CN206962766U - A kind of combined type photovoltaic module aluminium frame - Google Patents
A kind of combined type photovoltaic module aluminium frame Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种边框,具体涉及一种组合式光伏组件铝边框。The utility model relates to a frame, in particular to a combined aluminum frame of a photovoltaic module.
背景技术Background technique
当前,传统能源体现在不可重复利用有限性,污染大,利用率低,破坏生态系统,成本高,而以太阳能、风能为代表的新能源刚好弥补这些不足,越来越多的国家将新能源作为实现可持续发展的重要方式,太阳能作为一种取之不尽、用之不竭绿色能源越来越受到研究者的重视。At present, traditional energy is limited in non-recyclable use, heavy pollution, low utilization rate, damage to the ecosystem, and high cost. New energy represented by solar energy and wind energy just makes up for these deficiencies. More and more countries use new energy As an important way to achieve sustainable development, solar energy, as an inexhaustible green energy, has attracted more and more attention from researchers.
太阳能的应用通常通过太阳能电池板,将吸收的太阳光能转换成电能,其中光伏是太阳能光伏发电系统的简称,是一种利用太阳能电池半导体材料的光伏效应,太阳能光伏一般有太阳能电池板,变宽及直接组成,组件的周边密封对组件的可靠性非常重要,首先,组件重要原材料-钢化玻璃,是一个高应力材料,其边缘收到力作用时,容易造成整个玻璃的破碎,从而导致组件的报废,其次周边密封还起到防水作用,防止水气与层压件中的EVA层接触,从而影响EVA的寿命,导致组件寿命降低,所以一款正规的光伏太阳能组件是需要周边密封的,目前已知的光伏组件周边封装有以下几种形式,分别是常规铝型材封装,单面胶条封装或无封装材料即无框组件;The application of solar energy usually converts the absorbed sunlight energy into electrical energy through solar panels. Photovoltaic is the abbreviation of solar photovoltaic power generation system. It is a photovoltaic effect that uses solar cell semiconductor materials. Solar photovoltaics generally have solar panels. Wide and direct composition, the peripheral seal of the component is very important to the reliability of the component. First, the important raw material of the component-tempered glass is a high-stress material. Second, the peripheral seal also plays a waterproof role to prevent water vapor from contacting the EVA layer in the laminate, thereby affecting the life of the EVA and reducing the life of the component. Therefore, a regular photovoltaic solar module needs a peripheral seal. The currently known peripheral packaging of photovoltaic modules has the following forms, which are conventional aluminum profile packaging, single-sided adhesive strip packaging or frameless components without packaging materials;
目前周边密封最好的还是使用铝边框,太阳能铝边框结构是指光伏太阳能电池板组件用铝合金型材固定框架,用于固定、密封太阳能电池组件、增强组件强度,延长使用寿命,便于运输和安装。太阳能组件边框一般包括长边框、短边框和铝型材连接件,而用铝型材连接件来连接长边框与短边框比较复杂,安装不便捷,连接不紧密,密封性也不好。如今市场上常规的铝边框线密度较高,造成铝边框重量占整个组件重量的近五分之一,而且组件面积越小,其比重越大,同时线密度高的另一个副作用就是成本高,其次对于小组件常规铝边框所占的空间体积较大,携带多块组件需要大量的空间,最后多块小组件同时使用所占场地面积较大,也不易调整到合适的对日角度,此外,在铝边框安装到组件上之前需要多道工艺加工,特别是安装孔,出水孔和接地孔等孔加工,由于各制造商设计图纸的不同,造成同型号组件必须设计不同的打孔模具,造成很大浪费,更是由于安装孔和组件是一体的,所以组件安装时,不同制造商的组件往往要设计不同的支架图纸,极大影响了安装效率和产品的通用性;由此,设计开发出一种能克服以上缺陷的组合式光伏组件边框成为本领域技术人员亟待解决的技术问题。At present, the best peripheral sealing is to use aluminum frame. Solar aluminum frame structure refers to the aluminum alloy profile fixing frame for photovoltaic solar panel components, which is used to fix and seal solar cell components, enhance component strength, prolong service life, and facilitate transportation and installation. . Solar module frames generally include long frames, short frames and aluminum profile connectors, but using aluminum profile connectors to connect the long frame and short frame is more complicated, the installation is not convenient, the connection is not tight, and the sealing is not good. The conventional aluminum frame on the market today has a high linear density, causing the weight of the aluminum frame to account for nearly one-fifth of the weight of the entire module, and the smaller the module area, the greater its specific gravity. At the same time, another side effect of high linear density is high cost. Secondly, the space occupied by conventional aluminum frames for small components is relatively large, and a large amount of space is required to carry multiple components. Finally, multiple small components occupy a large area of space when used at the same time, and it is not easy to adjust to a suitable angle against the sun. In addition, Before the aluminum frame is installed on the component, multiple processes are required, especially the processing of mounting holes, water outlet holes and grounding holes. Due to the different design drawings of various manufacturers, different punching molds must be designed for the same type of component, resulting in It is very wasteful, and because the mounting hole and the component are integrated, when the component is installed, the components of different manufacturers often need to design different bracket drawings, which greatly affects the installation efficiency and product versatility; thus, the design and development Finding a combined photovoltaic module frame that can overcome the above defects has become a technical problem to be solved urgently by those skilled in the art.
实用新型内容Utility model content
本实用新型所要解决的技术问题是,克服现有技术的缺点,提供一种组合式光伏组件铝边框,该铝边框结构简单,保护性能好,成本低,拆卸安装方便,可单独使用亦可多个组合使用。The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art and provide a combined aluminum frame for photovoltaic modules. The aluminum frame has a simple structure, good protection performance, low cost, easy disassembly and installation, and can be used alone or in multiples. use in combination.
为了解决以上技术问题,本实用新型提供一种组合式太阳能光伏组件边框,包括主体框架,主体框架由相适配的长边框、短边框及U型固定块组成,其中:In order to solve the above technical problems, the utility model provides a combined solar photovoltaic module frame, including a main frame, and the main frame is composed of a long frame, a short frame and a U-shaped fixing block that are matched, wherein:
短边框由第一凹字型材、固定边及第一连接块组成,固定边设置在第一凹字型材的两端,第一连接块由第一凹字型材的一侧延伸形成,第一凹字型材的凹口处还设有第一凹槽和注胶槽,第一凹槽和注胶槽联通,沿第一凹字型材长度方向的两端还设有定位孔,固定边的正中间还设有固定块,沿第一凹字型材一侧上端水平延伸随后向下弯折90度形成L形结构的第一连接块;The short frame is composed of a first concave profile, a fixed side and a first connecting block, the fixed side is arranged at both ends of the first concave profile, the first connecting block is formed by extending one side of the first concave profile, and the first concave The notch of the letter profile is also provided with a first groove and a glue injection groove, the first groove and the glue injection groove are connected, and positioning holes are also provided at both ends along the length direction of the first concave letter profile, and the middle of the fixed side There is also a fixed block, which extends horizontally along the upper end of one side of the first concave profile and then bends down 90 degrees to form the first connecting block of L-shaped structure;
长边框主要包括第二凹字型材,第二凹字型材的凹口处设有第二凹槽,沿第二凹字型材的长度方向两端延伸有伸出板,伸出板上正中间位置设置定位柱,定位柱与第一凹字型材上的定位孔相适配,伸出板的侧面正中间位置还开有固定孔。The long frame mainly includes the second concave profile, the second concave profile is provided with a second groove at the notch, and there are extending plates extending from both ends along the length direction of the second concave profile, and the middle position of the protruding plate is A positioning column is arranged, and the positioning column is adapted to the positioning hole on the first concave profile, and a fixing hole is also provided at the middle position of the side of the protruding plate.
本实用新型进一步限定的技术方案是:The technical scheme that the utility model is further limited is:
进一步的,前述组合式太阳能光伏组件铝边框,固定边铰链连接在第一凹字型材上。Further, in the aluminum frame of the combined solar photovoltaic module, the fixed side is hinged to the first concave profile.
前述组合式太阳能光伏组件铝边框,第一凹槽与注胶槽均穿透第一凹字型材的两端,并注胶槽由第一凹槽延伸而成。In the aluminum frame of the combined solar photovoltaic module, the first groove and the glue injection groove both penetrate the two ends of the first concave profile, and the glue injection groove is formed by extending the first groove.
该铝边框的使用具体为:在独各组件使用时在太阳能电池板的左右两侧套设短边框,在太阳能电池板上下两侧套设长边框;在多个组件组合时,将每个独立组件的太阳能电池板的左右两侧套设的短边框其中一个上下翻转套设在太阳能电池板上,使得相邻两个组件在安装时,第一连接块能够上下卡合,然后用U型固定块将第一连接块进一步固定,然后将长边框伸出板上的定位柱插入到短边框上的定位孔中,短边框和长边框将太阳能电池板围封起来,并将短边框固定边上的固定块嵌入到长边框伸出板侧面的固定孔内,将主体框架与太阳能电池板紧固在一起。The use of the aluminum frame is as follows: when the individual components are used, short frames are set on the left and right sides of the solar panel, and long frames are set on the upper and lower sides of the solar panel; when multiple components are combined, each independent One of the short frames set on the left and right sides of the solar panel of the module is turned upside down and set on the solar panel, so that when two adjacent modules are installed, the first connecting block can be snapped up and down, and then fixed with a U shape The block further fixes the first connection block, and then inserts the positioning post on the extended board of the long frame into the positioning hole on the short frame, the short frame and the long frame enclose the solar panel, and fix the short frame on the side The fixing block is embedded in the fixing hole on the side of the long frame extending out of the board, and the main frame and the solar panel are fastened together.
本实用新型的有益效果是:The beneficial effects of the utility model are:
(1)在本实用新型中的长边框与短边框可以单独使用,也可以相互配合使用,这种边框可以在一定尺寸内变化,配合不同大小的组件,配合度极高;(1) The long frame and the short frame in this utility model can be used alone or in conjunction with each other. This frame can be changed within a certain size, and it can be matched with components of different sizes, and the matching degree is extremely high;
短边框上设置第一连接块使得在多个组件组装时相邻两个组件通过短边框上的第一连接块组合在一起,短边框的结构相同,重要部件都设置在正中间,可以向下翻转使用,不影响紧固位置;The first connecting block is set on the short frame so that when multiple components are assembled, two adjacent components are combined through the first connecting block on the short frame. Flip to use, does not affect the fastening position;
(2)本实用新型区别于常规铝边框的安装孔、接地空和出水孔等空设计,没有螺钉等紧固件,也就没有相关的大型设备和制造工艺,降低了铝边框的生产成本。(2) The utility model is different from the installation hole, grounding hole and water outlet hole design of the conventional aluminum frame. There are no fasteners such as screws, and there is no related large-scale equipment and manufacturing process, which reduces the production cost of the aluminum frame.
(3)本实用新型的第一连接块可用于组件与组件之间的连接,组合快速稳定,使小面积的组件合成大功率的组件集合。(3) The first connection block of the present utility model can be used for the connection between components, and the combination is fast and stable, so that small-area components can be combined into a high-power component set.
(4)本实用新型采用长边框、短边框这两种边框直接使用或是组合使用有别于常规边框需要附加角件或是其他安装型材进行组合,本实用新型没有采用自攻螺丝连接长短边框,也不需要边框安装后的压印工艺,只是通过定位柱及定位孔的配合卡合,拆卸边框方便且不会造成电池的破裂或侧裂,安装工艺简单,能够适应没有装框机条件下的批量生产。(4) The utility model adopts the long frame and the short frame for direct use or combined use, which is different from the conventional frame, which requires additional corner pieces or other installation profiles for combination. The utility model does not use self-tapping screws to connect the long and short frames , and does not require the embossing process after the frame is installed, only through the cooperation of the positioning column and the positioning hole, the frame is convenient to disassemble and will not cause battery rupture or side cracking, the installation process is simple, and it can adapt to the condition of no frame loading machine mass production.
本实用新型中的边框保护太阳能电池板的边缘,使其不与外界直接接触,避免碰碎,留有注胶槽用于注入硅胶打边,加强了太阳能电池板的密封性能,增强了太阳能电池板的耐候性;The frame in the utility model protects the edge of the solar cell panel so that it does not directly contact with the outside world and avoids being broken. There is a glue injection groove for injecting silica gel to make the edge, which strengthens the sealing performance of the solar cell panel and enhances the solar cell. The weather resistance of the board;
总之,本实用新型满足基本的密封和保护的提下,还具有成本低,加工方便,安装方便,可单独使用亦可多个组合使用,应用广泛,通用性强等优点。In short, the utility model meets the requirements of basic sealing and protection, and also has the advantages of low cost, convenient processing, convenient installation, can be used alone or in combination, has wide application, and strong versatility.
附图说明Description of drawings
图1为本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;
图中:1-长边框,11-第二凹字型材,13-第二凹槽,14-伸出板,15-定位柱,16-固定孔,2-短边框,21-第一凹字型材,22-固定边,23-第一连接块,24-第一凹槽,25-注胶槽,26-定位孔,27-固定块。In the figure: 1-long frame, 11-second concave profile, 13-second groove, 14-extrusion plate, 15-positioning column, 16-fixing hole, 2-short frame, 21-first concave Profile, 22-fixed edge, 23-first connecting block, 24-first groove, 25-glue injection groove, 26-positioning hole, 27-fixing block.
具体实施方式Detailed ways
实施例1Example 1
本实施例提供的一种组合式太阳能光伏组件边框,结构如图1所示,包括主体框架,主体框架由相适配的长边框1、短边框2及U型固定块组成,其中:A combined solar photovoltaic module frame provided in this embodiment has a structure as shown in Figure 1, including a main frame, which is composed of a long frame 1, a short frame 2 and a U-shaped fixing block that are matched, wherein:
短边框2由第一凹字型材21、固定边22及第一连接块23组成,固定边22设置在第一凹字型材21的两端,固定边22铰链连接在第一凹字型材21上,第一连接块23由第一凹字型材21的一侧延伸形成,第一凹字型材21的凹口处还设有第一凹槽24和注胶槽25,第一凹槽24和注胶槽25联通,第一凹槽24与注胶槽25均穿透第一凹字型材21的两端,并注胶槽25由第一凹槽24延伸而成,沿第一凹字型材21长度方向的两端还设有定位孔26,固定边22的正中间还设有固定块27,沿第一凹字型材21一侧上端水平延伸随后向下弯折90度形成L形结构的第一连接块23;The short frame 2 is composed of a first concave profile 21, a fixed side 22 and a first connecting block 23, the fixed side 22 is arranged at both ends of the first concave profile 21, and the fixed side 22 is hinged on the first concave profile 21 , the first connection block 23 is formed by extending from one side of the first concave profile 21, and the notch of the first concave profile 21 is also provided with a first groove 24 and a glue injection groove 25, and the first groove 24 and the injection The glue groove 25 is connected, the first groove 24 and the glue injection groove 25 both penetrate the two ends of the first concave profile 21, and the glue injection groove 25 is formed by extending the first groove 24, along the first concave profile 21 Positioning holes 26 are also provided at both ends of the length direction, and a fixed block 27 is also provided in the middle of the fixed side 22, which extends horizontally along the upper end of the first concave profile 21 and then bends down 90 degrees to form the first L-shaped structure. a connection block 23;
长边框1主要包括第二凹字型材11,第二凹字型材11的凹口处设有第二凹槽13,沿第二凹字型材11的长度方向两端延伸有伸出板14,伸出板14上正中间位置设置定位柱15,定位柱15与第一凹字型材21上的定位孔26相适配,伸出板14的侧面正中间位置还开有固定孔16。The long frame 1 mainly includes a second concave profile 11, a second groove 13 is provided at the notch of the second concave profile 11, and extension plates 14 extend along the two ends of the second concave profile 11 in the length direction. Positioning column 15 is set at the middle position on the outlet plate 14, and positioning column 15 is compatible with the positioning hole 26 on the first concave profile 21, and the side middle position of extending plate 14 also has fixing hole 16.
该铝边框的使用具体为:在独各组件使用时在太阳能电池板的左右两侧套设短边框,在太阳能电池板上下两侧套设长边框;在多个组件组合时,将每个独立组件的太阳能电池板的左右两侧套设的短边框其中一个上下翻转套设在太阳能电池板上,使得相邻两个组件在安装时,第一连接块能够上下卡合,然后用U型固定块将第一连接块进一步固定,然后将长边框伸出板上的定位柱插入到短边框上的定位孔中,短边框和长边框将太阳能电池板围封起来,并将短边框固定边上的固定块嵌入到长边框伸出板侧面的固定孔内,将主体框架与太阳能电池板紧固在一起。The use of the aluminum frame is as follows: when the individual components are used, short frames are set on the left and right sides of the solar panel, and long frames are set on the upper and lower sides of the solar panel; when multiple components are combined, each independent One of the short frames set on the left and right sides of the solar panel of the module is turned upside down and set on the solar panel, so that when two adjacent modules are installed, the first connecting block can be snapped up and down, and then fixed with a U shape The block further fixes the first connection block, and then inserts the positioning post on the extended board of the long frame into the positioning hole on the short frame, the short frame and the long frame enclose the solar panel, and fix the short frame on the side The fixing block is embedded in the fixing hole on the side of the long frame extending out of the board, and the main frame and the solar panel are fastened together.
除上述实施例外,本实用新型还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本实用新型要求的保护范围。In addition to the above embodiments, the utility model can also have other implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the utility model.
Claims (3)
- A kind of 1. combination type solar photovoltaic module aluminium frame, it is characterised in that:Including main body frame, the main body frame is by phase The long margin frame of adaptation(1), short frame(2)And U-shaped fixed block composition, wherein:The short frame(2)By the first character cut in bas-relief section bar(21), fixed edge(22)And first contiguous block(23)Composition, described fixation Side(22)It is arranged on the first character cut in bas-relief section bar(21)Both ends, first contiguous block(23)By the first character cut in bas-relief section bar(21)Side Extension is formed, the first character cut in bas-relief section bar(21)Indent be additionally provided with the first groove(24)With injecting glue groove(25), described One groove(24)With injecting glue groove(25)UNICOM, along the first character cut in bas-relief section bar(21)The both ends of length direction are additionally provided with positioning hole (26), the fixed edge(22)Middle be additionally provided with fixed block(27), along the first character cut in bas-relief section bar(21)Side upper end water Flat extension is then to 90 degree of first contiguous blocks for forming L-shaped structure of lower bending(23);Described long margin frame(1)Mainly include the second character cut in bas-relief section bar(11), described the second character cut in bas-relief section bar(11)Indent set There is the second groove(13), along the second character cut in bas-relief section bar(11)Length direction both ends be extended with stretching plate(14), described stretches Ejecting plate(14)Upper middle position sets locating dowel(15), described locating dowel(15)With the first character cut in bas-relief section bar(21)On positioning Hole(26)It is adapted, the stretching plate(14)Side middle position be also provided with fixing hole(16).
- 2. combination type solar photovoltaic module aluminium frame according to claim 1, it is characterised in that:The fixed edge(22) It is hingedly connected at the first character cut in bas-relief section bar(21)On.
- 3. combination type solar photovoltaic module aluminium frame according to claim 1, it is characterised in that:The first described groove (24)With injecting glue groove(25)Penetrate the first character cut in bas-relief section bar(21)Both ends, and described injecting glue groove(25)By the first groove(24) Extension forms.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720690351.9U CN206962766U (en) | 2017-06-14 | 2017-06-14 | A kind of combined type photovoltaic module aluminium frame |
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| CN201720690351.9U CN206962766U (en) | 2017-06-14 | 2017-06-14 | A kind of combined type photovoltaic module aluminium frame |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107196591A (en) * | 2017-06-14 | 2017-09-22 | 镇江神飞新能源科技有限公司 | A kind of combined type photovoltaic module aluminium frame and its production technology |
| CN110391780A (en) * | 2018-04-20 | 2019-10-29 | 王家寿 | Solar panel frame set |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107196591A (en) * | 2017-06-14 | 2017-09-22 | 镇江神飞新能源科技有限公司 | A kind of combined type photovoltaic module aluminium frame and its production technology |
| CN110391780A (en) * | 2018-04-20 | 2019-10-29 | 王家寿 | Solar panel frame set |
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