CN206988333U - Automotive disc floating caliper - Google Patents
Automotive disc floating caliper Download PDFInfo
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- CN206988333U CN206988333U CN201720423879.XU CN201720423879U CN206988333U CN 206988333 U CN206988333 U CN 206988333U CN 201720423879 U CN201720423879 U CN 201720423879U CN 206988333 U CN206988333 U CN 206988333U
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Abstract
本实用新型公开了一种汽车盘式浮动卡钳,包括支架、浮动钳体、活塞杆、导向销、第一衬片、第二衬片、第一摩擦片、第二摩擦片、第一弹性件以及第二弹性件,浮动钳体通过导向销可活动安装于支架上,浮动钳体跨设于制动盘的两侧,浮动钳体上设有活塞缸以及与该活塞缸连通的进油口,第一衬片与活塞杆抵接,第二衬片固定于浮动钳体上,第一衬片和第二衬片上分别固定有第一摩擦片和第二摩擦片,导向销上套设有第一弹性件,第二弹性件的一端与支架固定连接,第二弹性件的另一端与第二衬片固定连接,支架上设置三个用于将其安装于转向节上的安装孔,三个安装孔呈三角形布置。本实用新型提出的汽车盘式浮动卡钳,实现了对两侧摩擦片进行有效复位。
The utility model discloses an automobile disc type floating caliper, which comprises a bracket, a floating caliper body, a piston rod, a guide pin, a first lining, a second lining, a first friction plate, a second friction plate and a first elastic member And the second elastic part, the floating caliper body can be movably installed on the bracket through the guide pin, the floating caliper body straddles the two sides of the brake disc, and the floating caliper body is provided with a piston cylinder and an oil inlet connected to the piston cylinder , the first lining abuts against the piston rod, the second lining is fixed on the floating caliper body, the first friction plate and the second friction plate are respectively fixed on the first lining and the second lining, and the guide pin is sleeved with One end of the first elastic member, one end of the second elastic member is fixedly connected to the bracket, the other end of the second elastic member is fixedly connected to the second lining, and three installation holes for installing it on the steering knuckle are arranged on the bracket, three The mounting holes are arranged in a triangle. The automobile disk-type floating caliper proposed by the utility model realizes the effective reset of the friction plates on both sides.
Description
技术领域technical field
本实用新型涉及制动器结构技术领域,尤其涉及一种汽车盘式浮动卡钳。The utility model relates to the technical field of brake structures, in particular to an automobile disc-type floating caliper.
背景技术Background technique
随着经济发展,我国汽车保有量也逐步增加。在石油资源紧张的今天,能源问题成为国家日益关注的重点。节能环保对于汽车的设计开发,显得尤为重要。With the development of the economy, the number of automobiles in my country has gradually increased. In today's tight oil resources, energy issues have become the focus of the country's increasing attention. Energy saving and environmental protection are particularly important for the design and development of automobiles.
制动器是汽车的传动系统的中的重要部件,在汽车产生制动时,两摩擦片夹紧制动盘,对汽车进行制动。然而在解除制动时,摩擦片不能完全迅速脱离制动盘,在接下来的行驶中,摩擦片依然对制动盘产生较大的拖滞阻力。这样造成了无用的拖滞能量损耗,降低了汽车能量有效使用率,而且也会加剧摩擦片和制动盘的磨损,降低制动器的寿命。The brake is an important part of the transmission system of the car. When the car brakes, the two friction plates clamp the brake disc to brake the car. However, when the brake is released, the friction lining cannot completely and quickly break away from the brake disc, and in the following driving, the friction lining still produces a relatively large dragging resistance to the brake disc. This causes useless dragging energy loss, reduces the effective utilization rate of vehicle energy, and also increases the wear and tear of friction linings and brake discs, reducing the life of the brake.
尽管现有一些具有摩擦片复位装置的盘式浮动制动器,但其只针对单侧摩擦片进行复位,另一侧未复位的摩擦片仍然会产生拖滞损耗。Although there are some existing disc floating brakes with a friction plate reset device, they only reset the friction plate on one side, and the non-reset friction plate on the other side still produces dragging loss.
另外,制动器的安装精度对于制动效果和制动器的使用寿命起着重要作用,由于盘式浮动制动器的钳体是安装在支架上,而普通支架均为两个孔定位安装,三个点才能决定一个平面,因此支架的安装精度往往不能得到保障,会导致活塞杆的运动方向与制动盘不垂直,从而导致制动器的制动效果和使用寿命受影响。In addition, the installation accuracy of the brake plays an important role in the braking effect and the service life of the brake. Since the caliper of the disc floating brake is installed on the bracket, and the ordinary bracket is installed with two holes, three points can be determined. Therefore, the installation accuracy of the bracket is often not guaranteed, which will cause the movement direction of the piston rod to be non-perpendicular to the brake disc, thereby affecting the braking effect and service life of the brake.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种汽车盘式浮动卡钳,旨在实现对两侧摩擦片进行有效复位。The main purpose of the utility model is to provide an automobile disc-type floating caliper, which aims to realize effective reset of the friction plates on both sides.
为实现上述目的,本实用新型提供一种汽车盘式浮动卡钳,包括支架、浮动钳体、活塞杆、导向销、第一衬片、第二衬片、第一摩擦片、第二摩擦片、第一弹性件以及第二弹性件,其中,In order to achieve the above object, the utility model provides an automobile disc floating caliper, including a bracket, a floating caliper body, a piston rod, a guide pin, a first lining, a second lining, a first friction plate, a second friction plate, The first elastic piece and the second elastic piece, wherein,
所述浮动钳体通过导向销可活动安装于支架上,所述浮动钳体跨设于制动盘的两侧,所述浮动钳体上设有活塞缸以及与该活塞缸连通的进油口,所述活塞杆容纳于活塞缸内且相对于其可移动,所述第一衬片与活塞杆抵接,所述第二衬片固定于浮动钳体上且与第一衬片相对设置,所述第一衬片和第二衬片上分别固定有第一摩擦片和第二摩擦片,所述导向销上套设有第一弹性件以实现浮动钳体复位,所述第二弹性件的一端与支架固定连接,所述第二弹性件的另一端与第二衬片固定连接,所述支架上设置三个用于将其安装于转向节上的安装孔,三个安装孔呈三角形布置。The floating caliper is movably mounted on the bracket through guide pins, the floating caliper straddles the two sides of the brake disc, and the floating caliper is provided with a piston cylinder and an oil inlet connected to the piston cylinder , the piston rod is accommodated in the piston cylinder and is movable relative to it, the first lining abuts against the piston rod, the second lining is fixed on the floating caliper body and is opposite to the first lining, The first lining and the second lining are respectively fixed with a first friction plate and a second friction plate, and a first elastic member is sheathed on the guide pin to realize the reset of the floating pliers. One end is fixedly connected to the bracket, the other end of the second elastic member is fixedly connected to the second lining, and the bracket is provided with three mounting holes for mounting it on the steering knuckle, and the three mounting holes are arranged in a triangle .
优选地,所述三个安装孔呈等腰三角形布置。Preferably, the three mounting holes are arranged in an isosceles triangle.
优选地,所述支架上设有用于对第一衬片和第二衬片移动起导向作用的支架滑槽。Preferably, the bracket is provided with a bracket sliding groove for guiding the movement of the first lining and the second lining.
优选地,所述第一弹性件以及第二弹性件均为压簧。Preferably, both the first elastic member and the second elastic member are compression springs.
优选地,所述导向销上套有用于防尘的折叠防护套。Preferably, the guide pin is covered with a folded protective sleeve for dustproofing.
本实用新型提出的汽车盘式浮动制动卡钳,在支架安装时,在三个安装孔处用螺栓将支架安装在转向节上,由于三个安装孔不在同一直线上,有三点决定一面,从而保证了支架以及制动器的安装质量。另外,在解除制动时,第一摩擦片在活塞杆复位带动下进行复位。第二摩擦片通过第二弹性件,在浮动钳体带动下进行复位,两个摩擦片均进行复位,脱离制动盘,减少了拖滞能量损耗,减小摩擦片和制动盘的磨损,增加了制动器的使用寿命。The automobile disc type floating brake caliper proposed by the utility model, when the bracket is installed, the bracket is installed on the steering knuckle with bolts at the three mounting holes. Since the three mounting holes are not on the same straight line, there are three points to determine one side, thus The installation quality of the bracket and the brake is guaranteed. In addition, when the brake is released, the first friction plate is reset driven by the reset of the piston rod. The second friction plate is reset under the drive of the floating caliper through the second elastic member, and the two friction plates are reset and separated from the brake disc, which reduces the dragging energy loss and reduces the wear of the friction plate and the brake disc. Increased brake life.
附图说明Description of drawings
图1为本实用新型汽车盘式浮动卡钳一视角的结构示意图;Fig. 1 is the structural representation of a perspective view of the utility model automobile disc type floating caliper;
图2为本实用新型汽车盘式浮动卡钳另一视角的结构示意图;Fig. 2 is a structural schematic diagram of another perspective of the utility model automobile disc floating caliper;
图3为本实用新型汽车盘式浮动卡钳另一视角的结构示意图;Fig. 3 is a structural schematic diagram of another perspective of the utility model automobile disc floating caliper;
图4为本实用新型汽车盘式浮动卡钳的局部结构示意图;Fig. 4 is the local structure schematic diagram of the utility model automobile disc type floating caliper;
图5为本实用新型汽车盘式浮动卡钳的剖视结构示意图。Fig. 5 is a schematic cross-sectional structure diagram of a disc-type floating caliper for an automobile of the present invention.
图中,1:支架、2:浮动钳体、2-1:活塞缸、3:导向销、4:第一弹性件、5:第一衬片、6:第一摩擦片、7:第二衬片、8:第二摩擦片、9:第二弹性件、10:折叠防护套、11:活塞杆。In the figure, 1: bracket, 2: floating caliper, 2-1: piston cylinder, 3: guide pin, 4: first elastic member, 5: first lining, 6: first friction plate, 7: second Lining, 8: second friction plate, 9: second elastic member, 10: folding protective sleeve, 11: piston rod.
本实用新型目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the utility model, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式detailed description
应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
需要说明的是,在本实用新型的描述中,术语“横向”、“纵向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,并不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that, in the description of the present utility model, the terms "horizontal", "vertical", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description , does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the utility model. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
参照图1至图5,本优选实施例中,一种汽车盘式浮动卡钳,包括支架1、浮动钳体2、活塞杆11、导向销3、第一衬片5、第二衬片7、第一摩擦片6、第二摩擦片8、第一弹性件4以及第二弹性件9,其中,Referring to Fig. 1 to Fig. 5, in this preferred embodiment, a kind of automobile disc type floating caliper comprises bracket 1, floating caliper body 2, piston rod 11, guide pin 3, first lining 5, second lining 7, The first friction plate 6, the second friction plate 8, the first elastic member 4 and the second elastic member 9, wherein,
浮动钳体2通过导向销3可活动安装于支架1上,浮动钳体2跨设于制动盘的两侧,浮动钳体2上设有活塞缸2-1以及与该活塞缸2-1连通的进油口,活塞杆11容纳于活塞缸2-1内且相对于其可移动,第一衬片5与活塞杆11抵接,第二衬片7固定于浮动钳体2上且与第一衬片5相对设置,第一衬片5和第二衬片7上分别固定有第一摩擦片6和第二摩擦片8,导向销3上套设有第一弹性件4以实现浮动钳体2复位,第二弹性件9的一端与支架1固定连接,第二弹性件9的另一端与第二衬片7固定连接,支架1上设置三个用于将其安装于转向节上的安装孔,三个安装孔呈三角形布置(分别为第一安装孔1-1,第二安装孔1-2和第三安装孔1-3)。The floating caliper body 2 is movably installed on the bracket 1 through the guide pin 3, and the floating caliper body 2 straddles the two sides of the brake disc. The floating caliper body 2 is provided with a piston cylinder 2-1 and a piston cylinder 2-1 connected to the oil inlet, the piston rod 11 is accommodated in the piston cylinder 2-1 and is movable relative to it, the first lining 5 is in contact with the piston rod 11, the second lining 7 is fixed on the floating caliper body 2 and is in contact with the The first lining 5 is arranged oppositely, the first friction plate 6 and the second friction plate 8 are respectively fixed on the first lining 5 and the second lining 7, and the first elastic member 4 is sleeved on the guide pin 3 to realize floating The caliper body 2 is reset, one end of the second elastic member 9 is fixedly connected to the bracket 1, the other end of the second elastic member 9 is fixedly connected to the second lining 7, and three brackets are arranged on the bracket 1 for installing it on the steering knuckle. The three mounting holes are arranged in a triangle (respectively the first mounting hole 1-1, the second mounting hole 1-2 and the third mounting hole 1-3).
进一步地,参照图2,三个安装孔呈等腰三角形布置,从而实现支架1的稳固安装。在支架1安装时,在三个安装孔处通过螺栓将支架1安装在转向节上,由于三个安装孔不在同一直线上,有三点决定一面可以,更容易保证支架1以及制动器的安装质量。Further, referring to FIG. 2 , the three installation holes are arranged in an isosceles triangle, so as to realize the stable installation of the bracket 1 . When the bracket 1 is installed, the bracket 1 is installed on the steering knuckle through bolts at the three mounting holes. Since the three mounting holes are not on the same straight line, there are three points to determine one side, and it is easier to ensure the installation quality of the bracket 1 and the brake.
支架1上设有用于对第一衬片5和第二衬片7移动起导向作用的支架1滑槽。活塞杆11与活塞缸2-1之间设置有密封圈。本实施例中,第一弹性件4以及第二弹性件9均为压簧,当然,在其它变形实施例中,第一弹性件4以及第二弹性件9也可以为其它结构,本实用新型对此不作限定。The bracket 1 is provided with a sliding slot of the bracket 1 for guiding the movement of the first lining 5 and the second lining 7 . A sealing ring is arranged between the piston rod 11 and the piston cylinder 2-1. In this embodiment, both the first elastic member 4 and the second elastic member 9 are compression springs. Of course, in other modified embodiments, the first elastic member 4 and the second elastic member 9 can also be other structures. The utility model There is no limit to this.
进一步地,参照图1,导向销3上套有用于防尘的折叠防护套10,从而减少灰尘进入导向销3与浮动钳体2之间的接触间隙内。Further, referring to FIG. 1 , the guide pin 3 is covered with a folded protective cover 10 for dustproofing, thereby reducing dust from entering the contact gap between the guide pin 3 and the floating pliers body 2 .
本汽车盘式浮动制动卡钳的工作过程如下。The working process of this automobile disc floating brake caliper is as follows.
在制动时,通过进油口向活塞缸2-1中进油,活塞杆11移动,进而推动第一衬片5、第一摩擦片6移动夹紧制动盘,继续进油,浮动钳体2移动,从而带动第二衬片7、第二摩擦片8移动从另一侧夹紧制动盘。支架1的位置不变,两摩擦片相对支架1位置变化。When braking, oil is fed into the piston cylinder 2-1 through the oil inlet, and the piston rod 11 moves, and then pushes the first lining 5 and the first friction plate 6 to move and clamp the brake disc, and continues to feed oil, and the floating caliper The body 2 moves, thereby driving the second lining 7 and the second friction plate 8 to move and clamp the brake disc from the other side. The position of the bracket 1 remains unchanged, and the positions of the two friction plates relative to the bracket 1 change.
在解除制动时,脚松开刹车踏板,制动液的压力趋于0,制动器各部件恢复变形,制动液会通过进油口倒流回液压泵中一部分,第一衬片5在第一弹性件的作用下进行复位运动。使得第一摩擦片6脱离制动盘完成复位。浮动钳体2受到第一弹性件4产生的复位作用力,沿着导向销3进行运动。浮动钳体2带动第二衬片7、第二摩擦片8进行复位运动。使得第二摩擦片8脱离制动盘完成复位,这样两个摩擦片分别在两弹性件的作用下进行复位,脱离制动盘,减少拖滞能量损耗,减小摩擦片和制动盘的磨损,增加了制动器的使用寿命。When the brake is released, the foot releases the brake pedal, the pressure of the brake fluid tends to 0, and the parts of the brake recover from deformation, and the brake fluid will flow back to a part of the hydraulic pump through the oil inlet. Under the action of elastic parts, reset movement is performed. Make the first friction plate 6 detach from the brake disc to complete the reset. The floating pliers body 2 moves along the guide pin 3 under the restoring force generated by the first elastic member 4 . The floating caliper body 2 drives the second lining 7 and the second friction plate 8 to perform reset movement. The second friction plate 8 is detached from the brake disc to complete the reset, so that the two friction plates are respectively reset under the action of the two elastic parts, separated from the brake disc, reducing dragging energy loss, and reducing the wear of the friction plate and the brake disc , Increase the service life of the brake.
本实用新型提出的汽车盘式浮动制动卡钳,在支架1安装时,在三个安装孔处用螺栓将支架1安装在转向节上,由于三个安装孔不在同一直线上,有三点决定一面,从而保证了支架1以及制动器的安装质量。另外,在解除制动时,第一摩擦片6在活塞杆11复位带动下进行复位。第二摩擦片8通过第二弹性件9,在浮动钳体2带动下进行复位,这样两个摩擦片均进行复位,脱离制动盘,减少了拖滞能量损耗,减小摩擦片和制动盘的磨损,增加了制动器的使用寿命。The automobile disc type floating brake caliper proposed by the utility model, when the bracket 1 is installed, the bracket 1 is installed on the steering knuckle with bolts at the three mounting holes. Since the three mounting holes are not on the same straight line, there are three points to determine one side. , thereby ensuring the installation quality of the bracket 1 and the brake. In addition, when the brake is released, the first friction plate 6 is reset driven by the reset of the piston rod 11 . The second friction plate 8 is reset under the drive of the floating caliper body 2 through the second elastic member 9, so that both friction plates are reset and separated from the brake disc, which reduces the dragging energy loss and reduces the friction between the friction plate and the braking force. Disc wear increases the service life of the brake.
以上仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the patent scope of the present utility model. All equivalent structural transformations made by using the description of the utility model and the contents of the accompanying drawings are directly or indirectly used in other related technical fields. All are included in the scope of patent protection of the utility model in the same way.
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Cited By (5)
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CN109253189A (en) * | 2018-11-28 | 2019-01-22 | 万向钱潮(上海)汽车系统有限公司 | A kind of novel clamp wrench structure |
CN110529521A (en) * | 2019-07-31 | 2019-12-03 | 广东工业大学 | A kind of independent hydraulically controlled distribution type disc brake with floating caliper of automobile double-piston |
CN111853103A (en) * | 2020-07-24 | 2020-10-30 | 重庆朗正科技有限公司 | Wheel Brake System |
CN112594305A (en) * | 2020-12-15 | 2021-04-02 | 万向钱潮(上海)汽车系统有限公司 | Clamp structure |
CN112628312A (en) * | 2020-12-17 | 2021-04-09 | 山西江淮重工有限责任公司 | Floating type yaw brake |
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2017
- 2017-04-20 CN CN201720423879.XU patent/CN206988333U/en not_active Expired - Fee Related
Cited By (6)
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CN109253189A (en) * | 2018-11-28 | 2019-01-22 | 万向钱潮(上海)汽车系统有限公司 | A kind of novel clamp wrench structure |
CN109253189B (en) * | 2018-11-28 | 2024-04-26 | 万向钱潮(上海)汽车系统有限公司 | Caliper structure |
CN110529521A (en) * | 2019-07-31 | 2019-12-03 | 广东工业大学 | A kind of independent hydraulically controlled distribution type disc brake with floating caliper of automobile double-piston |
CN111853103A (en) * | 2020-07-24 | 2020-10-30 | 重庆朗正科技有限公司 | Wheel Brake System |
CN112594305A (en) * | 2020-12-15 | 2021-04-02 | 万向钱潮(上海)汽车系统有限公司 | Clamp structure |
CN112628312A (en) * | 2020-12-17 | 2021-04-09 | 山西江淮重工有限责任公司 | Floating type yaw brake |
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Granted publication date: 20180209 Termination date: 20210420 |