CN206988217U - Energy-saving hydraulic pump station - Google Patents
Energy-saving hydraulic pump station Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种液体压力执行机构领域。The utility model relates to the field of a liquid pressure actuator.
背景技术Background technique
有杆泵采油是世界石油工业传统的采油方式之一,也是迄今为止采油工程中一直占主导地位的人工举升方式,在我国石油开采中有着举足轻重的地位,我国各油田的生产井中大部分使用有杆泵采油技术,是目前国内各个油田主要的采油方式,井数约占人工举升总井数的90%以上,机、杆、泵和相应的配套技术已比较完善和系列化。Rod pump oil extraction is one of the traditional oil extraction methods in the world's petroleum industry. It is also the artificial lift method that has been dominant in oil extraction engineering so far. It plays a pivotal role in my country's oil extraction. Most of the production wells in my country's oil fields use Rod pump oil recovery technology is currently the main oil recovery method in various domestic oil fields. The number of wells accounts for more than 90% of the total number of artificial lift wells. Machines, rods, pumps and corresponding supporting technologies have been relatively perfect and serialized.
抽油机有杆泵采油技术在生产过程中抽油杆需不断地上下往复运动,与油管长期处于摩擦状态,造成油管和杆柱严重偏磨, 偏磨的结果一方面增加了驴头载荷,使抽油机承受了不必要的额外阻力,另一方面增加了抽油杆的工作载荷,造成抽油杆断脱频繁,其结果不但增加了作业量及作业成本,而且还由此引起停产修井,影响了原油生产;杆柱偏磨还严重地影响着油管的使用寿命,由于抽油杆在抽油过程中总是沿着同一轨迹磨擦油管,因此油管管柱频繁磨损,常常造成油管在短期内成批大量报废,大大增加了原油开采成本。In the production process of pumping unit rod pump oil production technology, the sucker rod needs to continuously reciprocate up and down, and it is in a state of friction with the oil pipe for a long time, resulting in serious eccentric wear of the oil pipe and rod string. The result of eccentric wear increases the load on the donkey head on the one hand, The pumping unit bears unnecessary additional resistance. On the other hand, the working load of the sucker rod is increased, resulting in frequent breakage of the sucker rod. well, which affects crude oil production; rod string eccentric wear also seriously affects the service life of the tubing, because the sucker rod always rubs against the tubing along the same track during the pumping process, so the tubing string is frequently worn, often causing the tubing A large number of batches are scrapped in a short period of time, which greatly increases the cost of crude oil extraction.
为克服上述问题,制造出一种液压传动无杆抽油设备,它主要包括井下液力抽油系统、液力传输系统和地面液压驱动系统,其中地面液压驱动系统是整套抽油系统的动力及控制核心,其作用是驱动井下液压抽油泵柱塞上行做功实现抽油过程,它的结构主要有水箱、电机、高压柱塞泵、机械换向水阀、单向节流阀、液位控制器、过滤器、压力表、控制柜及管路组成。In order to overcome the above problems, a hydraulic transmission rodless pumping equipment was manufactured, which mainly includes downhole hydraulic pumping system, hydraulic transmission system and ground hydraulic drive system, wherein the ground hydraulic drive system is the power and The control core, its function is to drive the plunger of the downhole hydraulic oil pump upward to do work to realize the oil pumping process. Its structure mainly includes a water tank, a motor, a high-pressure plunger pump, a mechanical reversing water valve, a one-way throttle valve, and a liquid level controller. , filter, pressure gauge, control cabinet and pipeline.
在实际应用过程中,地面液压驱动系统会产生大量的热量,既影响各个设备使用寿命,还能影响各个设备应用的精准度;为克服热量这一问题,在地面液压驱动系统中通常会添加大型的制冷装置,但是大型的制冷装置无疑会增加能源的消耗,因此,从节能角度看,现急需一种无需能耗的制冷设备。In the actual application process, the ground hydraulic drive system will generate a lot of heat, which not only affects the service life of each equipment, but also affects the accuracy of each equipment application; in order to overcome the problem of heat, a large Refrigeration devices, but large-scale refrigeration devices will undoubtedly increase energy consumption. Therefore, from the perspective of energy saving, there is an urgent need for a refrigeration device that does not require energy consumption.
实用新型内容Utility model content
本实用新型意在提供一种节能型液压泵站,以解决传统地面液压驱动系统制冷装置降温耗能大的问题。The utility model intends to provide an energy-saving hydraulic pump station to solve the problem of large cooling energy consumption of the refrigeration device of the traditional ground hydraulic drive system.
为了达到上述目的,本实用新型的基础方案如下:节能型液压泵站,包括水箱、高压柱塞泵、机械换向水阀、单向节流阀、液位控制器、过滤器、压力表、控制柜、管路和抽油机构,还包括永磁同步电机和散热机构,所述水箱上设有进水管道和出水管道;所述抽油机构包括抽油缸;所述永磁同步电机与高压柱塞泵连接;所述散热机构包括辅助杆、蜗杆和能与蜗杆齿轮传动的涡轮扇叶,所述辅助杆与抽油缸的缸体固接,所述蜗杆的一端与辅助杆转动连接,蜗杆的另一端与箱体内底部相对设置;所述水箱的内壁设有支撑杆,所述涡轮扇叶与支撑杆转动连接。In order to achieve the above-mentioned purpose, the basic scheme of the utility model is as follows: an energy-saving hydraulic pump station, including a water tank, a high-pressure plunger pump, a mechanical reversing water valve, a one-way throttle valve, a liquid level controller, a filter, a pressure gauge, The control cabinet, the pipeline and the oil pumping mechanism also include a permanent magnet synchronous motor and a heat dissipation mechanism, and the water tank is provided with a water inlet pipe and a water outlet pipe; the oil pumping mechanism includes a pumping cylinder; the permanent magnet synchronous motor and the high pressure The plunger pump is connected; the heat dissipation mechanism includes an auxiliary rod, a worm and a turbine fan blade capable of transmission with the worm gear. The other end of the water tank is opposite to the bottom of the tank; the inner wall of the water tank is provided with a support rod, and the turbine blade is rotatably connected to the support rod.
基础方案的原理及优点:利用永磁同步电机、高压柱塞泵、机械换向水阀、单向节流阀、液位控制器、过滤器、压力表、控制柜、管路和抽油机构实现对抽油,相较于传统的电机,利用永磁同步电机起到降低能耗的效果;并且,完成上述抽油过程中,抽油缸的缸体会在竖直方向上做往复运动,利用抽油缸的缸体带动辅助杆在竖直方向上也做往复运动,使得辅助杆上蜗杆与涡轮扇叶实现齿轮传动,利用涡轮扇叶的转动形成风力实现降温处理,同时还能加快水箱内水的蒸发速度,进而也起到降温效果,相较于传统的制冷装置,仅利用抽油过程中抽油缸的缸体联动实现涡轮扇叶的转动,达到降温的效果,有效的降低了能耗。The principle and advantages of the basic scheme: using permanent magnet synchronous motor, high-pressure plunger pump, mechanical reversing water valve, one-way throttle valve, liquid level controller, filter, pressure gauge, control cabinet, pipeline and oil pumping mechanism To achieve oil pumping, compared with traditional motors, permanent magnet synchronous motors are used to reduce energy consumption; and, during the above oil pumping process, the cylinder body of the oil pumping cylinder reciprocates in the vertical direction, using The cylinder body of the oil pumping cylinder drives the auxiliary rod to reciprocate in the vertical direction, so that the worm on the auxiliary rod and the turbine blades realize gear transmission, and the wind force generated by the rotation of the turbine blades is used to realize the cooling process, and at the same time, it can accelerate the cooling of the water in the tank. Compared with the traditional refrigeration device, only the cylinder block linkage of the pumping cylinder is used to realize the rotation of the turbine blade during the oil pumping process, so as to achieve the cooling effect and effectively reduce the energy consumption.
另外:1、利用进水管道和出水管道可使得水箱内的水形成循环,进而保证水量和水质。In addition: 1. The water in the water tank can be circulated by using the water inlet pipe and the water outlet pipe, thereby ensuring the water quantity and quality.
优选方案一:作为基础方案的优选方案,所述涡轮扇叶上设有至少一个用于取用水箱内水的载水器,通过上述设置,涡轮扇叶转动时可利用载水器取用水箱内的水,载水器内的水再作用于涡轮扇叶形成的风道上,可同时实现风冷和水冷两种效果,进一步加强降温效果。Preferred solution 1: As a preferred solution of the basic solution, the turbine blade is provided with at least one water carrier for taking the water in the water tank. Through the above arrangement, the water carrier can be used to take the water tank when the turbine blade rotates. The water in the water carrier and the water in the water carrier act on the air duct formed by the turbine blades, which can realize two effects of air cooling and water cooling at the same time, further enhancing the cooling effect.
优选方案二:作为优选方案一的优选方案,所述载水器包括载水杆和载水桶,所述载水杆的一端与涡轮扇叶的中部固接,载水杆的另一端与载水桶固接;所述载水桶靠近涡轮扇叶中部的一端开口,载水桶的另一端密封,通过上述设置,涡轮扇叶转动,当载水桶位于涡轮扇叶最底端时,载水桶伸入水箱的水内取水,涡轮扇叶继续转动,载水桶内的水流出作用于涡轮扇叶形成的风道上,可同时实现风冷和水冷两种效果,进一步加强降温效果。Preferred option 2: As a preferred option of preferred option 1, the water carrier includes a water-carrying rod and a water-carrying bucket, one end of the water-carrying rod is fixedly connected to the middle of the turbine blade, and the other end of the water-carrying rod is connected to the water-carrying bucket Fixed connection; one end of the water-carrying bucket close to the middle of the turbine blade is open, and the other end of the water-carrying bucket is sealed. Through the above-mentioned setting, the turbine blade rotates. When the water-carrying bucket is located at the bottom of the turbine blade, the water-carrying bucket extends into the water tank Water is taken from the water, the turbine blades continue to rotate, and the water in the water bucket flows out to act on the air duct formed by the turbine blades, which can realize both air cooling and water cooling at the same time, further enhancing the cooling effect.
优选方案三:作为优选方案二的优选方案,所述载水杆远离载水桶的一端设有漏水斗,且漏水斗的一端开口,漏水斗的另一端密封,所述漏水斗的开口与载水桶的开口相对设置;所述漏水斗开口一端的宽度至漏水斗另一端的宽度逐渐减小,且漏水斗的侧壁上设有若干漏孔,通过上述设置,利用漏水斗接收载水桶流出的水,水再经漏水斗的漏孔喷出作用于涡轮扇叶形成的风道上,增大了水的作用面积,加大了水冷面积,进一步加强了降温效果;另外,漏水斗宽度的设置,可进一步加快水在漏水斗内的流速,使得水喷出漏孔时更具有冲击力。Preferred option 3: As a preferred option of preferred option 2, the end of the water-carrying rod away from the water-carrying bucket is provided with a funnel, and one end of the funnel is open, the other end of the funnel is sealed, and the opening of the funnel is connected to the water-carrying bucket. The opening of the water funnel is relatively set; the width from one end of the opening of the water funnel to the width of the other end of the water funnel gradually decreases, and a number of leak holes are provided on the side wall of the water funnel. , the water is sprayed out through the leak hole of the leak funnel to act on the air duct formed by the turbine blades, which increases the area of action of water, increases the area of water cooling, and further strengthens the cooling effect; in addition, the setting of the width of the leak funnel can be The flow velocity of water in the leaking funnel is further accelerated, so that the water is more impactful when sprayed out of the leaking hole.
优选方案四:作为基础方案的又一优选方案,所述支撑杆远离水箱内壁的一端设有限位块,通过上述设置,利用限位块可对涡轮扇叶起到限位作用,进一步避免涡轮扇叶的掉落。Preferred Solution 4: As another preferred solution of the basic solution, a limit block is provided at the end of the support rod far away from the inner wall of the water tank. Through the above-mentioned setting, the limit block can be used to limit the position of the turbine blade, further avoiding the turbine fan. Fall of leaves.
附图说明Description of drawings
图1为本实用新型节能型液压泵站实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of an energy-saving hydraulic pump station of the present invention.
具体实施方式detailed description
下面通过具体实施方式对本实用新型作进一步详细的说明:The utility model is described in further detail below by means of specific embodiments:
说明书附图中的附图标记包括:水箱1、高压柱塞泵2、机械换向水阀3、永磁同步电机4、进水管道5、出水管道6、辅助杆7、蜗杆8、涡轮扇叶9、支撑杆10、载水杆11、载水桶12、漏水斗13、限位块14、抽油缸15。The reference signs in the drawings of the description include: water tank 1, high-pressure plunger pump 2, mechanical reversing water valve 3, permanent magnet synchronous motor 4, water inlet pipe 5, water outlet pipe 6, auxiliary rod 7, worm screw 8, turbofan Leaf 9, support rod 10, water-carrying rod 11, water-carrying bucket 12, water leakage bucket 13, limit block 14, oil pumping cylinder 15.
实施例基本如附图1所示:节能型液压泵站,包括水箱1、高压柱塞泵2、机械换向水阀3、单向节流阀、液位控制器、过滤器、压力表、控制柜、管路和抽油机构,还包括永磁同步电机4和散热机构,水箱1上设有进水管道5和出水管道6;抽油机构包括抽油缸15和与抽油缸15固接的采油缸;永磁同步电机4与高压柱塞泵2连接;散热机构包括辅助杆7、蜗杆8和能与蜗杆8齿轮传动的涡轮扇叶9,辅助杆7与抽油缸15的缸体固接,蜗杆8的上端与辅助杆7转动连接,蜗杆8的下端与箱体内底部相对设置;水箱1的内壁固接有支撑杆10,涡轮扇叶9与支撑杆10转动连接。The embodiment is basically shown in Figure 1: an energy-saving hydraulic pump station, including a water tank 1, a high-pressure plunger pump 2, a mechanical reversing water valve 3, a one-way throttle valve, a liquid level controller, a filter, a pressure gauge, The control cabinet, the pipeline and the pumping mechanism also include a permanent magnet synchronous motor 4 and a heat dissipation mechanism. The water tank 1 is provided with a water inlet pipeline 5 and a water outlet pipeline 6; The oil production cylinder; the permanent magnet synchronous motor 4 is connected with the high-pressure plunger pump 2; the heat dissipation mechanism includes an auxiliary rod 7, a worm 8 and a turbine blade 9 capable of gear transmission with the worm 8, and the auxiliary rod 7 is fixedly connected to the cylinder body of the oil pumping cylinder 15 , the upper end of the worm 8 is rotatably connected with the auxiliary rod 7, and the lower end of the worm 8 is set opposite to the bottom of the box body;
涡轮扇叶9上周向等距设置有三个用于取用水箱1内水的载水器,载水器包括载水杆11、载水桶12和漏水斗13,载水杆11的一端与涡轮扇叶9的中部固接,载水杆11的另一端与载水桶12固接;载水桶12靠近涡轮扇叶9中部的一端开口,载水桶12的另一端密封;载水杆11远离载水桶12的一端与漏水斗13连接,漏水斗13的一端开口,漏水斗13的另一端密封,漏水斗13的开口与载水桶12的开口相对设置;漏水斗13开口一端的宽度至漏水斗13另一端的宽度逐渐减小,且漏水斗13的侧壁上设置有若干漏孔;涡轮扇叶9转动,当载水桶12位于涡轮扇叶9最底端时,载水桶12伸入水箱1的水内取水,涡轮扇叶9继续转动,利用漏水斗13接收载水桶12流出的水,水再经漏水斗13的漏孔喷出作用于涡轮扇叶9形成的风道上,可同时实现风冷和水冷两种效果,进一步加强降温效果。Turbine fan blade 9 is equipped with three water carriers for taking water in the water tank 1 at the same distance on the circumference. The middle part of the fan blade 9 is fixedly connected, and the other end of the water-carrying rod 11 is fixedly connected with the water-carrying bucket 12; one end of the water-carrying bucket 12 close to the middle part of the turbine blade 9 is open, and the other end of the water-carrying bucket 12 is sealed; the water-carrying rod 11 is far away from the water-carrying bucket One end of 12 is connected with the water funnel 13, and one end of the water funnel 13 is open, and the other end of the water funnel 13 is sealed, and the opening of the water funnel 13 is set opposite to the opening of the water bucket 12; The width of one end decreases gradually, and the side wall of the water leakage funnel 13 is provided with some leak holes; Water is taken inside, and the turbine blade 9 continues to rotate, and the water leaking bucket 13 is used to receive the water flowing out of the water bucket 12, and the water is sprayed out through the leak hole of the water bucket 13 to act on the air duct formed by the turbine blade 9, so that air cooling and cooling can be realized simultaneously. Two effects of water cooling further enhance the cooling effect.
此外,支撑杆10远离水箱1内壁的一端设置有限位块14,利用限位块14可对涡轮扇叶9起到限位作用,进一步避免涡轮扇叶9的掉落。In addition, a limit block 14 is provided at the end of the support rod 10 away from the inner wall of the water tank 1 , and the limit block 14 can limit the position of the turbine blade 9 to further prevent the turbine blade 9 from falling.
本实施例中,利用永磁同步电机4、高压柱塞泵2、机械换向水阀3、单向节流阀、液位控制器、过滤器、压力表、控制柜和管路实现对抽油,相较于传统的电机,利用永磁同步电机4起到降低能耗的效果;并且,完成上述抽油过程中,抽油缸15的缸体会在竖直方向上做往复运动,利用抽油缸15的缸体带动辅助杆7在竖直方向上也做往复运动,使得辅助杆7上蜗杆8与涡轮扇叶9实现齿轮传动;涡轮扇叶9转动,当载水桶12位于涡轮扇叶9最底端时,载水桶12伸入水箱1的水内取水,涡轮扇叶9继续转动,利用漏水斗13接收载水桶12流出的水,水再经漏水斗13的漏孔喷出作用于涡轮扇叶9形成的风道上,可实现风冷和水冷两种降温效果,同时还能加快水箱11内水的蒸发速度,进而也起到降温效果,相较于传统的制冷装置,仅利用抽油过程中抽油缸15的缸体联动实现涡轮扇叶9的转动,达到降温的效果,有效的降低了能耗。In this embodiment, use permanent magnet synchronous motor 4, high-pressure plunger pump 2, mechanical reversing water valve 3, one-way throttle valve, liquid level controller, filter, pressure gauge, control cabinet and pipeline to realize pumping Oil, compared with the traditional motor, utilizes the permanent magnet synchronous motor 4 to play the effect of reducing energy consumption; The cylinder body of the oil cylinder 15 drives the auxiliary rod 7 to reciprocate in the vertical direction, so that the worm 8 on the auxiliary rod 7 and the turbine blade 9 realize gear transmission; At the bottom end, the water carrying bucket 12 stretches into the water of the water tank 1 to take water, and the turbine blade 9 continues to rotate, and utilizes the water leakage funnel 13 to receive the water flowing out of the water carrying bucket 12, and the water is sprayed out through the leak hole of the water leakage funnel 13 to act on the turbine. The air duct formed by the fan blades 9 can achieve two cooling effects of air cooling and water cooling, and can also accelerate the evaporation rate of the water in the water tank 11, thereby also achieving a cooling effect. Compared with traditional refrigeration devices, only using oil pumping During the process, the cylinder body of the oil pumping cylinder 15 is linked to realize the rotation of the turbine blade 9, thereby achieving the cooling effect and effectively reducing energy consumption.
以上所述的仅是本实用新型的实施例,方案中公知的具体结构和/或特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些也应该视为本实用新型的保护范围,这些都不会影响本实用新型实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。What is described above is only the embodiment of the present utility model, and common knowledge such as the specific structure and/or characteristic known in the solution is not described too much here. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the utility model, some deformations and improvements can also be made, and these should also be regarded as the protection scope of the utility model, and these will not affect the utility model. Effects of novel implementations and utility of patents. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109026910A (en) * | 2018-08-23 | 2018-12-18 | 扬州龙鑫机械有限公司 | A kind of gate hydraulic headstock gear hydraulic cylinder |
| CN113982543A (en) * | 2021-09-29 | 2022-01-28 | 赵连臣 | Multi-pipe hydraulic oil extraction pump |
-
2017
- 2017-04-27 CN CN201720457451.7U patent/CN206988217U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109026910A (en) * | 2018-08-23 | 2018-12-18 | 扬州龙鑫机械有限公司 | A kind of gate hydraulic headstock gear hydraulic cylinder |
| CN113982543A (en) * | 2021-09-29 | 2022-01-28 | 赵连臣 | Multi-pipe hydraulic oil extraction pump |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |