A kind of efficient cutting processing equipment
Technical field
It the utility model is related to mechanical cutting device technical field, and in particular to a kind of efficient cutting processing equipment.
Background technology
Plasma cut coordinates different working gas to cut the metal that various oxygen cuttings are difficult to cut, especially
For non-ferrous metal (stainless steel, aluminium, copper, titanium, nickel), cutting effect is more preferably;Its major advantage is the little metal of cutting thickness
When, plasma cutting speeds are fast, especially when cutting common carbon steel sheet, speed up to 5~6 times of oxygen cutting method,
The heat affected area that cut surface is bright and clean, thermal deformation is small, less.CUT be widely used in automobile, locomotive, pressure vessel,
The all trades and professions such as chemical machinery, nuclear industry, universal machine, engineering machinery, steel construction, ship.
Cut to improve production efficiency with reducing artificial cost, many enterprises using the cutting robot of automation
Operation is cut, but existing cutting robot is mostly using oil cylinder cylinder and motor gear as flexible and rotation dynamic
Power, the driving of this form existing defects in stability and accuracy, this will cause to be processed workpiece quality out by
Limitation is arrived, for existing workpiece, the angle of cutting is particularly significant, can once cut out the angle of needs, will be big
It is big to reduce production cost.
A kind of cutting of Chinese patent or welding robot (application number 201110033209.4) when in use, for cutting angle
The requirement of degree can only ensure that cutting angle is vertical, and for present part processing request, this technology has been difficult to meet
Present demand, this is also existing cutting machine common problem, and existing method is all secondary or even multiple processing, and this will
Substantially increase production cost.
Utility model content
Problem to be solved in the utility model is to overcome prior art defect, there is provided a kind of efficient cutting processing equipment.
In order to solve the above technical problems, the utility model provides following technical scheme:A kind of efficient cutting processing equipment,
Including mobile support saddle, vertical stand, crossbeam, sliding sleeve, installing plate, lifting motor, elevating screw, cutting head, described mobile support saddle
In frame, described vertical stand is arranged on mobile support saddle, and chute is provided with vertical stand, and described sliding sleeve passes through
Slide is connected in vertical stand, and screwed hole is vertically offered on sliding sleeve, and described crossbeam is connected horizontally on cunning
Side is covered, described installing plate is fixed at the top of vertical stand, and described elevating screw upper and lower ends are connected respectively by bearing block
On installing plate and mobile support saddle, and elevating screw is connected by screw thread with sliding sleeve, and described lifting motor is fixed in installing plate
On, and lifting motor output shaft and elevating screw are affixed, described cutting head is arranged on the end of crossbeam.
Further, it is sliding to include fixed plate, horizontal sliding bar, cross lead screw, cross motor, transverse direction for described mobile support saddle
Block, longitudinal slide bar, longitudinal screw mandrel, longitudinal motor and longitudinal sliding block, described fixed plate are two, and two fixed plates be arranged in parallel,
One group of described horizontal sliding bar two piece, horizontal sliding bar both ends are respectively and fixedly connected in fixed plate, and described transverse slider is slidably connected
On horizontal sliding bar, and screwed hole is provided with transverse slider, described cross lead screw both ends are arranged on fixed plate by bearing block
On, and cross lead screw is connected by screw thread with transverse slider, described cross motor is fixed in fixed plate, and cross motor is defeated
Shaft is affixed with cross lead screw, and described longitudinal slide bar both ends and two transverse sliders are affixed, and described longitudinal sliding block is slidably connected
On longitudinal slide bar, and screwed hole is provided with longitudinal sliding block, longitudinal sliding block is affixed with vertical stand, and described longitudinal screw mandrel both ends lead to
Bearing block is crossed on two transverse sliders, and longitudinal screw mandrel is connected through a screw thread with longitudinal sliding block, described longitudinal motor peace
On transverse slider, and longitudinal motor output shaft and longitudinal screw mandrel are affixed.
Further, described cutting head is made up of swivel head, mounting bracket and cutting pipette tips, and described mounting bracket is connected to
On swivel head, described cutting pipette tips are fixed in mounting bracket.
Further, described swivel head includes bearing mounting base, rotating shaft, rotation gear and rotary electric machine, described axle
Hold mounting seat and be fixed in beam-end, described rotating shaft is arranged in bearing mounting base, and described rotation gear is fixed in rotating shaft
Top, described rotary electric machine are fixed on bearing mounting base by support, and the output shaft of rotary electric machine passes through gear and rotation
Rotating disk engages.
Further, described mounting bracket includes support, bearing pin block, gland and oscillating cylinder, and described support is L
Shape, described bearing pin block are fixed in the end of support level section, are welded in the middle part of described gland on bearing pin block, described pendulum
Cylinder one end of taking offence is fixed on support by bearing pin, and the other end is fixed in the top of gland by bearing pin.
Further, described gland includes two semicircle stators, and described two semicircle stator sides lead to
Bearing pin connection is crossed, opposite side is welded with retainer plate, connects two semicircular stators through retainer plate by fixing bolt
It is connected into one.
Further, pipe and front tube two parts after described crossbeam is divided into, after the front tube is connected to by slide
Inside pipe, a telescopic oil cylinder is connected with inside described rear pipe, the expansion link front end of described telescopic oil cylinder is fixed in front tube.
Further, described semicircle stator is made up of heat proof material.
Further, described lifting motor, cross motor, longitudinal motor, oscillating cylinder, rotary electric machine, telescopic oil cylinder
Controlled by same controller.
Further, described support can be according to the L bracket for needing to change different proportion of workpieces processing.
Further, described cutting pipette tips are plasma cutter gun head, and cutting pipette tips include pipette tips, electrode, shunting
Device, ignition tip and protective cover, described cutting pipette tips are fixed in two semicircle stators, and cutting pipette tips pass through connecting pipe
It is connected with CUT, described electrode is arranged in cutting pipette tips, and described current divider is arranged in cutting pipette tips, institute
The ignition tip stated is arranged in cutting pipette tips, and described protective cover is fixed in cutting pipette tips bottom.
The utility model has compared with prior art, and possessed beneficial effect is:Using motor drive screw, drive
The type of drive of the mode of sliding block movement, more traditional oil cylinder cylinder and motor gear, operation is more steady, substantially increases and adds
The precision of work;It is simple to operate, easy to use using integral control system;Cut direction any angle can, once cut
Cut, greatly reduce production cost.
The utility model drives elevating screw rotation using lifting motor, so as to drive sliding sleeve to change position up and down, that is, allows
Cutting head in the vertical direction can do the transition activities moved up and down;Cross motor drives horizontal leading screw rotation, so as to drive
Moved left and right in the transverse direction of transverse slider in the horizontal plane, that is, allow in the transverse direction of cutting head in the horizontal plane the change moved left and right
Action;Longitudinal motor drives longitudinal screw mandrel rotation, moves forward and backward, that is, is allowed on the longitudinal direction of longitudinal sliding block in the horizontal plane so as to drive
The transition activities moved forward and backward on the longitudinal direction of cutting head in the horizontal plane;Oscillating cylinder fixes head circumference by the flexible promotion of itself
Rotated around support, so as to change angle of the gland on vertical plane, that is, the transition activities for allowing cutting head to be swung on vertical plane;
Rotary electric machine is rotated by gear and rotation gear band turn axle, so as to allow cutting head using rotating shaft to be axis rotation, that is, allows cutting
The transition activities of head in the vertical direction rotation;Telescopic oil cylinder can more work pieces process specification, appropriate length of stretching is full
The processing of sufficient different workpieces needs;Four action changes and a regulation change more than, allow cutting head arbitrarily to move with changing
Become cutting angle, the problem of and cutting angle scope is wide, is solved in the prior art using this structure, and cutting angle is limited, from
And trouble that is secondary or even repeatedly processing is eliminated, greatly reduce the cost of product workpiece.
The utility model has the advantages that simple in construction, stable, precision is high, reduces production cost.
Brief description of the drawings
Fig. 1 is basic structure schematic diagram of the present utility model;
Fig. 2 is the structural representation of mobile support saddle in the utility model;
Fig. 3 is the structural representation of cutting head part in the utility model;
Fig. 4 is gland structural representation in the utility model;
Fig. 5 is the utility model middle cross beam part-structure schematic diagram;
Fig. 6 is cutting gun head part-structure schematic diagram in the utility model;
In figure marked as:1- mobile support saddles;2- vertical stand;3- crossbeams;4- sliding sleeves;5- installing plates;6- lifting motors;7- liters
Screw mandrel drops;8- cutting heads;9- swivel heads;10- mounting brackets;11- cuts pipette tips;
21- fixed plates;22- horizontal sliding bars;23- cross lead screws;24- cross motors;25- transverse sliders;26- is longitudinally sliding
Bar;27- longitudinal screw mandrels;28- longitudinal motors;29- longitudinal sliding blocks;
31- bearing mounting bases;32- rotating shafts;33- rotates gear;34- rotary electric machines;35- supports;36- bearing pin blocks;37- consolidates
Determine head;38- oscillating cylinders;
41- semicircle stators;42- retainer plates;43- fixing bolts;
Managed after 51-;52- front tubes;53- telescopic oil cylinders;
61- pipette tips;62- electrodes;63- current dividers;64- ignition tips;65- protective covers;66- connecting pipes;67- plasmas are cut
Cutting mill.
Embodiment
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation
Example, the utility model is further elaborated.It should be appreciated that specific embodiment described herein is only explaining
The utility model, it is not used to limit the utility model.
A kind of efficient cutting processing equipment as shown in Figure 1, including frame, mobile support saddle 1, vertical stand 2, crossbeam 3, cunning
Set 4, installing plate 5, lifting motor 6, elevating screw 7, cutting head 8, described mobile support saddle 1 are arranged in frame, and described is perpendicular
Straight frame 2 is welded on mobile support saddle 1 vertically, and chute is provided with vertical stand 2, and described sliding sleeve 4 is connected by slide
In vertical stand 2, and sliding sleeve 4 vertically offers screwed hole, and the described flat welded of crossbeam 3 is described in the side of sliding sleeve 4
Installing plate 5 is fixed in the top of vertical stand 2, and the described upper and lower ends of elevating screw 7 are connected to the He of installing plate 5 by bearing block
On mobile support saddle 1, and elevating screw 7 is connected by screw thread with sliding sleeve 4, and described lifting motor 6 is fixed on installing plate 5, and
The output shaft of lifting motor 6 and elevating screw 7 are affixed, and described cutting head 8 is arranged on the top of crossbeam 3.
As shown in Fig. 2 mobile support saddle 1 is sliding by fixed plate 21, horizontal sliding bar 22, cross lead screw 23, cross motor 24, transverse direction
Block 25, longitudinal slide bar 26, longitudinal screw mandrel 27, longitudinal motor 28 and longitudinal sliding block 29 form, described fixed plate 21 be two, two
Fixed plate 21 is be arranged in parallel, and one group of described horizontal sliding bar 22 two piece, the both ends of horizontal sliding bar 22 are respectively and fixedly connected in fixed plate 21,
Described transverse slider 25 is slidably connected on horizontal sliding bar 22, and screwed hole is provided with transverse slider 25, described transverse wire
The both ends of bar 23 are arranged in fixed plate 21 by bearing block, and cross lead screw 23 is connected by screw thread with transverse slider 25, laterally
Sliding block 25 is provided with two, and one of transverse slider 25 is threadedly coupled with cross lead screw 23, another transverse slider 25 and polished rod
It is slidably connected, described cross motor 24 is fixed in fixed plate 21, and the output shaft of cross motor 24 and cross lead screw 23 are affixed,
The described both ends of longitudinal slide bar 26 and two transverse sliders 25 are affixed, and described longitudinal sliding block 29 is slidably connected at longitudinal slide bar 26
On, and screwed hole is provided with longitudinal sliding block 29, longitudinal sliding block 29 and vertical stand 2 are affixed, and the described both ends of longitudinal screw mandrel 27 pass through
Bearing block is arranged on two transverse sliders 25, and longitudinal screw mandrel 27 is connected through a screw thread with longitudinal sliding block 29, described longitudinal direction electricity
Machine 28 is arranged on transverse slider 25, and the output shaft of longitudinal motor 28 and longitudinal screw mandrel 27 are affixed.Using laterally and longitudinally moving
Mode, allow cut portion arbitrarily to move in the horizontal plane, employ the mode that motor drive screw moves with movable slider, run
Steadily, precision is high and is easily controlled.
As shown in figure 1, described cutting head 8 is made up of swivel head 9, mounting bracket 10 and cutting pipette tips 11, described installation
Frame 10 is connected on swivel head 9, and described cutting pipette tips 11 are fixed in mounting bracket 10.
As shown in figure 3, the swivel head 9 includes bearing mounting base 31, rotating shaft 32, rotation gear 33, rotary electric machine 34, institute
The bearing mounting base 31 stated is fixed in the top of crossbeam 3, and described rotating shaft 32 is arranged in bearing mounting base 31, described rotary teeth
Wheel 33 is fixed in the top of rotating shaft 32, and described rotary electric machine 34 is fixed on bearing mounting base 31 by support, and rotary electric machine
34 output shaft is engaged by gear with rotation gear 33.The rotation of rotating shaft 32 is controlled by rotary electric machine 34, to control cutting
The angle of head, is used easy to adjust.The mounting bracket 10 includes support 35, bearing pin block 36, gland 37 and oscillating cylinder
38, the support 35 is L-shaped, and described bearing pin block 36 is fixed in the top of the horizontal segment of support 35, the described middle part of gland 37
It is welded on bearing pin block 36, described one end of oscillating cylinder 38 is fixed on support 35 by bearing pin, and the other end is consolidated by bearing pin
It is connected on the end of gland 37.Flexible by oscillating cylinder 38 controls the angle of gland 37, i.e. cutting head, branch therein
Frame 35 is L-shaped, expands cutting angle significantly, is coordinated with swivel head 9, it is cleavable go out workpiece at any angle.
As shown in figure 4, described gland 37 is made up of two semicircle stators 41, described two semicircle fixed
The side of piece 41 is connected by bearing pin, and opposite side is welded with retainer plate 42, and described retainer plate 42 is fixed by fixing bolt 43.Gu
Stator 41 substantially increases the precision of cutting to the good fixing effect of cutting head.
As shown in figure 5, described crossbeam 3 forms for two parts, pipe 51 and front tube 52 after being respectively, described front tube 52 are led to
Cross after slide is connected to inside pipe 51, a telescopic oil cylinder 53, described telescopic oil cylinder are connected with inside described rear pipe 51
53 expansion link front end is fixed in front tube 52.Telescopic crossbeam 3, the scope of workpieces processing is improved, improve the scope of application.
Further, described semicircle stator 41 is made up of heat proof material.Heat proof material allows semicircle stator 41
Working life increase significantly.
Further, described lifting motor 6, cross motor 24, longitudinal motor 28, oscillating cylinder 38, rotary electric machine 34,
Telescopic oil cylinder 53 is controlled by same controller.The entirety of overall-in-one control schema, allows and operates steadily, and is easy to control, and Collaborative Control can
Cut out the workpiece of needs.
Further, described support 35 can be according to the L bracket for needing to change different proportion of workpieces processing.It is not year-on-year
The L bracket of example, is easy to the change of angle, meets the needs of different workpieces processing.
As shown in fig. 6, described cutting pipette tips 11 are plasma cutter gun head, cutting pipette tips 11 are by pipette tips 61, electrode
62nd, current divider 63, ignition tip 64, protective cover 65 are formed, and described cutting pipette tips 11 are fixed in two semicircle stators 41,
Cutting pipette tips 11 are connected by connecting pipe 66 with CUT 67, and described electrode 62 is arranged in cutting pipette tips 11,
Described current divider 63 is arranged in cutting pipette tips 11, and described ignition tip 64 is arranged in cutting pipette tips 11, described protection
Cover 65 is fixed in bottom in cutting pipette tips 11.
Principle and advantage of the present utility model:The utility model discloses a kind of efficient cutting processing equipment, in use,
The cutting pipette tips 11 of CUT are fixedly mounted in gland 37 first, two semicircles are fixed by fixing bolt 43
Shape stator 41 clamps the work head of CUT, is controlled by adjusting crossbeam 3 to appropriate length, mobile support saddle 1 therein
Cutting head 8 processed is any in the horizontal direction mobile, and lifting motor 6 can control moving up and down on the vertical direction of cutting head 8, and
Rotary electric machine 34 can control the unrestricted choice of cutting head 8 in the horizontal direction, and by the flexible of oscillating cylinder 38, can change and cut
Cut the angle of first 8 and horizontal plane, processing when, it is cleavable go out any angle;Using motor drive screw, with movable slider movement
The type of drive of mode, more traditional oil cylinder cylinder and motor gear, operation is more steady, substantially increases the precision of processing;
Once cutting is completed, and greatly reduces production cost;Overall-in-one control schema, it is easy to use.
Specific workflow is as follows:Lifting motor 6 drives elevating screw 7 to rotate, so as to drive sliding sleeve to change position about 4
Put, that is, allow cutting head in the vertical direction to do the transition activities moved up and down;
Cross motor 24 drives horizontal leading screw 23 to rotate, so as to drive left and right in the transverse direction of transverse slider 25 in the horizontal plane
It is mobile, that is, the transition activities moved left and right are allowed in the transverse direction of cutting head in the horizontal plane;
Longitudinal motor 28 drives longitudinal screw mandrel 26 to rotate, front and rear on the longitudinal direction of longitudinal sliding block 29 in the horizontal plane so as to drive
It is mobile, that is, the transition activities moved forward and backward are allowed on the longitudinal direction of cutting head in the horizontal plane;
Oscillating cylinder 38 is rotated by the flexible promotion gland 37 of itself around support 35, is existed so as to change gland 37
Angle on vertical plane, that is, the transition activities for allowing cutting head to be swung on vertical plane;
Rotary electric machine 34 drives the rotating shaft of rotating shaft 32 by gear and rotation gear 33, so as to allow cutting head using rotating shaft as axis
Rotation, that is, the transition activities for allowing cutting head in the vertical direction to rotate;
The specification that telescopic oil cylinder 53 can be processed according to workpiece, appropriate length of stretching, meets the processing of different workpieces
Need;
Four action changes and a regulation change more than, make cutting head arbitrarily mobile with changing cutting angle, and
Cutting angle scope is wide, is solved in the prior art using this structure, the problem of cutting angle is limited, so as to eliminate it is secondary very
To the trouble repeatedly processed, the cost of product workpiece is greatly reduced.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
All any modification, equivalent and improvement made within the spirit and principle of utility model etc., should be included in the utility model
Protection domain within.