CN206963864U - Double-roller profiling scallop viscera separating device - Google Patents

Double-roller profiling scallop viscera separating device Download PDF

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Publication number
CN206963864U
CN206963864U CN201720796276.4U CN201720796276U CN206963864U CN 206963864 U CN206963864 U CN 206963864U CN 201720796276 U CN201720796276 U CN 201720796276U CN 206963864 U CN206963864 U CN 206963864U
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brush roller
scallop
convex
concave
roller
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弋景刚
王家忠
孔德刚
刘江涛
袁永伟
李珊珊
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Heibei Agricultural University
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Heibei Agricultural University
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Abstract

本实用新型公开了一种对辊仿形式扇贝内脏分离装置,用于自动化扇贝开壳取贝柱设备,包括毛刷辊架、升降气缸、一种马达、同步带传动组件,所述毛刷辊架前端安装凹毛刷辊与凸毛刷辊,所述凹毛刷辊与凸毛刷辊两侧均通过轴承安装在毛刷辊架上,凹毛刷辊与凸毛刷辊配合工作;所述凸毛刷辊一侧经联轴器与一种马达相连,凸毛刷辊另一侧通过同步带传动组件与凹毛刷辊一侧相连;所述毛刷辊架后端与升降气缸推杆相连,升降气缸固定安装在内脏分离装置安装座上。该对辊仿形式扇贝内脏分离装置装配在自动化扇贝开壳取贝柱设备中,可实现快速、高效的将内脏从扇贝壳体中分离出来。

The utility model discloses a scallop viscera separation device in the imitation form of a pair of rollers, which is used for automatic scallop shelling and shell removal equipment, comprising a brush roller frame, a lifting cylinder, a motor, and a synchronous belt transmission assembly. A concave brush roller and a convex brush roller are installed at the front end of the frame, and both sides of the concave brush roller and the convex brush roller are installed on the brush roller frame through bearings, and the concave brush roller and the convex brush roller cooperate to work; One side of the convex brush roller is connected with a motor through a coupling, and the other side of the convex brush roller is connected with one side of the concave brush roller through a synchronous belt transmission assembly; the rear end of the brush roller frame is pushed by the lifting cylinder The rods are connected, and the lifting cylinder is fixedly installed on the mounting seat of the visceral separation device. The pair of roller imitation form scallop viscera separation device is assembled in the automatic scallop shelling and shell removal equipment, which can realize the rapid and efficient separation of viscera from the scallop shell.

Description

一种对辊仿形式扇贝内脏分离装置A device for separating viscera of scallops in imitation form with double rollers

技术领域technical field

本实用新型涉及扇贝开壳流水线作业机械领域,具体而言涉及一种对辊仿形式扇贝内脏分离装置。The utility model relates to the field of scallop shell opening assembly line operation machinery, in particular to a separation device for viscera of scallops in the imitation form of a pair of rollers.

背景技术Background technique

扇贝肉味鲜美,富含蛋白质和维生素,营养价值高,深受人们的喜爱。扇贝的贝壳呈扇形,两壳几乎相等,后耳大于前耳,前耳下方生有足丝孔。且拥有强健的闭壳肌,使得扇贝开壳去肉十分困难,目前国内对于扇贝的开壳去肉工作大多数仍靠手工完成,生产效率低、劳动强度大,工作环境恶劣,且扇贝食品安全令人担忧。为了便于实现对扇贝高效的机械自动化的开壳取肉,设计了一条自动化机械扇贝开壳流水作业线体。该流水线体中第一工序扇贝开壳双侧微切口装置、去除上壳、切贝柱工序等工序的作业装备均已经申请专利,专利申请号分别为一种自动化扇贝开壳双侧微切装置(201710194573.6)、一种自动化扇贝开壳切柱设备(201710216446.1),而流水线中内脏分离工序也有着举足轻重的地位,有待解决。Scallop meat is delicious, rich in protein and vitamins, and has high nutritional value, so it is deeply loved by people. The shell of the scallop is fan-shaped, the two shells are almost equal, the back ear is larger than the front ear, and there are foot silk holes under the front ear. And it has a strong adductor muscle, which makes it very difficult to open the shell and remove the meat of the scallop. At present, most of the work of opening the shell and removing the meat of the scallop in China is still done by hand. The production efficiency is low, the labor intensity is high, the working environment is harsh, and the scallop food is safe. worry. In order to facilitate the efficient mechanical automation of scallop shelling and meat extraction, an automated mechanical scallop shelling assembly line is designed. In the assembly line body, the operating equipment for the first process of scallop shell opening, double-sided micro-cutting device, shell removal, shell cutting process and other processes have all applied for patents, and the patent application numbers are an automatic double-side micro-cutting device for scallop shell opening. (201710194573.6), an automatic scallop shell cutting equipment (201710216446.1), and the viscera separation process in the assembly line also plays a pivotal role and needs to be resolved.

实用新型内容Utility model content

本实用新型的目的是提供一种对辊仿形式扇贝内脏分离装置,该对辊仿形式扇贝内脏分离装置装配在自动化扇贝开壳取贝柱设备中,可实现快速、高效的将内脏从扇贝壳体中分离出来。The purpose of this utility model is to provide a pair of roller imitation form scallop viscera separation device, the pair of roller imitation form scallop viscera separation device is assembled in the automatic scallop shelling and shelling equipment, which can realize fast and efficient removal of viscera from scallop shell separated from the body.

为实现上述目的,本实用新型采取以下技术方案:一种对辊仿形式扇贝内脏分离装置,用于自动化扇贝开壳取贝柱设备,包括毛刷辊架、升降气缸、一种马达、同步带传动组件,其特征在于:所述毛刷辊架前端安装凹毛刷辊与凸毛刷辊,所述凹毛刷辊与凸毛刷辊两侧均通过轴承安装在毛刷辊架上,凹毛刷辊与凸毛刷辊配合工作;所述凸毛刷辊一侧经联轴器与一种马达相连,凸毛刷辊另一侧通过同步带传动组件与凹毛刷辊一侧相连;所述毛刷辊架后端与升降气缸推杆相连,升降气缸固定安装在内脏分离装置安装座上。In order to achieve the above object, the utility model adopts the following technical solutions: a double-roller imitation form scallop viscera separation device, which is used for automatic scallop shelling and shell removal equipment, including a brush roller frame, a lifting cylinder, a motor, and a timing belt. The transmission assembly is characterized in that: a concave brush roller and a convex brush roller are installed at the front end of the brush roller frame, and both sides of the concave brush roller and the convex brush roller are installed on the brush roller frame through bearings, and the concave brush roller and the convex brush roller are installed on the brush roller frame through bearings. The brush roller and the convex brush roller work together; one side of the convex brush roller is connected to a motor through a coupling, and the other side of the convex brush roller is connected to one side of the concave brush roller through a synchronous belt transmission assembly; The rear end of the brush roller frame is connected with the lift cylinder push rod, and the lift cylinder is fixedly installed on the viscera separation device mounting seat.

所述凹毛刷辊的毛刷外形仿扇贝弧面,并设有两个凹槽,凸毛刷辊设有两个凸楞。The brush shape of the concave brush roller imitates the curved surface of a scallop, and is provided with two grooves, and the convex brush roller is provided with two convex corrugations.

所述一种马达是一种电动马达。The one motor is an electric motor.

所述一种马达是一种气动马达。The one motor is an air motor.

上述技术方案中,所述的对辊仿形式扇贝内脏分离装置装配在自动化扇贝开壳取贝柱设备中,在自动化扇贝开壳取贝柱设备中的前序中已将完成扇贝壳双侧微切、扇贝柱与上壳分离等工序;在内脏分离工序中,与圆形工作台、气动手指抱壳夹具配合作业,完成扇贝内脏的分离工作。In the above technical solution, the double-roller imitation-type scallop viscera separation device is assembled in the automatic scallop shelling and shelling equipment, and the double-sided microscopic scallop shell has been completed in the preamble of the automatic scallop shelling and shelling equipment. Cutting, scallop column and upper shell separation and other processes; in the viscera separation process, it cooperates with the circular worktable and pneumatic finger shell clamp to complete the separation of scallop viscera.

所述的凹毛刷辊设有两个凹槽的中心距等于扇贝正反放置在圆形工作台上时的两种情况时贝柱间距,满足扇贝正反放置均能可靠完成分离内脏的作业要求,同时保证凹毛刷辊的毛刷不损伤贝柱。而凹毛刷辊的毛刷外形仿扇贝弧面,目的是保证凹毛刷辊的毛刷与扇贝的壳体更好的贴合,保证内脏分离干净。The concave-haired brush roller is provided with two grooves whose center distance is equal to the distance between the scallop pillars when the scallop is placed on the circular workbench. Requirements, while ensuring that the brush of the concave brush roller does not damage the shell. The shape of the brush of the concave brush roller imitates the curved surface of a scallop, and the purpose is to ensure that the brush of the concave brush roller fits better with the shell of the scallop and ensure that the internal organs are separated and clean.

由气动马达或电动马达驱动凸毛刷辊,经同步带传动组件传动从而驱动凹毛刷辊,当升降气缸推杆收缩,对辊仿形式扇贝内脏分离装置整体下降,凹毛刷辊接近扇贝下壳时,依靠凹毛刷辊上的毛刷将扇贝内脏带走,凹毛刷辊相对扇贝壳向下转动,凹毛刷辊与凸毛刷辊同向转动,且凹毛刷辊与凸毛刷辊的毛刷交叉设置,凹毛刷辊将扇贝内脏从扇贝下壳剥离,凸毛刷辊将凹毛刷辊粘附的内脏刮掉。从而实现快速、高效的将内脏从扇贝壳体中分离出来。The convex brush roller is driven by an air motor or an electric motor, and the concave brush roller is driven by the synchronous belt transmission component. When the push rod of the lifting cylinder shrinks, the roller imitates the scallop viscera separation device as a whole, and the concave brush roller approaches the bottom of the scallop. When shelling, the internal organs of the scallop are taken away by the brush on the concave brush roller, the concave brush roller rotates downward relative to the scallop shell, the concave brush roller and the convex brush roller rotate in the same direction, and the concave brush roller and the convex brush roller rotate in the same direction. The hair brushes of the brush rollers are arranged crosswise, the concave brush rollers peel off the viscera of the scallop from the lower shell of the scallop, and the convex brush rollers scrape off the viscera adhered by the concave brush rollers. This enables fast and efficient separation of viscera from the scallop shell.

附图说明Description of drawings

图1为本实用新型对辊仿形式扇贝内脏分离装置结构示意图。Fig. 1 is the structural schematic diagram of the separation device for internal organs of scallop in imitation form of rollers of the present invention.

图2为本实用新型的对辊简图。Fig. 2 is the schematic diagram of the pair of rollers of the utility model.

图3为本实用新型对辊仿形式扇贝内脏分离装置与工作台的相对位置结构简图。Fig. 3 is a schematic diagram of the relative position and structure of the roller imitation scallop viscera separating device and the workbench of the utility model.

图4为本实用新型对辊仿形式扇贝内脏分离装置装配于流水线示意图。Fig. 4 is a schematic diagram of the assembly of the utility model's double-roll imitation scallop viscera separation device on the assembly line.

图中:1、气动马达; 2、凸毛刷辊;3、凹毛刷辊;4、同步带传动组件;5、毛刷辊架;6、升降气缸; 7、内脏分离装置安装座;8、扇贝下壳;9、圆形工作台;10、气动手指抱壳夹具组件;11、扇贝开壳切柱设备;12、扇贝开壳双侧微切口装置。In the figure: 1. Air motor; 2. Convex brush roller; 3. Concave brush roller; 4. Synchronous belt drive assembly; 5. Brush roller holder; 6. Lifting cylinder; 1. Scallop lower shell; 9. Circular workbench; 10. Pneumatic finger holding fixture assembly; 11. Scallop shell cutting equipment; 12. Double-side micro-incision device for scallop shell opening.

具体实施方式Detailed ways

下面结合附图,对本实用新型做进一步说明:如图1、图2、图3、图4所示,一种对辊仿形式扇贝内脏分离装置,用于自动化扇贝开壳取贝柱设备,包括毛刷辊架5、升降气缸6、气动马达1、凸毛刷辊2、凹毛刷辊3、同步带传动组件4、内脏分离装置安装座7,毛刷辊架5前端安装凹毛刷辊3与凸毛刷辊2,凹毛刷辊3与凸毛刷辊2的中心轴两侧均通过轴承安装在毛刷辊架5上,凹毛刷辊3与凸毛刷辊2配合工作;凸毛刷辊2的中心轴一端穿过轴承经联轴器与气动马达1相连,中心轴另一端穿过轴承安装有同步带传动组件4与凹毛刷辊3的中心轴一端;毛刷辊架5后端与升降气缸6推杆相连,升降气缸6通过气缸体上安装孔用螺栓连接固定安装在内脏分离装置安装座7上。Below in conjunction with accompanying drawing, the utility model is further described: as shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, a kind of roller imitation form scallop viscera separation device is used for automatic scallop shelling and taking scallop column equipment, including Brush roller frame 5, lifting cylinder 6, air motor 1, convex brush roller 2, concave brush roller 3, synchronous belt drive assembly 4, viscera separation device mounting seat 7, concave brush roller installed on the front end of brush roller frame 5 3 and the convex brush roller 2, both sides of the central axis of the concave brush roller 3 and the convex brush roller 2 are installed on the brush roller frame 5 through bearings, and the concave brush roller 3 and the convex brush roller 2 work together; One end of the central shaft of the convex brush roller 2 passes through the bearing and is connected to the air motor 1 through a coupling, and the other end of the central shaft passes through the bearing and is installed with a synchronous belt drive assembly 4 and one end of the central shaft of the concave brush roller 3; the brush roller The frame 5 rear end links to each other with the lift cylinder 6 push rods, and the lift cylinder 6 is fixedly installed on the viscera separation device mounting seat 7 through the installation hole on the cylinder block with bolt connection.

凹毛刷辊3设有两个凹槽,凸毛刷辊2设有两个凸楞,凹毛刷辊3设有两个凹槽的中心距等于扇贝正反放置在圆形工作台9上时的两种情况时贝柱间距,凸毛刷辊2设有两个凸楞的中心距等于凹毛刷辊3设有两个凹槽的中心距,凹毛刷辊3与凸毛刷辊2配合工作,满足扇贝正反放置均能可靠完成分离内脏的作业要求,同时保证凹毛刷辊3的毛刷不损伤贝柱。而凹毛刷辊3的毛刷外形仿扇贝弧面,目的是保证凹毛刷辊3的毛刷与扇贝的壳体更好的贴合,保证内脏分离干净。The concave brush roller 3 is provided with two grooves, the convex brush roller 2 is provided with two convex grooves, and the concave brush roller 3 is provided with two grooves. The center distance between the two grooves is equal to that of the scallops. In the case of the two cases, the shell-pillar spacing, the convex brush roller 2 is provided with two convex corrugated center distances equal to the concave brush roller 3 is provided with the center distance of two grooves, the concave brush roller 3 and the convex brush roller 2 work together to meet the operating requirements that the scallops can be reliably separated from the viscera when they are placed upside down, and at the same time ensure that the brushes of the concave brush roller 3 do not damage the scallop pillars. And the hairbrush profile of concave brush roller 3 imitates the curved surface of scallop, and purpose is to guarantee that the hairbrush of concave brush roller 3 fits better with the shell of scallop, and guarantees that internal organs are separated cleanly.

对辊仿形式扇贝内脏分离装置装配在扇贝开壳切柱设备11中,与自动化扇贝开壳取贝柱设备和扇贝开壳双侧微切口装置12等配合作业,扇贝开壳双侧微切口装置12完成扇贝壳双侧微切,开壳切柱设备11在内脏分离工序前完成扇贝柱与上壳分离;在内脏分离工序中,与圆形工作台10、气动手指抱壳夹具组件10配合作业,完成扇贝内脏的分离工作。The double-roll imitation scallop viscera separation device is assembled in the scallop shelling and cutting equipment 11, and cooperates with the automatic scallop shelling and taking shell equipment and the scallop shelling double-sided micro-incision device 12, etc. The scallop shelling double-sided micro-incision device 12Complete the micro-cutting on both sides of the scallop shell, open the shell and cut the column equipment 11 complete the separation of the scallop column and the upper shell before the viscera separation process; in the viscera separation process, cooperate with the circular workbench 10 and the pneumatic finger holding fixture assembly 10 , to complete the separation of the internal organs of the scallop.

由气动马达1驱动凸毛刷辊2,经同步带传动组件4传动从而驱动凹毛刷辊3,当升降气缸6推杆收缩,对辊仿形式扇贝内脏分离装置整体下降,凹毛刷辊3接近扇贝下壳8时,依靠凹毛刷辊3上的毛刷将扇贝内脏带走,凹毛刷辊3相对扇贝壳向下转动,凹毛刷辊3与凸毛刷辊2同向转动,且凹毛刷辊3与凸毛刷辊2的毛刷交叉设置,凹毛刷辊3将扇贝内脏从扇贝下壳8剥离,凸毛刷辊2将凹毛刷辊3粘附的内脏刮掉。从而实现快速、高效的将内脏从扇贝壳体中分离出来。The convex brush roller 2 is driven by the air motor 1, and the concave brush roller 3 is driven by the synchronous belt transmission assembly 4. When the push rod of the lifting cylinder 6 shrinks, the roller imitates the scallop viscera separation device as a whole, and the concave brush roller 3 When approaching the lower shell 8 of the scallop, the internal organs of the scallop are taken away by the brush on the concave brush roller 3, and the concave brush roller 3 rotates downward relative to the scallop shell, and the concave brush roller 3 and the convex brush roller 2 rotate in the same direction. And the concave hair brush roller 3 and the hair brushes of the convex brush roller 2 are arranged crosswise, the concave brush roller 3 peels off the internal organs of the scallop from the lower shell 8 of the scallop, and the convex brush roller 2 scrapes off the viscera adhered by the concave brush roller 3 . This enables fast and efficient separation of viscera from the scallop shell.

本实施例只是对本实用新型构思和实现的一个说明,并非对其进行限制,在本实用新型构思下,未经实质变换的技术方案仍然在保护范围内。This embodiment is only an illustration of the concept and realization of the utility model, and does not limit it. Under the concept of the utility model, technical solutions without substantial transformation are still within the scope of protection.

Claims (4)

1.一种对辊仿形式扇贝内脏分离装置,用于自动化扇贝开壳取贝柱设备,包括毛刷辊架、升降气缸、一种马达、同步带传动组件,其特征在于:所述毛刷辊架前端安装凹毛刷辊与凸毛刷辊,所述凹毛刷辊与凸毛刷辊两侧均通过轴承安装在毛刷辊架上,凹毛刷辊与凸毛刷辊配合工作;所述凸毛刷辊一侧经联轴器与一种马达相连,凸毛刷辊另一侧通过同步带传动组件与凹毛刷辊一侧相连;所述毛刷辊架后端与升降气缸推杆相连,升降气缸固定安装在内脏分离装置安装座上。1. A pair of roller imitation form scallop viscera separation device is used for automatic scallop shelling and shelling equipment, comprising a brush roller frame, a lifting cylinder, a motor, and a synchronous belt drive assembly, characterized in that: the brush The front end of the roller frame is equipped with a concave brush roller and a convex brush roller, both sides of the concave brush roller and the convex brush roller are installed on the brush roller frame through bearings, and the concave brush roller and the convex brush roller work together; One side of the convex brush roller is connected to a motor through a coupling, and the other side of the convex brush roller is connected to one side of the concave brush roller through a synchronous belt drive assembly; the rear end of the brush roller frame is connected to the lifting cylinder The push rods are connected, and the lifting cylinder is fixedly installed on the mounting seat of the viscera separation device. 2.如权利要求1所述的对辊仿形式扇贝内脏分离装置,其特征在于:所述凹毛刷辊的毛刷外形仿扇贝弧面,并设有两个凹槽,凸毛刷辊设有两个凸楞。2. The roller imitation form scallop viscera separation device as claimed in claim 1, characterized in that: the brush profile of the concave brush roller imitates the arc surface of scallop, and is provided with two grooves, and the convex brush roller is provided with There are two flutes. 3.如权利要求1所述的对辊仿形式扇贝内脏分离装置,其特征在于:所述一种马达是一种电动马达。3. The device for separating viscera of scallops in the form of double-roll imitation as claimed in claim 1, characterized in that: the motor is an electric motor. 4.如权利要求1所述的对辊仿形式扇贝内脏分离装置,其特征在于:所述一种马达是一种气动马达。4. The double-roll imitation scallop offal separation device according to claim 1, wherein the motor is an air motor.
CN201720796276.4U 2017-07-03 2017-07-03 Double-roller profiling scallop viscera separating device Expired - Fee Related CN206963864U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107156260A (en) * 2017-07-03 2017-09-15 河北农业大学 Double-roller profiling scallop viscera separating device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107156260A (en) * 2017-07-03 2017-09-15 河北农业大学 Double-roller profiling scallop viscera separating device

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