) * 2021-12-03 2022-04-12 广东福德电子有限公司 Continuous forming die for processing corrugated resistance tube support
CN114147122A (en) * 2022-02-08 2022-03-08 江苏嘉洛精仪智能科技有限公司 Optical instrument accessory machining process and machining device

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