CN206981881U - A kind of copper industry copper rod shear - Google Patents
A kind of copper industry copper rod shear Download PDFInfo
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- CN206981881U CN206981881U CN201720633670.6U CN201720633670U CN206981881U CN 206981881 U CN206981881 U CN 206981881U CN 201720633670 U CN201720633670 U CN 201720633670U CN 206981881 U CN206981881 U CN 206981881U
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 58
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 58
- 239000010949 copper Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010276 construction Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 22
- 229910001369 Brass Inorganic materials 0.000 description 7
- 239000010951 brass Substances 0.000 description 7
- 239000010720 hydraulic oil Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 3
- 229910001297 Zn alloy Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及铜业生产技术领域,具体为一种铜业用铜棒截断机。The utility model relates to the technical field of copper industry production, in particular to a copper rod cutting machine for the copper industry.
背景技术Background technique
铜棒是有色金属加工棒材的一种,具有较好的加工性能,高导电性能。主要分为黄铜棒(铜锌合金,较便宜),紫铜棒(较高的铜含量)。黄铜棒是用铜及锌的合金制造成的棒状物体,因色黄而得名。铜含量56%~68%的黄铜,其熔点为934~967度。黄铜的机械性能和耐磨性能都很好,可用于制造精密仪器、船舶的零件、枪炮的弹壳等。含锌量不同,也会有不同的颜色,如含锌量为18%-20%会呈红黄色,而含锌量为20%-30%就会呈棕黄色。另外黄铜敲起来声音独特,因此东方的锣、钹、铃、号等乐器,还有西方的铜管乐器都是用黄铜制作的。铜棒在生产时需要用截断机进行截断以适应不同的需求。Copper rod is a kind of non-ferrous metal processing rod, which has good processing performance and high electrical conductivity. Mainly divided into brass rods (copper-zinc alloy, cheaper), copper rods (higher copper content). Brass rods are rod-shaped objects made of an alloy of copper and zinc, named for their yellow color. Brass with a copper content of 56% to 68% has a melting point of 934 to 967 degrees. Brass has good mechanical properties and wear resistance, and can be used to manufacture precision instruments, parts of ships, shell casings of guns, etc. Different zinc content will also have different colors. For example, if the zinc content is 18%-20%, it will be reddish-yellow, and if the zinc content is 20%-30%, it will be brown-yellow. In addition, brass has a unique sound, so Eastern gongs, cymbals, bells, trumpets and other musical instruments, as well as Western brass instruments are all made of brass. Copper rods need to be cut with a cutting machine during production to meet different needs.
目前市面上大部分截断机结构较复杂,在进行铜棒截断时操作不方便,可调性不高,从而影响了加工效率。At present, most cutting machines on the market have complex structures, which are inconvenient to operate and not high in adjustability when cutting copper rods, which affects the processing efficiency.
实用新型内容Utility model content
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本实用新型提供了一种铜业用铜棒截断机,解决了上述提到的目前市面上大部分截断机结构较复杂,在进行铜棒截断时操作不方便,可调性不高,从而影响了加工效率的问题。Aiming at the deficiencies in the prior art, the utility model provides a copper rod cutting machine for copper industry, which solves the problem that most of the cutting machines currently on the market have complicated structures and are inconvenient to operate when cutting copper rods. The tonality is not high, which affects the processing efficiency.
(二)技术方案(2) Technical solution
为实现以上目的,本实用新型通过以下技术方案予以实现:一种铜业用铜棒截断机,包括固定台,所述固定台的底部与固定座的顶部固定连接,所述固定座的底部与底座的顶部固定连接,所述固定台顶部的左右两侧对称设置有支撑架,所述支撑架的顶部与横板的底部固定连接,所述横板的顶部与缸座的底部固定连接,所述缸座的顶部设置有液压缸,所述液压缸的内部设置有活塞,所述活塞的底部与推杆的顶端固定连接,所述推杆的底端依次贯穿液压缸、缸座和横板并延伸至横板的下方与电机座的顶部固定连接,所述液压缸右侧的顶部和底部分别设置有第一进出油管和第二进出油管,所述推杆的表面并且位于横板的底部与电机座的顶部之间套接有弹簧,所述弹簧的一端与横板的底部固定连接,所述弹簧的另一端与电机座的顶部固定连接,所述电机座的底部设置有电机,所述电机的左侧与输出轴的右端固定连接,所述输出轴的左端设置有切割轮,所述固定台顶部的左右两侧并且位于支撑架靠近电机的一侧对称设置有支撑座,所述支撑座的顶部与放置架的底部固定连接,所述放置架的前方设置有螺帽,所述螺帽的背面与螺杆的前端固定连接,所述螺杆的后端贯穿放置架并延伸至放置架的内部与夹板的正面固定连接。In order to achieve the above purpose, the utility model is realized through the following technical solutions: a copper bar cutting machine for copper industry, comprising a fixed platform, the bottom of the fixed platform is fixedly connected with the top of the fixed seat, and the bottom of the fixed seat is connected to the top of the fixed seat. The top of the base is fixedly connected, and the left and right sides of the top of the fixed table are symmetrically provided with support frames, the top of the support frame is fixedly connected with the bottom of the horizontal plate, and the top of the horizontal plate is fixedly connected with the bottom of the cylinder base. The top of the cylinder base is provided with a hydraulic cylinder, the interior of the hydraulic cylinder is provided with a piston, the bottom of the piston is fixedly connected with the top of the push rod, and the bottom end of the push rod runs through the hydraulic cylinder, the cylinder base and the horizontal plate in sequence And it extends to the bottom of the horizontal plate and is fixedly connected with the top of the motor base. The top and bottom of the right side of the hydraulic cylinder are respectively provided with a first oil inlet and outlet pipe and a second oil inlet and outlet pipe. The surface of the push rod is also located at the bottom of the horizontal plate A spring is sleeved between the top of the motor base, one end of the spring is fixedly connected to the bottom of the horizontal plate, the other end of the spring is fixedly connected to the top of the motor base, and the bottom of the motor base is provided with a motor. The left side of the motor is fixedly connected to the right end of the output shaft, the left end of the output shaft is provided with a cutting wheel, and the left and right sides of the top of the fixed table are symmetrically provided with support seats on the side of the support frame close to the motor. The top of the support base is fixedly connected to the bottom of the placement frame, the front of the placement frame is provided with a nut, the back of the nut is fixedly connected to the front end of the screw, and the rear end of the screw goes through the placement frame and extends to the placement frame The inside of the splint is fixedly connected with the front of the splint.
优选的,所述推杆设置为长方体结构。Preferably, the push rod is configured as a cuboid structure.
优选的,所述液压缸与推杆的连接处开设有与推杆相适配的通孔。Preferably, the connection between the hydraulic cylinder and the push rod is provided with a through hole matching the push rod.
优选的,所述液压缸与推杆连接处的通孔内壁设置有橡胶圈。Preferably, a rubber ring is provided on the inner wall of the through hole where the hydraulic cylinder is connected to the push rod.
优选的,所述夹板的背面设置有防滑垫。Preferably, a non-slip pad is provided on the back of the splint.
优选的,所述放置架与螺杆的连接处开设有与螺杆相适配的螺纹孔。Preferably, the connection between the placement frame and the screw rod is provided with a threaded hole suitable for the screw rod.
(三)有益效果(3) Beneficial effects
本实用新型提供了一种铜业用铜棒截断机。具备以下有益效果:The utility model provides a copper rod cutting machine for copper industry. Has the following beneficial effects:
1、该铜业用铜棒截断机,通过设置的液压缸以及第一进出油管和第二进出油管,并通过设置的与活塞固定连接的推杆以及与推杆固定连接的电机座,同时通过设置的电机和放置架以及与输出轴固定连接的切割轮,从而将铜棒放置在放置架内部通过夹板对其进行固定,通过电机带动切割轮动作,并通过第一进出油管向液压缸内部输入液压油以及第二进出油管回油,使活塞带动推杆向下移动,从而带动电机向下移动,便于对铜棒进行有效快速的截断,结构简单,可调性高,从而可以提高加工效率。1. The copper rod cutting machine for copper industry passes through the set hydraulic cylinder, the first oil inlet and outlet pipe and the second oil inlet and outlet pipe, and the push rod fixedly connected with the piston and the motor seat fixedly connected with the push rod. The motor, the placement frame and the cutting wheel fixedly connected with the output shaft are set, so that the copper rod is placed inside the placement frame and fixed by the splint, the cutting wheel is driven by the motor, and is input into the hydraulic cylinder through the first oil inlet and outlet pipe The hydraulic oil and the oil return of the second inlet and outlet pipes make the piston drive the push rod to move down, thereby driving the motor to move down, which is convenient for effectively and quickly cutting off the copper rod. The structure is simple and the adjustability is high, so that the processing efficiency can be improved.
2、该铜业用铜棒截断机,通过开设在液压缸与推杆连接处的与推杆相适配的通孔,从而方便活塞带动推杆动作。2. The copper rod cutting machine for copper industry has a through hole matching the push rod at the joint between the hydraulic cylinder and the push rod, so that the piston can drive the push rod to move conveniently.
3、该铜业用铜棒截断机,通过设置在液压缸与推杆连接处通孔内壁的橡胶圈,从而有效防止液压油的渗漏。3. The copper rod cutting machine for copper industry effectively prevents the leakage of hydraulic oil through the rubber ring arranged on the inner wall of the through hole at the connection between the hydraulic cylinder and the push rod.
附图说明Description of drawings
图1为本实用新型结构正视图;Fig. 1 is a front view of the structure of the utility model;
图2为本实用新型结构侧视图。Fig. 2 is a side view of the structure of the utility model.
图中:1固定台、2固定座、3底座、4支撑架、5横板、6缸座、7液压缸、8活塞、9推杆、10第一进出油管、11第二进出油管、12电机座、13弹簧、14电机、15输出轴、16切割轮、17支撑座、18放置架、19螺杆、20螺帽、21夹板。In the figure: 1 fixed platform, 2 fixed seat, 3 base, 4 support frame, 5 horizontal plate, 6 cylinder seat, 7 hydraulic cylinder, 8 piston, 9 push rod, 10 first oil inlet and outlet pipe, 11 second oil inlet and outlet pipe, 12 Motor base, 13 springs, 14 motors, 15 output shafts, 16 cutting wheels, 17 support seats, 18 placement frames, 19 screw rods, 20 nuts, 21 splints.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型实施例提供一种铜业用铜棒截断机,如图1-2所示,包括固定台1,固定台1的底部与固定座2的顶部固定连接,固定座2的底部与底座3的顶部固定连接,固定台1顶部的左右两侧对称设置有支撑架4,支撑架4的顶部与横板5的底部固定连接,横板5的顶部与缸座6的底部固定连接,缸座6的顶部设置有液压缸7,液压缸7的内部设置有活塞8,活塞8的底部与推杆9的顶端固定连接,推杆9的底端依次贯穿液压缸7、缸座6和横板5并延伸至横板5的下方与电机座12的顶部固定连接,推杆9设置为长方体结构,有效防止在活塞8的带动下发生转动,从而影响工作性能,液压缸7与推杆9的连接处开设有与推杆9相适配的通孔,从而方便活塞8带动推杆9动作,液压缸7与推杆9连接处的通孔内壁设置有橡胶圈,从而有效防止液压油的渗漏,液压缸7右侧的顶部和底部分别设置有第一进出油管10和第二进出油管11,第一进出油管10和第二进出油管11均与外部储油箱连通,推杆9的表面并且位于横板5的底部与电机座12的顶部之间套接有弹簧13,弹簧13的一端与横板5的底部固定连接,弹簧13的另一端与电机座12的顶部固定连接,有效提高推杆9动作的稳定性,电机座12的底部设置有电机14,电机14的型号:Y112M-6,电机是指依据电磁感应定律实现电能转换或传递的一种电磁装置,它的主要作用是产生驱动转矩,作为用电器或各种机械的动力源,电机14的左侧与输出轴15的右端固定连接,输出轴15的左端设置有切割轮16,固定台1顶部的左右两侧并且位于支撑架4靠近电机14的一侧对称设置有支撑座17,支撑座17的顶部与放置架18的底部固定连接,放置架18的前方设置有螺帽20,螺帽20的背面与螺杆19的前端固定连接,螺杆19的后端贯穿放置架18并延伸至放置架18的内部与夹板21的正面固定连接,放置架18与螺杆19的连接处开设有与螺杆19相适配的螺纹孔,便于螺杆19带动夹板21动作,夹板21的背面设置有防滑垫,有效增加与铜棒间的摩擦力,提高铜棒在放置架18内部的稳定性。The embodiment of the utility model provides a copper rod cutting machine for the copper industry, as shown in Figure 1-2, including a fixed table 1, the bottom of the fixed table 1 is fixedly connected with the top of the fixed seat 2, and the bottom of the fixed seat 2 is connected to the base The top of 3 is fixedly connected, and the left and right sides of the top of fixed table 1 are symmetrically provided with support frame 4, the top of support frame 4 is fixedly connected with the bottom of horizontal plate 5, the top of horizontal plate 5 is fixedly connected with the bottom of cylinder seat 6, and the cylinder The top of the seat 6 is provided with a hydraulic cylinder 7, the inside of the hydraulic cylinder 7 is provided with a piston 8, the bottom of the piston 8 is fixedly connected with the top of the push rod 9, and the bottom of the push rod 9 runs through the hydraulic cylinder 7, the cylinder seat 6 and the horizontal The plate 5 extends to the bottom of the horizontal plate 5 and is fixedly connected to the top of the motor seat 12. The push rod 9 is set in a cuboid structure, which effectively prevents rotation under the drive of the piston 8, thereby affecting the work performance. The hydraulic cylinder 7 and the push rod 9 A through hole matching the push rod 9 is opened at the joint of the hydraulic cylinder 7 to facilitate the movement of the push rod 9. The inner wall of the through hole at the joint between the hydraulic cylinder 7 and the push rod 9 is provided with a rubber ring to effectively prevent the hydraulic oil from leaking. Leakage, the top and bottom of the right side of the hydraulic cylinder 7 are respectively provided with a first oil inlet and outlet pipe 10 and a second oil inlet and outlet pipe 11. And between the bottom of the horizontal plate 5 and the top of the motor base 12, a spring 13 is sleeved, one end of the spring 13 is fixedly connected with the bottom of the horizontal plate 5, and the other end of the spring 13 is fixedly connected with the top of the motor base 12, effectively improving The stability of the push rod 9 action, the bottom of the motor seat 12 is provided with a motor 14, the model of the motor 14: Y112M-6, the motor refers to an electromagnetic device that realizes the conversion or transmission of electric energy according to the law of electromagnetic induction, and its main function is Generate driving torque, as the power source of electrical appliances or various machines, the left side of the motor 14 is fixedly connected with the right end of the output shaft 15, the left end of the output shaft 15 is provided with a cutting wheel 16, the left and right sides of the top of the fixed table 1 and A support seat 17 is arranged symmetrically on one side of the support frame 4 near the motor 14, the top of the support seat 17 is fixedly connected with the bottom of the placement frame 18, the front of the placement frame 18 is provided with a nut 20, and the back side of the nut 20 is connected to the screw rod 19. The front end of the screw rod 19 is fixedly connected, the rear end of the screw rod 19 runs through the placement frame 18 and extends to the inside of the placement frame 18 and is fixedly connected with the front of the splint 21. , to facilitate screw rod 19 to drive clamping plate 21 action, the back side of clamping plate 21 is provided with anti-slip pad, effectively increases the frictional force between copper rod and copper rod, improves the stability of copper rod in placement frame 18 interiors.
工作原理:使用时,将铜棒放置在放置架18内部通过螺杆19带动夹板21对其进行固定,通过电机14带动切割轮16动作,并通过第一进出油管10向液压缸7内部输入液压油以及第二进出油管11回油,使活塞8带动推杆9向下移动,从而带动电机14向下移动,便于对铜棒进行有效快速的截断,通过第二进出油管11向液压缸7内部输入液压油以及第一进出油管10回油,从而带动电机14向上移动,结构简单,可调性高,从而可以提高加工效率。Working principle: when in use, place the copper rod inside the rack 18 to fix it through the screw 19 to drive the splint 21, drive the cutting wheel 16 to move through the motor 14, and input hydraulic oil into the hydraulic cylinder 7 through the first oil inlet and outlet pipe 10 And the second oil inlet and outlet pipe 11 returns the oil, so that the piston 8 drives the push rod 9 to move downward, thereby driving the motor 14 to move downward, which is convenient for effectively and quickly cutting off the copper rod, and the oil is input into the hydraulic cylinder 7 through the second oil inlet and outlet pipe 11. The hydraulic oil and the first oil inlet and outlet pipe 10 return the oil, thereby driving the motor 14 to move upwards, the structure is simple, and the adjustability is high, so that the processing efficiency can be improved.
综上所述,该铜业用铜棒截断机,通过设置的液压缸7以及第一进出油管10和第二进出油管11,并通过设置的与活塞8固定连接的推杆9以及与推杆9固定连接的电机座12,同时通过设置的电机14和放置架18以及与输出轴15固定连接的切割轮16,从而将铜棒放置在放置架18内部通过夹板21对其进行固定,通过电机14带动切割轮16动作,并通过第一进出油管10向液压缸7内部输入液压油以及第二进出油管11回油,使活塞8带动推杆9向下移动,从而带动电机14向下移动,便于对铜棒进行有效快速的截断,结构简单,可调性高,从而可以提高加工效率。In summary, the copper rod cutting machine for copper industry passes through the set hydraulic cylinder 7, the first oil inlet and outlet pipe 10 and the second oil inlet and outlet pipe 11, and the push rod 9 fixedly connected with the piston 8 and the push rod connected with the push rod 9 The fixedly connected motor base 12, and the motor 14, the placement frame 18, and the cutting wheel 16 fixedly connected with the output shaft 15 are used to place the copper rod inside the placement frame 18 and fix it through the splint 21. 14 drives the cutting wheel 16 to move, and the hydraulic oil is input into the hydraulic cylinder 7 through the first oil inlet and outlet pipe 10 and the oil is returned by the second oil inlet and outlet pipe 11, so that the piston 8 drives the push rod 9 to move downward, thereby driving the motor 14 to move downward. It is convenient to effectively and quickly cut off the copper rod, has a simple structure and high adjustability, thereby improving the processing efficiency.
其次,通过开设在液压缸7与推杆9连接处的与推杆9相适配的通孔,从而方便活塞8带动推杆9动作。Secondly, through the through hole matched with the push rod 9 provided at the joint between the hydraulic cylinder 7 and the push rod 9, the piston 8 is convenient to drive the push rod 9 to move.
并且,通过设置在液压缸7与推杆9连接处通孔内壁的橡胶圈,从而有效防止液压油的渗漏。Moreover, the rubber ring arranged on the inner wall of the through hole at the joint between the hydraulic cylinder 7 and the push rod 9 can effectively prevent leakage of hydraulic oil.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. any such actual relationship or order exists between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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