CN206996500U - A kind of three-dimensional comminutor and sludge dehydration device - Google Patents

A kind of three-dimensional comminutor and sludge dehydration device Download PDF

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CN206996500U
CN206996500U CN201720663958.8U CN201720663958U CN206996500U CN 206996500 U CN206996500 U CN 206996500U CN 201720663958 U CN201720663958 U CN 201720663958U CN 206996500 U CN206996500 U CN 206996500U
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dimensional
mud
tank body
comminutor
scraper
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何俊
桂春来
杜从新
姚讲会
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Hubei Shuang Hang Mechanical And Electrical Equipment Technology Co Ltd
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Hubei Shuang Hang Mechanical And Electrical Equipment Technology Co Ltd
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Abstract

本实用新型涉及一种立体式造粒机及污泥脱水装置,属于污泥处理技术领域。该立体式造粒机包括:罐体、驱动装置和刮刀搅拌机构。该立体式造粒机采用竖直放置的罐体结构,不仅可以增大泥浆下落的重力势能,便于泥浆与化学药剂的进一步混合,以提高泥与水的分离效果,而且还可以有效减小占地面积。其次,采用转速相对较慢的刮刀搅拌机构,例如,采用转速每分钟为3-5转的刮刀搅拌机构来对罐体内的泥浆进行轻缓搅动,不仅可以加速化学药剂和泥浆的反应、造粒等,而且,对泥浆的波动不明显,能有效减少附着于筒壁的泥膜等。该实用新型具备:造粒效果显著、对泥浆波动不明显、占地面积小、效率高、结构简单等诸多优点。

The utility model relates to a three-dimensional granulator and a sludge dewatering device, belonging to the technical field of sludge treatment. The three-dimensional granulator includes: a tank body, a driving device and a scraper stirring mechanism. The three-dimensional granulator adopts a vertically placed tank structure, which can not only increase the gravitational potential energy of the mud falling, facilitate the further mixing of mud and chemicals, so as to improve the separation effect of mud and water, but also effectively reduce the occupied area. land area. Secondly, use a scraper stirring mechanism with a relatively slow speed, for example, use a scraper stirring mechanism with a speed of 3-5 revolutions per minute to gently stir the mud in the tank, which can not only accelerate the reaction of chemical agents and mud, granulation etc. Moreover, the fluctuation of the mud is not obvious, which can effectively reduce the mud film attached to the wall of the cylinder. The utility model has many advantages such as remarkable granulation effect, no obvious fluctuation of mud, small footprint, high efficiency and simple structure.

Description

一种立体式造粒机及污泥脱水装置A three-dimensional granulator and sludge dewatering device

技术领域technical field

本实用新型属于污泥处理技术领域,具体涉及一种立体式造粒机及污泥脱水装置。The utility model belongs to the technical field of sludge treatment, in particular to a three-dimensional granulator and a sludge dewatering device.

背景技术Background technique

污泥的资源化利用,是解决污泥固弃物对环境危害的主要方向,在各种污泥资源化利用技术中,其中污泥脱水是共性技术,脱水的效果和脱水的成本对污泥资源化利用的影响巨大,现有的脱水技术中,其基本流程通常是通过泥浆脱水设备对水处理后产生的污泥直接进行脱水,或者通过泥浆脱水设备对添加了调质药品的污泥直接进行脱水。但是,目前使用的泥浆脱水设备均是水平摆放的,其占地面机大,对调质药品的依赖性高,增加了二次污染的可能性,且设备相对复杂,成本较高。因此,亟需研究出一种处理量大、对化学药剂依赖小、能耗低、可靠性高、结构简单、操作简便的用于污泥处理技术的设备,以改善现有设备的不足。The resource utilization of sludge is the main direction to solve the environmental hazards of sludge solid waste. Among various sludge resource utilization technologies, sludge dehydration is a common technology. The effect and cost of dehydration have a great impact on sludge The impact of resource utilization is huge. In the existing dehydration technology, the basic process is usually to directly dehydrate the sludge generated after water treatment through the mud dewatering equipment, or directly dehydrate the sludge added with conditioning chemicals through the mud dehydration equipment. Dehydrate. However, the mud dehydration equipment currently used is all placed horizontally, which occupies a large area and is highly dependent on conditioning chemicals, which increases the possibility of secondary pollution, and the equipment is relatively complex and costly. Therefore, it is urgent to develop a kind of equipment for sludge treatment technology with large processing capacity, low dependence on chemicals, low energy consumption, high reliability, simple structure and easy operation, so as to improve the deficiencies of existing equipment.

实用新型内容Utility model content

鉴于此,本实用新型的目的在于提供一种立体式造粒机及污泥脱水装置,以有效地改善上述问题。In view of this, the purpose of this utility model is to provide a three-dimensional granulator and sludge dewatering device to effectively improve the above problems.

本实用新型的实施例是这样实现的:Embodiments of the utility model are achieved in that:

本实用新型实施例提供了一种立体式造粒机,包括:罐体、驱动装置和刮刀搅拌机构。所述罐体从顶部至底部依次设置有出水口、进浆口和排泥口,所述出水口、所述进浆口和所述排泥口依次存在高度差。所述驱动装置安装于所述罐体的顶部,所述刮刀搅拌机构安装于所述罐体内,所述驱动装置与所述刮刀搅拌机构连接,所述驱动装置用于驱动所述刮刀搅拌机构旋转,所述刮刀搅拌机构的转速每分钟为3-5转。The embodiment of the utility model provides a three-dimensional granulator, comprising: a tank body, a driving device and a scraper stirring mechanism. The tank body is sequentially provided with a water outlet, a slurry inlet and a mud discharge outlet from the top to the bottom, and the water outlet, the slurry inlet and the mud discharge outlet successively have height differences. The driving device is installed on the top of the tank body, the scraper stirring mechanism is installed in the tank body, the driving device is connected with the scraper stirring mechanism, and the driving device is used to drive the scraper stirring mechanism to rotate , the rotating speed of the scraper stirring mechanism is 3-5 revolutions per minute.

在本实用新型较佳的实施例中,所述立体式造粒机还包括:扶正机构,所述扶正机构设置于所述罐体内,所述扶正机构与所述刮刀搅拌机构连接,用于限制所述刮刀搅拌机构在水平方向移动的位移。In a preferred embodiment of the present invention, the three-dimensional granulator also includes: a centralizing mechanism, the centralizing mechanism is arranged in the tank body, the centralizing mechanism is connected with the scraper stirring mechanism, and is used to limit The displacement of the scraper stirring mechanism moving in the horizontal direction.

在本实用新型较佳的实施例中,所述立体式造粒机还包括:静态混合器,所述静态混合器的出液端与所述进浆口连通。In a preferred embodiment of the present invention, the three-dimensional granulator further includes: a static mixer, the liquid outlet of the static mixer communicates with the slurry inlet.

在本实用新型较佳的实施例中,所述立体式造粒机还包括:便于攀爬的扶梯,所述扶梯设置于所述罐体上。In a preferred embodiment of the present invention, the three-dimensional granulator further includes: an escalator for climbing, and the escalator is arranged on the tank body.

在本实用新型较佳的实施例中,所述立体式造粒机还包括:电机安装梁,所述电机安装梁设置于所述罐体的顶部,用于安装所述驱动装置。In a preferred embodiment of the present invention, the three-dimensional granulator further includes: a motor installation beam, the motor installation beam is arranged on the top of the tank body, and is used for installing the driving device.

在本实用新型较佳的实施例中,所述罐体上还设置有:便于固定所述罐体的平台支角。In a preferred embodiment of the present invention, the tank body is further provided with: a platform angle for fixing the tank body.

在本实用新型较佳的实施例中,所述罐体的形状为圆锥体结构。In a preferred embodiment of the utility model, the shape of the tank body is a cone structure.

在本实用新型较佳的实施例中,所述立体式造粒机还包括:阀门,所述阀门安装于所述排泥口处,用于控制排泥口的排泥量。In a preferred embodiment of the present invention, the three-dimensional granulator further includes: a valve, which is installed at the mud discharge port and is used to control the amount of mud discharged from the mud discharge port.

在本实用新型较佳的实施例中,所述刮刀搅拌机构的搅拌叶为弧形环状结构。In a preferred embodiment of the present utility model, the stirring blades of the scraper stirring mechanism are arc-shaped ring structures.

本实用新型实施例还提供了一种污泥脱水装置,包括:药品罐和上述的立体式造粒机,所述药品罐的出药口与所述立体式造粒机的进浆口连通。The embodiment of the utility model also provides a sludge dewatering device, comprising: a medicine tank and the above-mentioned three-dimensional granulator, and the medicine outlet of the medicine tank is connected with the slurry inlet of the three-dimensional granulator.

本实用新型实施例提供了一种立体式造粒机及污泥脱水装置。该立体式造粒机包括:罐体、驱动装置和刮刀搅拌机构。该立体式造粒机采用竖直放置的罐体结构(即,所述罐体从顶部至底部依次设置有出水口、进浆口和排泥口,所述出水口、所述进浆口和所述排泥口依次存在高度差),不仅可以增大泥浆下落的重力势能,便于泥浆与化学药剂的进一步混合,以提高泥与水的分离效果,而且还可以有效减小占地面积。其次,采用转速相对较慢的刮刀搅拌机构,例如,采用转速每分钟为3-5转的刮刀搅拌机构来对罐体内的泥浆进行轻缓搅动,不仅可以加速化学药剂和泥浆的反应、造粒等,而且,对泥浆的波动不明显,能有效减少附着于筒壁的泥膜等。该实用新型具备:造粒效果显著、对泥浆波动不明显、占地面积小、效率高、结构简单等诸多优点。The embodiment of the utility model provides a three-dimensional granulator and a sludge dewatering device. The three-dimensional granulator includes: a tank body, a driving device and a scraper stirring mechanism. This three-dimensional granulator adopts a tank body structure placed vertically (that is, the tank body is provided with a water outlet, a slurry inlet and a mud discharge port successively from the top to the bottom, and the water outlet, the slurry inlet and There are height differences in the mud outlets in turn), which can not only increase the gravitational potential energy of mud falling, facilitate the further mixing of mud and chemical agents, improve the separation effect of mud and water, but also effectively reduce the occupied area. Secondly, use a scraper stirring mechanism with a relatively slow speed, for example, use a scraper stirring mechanism with a speed of 3-5 revolutions per minute to gently stir the mud in the tank, which can not only accelerate the reaction of chemical agents and mud, granulation etc. Moreover, the fluctuation of the mud is not obvious, which can effectively reduce the mud film attached to the wall of the cylinder. The utility model has many advantages such as remarkable granulation effect, no obvious fluctuation of mud, small footprint, high efficiency and simple structure.

本实用新型的其他特征和优点将在随后的说明书阐述,并且,部分地从说明书中变得显而易见,或者通过实施本实用新型实施例而了解。本实用新型的目的和其他优点可通过在所写的说明书、权利要求书以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the following description, and partly become apparent from the description, or can be understood by implementing the embodiments of the present invention. The objectives and other advantages of the utility model will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。通过附图所示,本实用新型的上述及其它目的、特征和优势将更加清晰。在全部附图中相同的附图标记指示相同的部分。并未刻意按实际尺寸等比例缩放绘制附图,重点在于示出本实用新型的主旨。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the present invention. For some embodiments of the present invention, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts. The above and other purposes, features and advantages of the present utility model will be more clearly shown by the accompanying drawings. Like reference numerals designate like parts throughout the drawings. The accompanying drawings are not intentionally scaled and drawn according to the actual size, and the emphasis is on showing the gist of the present utility model.

图1示出了本实用新型第一实施例提供的一种立体式造粒机的第一视角的结构示意图。Fig. 1 shows a schematic view of the structure of a three-dimensional granulator provided by the first embodiment of the present invention from a first viewing angle.

图2示出了本实用新型第一实施例提供的一种立体式造粒机的第二视角的结构示意图。Fig. 2 shows a schematic structural view of a three-dimensional granulator provided by the first embodiment of the present invention from a second perspective.

图3示出了本实用新型第二实施例提供的一种立体式造粒机的结构示意图。Fig. 3 shows a schematic structural view of a three-dimensional granulator provided by the second embodiment of the present invention.

图4示出了本实用新型实施例提供的一种污泥脱水装置的结构示意图。Fig. 4 shows a schematic structural diagram of a sludge dewatering device provided by an embodiment of the present invention.

图标:10A-立体式造粒机;10B-立体式造粒机;11-罐体;111-进浆口;112-出水口;113-排泥口;114-平台支角;13-驱动装置;15-刮刀搅拌机构;17-电机安装梁;19-阀门;21-扶正机构;23-静态混合器;30-污泥脱水装置;31-药品罐。Icons: 10A-three-dimensional granulator; 10B-three-dimensional granulator; 11-tank; 111-slurry inlet; 112-water outlet; 113-drain outlet; 114-platform angle; 13-driving device ; 15-scraper mixing mechanism; 17-motor installation beam; 19-valve; 21-righting mechanism; 23-static mixer; 30-sludge dehydration device;

具体实施方式detailed description

为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.

因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the utility model is used. It is only for the convenience of describing the utility model and simplifying the description, rather than Any indication or implication that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.

此外,术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are absolutely horizontal or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.

在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise specified and limited, the terms "setting", "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.

第一实施例first embodiment

本实用新型实施例提供了一种立体式造粒机10A,请参阅图1和图2所示。该立体式造粒机10A包括:罐体11、驱动装置13和刮刀搅拌机构15。The embodiment of the utility model provides a three-dimensional granulator 10A, please refer to Fig. 1 and Fig. 2 . The three-dimensional granulator 10A includes: a tank body 11 , a driving device 13 and a scraper stirring mechanism 15 .

如图1所示,所述罐体11的形状可以有多种,例如,可以是长方体形,也可以是圆柱体形,还可以是椭圆柱体形,或者其他别的形状。于本实施例中,优选地,所述罐体11的形状为圆柱体与圆锥体的组合结构。进一步的,所述罐体11的上半部分为圆柱体结构,下半部分为圆锥体结构。所述罐体11上设置有进浆口111、出水口112和排泥口113。其中,进浆口111、出水口112和排泥口113均与所述罐体11连通。As shown in FIG. 1 , the tank body 11 can have various shapes, for example, it can be a cuboid, a cylinder, an ellipse, or other shapes. In this embodiment, preferably, the shape of the tank body 11 is a combined structure of a cylinder and a cone. Further, the upper half of the tank body 11 is a cylindrical structure, and the lower half is a conical structure. The tank body 11 is provided with a slurry inlet 111 , a water outlet 112 and a mud outlet 113 . Wherein, the slurry inlet 111 , the water outlet 112 and the mud outlet 113 are all in communication with the tank body 11 .

其中,所述罐体11用于为泥浆与水分离提供容器,工作时,泥浆或添加了化学药剂的泥浆通过进浆口111,流入罐体11内,泥浆在罐体11内进行造粒,泥与水进行分离,水从出水口112进行收集排出,泥由于自重往罐体11底部堆积,通过排泥口113排除。其中,罐体11是竖直放置的,有利于增加泥浆下落的重力势能,便于泥往罐体11底部堆积。Wherein, the tank body 11 is used to provide a container for the separation of mud and water. During operation, mud or mud added with chemicals flows into the tank body 11 through the slurry inlet 111, and the mud is granulated in the tank body 11. The mud is separated from the water, and the water is collected and discharged from the water outlet 112. The mud accumulates at the bottom of the tank body 11 due to its own weight, and is discharged through the mud discharge port 113. Wherein, the tank body 11 is placed vertically, which is beneficial to increase the gravitational potential energy of the mud falling, and facilitates the accumulation of mud to the bottom of the tank body 11 .

其中,为了便于固定所述罐体11,于本实施例中,优选地,所述罐体11上还设置有平台支角114。所述平台支角114的数量可以为两个,也可以为两个以上。进一步,优选地,该平台支角114设置于圆柱体与圆锥体的结合部位。其中,平台支角114与罐体11的连接方式有多种,于本实施例中,优选该平台支角114通过焊接等方式设置于罐体11上。Wherein, in order to fix the tank body 11 conveniently, in this embodiment, preferably, the tank body 11 is further provided with a platform support angle 114 . The number of the platform support angles 114 may be two or more than two. Further, preferably, the platform support angle 114 is arranged at the junction of the cylinder and the cone. There are many ways to connect the platform support angle 114 to the tank body 11 . In this embodiment, the platform support angle 114 is preferably installed on the tank body 11 by welding or the like.

所述进浆口111的形状可以有多种,于本实施例中,优选地,所述进浆口111的形状可以为圆柱体形。于本实施例中,优选地,所述进浆口111的液位小于出水口112的液位,例如,该进浆口111设置于所述罐体11的中部(靠近顶部偏下的位置)。这样有利于增大泥浆下落的重力势能,同时也有利于泥浆与化学药剂的调和,可以进一步提高脱水的效果。The shape of the slurry inlet 111 can be various, and in this embodiment, preferably, the shape of the slurry inlet 111 can be cylindrical. In this embodiment, preferably, the liquid level of the slurry inlet 111 is lower than the liquid level of the water outlet 112, for example, the slurry inlet 111 is arranged in the middle of the tank body 11 (closer to the lower position of the top) . This is conducive to increasing the gravitational potential energy of the mud falling, and is also conducive to the blending of the mud and chemical agents, which can further improve the dehydration effect.

所述出水口112的形状可以有多种,于本实施例中,优选地,所述出水口112的形状可以为圆柱体形。于本实施例中,优选地,所述出水口112的液位最高,例如,所述出水口112设置于所述罐体11的顶部(靠近中部偏上的位置)。这样有利于水的收集与排出。其中,所述出水口112与所述进浆口111存在液位差,换句话说,所述进浆口111距离地平面的高度小于所述出水口112距离地平面的高度。The water outlet 112 may have various shapes. In this embodiment, preferably, the water outlet 112 may be cylindrical in shape. In this embodiment, preferably, the liquid level of the water outlet 112 is the highest, for example, the water outlet 112 is disposed on the top of the tank body 11 (near the upper middle part). This facilitates the collection and discharge of water. Wherein, there is a liquid level difference between the water outlet 112 and the slurry inlet 111 , in other words, the height of the slurry inlet 111 from the ground level is smaller than the height of the water outlet 112 from the ground level.

所述排泥口113的形状可以有多种,于本实施例中,优选地,所述排泥口113的形状可以为圆柱体形。于本实施例中,优选地,所述排泥口113的液位最低,例如,所述排泥口113设置于所述罐体11的底部偏中的位置。即该排泥口113设置于所述罐体11的圆锥筒的锥尖部位,这样有利于泥和水的分离。The shape of the mud discharge port 113 can be various. In this embodiment, preferably, the shape of the mud discharge port 113 can be cylindrical. In this embodiment, preferably, the liquid level of the mud discharge port 113 is the lowest, for example, the mud discharge port 113 is arranged at the center of the bottom of the tank body 11 . That is, the mud outlet 113 is arranged at the tip of the cone of the tank body 11, which is beneficial to the separation of mud and water.

其中,应当理解的是,上述中的出水口112、进浆口111和排泥口113的设置位置仅仅是为了便于理解而举的例子而已,并不能理解成是对本实用新型的限制,只要满足所述罐体11从顶部至底部依次设置有出水口112、进浆口111和排泥口113的关系即可。即,所述出水口112、所述进浆口111和所述排泥口113间存在液位差,换句话说,所述出水口112距离地平面的高度大于所述进浆口111距离地平面的高度,所述进浆口111距离地平面的高度大于所述排泥口113距离地平面的高度。其中,为了避免泥浆从进浆口111流入罐体11的同时,便从出水口112或/和排泥口113流出罐体11,不利于泥和水的分离。同时也为了避免泥浆从进浆口111流出罐体11,于本实施例中,优选地,所述立体式造粒机10A还包括:阀门19。其中,优选地,在出水口112、进浆口111和排泥口113处均安装有所述阀门19,为了便于区分,不妨将安装于进浆口111的阀门19称为第一阀门,将安装于出水口112的阀门19称为第二阀门,将安装于排泥口113的阀门19称为第三阀门。Wherein, it should be understood that the setting positions of the water outlet 112, the slurry inlet 111 and the mud discharge port 113 in the above are only examples for the convenience of understanding, and cannot be understood as limitations to the present utility model. The tank body 11 is provided with a water outlet 112 , a slurry inlet 111 and a mud discharge outlet 113 sequentially from the top to the bottom. That is, there is a liquid level difference between the water outlet 112 , the slurry inlet 111 and the mud discharge outlet 113 , in other words, the height of the water outlet 112 from the ground plane is greater than the distance from the slurry inlet 111 to ground. The height of the plane, the height of the slurry inlet 111 from the ground level is greater than the height of the mud discharge port 113 from the ground level. Wherein, in order to prevent the mud from flowing into the tank body 11 from the slurry inlet 111, it flows out of the tank body 11 from the water outlet 112 or/and the mud discharge port 113, which is not conducive to the separation of mud and water. At the same time, in order to prevent the slurry from flowing out of the tank body 11 from the slurry inlet 111 , in this embodiment, preferably, the three-dimensional granulator 10A further includes: a valve 19 . Wherein, preferably, the valve 19 is installed at the water outlet 112, the slurry inlet 111 and the mud discharge outlet 113. For the convenience of distinction, the valve 19 installed at the slurry inlet 111 may be called the first valve, and The valve 19 installed in the water outlet 112 is called the second valve, and the valve 19 installed in the mud outlet 113 is called the third valve.

其中,所述第一阀门和进浆口111连通,用于控制进浆口111的进泥量,当第一阀门开启时,泥浆便可以经过进浆口111流入罐体11。当进浆完成时,可以关闭第一阀门,防止泥浆从进浆口111流出。其中,进浆时,先关闭第二阀门和第三阀门。Wherein, the first valve communicates with the slurry inlet 111 and is used to control the amount of mud entering the slurry inlet 111 . When the first valve is opened, the slurry can flow into the tank body 11 through the slurry inlet 111 . When the slurry feeding is completed, the first valve can be closed to prevent the slurry from flowing out from the slurry inlet port 111 . Wherein, when the slurry is fed, the second valve and the third valve are closed first.

其中,所述第二阀门和出水口112连通,用于控制出水口112的出水量,进浆时,先关闭第二阀门,防止泥浆从出水口112流出。待泥浆在罐体11内造粒完成,泥与水进行分离后,开启第二阀门,将水排出。Wherein, the second valve communicates with the water outlet 112 and is used to control the water output of the water outlet 112 . When feeding slurry, first close the second valve to prevent the slurry from flowing out of the water outlet 112 . After the mud is granulated in the tank body 11 and the mud is separated from the water, the second valve is opened to discharge the water.

其中,所述第三阀门和排泥口113连通,用于控制排泥口113的出泥量,进浆时,先关闭第三阀门,防止泥浆从排泥口113流出。待泥浆在罐体11内造粒完成,泥与水进行分离后,开启第三阀门,将泥从排泥口113排出。Wherein, the third valve communicates with the mud discharge port 113 and is used to control the amount of mud output from the mud discharge port 113 . After the mud is granulated in the tank body 11 and the mud and water are separated, the third valve is opened to discharge the mud from the mud discharge port 113 .

其中,上述中的第一阀门、第二阀门和第三阀门可以相同,也可以不同,在此不作进一步限定。Wherein, the first valve, the second valve and the third valve mentioned above may be the same or different, which are not further limited here.

所述驱动装置13用于驱动所述刮刀搅拌机构15旋转,以实现泥浆和化学药剂的进一步混合,使泥浆和化学药剂充分混合,加快泥与水分离的速度,以及提高泥和水分离的效果。于本实施例中,优选的,所述驱动装置13安装于所述罐体11的顶部。其中,所述驱动装置13与罐体11的连接方式可以用多种,例如,可以是通过连接件连接,如连接件可以是凹槽与凸块、螺杆和螺母等;也可以是通过粘合、焊接等方式连接,还可以是其它别的连接方式连接。所述驱动装置13还与所述刮刀搅拌机构15连接,当驱动装置13工作时,便可以驱动刮刀搅拌机构15旋转。于本实施例中,优选地,所述驱动装置13包括但不限于:电机。该电机可以是目前市面上常用的交流电机,例如,同步电动机。The driving device 13 is used to drive the scraper stirring mechanism 15 to rotate to realize the further mixing of the mud and the chemical agent, to fully mix the mud and the chemical agent, to speed up the separation of the mud and water, and to improve the separation effect of the mud and water . In this embodiment, preferably, the driving device 13 is installed on the top of the tank body 11 . Wherein, the connection between the drive device 13 and the tank body 11 can be in many ways, for example, it can be connected through a connecting piece, such as the connecting piece can be a groove and a bump, a screw and a nut, etc.; it can also be connected by bonding , welding, etc., and other connection methods can also be used. The driving device 13 is also connected to the scraper stirring mechanism 15, and when the driving device 13 works, it can drive the scraper stirring mechanism 15 to rotate. In this embodiment, preferably, the driving device 13 includes but not limited to: a motor. The motor may be an AC motor commonly used in the market at present, for example, a synchronous motor.

为了便于安装所述驱动装置13,于本实施例中,优选地,所述立体式造粒机10A还包括:电机安装梁17。所述电机安装梁17安装于所述罐体11的顶部(如图2所示),用于安装所述驱动装置13。其中,所述电机安装梁17的形状可以有多种,于本实例中,优选,所述电机安装梁17的形状为长方形。其与罐体11的连接方式也有多种,于本实施例中,优选地,所述电机安装梁17通过螺杆和螺母等连接件安装于罐体11上,这样便于可拆卸。优选地,所述电机安装梁17安装于罐体11顶部的中间位置。In order to facilitate the installation of the driving device 13 , in this embodiment, preferably, the three-dimensional granulator 10A further includes: a motor installation beam 17 . The motor installation beam 17 is installed on the top of the tank body 11 (as shown in FIG. 2 ) for installing the driving device 13 . Wherein, the shape of the motor installation beam 17 can be various, and in this example, preferably, the shape of the motor installation beam 17 is a rectangle. There are also various ways to connect it to the tank body 11 . In this embodiment, preferably, the motor mounting beam 17 is mounted on the tank body 11 through connecting pieces such as screws and nuts, which is convenient for detachment. Preferably, the motor installation beam 17 is installed in the middle of the top of the tank body 11 .

其中,驱动装置13与所述电机安装梁17的连接方式亦有多种,为了避免累赘,此处不再一一举例。于本实施例中,优选地,所述驱动装置13通过螺杆和螺母等连接件安装于电机安装梁17上,这样便于可拆卸。Wherein, there are various ways of connecting the driving device 13 and the motor installation beam 17 , and in order to avoid redundancy, no examples are given here. In this embodiment, preferably, the driving device 13 is mounted on the motor mounting beam 17 through connecting pieces such as screws and nuts, which is convenient for detachment.

所述刮刀搅拌机构15用于加速化学药剂和泥浆的反应、造粒,且对造粒后的泥进行轻缓搅动,同时,该刮刀搅拌机构15还用于对附着于筒壁的泥膜进行清刮,防止造粒后,污泥含水率较低情况下,附着在罐体11不流动现象发生。其中,所述刮刀搅拌机构15在搅拌时,转速相对较慢,有利于造粒,其次,对泥浆的波动不明显,能有效减少附着于筒壁的泥膜。于本实施例中,优选地,所述刮刀搅拌机构15的转速每分钟为3-5转。例如,可以是3、4、5等,也就是说,只要刮刀搅拌机构15转速在每分钟为3-5转的区间内的任意数值即可。The scraper stirring mechanism 15 is used to accelerate the reaction and granulation of the chemical agent and the mud, and to gently stir the granulated mud. Clean and scrape to prevent sludge from sticking to the tank body 11 and not flowing when the moisture content of the sludge is low after granulation. Wherein, when the scraper stirring mechanism 15 is stirring, the rotation speed is relatively slow, which is beneficial to granulation. Secondly, the fluctuation of the mud is not obvious, which can effectively reduce the mud film attached to the wall of the cylinder. In this embodiment, preferably, the rotation speed of the scraper stirring mechanism 15 is 3-5 rotations per minute. For example, it can be 3, 4, 5, etc. That is to say, as long as the rotation speed of the scraper stirring mechanism 15 is within the range of 3-5 rotations per minute, any value is sufficient.

其中,所述刮刀搅拌机构15的搅拌叶的结构可以有多种,可以是螺旋叶状的,也可以是十字架状的,还可以是弧形环状结构,或者其他别的形状结构。于本实施例中,优选地,所述刮刀搅拌机构15的搅拌叶为弧形环状结构。搅拌叶的上半部分的直径大于其下半部分的直径,其大小与圆锥体结构的罐体11锥尖部分的内径相匹配,有利于对附着于筒壁的泥膜进行清刮。Wherein, the structure of the stirring blade of the scraper stirring mechanism 15 can be various, and it can be a spiral leaf shape, a cross shape, an arc ring structure, or other shapes and structures. In this embodiment, preferably, the stirring blades of the scraper stirring mechanism 15 are arc-shaped ring structures. The diameter of the upper part of the stirring blade is larger than that of the lower part, and its size matches the inner diameter of the cone tip part of the tank body 11 of the conical structure, which is conducive to cleaning and scraping the mud film attached to the cylinder wall.

其中,为了便于安装电机安装梁17、驱动装置13、刮刀搅拌机构15等,于本实施例中,优选地,所述立体式造粒机10A还可以包括:便于攀爬的扶梯(图中未画出)。所述扶梯安装于所述罐体11的外壁上,其连接方式可以有多种,在此不作限定。Among them, in order to facilitate the installation of the motor installation beam 17, the driving device 13, the scraper stirring mechanism 15, etc., in this embodiment, preferably, the three-dimensional granulator 10A can also include: an escalator (not shown in the figure) for easy climbing draw). The escalator is installed on the outer wall of the tank body 11, and there are various connection methods, which are not limited here.

第二实施例second embodiment

本实施例提供的一种立体式造粒机10B,如图3所示。该立体式造粒机10B与第一实施例相比,其不同之处在于:所述立体式造粒机10B还包括:扶正机构21和静态混合器23。A three-dimensional granulator 10B provided in this embodiment is shown in FIG. 3 . Compared with the first embodiment, the three-dimensional granulator 10B differs in that: the three-dimensional granulator 10B also includes: a centralizing mechanism 21 and a static mixer 23 .

所述扶正机构21设置于所述罐体11内,与所述刮刀搅拌机构15连接。于本实施例中,优选地,所述扶正机构21设置于罐体11的中间部位,换句话说,该扶正机构21与刮刀搅拌机构15的中间部位连接。该扶正机构21用于限制所述刮刀搅拌机构15在水平方向移动的位移,以使其在罐体11内能正常工作,同时,还可以起到加强刮刀搅拌机构15的强度的作用。例如,在污泥含水率较低情况下,造粒后,泥附着在罐体11内不流动,此时相对于刮刀搅拌机构15的阻尼较大,若没有扶正机构21的保护加强,刮刀搅拌机构15在搅拌过程中,很容易从中间部位折损。The righting mechanism 21 is arranged in the tank body 11 and connected with the scraper stirring mechanism 15 . In this embodiment, preferably, the centralizing mechanism 21 is disposed in the middle of the tank body 11 , in other words, the centralizing mechanism 21 is connected to the middle of the scraper stirring mechanism 15 . The righting mechanism 21 is used to limit the displacement of the scraper stirring mechanism 15 in the horizontal direction so that it can work normally in the tank body 11 , and at the same time, it can also play a role in strengthening the strength of the scraper stirring mechanism 15 . For example, when the moisture content of the sludge is low, after granulation, the mud adheres to the tank body 11 and does not flow. At this time, the damping of the scraper stirring mechanism 15 is relatively large. If there is no strengthening of the protection of the centralizing mechanism 21, the scraper stirring Mechanism 15 is easy to break off from the middle part during the stirring process.

其中,优选地,所述扶正机构21包括有限位件,该限位件可以将刮刀搅拌机构15的轴限制在其自身的活动区域内。例如,该限位件可以是一个圆形的通孔,刮刀搅拌机构15的轴穿过该通孔,这样便可以扶正刮刀搅拌机构15,使其正常旋转。其中,该通孔的直径大于刮刀搅拌机构15的轴的直径。Wherein, preferably, the centralizing mechanism 21 includes a limiting member, and the limiting member can limit the shaft of the scraper stirring mechanism 15 within its own active area. For example, the limiting member can be a circular through hole through which the shaft of the scraper stirring mechanism 15 passes, so that the scraper stirring mechanism 15 can be righted to make it rotate normally. Wherein, the diameter of the through hole is larger than the diameter of the shaft of the scraper stirring mechanism 15 .

其中,扶正机构21与罐体11的连接方式有多种,在此不作进一步限定。Wherein, there are various ways of connecting the righting mechanism 21 and the tank body 11 , which are not further limited here.

所述静态混合器23用于使泥浆和化学药剂充分混合,以提高化学药剂的使用效果,便于泥浆的造粒,从而提高了泥与水的分离效果。所述静态混合器23的出液端与所述进浆口111连通。当需要对污泥进行处理时,添加了化学药剂的泥浆从静态混合器23的进液端进入静态混合器23中,在静态混合器23中进行快速混合搅拌后,经出液端从进浆口111流入罐体11中,开始在罐体11内造粒,泥浆开始分层,待泥与水进行分离后,水从出水口112进行收集排出,泥由于自重往罐体11底部堆积,通过排泥口113排除。The static mixer 23 is used to fully mix the mud and the chemical agent, so as to improve the use effect of the chemical agent, facilitate the granulation of the mud, and thus improve the separation effect of mud and water. The liquid outlet of the static mixer 23 communicates with the slurry inlet 111 . When it is necessary to treat the sludge, the slurry added with chemicals enters the static mixer 23 from the liquid inlet end of the static mixer 23, and after rapid mixing and stirring in the static mixer 23, it flows from the inlet slurry through the liquid outlet. The port 111 flows into the tank body 11 and begins to granulate in the tank body 11. The mud begins to stratify. After the mud and water are separated, the water is collected and discharged from the water outlet 112. The mud accumulates at the bottom of the tank body 11 due to its own weight. The mud discharge port 113 gets rid of.

本实施例还提供了一种污泥脱水装置30,如图4所示。该污泥脱水装置30包括:药品罐31和第二实施例所述的立体式造粒机10B。This embodiment also provides a sludge dewatering device 30 , as shown in FIG. 4 . The sludge dewatering device 30 includes: a medicine tank 31 and the three-dimensional granulator 10B described in the second embodiment.

所述药品罐31用于盛装化学药剂,所述药品罐31的出药口与所述立体式造粒机10B的进浆口111连通。本实施例中,优选地,所述药品罐31的出药口与所述静态混合器23进液端连通,当需要对污泥进行处理时,化学药剂从药品罐31的出药口流入静态混合器23中,与泥浆进行快速混合搅拌后,混合了化学药剂的泥浆经出液端从进浆口111流入罐体11中,开始在罐体11内造粒,泥浆开始分层,待泥与水进行分离后,水从出水口112进行收集排出,泥由于自重往罐体11底部堆积,通过排泥口113排除。The medicine tank 31 is used to contain chemicals, and the medicine outlet of the medicine tank 31 communicates with the slurry inlet 111 of the three-dimensional granulator 10B. In this embodiment, preferably, the drug outlet of the drug tank 31 communicates with the liquid inlet of the static mixer 23. When the sludge needs to be treated, the chemical agent flows into the static mixer from the drug outlet of the drug tank 31. In the mixer 23, after rapid mixing and stirring with the mud, the mud mixed with the chemical agent flows into the tank body 11 from the slurry inlet 111 through the liquid outlet, and starts to granulate in the tank body 11, and the mud begins to stratify. After being separated from the water, the water is collected and discharged from the water outlet 112 , and the mud accumulates to the bottom of the tank body 11 due to its own weight, and is discharged through the mud discharge port 113 .

其中,应当理解的是,该污泥脱水装置30中的立体式造粒机10B也可以是换成是第一实施例中的立体式造粒机10A,此时,药品罐31的出药口与所述立体式造粒机10A的进浆口111连通,其使用原理相同,为了避免累赘,此处不再举例说明。Wherein, it should be understood that the three-dimensional granulator 10B in the sludge dewatering device 30 can also be replaced by the three-dimensional granulator 10A in the first embodiment. At this time, the medicine outlet of the medicine tank 31 It communicates with the slurry inlet 111 of the three-dimensional granulator 10A, and its principle of use is the same. In order to avoid redundancy, no more examples are given here.

综上所述,本实用新型实例提供了一种立体式造粒机和污泥脱水装置。该立体式造粒机包括:竖直放置的罐体、驱动装置、刮刀搅拌机构、扶正机构、静态混合器、电机安装梁、阀门、扶梯等。该立体式造粒机采用竖直放置的罐体结构,不仅可以增大泥浆下落的重力势能,便于泥浆与化学药剂的进一步混合,以提高泥与水的分离效果,而且还可以有效减小占地面积。其次,采用转速相对较慢的刮刀搅拌机构,例如,采用转速每分钟为3-5转的刮刀搅拌机构来对罐体内的泥浆进行轻缓搅动,不仅可以加速化学药剂和泥浆的反应、造粒等,而且,对泥浆的波动不明显,能有效减少附着于筒壁的泥膜等。再次,采用静态混合器来实现泥浆与化学药剂的充分混合,以提高化学药剂的使用效果,便于泥浆的造粒,从而提高了泥与水的分离效果,能缩短污泥处理流程。该实用新型具备:造粒效果显著、对泥浆波动不明显、占地面积小、效率高、结构简单、结构强度高、安全性能好、操作简便等诸多优点。To sum up, the example of the utility model provides a three-dimensional granulator and a sludge dewatering device. The three-dimensional granulator includes: a vertically placed tank, a driving device, a scraper stirring mechanism, a centralizing mechanism, a static mixer, a motor installation beam, a valve, an escalator, and the like. The three-dimensional granulator adopts a vertically placed tank structure, which can not only increase the gravitational potential energy of the mud falling, facilitate the further mixing of mud and chemicals, so as to improve the separation effect of mud and water, but also effectively reduce the occupied area. land area. Secondly, use a scraper stirring mechanism with a relatively slow speed, for example, use a scraper stirring mechanism with a speed of 3-5 revolutions per minute to gently stir the mud in the tank, which can not only accelerate the reaction of chemical agents and mud, granulation etc. Moreover, the fluctuation of the mud is not obvious, which can effectively reduce the mud film attached to the wall of the cylinder. Thirdly, a static mixer is used to fully mix the mud and chemical agents to improve the use effect of chemical agents and facilitate the granulation of mud, thereby improving the separation effect of mud and water and shortening the sludge treatment process. The utility model has many advantages such as remarkable granulation effect, no obvious fluctuation of mud, small footprint, high efficiency, simple structure, high structural strength, good safety performance, and easy operation.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (10)

  1. A kind of 1. three-dimensional comminutor, it is characterised in that including:Tank body, drive device and scraper rabbling mechanism, the tank body from Top to bottom is disposed with delivery port, stock inlet and mud discharging mouth, the delivery port, the stock inlet and the mud discharging mouth according to Secondary difference in height to be present, the drive device is installed on the top of the tank body, and the scraper rabbling mechanism is installed on the tank body Interior, the drive device is connected with the scraper rabbling mechanism, and the drive device is used to drive the scraper rabbling mechanism to revolve Turn, the rotating speed of the scraper rabbling mechanism is per minute to be turned for 3-5.
  2. 2. three-dimensional comminutor according to claim 1, it is characterised in that the three-dimensional comminutor also includes:Righting Mechanism, the righting mechanism are arranged in the tank body, and the righting mechanism is connected with the scraper rabbling mechanism, for limiting The displacement that the scraper rabbling mechanism moves in the horizontal direction.
  3. 3. three-dimensional comminutor according to claim 2, it is characterised in that the three-dimensional comminutor also includes:It is static Blender, the outlet end of the static mixer connect with the stock inlet.
  4. 4. three-dimensional comminutor according to claim 1, it is characterised in that the three-dimensional comminutor also includes:It is easy to The staircase of climbing, the staircase are arranged on the tank body.
  5. 5. three-dimensional comminutor according to claim 2, it is characterised in that the three-dimensional comminutor also includes:Motor Mounting rail, the motor mounting rail are arranged at the top of the tank body, for installing the drive device.
  6. 6. three-dimensional comminutor according to claim 1, it is characterised in that be additionally provided with the tank body:It is easy to fix The platform branch angle of the tank body.
  7. 7. three-dimensional comminutor according to claim 1, it is characterised in that the tank body is shaped as conical structure.
  8. 8. three-dimensional comminutor according to claim 2, it is characterised in that the three-dimensional comminutor also includes:Valve, The valve is installed at the mud discharging mouth, for controlling the sludge volume of mud discharging mouth.
  9. 9. three-dimensional comminutor according to claim 1, it is characterised in that the paddle of the scraper rabbling mechanism is arc Shape cyclic structure.
  10. A kind of 10. sludge dehydration device, it is characterised in that including:Medicine tank and as described in claim 1-9 any one Three-dimensional comminutor, the medicine outlet of the medicine tank connect with the stock inlet of the three-dimensional comminutor.
CN201720663958.8U 2017-06-08 2017-06-08 A kind of three-dimensional comminutor and sludge dehydration device Expired - Fee Related CN206996500U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113442291A (en) * 2021-06-25 2021-09-28 浙江大学 Production process for solidifying and regenerating roadbed filler by sludge muck

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113442291A (en) * 2021-06-25 2021-09-28 浙江大学 Production process for solidifying and regenerating roadbed filler by sludge muck

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