CN206955257U - Bulk grain ship unloader - Google Patents

Bulk grain ship unloader Download PDF

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Publication number
CN206955257U
CN206955257U CN201720433907.6U CN201720433907U CN206955257U CN 206955257 U CN206955257 U CN 206955257U CN 201720433907 U CN201720433907 U CN 201720433907U CN 206955257 U CN206955257 U CN 206955257U
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China
Prior art keywords
bulk grain
bucket
screw
lifting device
frame
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CN201720433907.6U
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Chinese (zh)
Inventor
王明旭
刘威
黄冲
张宇
晏丽
李永祥
马芳
任鹏程
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Henan University of Technology
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Henan University of Technology
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Abstract

The utility model relates to a bulk grain field of unloading a ship, especially relate to bulk grain ship unloaders. This bulk grain ship unloaders includes: the device comprises a spiral feeding device, a rotary connecting device, a bucket type lifting device, a belt conveying device, a discharge port connecting device and a movable supporting structure; the feeding port of the bucket type lifting device is connected with more than one spiral feeding device through a rotary connecting device, the discharging port of the bucket type lifting device is connected with the feeding port of the belt conveying device through a chute, and the discharging port of the belt conveying device is connected with the discharging port connecting device; the discharge port connecting device is arranged on the movable supporting structure. The utility model discloses whole process is gone on with sealed, dustless, the mode that does not have the leakage, and this novel ship unloaders utilizes the automatic material and the tunnelling of loosing of spiral feed device.

Description

Bulk Grain ship unloaders
Technical field
Bulk Grain unloading field is the utility model is related to, more particularly to closing, dustless, No leakage Bulk Grain ship unloaders.
Background technology
In recent years, status of China's grain trade on ternational grain market is constantly lifted, and trade scale constantly expands, generation A kind of rapid development of boundary's Shipping industry grain containerization so that continuous type bulk goods ship unloaders of the ship unloaders as function admirable Tool, favored with comprehensive advantages such as its environmental protection, energy-conservations by vast harbour.At present in Bulk Grain cargo handling process, continous way ship unloaders Have:Bury scraper plate ship unloaders, spiral ship unloaders, double belt ship unloaders, corrugated baffle formula ship unloaders and air suction-type ship unloader.
Double belt ship unloaders are because material lifting is that it is clipped among two belts using air pressure, so the dust in cabin Fly upward larger, it is impossible to the Bulk Grain of flow behavior difference;The adhesive tape of waveform baffle plate belt ship unloaders is fragile, and maintenance cost is high;Gas Suction ship unloaders dust is big, high energy consumption;Burying scraper plate ship unloaders and spiral ship unloaders has a more advantages, but its grain crusher rate Height, brings down stocks that ability is poor, and the final stage of unloading is extremely inefficient.
Utility model content
(1) technical problems to be solved
The purpose of this utility model is to provide a kind of Bulk Grain ship unloaders, solves the problems, such as in cabin that dust is big, difficulty is brought down stocks.
(2) technical scheme
In order to solve the above-mentioned technical problem, the utility model provides a kind of Bulk Grain ship unloaders, and it includes:Screw feed fills Put, turn round attachment means, bucket lifting device, belt conveyor, discharging opening attachment means and movably supporting construction;
The feeding mouth of the bucket lifting device passes through the revolution attachment means and the more than one screw feed Device is connected, and the discharging opening of the bucket lifting device is connected by elephant trunk with the spout of the belt conveyor, described The discharge port of belt conveyor is connected with the discharging opening attachment means;
The discharging opening attachment means are arranged at described movably in supporting construction.
In certain embodiments, it is preferably, the movably supporting construction includes:Cart motion and door frame, institute State door frame to be installed on the cart motion, the discharging opening attachment means are installed on the door frame;
Pitching hydraulic structure is set between the belt conveyor and the door frame support.
In certain embodiments, it is preferably, the movably supporting construction also includes:Turntable, the door frame is by turning Platform is installed on the cart motion.
In certain embodiments, it is preferably, the belt conveyor includes:Belt Conveying structure and fixed mount, it is described Belt Conveying structure is fixed on the fixed mount, and the Belt Conveying structure sets feeding funnel at spout, in discharging Discharge funnel is set at mouthful, and the feeding funnel and the discharge funnel are fixedly installed on the fixed mount respectively;
The feeding funnel is on the material pumping-out line of the elephant trunk, and the lower section of the feeding funnel is the belt The conveyer belt of structure for conveying.
In certain embodiments, it is preferably, the bucket lifting device includes:Upper spider, lower bearing bracket, winnowing pan band, transmission Wheel, return pulley, upper end, the lower end of the winnowing pan band are respectively fitted over the drive, on the return pulley, the drive, the bottom Wheel is respectively arranged in upper end, the lower end of the lower bearing bracket of the upper spider;
More than one winnowing pan is set on the winnowing pan band;
The upper spider, the lower bearing bracket are connected.
In certain embodiments, it is preferably, is connected between the upper spider and the lower bearing bracket by leading screw tension device;
The leading screw tension device includes:Upper junction plate, lower connecting plate, two screw-threaded shaft elevators to link, the upper company Fishplate bar connects upper spider, and the lower connecting plate connects lower bearing bracket, and the upper junction plate, the lower connecting plate pass through two silks Thick stick lift is connected.
In certain embodiments, it is preferably, the spiral feeder apparatus includes:Helical axis, helical blade, motor; The helical blade is welded on the helical axis, and the helical blade is arranged for varying pitch, and pitch connects from away from the revolution One end of connection device is gradually reduced to close to one end of the revolution attachment means;The motor by shaft coupling with it is described Spiral axis connection.
In certain embodiments, it is preferably, when the number of the spiral feeder apparatus is multiple, multiple spiral feeder apparatus Circumferentially it is uniformly distributed, the central shaft of the circumference overlaps with the axis of the bucket lifting device.
In certain embodiments, it is preferably, hyperbolic is set between the spiral feeder apparatus and the bucket lifting device Handle structure, to adjust the operating angle between the spiral feeder apparatus and the bucket lifting device in the range of 0 ° -90 ° Degree.
(3) beneficial effect
Technical scheme provided by the utility model, Bulk Grain ship unloaders include:Spiral feeder apparatus (exemplified by three), revolution Attachment means, bucket lifting device, belt conveyor, discharging opening attachment means and movably supporting construction;Three spirals Drawing-in device is run into the uniform circle distributions of 120 ゜ in the lower section of revolution attachment means, spiral feeder apparatus, at the same time, is returned Turn attachment means also to run under motor driving, drive spiral feeder apparatus to do gyration, the revolution knot of spiral feeder apparatus Close the rotation of itself helical axis, helical blade, promote Bulk Grain around in cabin at the tail wheel of bucket lifting bottom of device (i.e. Charging aperture) gather.Winnowing pan contains Bulk Grain with winnowing pan band vertical-lift, is promoted to discharging opening, bucket lifting device top is transported at a high speed Turn drive Bulk Grain is thrown out, Bulk Grain through elephant trunk reach belt conveyor tail end (i.e. feeding end), and then by The other end (i.e. delivery end) of the device is transported to, then, under gravity, Bulk Grain is turned round by elephant trunk into ship unloaders The harbour of central lower receives conveyer.Whole process is carried out to close, in a manner of dustless, No leakage, the new ship unloaders profit With the automatic loose metal of spiral feeder apparatus and driving.
Wherein movably supporting construction includes door frame and cart motion, and the cart motion freely walked drives Door frame walking, the revolution of fuselage and pitching hydraulic cylinder make head reach each position in cabin, ensure that material is unloaded with higher Load rate is constantly efficiently transported in ship unloaders induction system.
Brief description of the drawings
Fig. 1 is the general structure schematic diagram that the work transport of the preferred embodiment of the utility model one is sent;
Fig. 2 is structural representations of the Fig. 1 from the bucket lifting device in terms of A directions;
Fig. 3 is the structural representation of Fig. 1 bucket lifting devices in terms of right side;
Fig. 4 is the tensioning apparatus C-C profiles of bucket lifting device in Fig. 2;
Fig. 5 is assembling distribution schematic diagrams of the Fig. 1 from spiral feeder apparatus in terms of B directions.
Fig. 6 is spiral feeder apparatus and revolution attachment means structural representation in the preferred embodiment of the utility model one.
Fig. 7 is spiral feeder apparatus structural scheme of mechanism.
Note:1 belt conveyor, 2 bucket lifting devices, 3 revolution attachment means, 4 spiral feeder apparatus, 5 door frames, 6 bow Face upward the hydraulic stem of mechanism, 7 cart motions, 8 turntables, 9 discharging opening attachment means, 10 support frames, 11 dust explosion-proof motors, 12 Bucket lifting device top, 13 manual pulley screw mandrel tensioning apparatus, 14 bucket lifting device bottoms, 15 bucket lifting device heads, 16 dust explosion-proof motor decelerators, 17 bucket lifting device afterbodys, 18 winnowing pans, 19 lower connecting plates, 20 tensioning operation handwheels, before 21 Leading screw adjustment block, leading screw before 22,23 lower connecting plates, leading screw after 24,25 lower leading screws, leading screw adjustment block after 26,27 helical blades, 28 Casing, 29 revolution attachment means motors, 30 gear wheels, 31 little gears, 32 screw feeding device reductors, 33 screw feeding devices Fire-proof motor, 34 double-crank hydraulic pressure lever apparatus, 35 helical blade main shafts.
Embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is described in further detail.Below Example is used to illustrate the utility model, but is not limited to the scope of the utility model.
, it is necessary to which explanation, unless otherwise clearly defined and limited, term " are pacified in description of the present utility model Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integratedly Connection;Can be mechanical connection or electrical connection;Can be joined directly together, can also be indirectly connected by intermediary, It can be the connection of two element internals." first " " second " " the 3rd " " the 4th " does not represent any sequence relation, be only for The differentiation that convenience description is carried out.For the ordinary skill in the art, it can understand that above-mentioned term exists with concrete condition Concrete meaning in the utility model.At the time of " current " is when certain action is performed, occur multiple current in text, be at any time Between pass in record in real time.
Because continous way ship unloaders still have in cabin the problem of dust is big, brings down stocks ability, the utility model provides A kind of Bulk Grain ship unloaders.
Product, method etc. will be described in detail by basic engineering, extension design and alternative design below.
A kind of Bulk Grain ship unloaders, as shown in figure 1, it includes:Spiral feeder apparatus 4, revolution attachment means 3, bucket lifting Device 2, belt conveyor 1, discharging opening attachment means 9 and movably supporting construction;The feeding mouth of bucket lifting device 2 leads to Revolution attachment means 3 are crossed to be connected with more than one spiral feeder apparatus 4, the discharging opening of bucket lifting device 2 by elephant trunk with The spout connection of belt conveyor 1, the discharge port of belt conveyor 1 are connected with discharging opening attachment means 9;Discharging opening connects Connection device 9 is arranged at movably in supporting construction.
The connection of each part belongs to continuity in Bulk Grain unloading and connected above, or connects by being directly connected to, or by freight space Connect, or connected by elephant trunk, no matter which kind of connected mode, in order to reach continuous, closing, No leakage purpose.
Spiral feeder apparatus 4 (screw feeding device) is in order to which Bulk Grain is carried to bucket type by the rotation of helical blade 27 The bottom of lifting device 2, winnowing pan 18 is facilitated to load.And herein it is also mentioned that more than one spiral feeder apparatus 4, " more than one " Mean one or more, in order to reach the basic object of spiral feeder apparatus 4, one can meet requirement, still, in order to Work evenly, improve the further effects such as operating efficiency, it is proposed that in certain embodiments using three, 4 or more It is individual, but can not infinitely increase, specific number can be weighed according to workload.
Moreover, when doing structure design, can be designed to turn round the peace that attachment means 3 set multiple spiral feeder apparatus 4 Position is filled, in practical operation, determines the number of spiral feeder apparatus 4 as needed, and by the spiral feeder apparatus 4 of respective numbers It is installed in revolution attachment means 3.According to such structure design, the flexibility that structure uses can be further improved, and should It is wider with scope.
Movably supporting construction is also referred to herein, its role is to be moved easily the position of whole Bulk Grain ship unloaders, And the orientation of each part, angle, height etc..It is discussed in greater detail hereinafter.
Next, the structure of each part above is described in detail:
Movably supporting construction includes:The cart motion 7 that can freely walk, and door frame 5, door frame 5 are installed on greatly On car motion 7, discharging opening attachment means 9 are installed on door frame 5;Set and bow between belt conveyor 1 and the support of door frame 5 Face upward hydraulic structure.
The cart motion 7 that can freely walk can set various movable pulleys in bottom, pass through the cart motion 7 It is moved easily Bulk Grain ship unloaders.Wherein door frame 5 is arranged on cart motion 7, can be with its synchronizing moving.Moreover, discharging opening Attachment means 9 are arranged on door frame 5, can also be promoted entirely to dissipate beam ship unloaders synchronizing moving with the synchronizing moving of door frame 5.In addition, examine Consider in grain carrier the height difference that grain accumulating amount is different, reaches, therefore, pitching hydraulic structure, drive belt conveying are set Device 1, bucket lifting device 2, spiral feeder apparatus 4, revolution attachment means 3 are raised to adapt to grain face height to facing upward.This is bowed Face upward hydraulic structure and possess more preferable adaptability, can be implemented in certain embodiments by the hydraulic stem 6 of luffing mechanism.
On the other hand,, in some cases can also be on longitudinal section outside the movement of height except moving on the ground Same level rotation in surface, to adapt to the deck of wider range.So movably supporting construction also includes:Turntable 8, door frame 5 It is installed on by turntable 8 on cart motion 7.Realized on horizontal plane by turntable 8, done around certain point on circumference or covering of the fan Rotation.
Belt conveyor 1 includes:Belt Conveying structure and fixed mount, Belt Conveying structure are fixed on fixed mount, skin Band structure for conveying sets feeding funnel at spout, and discharge funnel, feeding funnel and discharge funnel point are set at discharge port It is not fixedly installed on fixed mount;Feeding funnel is on the material pumping-out line of elephant trunk, and the lower section of feeding funnel is defeated for belt Send the conveyer belt of structure.
On belt conveyor 1, its more specific structure is:
Belt conveyor 1 includes:Discharge funnel, frame, casing 28, sweeper, driving drum, conveyer belt, carrying support Roller, impact idler, bearing and bearing block, bend pulley, feeding funnel, spiral tensioning device, return idler, motor, brake, Decelerator, shaft coupling and support system.Discharge funnel and feeding funnel pass through bolt (close to the discharging opening of bucket lifting device 2) Fastener is arranged on machine frame head, tail both ends, and sweeper is arranged on bucket lifting device head 15 close to the place of discharge funnel.Pass Dynamic roller and bend pulley are arranged on the both ends end to end of frame by bearing block, and impact idler is arranged in frame to be leaked close to feeding The place of bucket, carrying idler are uniformly mounted to upper rack, and return idler is arranged on frame lower.Casing 28 is arranged on frame On, frame is arranged on supporting steel frame 10 by support system.Spiral tensioning device is arranged on frame tail end.Motor and brake It is connected, brake is connected with decelerator, and decelerator is connected by shaft coupling with driving drum.Driving drum passes through deceleration by motor Device drives, and conveyer belt drags by driving drum (driving drum) and the frictional force between conveyer belt.Driving drum is arranged on Delivery end, it can be advantageous to drag belt with increasing traction.Material is fed by elephant trunk by feeding funnel, is fallen in the defeated of rotation Send and take, being transported to delivery end by conveyer belt friction drive draws off.
Bucket lifting device 2 includes:Upper spider, lower bearing bracket, winnowing pan 18 with, drive, return pulley, the upper end of the band of winnowing pan 18, Lower end is respectively fitted over drive, on return pulley, and drive, return pulley are respectively arranged in the upper end of upper spider, the lower end of lower bearing bracket;Winnowing pan 18 take the more than one winnowing pan 18 of setting;Upper spider, lower bearing bracket are connected.
Bucket lifting device 2 is more specifically shown in structure as Fig. 2,3,4,5:
Bucket lifting device 2 includes:The squirrel-cage return pulley bottom of bucket lifting device 2 (be in), return pulley axle, key, sleeve, Rolling bearing units, winnowing pan 18, winnowing pan 18 with, upper spider, lower bearing bracket, casing 28, leading screw tensioning apparatus, head, rubber roller type drive, Power transmission shaft, discharge port, suspension plate, dust explosion-proof motor 11, dust explosion-proof motor decelerator 16, shaft coupling, bearing block, stop device And some bolt fasteners.
Rolling bearing units are arranged on bottom of the frame, and return pulley is arranged on return pulley axle, are carried out by key radially fixed, pass through axle sleeve Axial restraint is carried out, axle is arranged on rolling bearing units, can carry out gyration.The bearing block for installing power transmission shaft is tight by bolt Firmware is fixed on the relevant position of upper rack, and drive is arranged on power transmission shaft, is carried out with key radially fixed, is entered by axle sleeve Row axial restraint.By shaft coupling and decelerator to even, decelerator is connected dust explosion-proof motor 11 by shaft coupling with power transmission shaft. It is at great wheel that dust explosion-proof motor 11, which is arranged on bucket lifting device top 12,.Winnowing pan 18, which takes, is dispersed with three row winnowing pans 18, passes Driving wheel, with being bonded, drives winnowing pan 18 that when material is transported to discharge port, its throwing is gone out with motion with winnowing pan 18 by frictional force Go.Meanwhile stop device prevents winnowing pan 18 with reversing.Bucket lifting device top 12 and bucket lifting device bottom 14 pass through chute It is connected, both relative can slide.It should be noted that dust explosion-proof motor 11 is arranged on top herein, in fact, at other Implementation in, can also be arranged on middle part or bottom.
In addition, as shown in figure 4, in order to improve the running Zhang Jindu of bucket lifting device 2, lead between upper spider and lower bearing bracket Cross leading screw tension device (such as:Manual pulley screw mandrel tensioning apparatus 13) connection;Leading screw tension device includes:Upper junction plate, lower company The screw-threaded shaft elevator of 19 lower connecting plate of fishplate bar, 1919, two linkages, upper junction plate connection upper spider, the lower connecting plate of lower connecting plate 19 1919 connection lower bearing brackets, upper junction plate, the lower connecting plate 1919 of lower connecting plate 19 are connected by two screw-threaded shaft elevators.That is leading screw Tensioning apparatus is arranged between double bucket lifting device 2, and the position on the lower side in the middle part of integral-rack, it is connected to upper and lower Frame.Leading screw tensioning apparatus includes the screw lift of upper junction plate, the lower connecting plate 19 of lower connecting plate 19 and two linkages, upper company Fishplate bar bucket elevator top, the lower connecting plate 19 of lower connecting plate 19 connection bucket elevator bottom, two connecting plates pass through two screw mandrels in parallel Lift is connected.Screw-threaded shaft elevator includes preceding leading screw 22, rear leading screw 24, upper leading screw, lower leading screw 25, before being set on preceding leading screw 22 Leading screw adjustment block 21, leading screw adjustment block 26 after setting on rear leading screw 24.Bucket lifting device 2 carries manual pulley screw mandrel tensioning apparatus 13, it is possible to achieve the manual tension of bucket lifting device 2 at work.When needing tensioning, the tensioning on rotary screw rod lift Handwheel 20 is operated, under the linkage effect of screw lift screw mechanism, makes to be vertically connected between the lower connecting plate 19 and 23 of plate 19 Distance increase, make the upper spider 12 of bucket lifting device 2 and lower bearing bracket 14 that relative motion occur, complete the tensioning of belt.
Revolution attachment means 3 are a kind of floating bearings that can bear axially and radially load, and the bearing includes inner ring, outer Circle, rolling element, spacer block, sealing ring, filling stopple.Some grease nipples are distributed with race ring, can be to rolling element by them Periodic lubrication is carried out with internal structure, mounting hole is all uniform-distribution with inside and outside circle.
Spiral feeder apparatus 4 includes:Helical axis, helical blade 27, motor;Helical blade 27 is welded on helical axis On, helical blade 27 is arranged for varying pitch, and pitch is from one end away from revolution attachment means 3 to close to revolution attachment means 3 One end is gradually reduced;Motor passes through shaft coupling and spiral axis connection.
The spiral feeder apparatus 4, as shown in Figure 6,7, its concrete structure is:Slow down including casing 28, screw feeding device Machine 32, screw feeding device fire-proof motor 33, shaft coupling, upper arm, gusset, bearing block, head end bearing, helical blade main shaft 35 (i.e. helical axis), helical blade 27, drop-hanger bearing, tail end bearing.Gusset is welded on casing 28, can strengthen the mechanics of casing 28 Performance.Screw feeding device reductor 32 is arranged on inner end (close to one end of bucket lifting device 2), is fastened by bolts part handle Reducing motor is fixed on casing 28, and screw feeding device fire-proof motor 33 passes through shaft coupling and spiral axis connection, helical blade 27 are welded on helical axis, and helical blade 27 synchronously rotates with axle.Helical blade 27 is varying pitch row's step, from non-motor one end (one end away from bucket lifting device 2) to motor one end (one end of close bucket lifting device 2) pitch progressively reduces, can be with Improve yield.And improve its service life added with high-abrasive material on helical blade 27.Upper arm is welded on casing 28, upper arm The other end is fastened by bolts part and is connected with revolution attachment means 3.
It can be multiple to be previously mentioned spiral feeder apparatus 4, when the number of spiral feeder apparatus 4 is multiple, multiple spirals Drawing-in device 4 is circumferentially uniformly distributed, and the central shaft of circumference overlaps with the axis of bucket lifting device 2.
In addition, acting freely for spiral feeder apparatus 4, is set between spiral feeder apparatus 4 and bucket lifting device 2 Hyperbolic handle structure, to adjust the operating angle between spiral feeder apparatus 4 and bucket lifting device 2 in the range of 0 ° -90 °.
In use, pass through the hyperbolic handle structure pair between bucket lifting device afterbody 17 and spiral feeder apparatus 4 Operating angle between spiral feeder apparatus 4 and bucket lifting device 2 is adjusted, and adjusting range is 0 ° to 90 °, so as to realize The receipts of spiral feeder apparatus 4 and put.Pass through the revolution between bucket lifting device 2 and spiral feeder apparatus 4 during use Attachment means 3, the rotation control to three uniform spiral feeder apparatus 4 is realized, so as to improve the area of the radiation to material, And then the operating efficiency of ship unloaders is improved, it can be realized in final stage by three uniform spiral feeder apparatus 4 and bring down stocks to imitate Fruit, reduces the input of human cost, and then improves unloading efficiency, has saved relevant cost.Bucket type carries in the course of the work Device 2 is risen always perpendicular to horizontal plane.
Next a kind of operating method of above-mentioned Bulk Grain ship unloaders is provided, its step includes:
After unloading condition is reached, bucket lifting device 2 is raised to by movably supporting construction and dissipated higher than ship storehouse Grain plane, and the bucket lifting device 2 and horizontal plane;
Spiral feeder apparatus 4 is adjusted with the operating angle of the bucket lifting device 2 to 90 °;
Start the spiral feeder apparatus 4, revolution attachment means 3, the bucket lifting device 2;
The revolution attachment means 3 drive the spiral feeder apparatus 4 to turn round, and the spiral feeder apparatus 4 drives Bulk Grain Gather to the tail wheel of the bottom of bucket lifting device 2, vertically carried after the splendid attire Bulk Grain of winnowing pan 18 of the bucket lifting device 2 Discharging opening is risen to, the Bulk Grain that the discharging opening is discharged is delivered to the spout of belt conveyor 1, belt conveyor by elephant trunk After 1 is delivered to discharge port, Bulk Grain is fallen into harbour and receives conveyer;
After the spiral feeder apparatus 4 is obstructed, the operating angle of the spiral feeder apparatus 4 and bucket lifting device 2 Be adjusted to 0 °, bucket lifting device 2 most under exposed winnowing pan 18 unloaded and cleared up;
The stage is brought down stocks when the Bulk Grain in cabin enters, readjusts the spiral feeder apparatus 4 and bucket lifting device 2 Operating angle is adjusted to 90 °, reduces the rotating speed of the revolution attachment means 3, is brought down stocks.
Specifically used mode is:
After ship enters harbour, by the hydraulic stem 6 (i.e. pitching hydraulic structure) of luffing mechanism first by bucket lifting device 2 (it is higher than ship storehouse Bulk Grain plane, and bucket lifting device 2 keeps hanging down with horizontal plane always during movement after lifting certain altitude Directly), by double-crank hydraulic pressure lever apparatus 34 between spiral feeder apparatus 4 and bucket lifting device 2 (i.e. hyperbolic handle structure, Claim double-crank four-bar mechanism), realize and the operating angle between spiral feeder apparatus 4 and bucket lifting device 2 is adjusted, adjust After whole to 90 °, double-crank hydraulic pressure lever apparatus 34 is automatically locked, and realizes the preparation state of spiral feeder apparatus 4.It is then turned on Bucket lifting device 2, spiral feeder apparatus 4 is opened, open revolution attachment means 3.The motion of revolution attachment means 3 is by returning Turn the rotation driving pinion 31 of attachment means motor 29 to move, little gear 31 drives gear wheel 30 to move, and is connected to so as to drive The screw feeding device 4 for turning round the lower end of attachment means 3 produces gyration.The device of helical blade 27 on spiral feeder apparatus 4 The Bulk Grain around in cabin is set to gather to tail wheel (i.e. bottom tail wheel) place of bucket lifting device 2.Winnowing pan 18 contains Bulk Grain with dustpan Bucket band vertical-lift, is promoted to discharging opening, and the drive to run at high speed throws out Bulk Grain, and Bulk Grain is defeated through elephant trunk arrival belt The tail end (i.e. feeding end) of device 1 is sent, the other end (i.e. delivery end) of the device is and then transported to, then, due to gravity Effect, the harbour that Bulk Grain is entered below the ship unloaders centre of gyration by elephant trunk receive conveyer.Whole process to close, it is dustless, The mode of No leakage is carried out, and the new ship unloaders utilize 4 automatic loose metal of spiral feeder apparatus and driving, using the walking of door frame 5, The revolution of fuselage and the hydraulic stem 6 of luffing mechanism make head reach each position in cabin, ensure material with higher unloading Rate is constantly efficiently transported in ship unloaders induction system.
It can be first shut off turning round the electricity of attachment means 3 when the induction contact of the tail end of spiral feeder apparatus 4 is by related stimulus Machine rotating switch, stop the gyration of spiral feeder apparatus 4.After spiral feeder apparatus 4 stops completely, corresponding induction installation is just Hyperbolic handle structure can be driven, and then realizes that the operating angle between spiral feeder apparatus 4 and bucket lifting device 2 is adjusted, To 0 °, hyperbolic hydraulic stem 37 is automatically locked adjustment angle, so as to carry out the withdrawal of spiral feeder apparatus 4, then only passes through bucket type Lifting device 2 most under exposed winnowing pan 18 realize unloading and cleaning to corner Bulk Grain.
Embodiment 3
On the basis of embodiment 2, after embodiment 2 are completed, the Bulk Grain in cabin is unloaded substantially to be finished.By bowing Face upward mechanism hydraulic pressure lever apparatus 6 bucket lifting device 2 is first lifted into certain altitude after (be higher than ship storehouse Bulk Grain plane), pass through spiral shell The double-crank hydraulic pressure lever apparatus between drawing-in device 4 and bucket lifting device 2 is revolved, realizes and spiral feeder apparatus 4 is carried with bucket type The operating angle risen between device 2 is adjusted, and after being adjusted to 90 °, hyperbolic hydraulic stem 34 is automatically locked, and realizes that screw feed fills Put 4 preparation state.Spiral feeder apparatus 4 is then turned on, opens revolution attachment means 3.Pass through the hydraulic pressure of luffing mechanism The device of bar 6, which reduces spiral feeder apparatus, makes its bottom surface be contacted with Bulk Grain face, now turns round the rotating speed of attachment means 3 and is adjusted to compared with low speed Degree, brings down stocks work so as to start hull bottom, can realize complete cleaning in theory.When the underlying metal inductor of spiral feeder apparatus 4 When sending alarm, ship unloaders can stop operation.
It should be noted that 1200 tons of yield of this ship unloaders theoretical maximum design/when, due to when screw feeding device 4 and bucket When formula lifting device 2 is in 90 °, operation is relatively large in diameter, and is not suitable for hull size and is less than 2.5 times of ships of operation diameter.When spiral enters Material device 4 is when adjusting as bucket lifting device 2 into 0 °, can with operation in smaller ship, but can have with Theoretical Design yield compared with It is big to come in and go out.
It should be noted that this ship unloaders can do ultra-large type when screw feeding device 4 and bucket lifting device 2 are in 90 ° Ship brings down stocks equipment use, there is higher service efficiency.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model Within the spirit and principle of utility model, any modification, equivalent substitution and improvements made etc., the utility model should be included in Protection domain within.

Claims (9)

1.一种散粮卸船机,其特征在于,包括:螺旋喂料装置、回转连接装置、斗式提升装置、皮带输送装置、出料口连接装置和可运动式支撑结构;1. A bulk grain ship unloader, characterized in that it includes: a screw feeding device, a rotary connection device, a bucket lifting device, a belt conveying device, a discharge port connection device and a movable support structure; 所述斗式提升装置的入料口通过所述回转连接装置与一个以上的所述螺旋喂料装置连接,所述斗式提升装置的出料口通过溜管与所述皮带输送装置的喂料口连接,所述皮带输送装置的卸料口与所述出料口连接装置连接;The feed inlet of the bucket lift device is connected to more than one screw feeding device through the rotary connection device, and the discharge port of the bucket lift device is connected to the feeder of the belt conveying device through a chute. port connection, the discharge port of the belt conveying device is connected with the discharge port connection device; 所述出料口连接装置设置于所述可运动式支撑结构上。The outlet connection device is arranged on the movable support structure. 2.如权利要求1所述的散粮卸船机,其特征在于,所述可运动式支撑结构包括:可自由行走的大车运动机构,和门架,所述门架安装于所述大车运动机构上,所述出料口连接装置安装于所述门架上;2. The bulk grain ship unloader according to claim 1, wherein the movable supporting structure comprises: a cart movement mechanism capable of walking freely, and a door frame, and the door frame is installed on the large On the car movement mechanism, the outlet connection device is installed on the door frame; 所述皮带输送装置和所述门架支架之间设置俯仰液压结构。A pitching hydraulic structure is arranged between the belt conveying device and the gantry support. 3.如权利要求2所述的散粮卸船机,其特征在于,所述可运动式支撑结构还包括:转台,所述门架通过转台安装于所述大车运动机构上。3 . The bulk grain ship unloader according to claim 2 , wherein the movable support structure further comprises: a turntable, and the door frame is installed on the cart movement mechanism through the turntable. 4 . 4.如权利要求1所述的散粮卸船机,其特征在于,所述皮带输送装置包括:皮带输送结构和固定架,所述皮带输送结构固定于所述固定架上,所述皮带输送结构在喂料口处设置喂料漏斗,在卸料口处设置卸料漏斗,所述喂料漏斗和所述卸料漏斗分别固定安装于所述固定架上;4. The bulk grain ship unloader according to claim 1, wherein the belt conveying device comprises: a belt conveying structure and a fixed frame, the belt conveying structure is fixed on the fixed frame, and the belt conveying Structure A feeding funnel is provided at the feeding port, and a discharging funnel is provided at the discharging port, and the feeding funnel and the discharging funnel are fixedly installed on the fixed frame respectively; 所述喂料漏斗处于所述溜管的物料排出线路上,所述喂料漏斗的下方为所述皮带输送结构的输送带。The feeding funnel is located on the material discharge line of the chute, and the conveyor belt of the belt conveying structure is located below the feeding funnel. 5.如权利要求1所述的散粮卸船机,其特征在于,所述斗式提升装置包括:上机架、下机架、畚斗带、传动轮、底轮,所述畚斗带的上端、下端分别套在所述传动轮、所述底轮上,所述传动轮、所述底轮分别安装于所述上机架的上端、所述下机架的下端;5. The bulk grain ship unloader according to claim 1, wherein the bucket lifting device comprises: an upper frame, a lower frame, a bucket belt, a drive wheel, a bottom wheel, and the bucket belt The upper end and the lower end of the upper frame are respectively set on the transmission wheel and the bottom wheel, and the transmission wheel and the bottom wheel are installed on the upper end of the upper frame and the lower end of the lower frame respectively; 所述畚斗带上设置一个以上的畚斗;More than one bucket is set on the bucket belt; 所述上机架、所述下机架相连。The upper frame and the lower frame are connected. 6.如权利要求5所述的散粮卸船机,其特征在于,所述上机架和所述下机架之间通过丝杠张进装置连接;6. The bulk grain ship unloader according to claim 5, wherein the upper frame and the lower frame are connected by a screw tensioning device; 所述丝杠张进装置包括:上连接板、下连接板、两台联动的丝杠升降机,所述上连接板连接上机架,所述下连接板连接下机架,所述上连接板、所述下连接板通过两台所述丝杠升降机相连接。The screw tensioning device includes: an upper connecting plate, a lower connecting plate, and two linked screw elevators, the upper connecting plate is connected to the upper frame, the lower connecting plate is connected to the lower frame, and the upper connecting plate , The lower connecting plate is connected through two screw lifts. 7.如权利要求1所述的散粮卸船机,其特征在于,所述螺旋喂料装置包括:螺旋轴、螺旋叶片、驱动电机;所述螺旋叶片焊接在所述螺旋轴上,所述螺旋叶片为变螺距排布,螺距从远离所述回转连接装置的一端向靠近所述回转连接装置的一端逐渐减小;所述驱动电机通过联轴器与所述螺旋轴连接。7. Bulk grain ship unloader as claimed in claim 1, is characterized in that, described screw feeding device comprises: screw shaft, screw blade, driving motor; Described screw blade is welded on described screw shaft, and described The helical blades are arranged with a variable pitch, and the pitch gradually decreases from the end away from the rotary connection device to the end close to the rotary connection device; the drive motor is connected to the screw shaft through a coupling. 8.如权利要求7所述的散粮卸船机,其特征在于,所述螺旋喂料装置的数目为多个时,多个螺旋喂料装置在圆周上均匀分布,所述圆周的中心轴与所述斗式提升装置的轴线重合。8. The bulk grain ship unloader according to claim 7, wherein when the number of the screw feeding devices is multiple, the plurality of screw feeding devices are evenly distributed on the circumference, and the central axis of the circumference Coincident with the axis of the bucket elevator. 9.如权利要求1-8任一项所述的散粮卸船机,其特征在于,所述螺旋喂料装置和所述斗式提升装置之间设置双曲柄结构,以在0°-90°的范围内调整所述螺旋喂料装置和所述斗式提升装置之间的工作角度。9. The bulk grain ship unloader according to any one of claims 1-8, characterized in that, a double crank structure is set between the screw feeding device and the bucket lifting device, so as to adjust between 0°-90 Adjust the working angle between the screw feeding device and the bucket lifting device within the range of °.
CN201720433907.6U 2017-04-24 2017-04-24 Bulk grain ship unloader Expired - Fee Related CN206955257U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107032142A (en) * 2017-04-24 2017-08-11 河南工业大学 Bulk grain ship unloader and operation method thereof
CN110116920A (en) * 2018-10-26 2019-08-13 河南工业大学 Bulk Grain Pneumatic ship unloader

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107032142A (en) * 2017-04-24 2017-08-11 河南工业大学 Bulk grain ship unloader and operation method thereof
CN107032142B (en) * 2017-04-24 2024-03-15 河南工业大学 Bulk grain ship unloader and operation method thereof
CN110116920A (en) * 2018-10-26 2019-08-13 河南工业大学 Bulk Grain Pneumatic ship unloader

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