CN206953281U - A kind of road and bridge construction material stirrer - Google Patents
A kind of road and bridge construction material stirrer Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及路桥施工设备技术领域,特别是一种路桥施工用物料搅拌器。The utility model relates to the technical field of road and bridge construction equipment, in particular to a material agitator for road and bridge construction.
背景技术Background technique
在建筑施工时,通常需要对水泥、混凝土等物料进行搅拌。现有的物料搅拌方式主要是靠施工工人进行人工搅拌作业,这样不仅费时费力,增加了施工的劳动强度,而且工作效率低;虽然也有专门的搅拌机,但多为大型设备,不便于使用,且结构昂贵,增加了使用成本。因此,研发出一种不仅使用方便,而且能够提高工作效率,降低使用成本的建筑施工用物料搅拌装置,但是目前研发出来的物料搅拌装置还是存在工作效率无法满足实际需要的缺陷,另外还存在工作时噪音较大,使用过后不方便清洗的问题。During building construction, materials such as cement and concrete usually need to be mixed. The existing material mixing method mainly relies on construction workers to carry out manual mixing operations, which not only takes time and effort, increases the labor intensity of construction, but also has low work efficiency; although there are special mixers, most of them are large-scale equipment, which is not easy to use, and The structure is expensive, which increases the cost of use. Therefore, a material mixing device for building construction that is not only easy to use, but also can improve work efficiency and reduce the cost of use has been developed. However, the material mixing device currently developed still has the defect that the work efficiency cannot meet actual needs. The noise is loud, and it is inconvenient to clean after use.
实用新型内容Utility model content
本实用新型的目的在于提供一种路桥施工用物料搅拌器,该搅拌器代替了人工搅拌,使用方便,提高了工作效率,同时还方便清洗,且工作时噪音较小。The purpose of the utility model is to provide a material agitator for road and bridge construction, which replaces manual agitation, is easy to use, improves work efficiency, is also convenient to clean, and has low noise during operation.
为实现上述目的,本实用新型采用的技术方案如下,一种路桥施工用物料搅拌器,包括搅拌筒、搅拌螺杆、进料口、出料口,所述的搅拌螺杆竖直设置在所述的搅拌筒内部,所述的搅拌螺杆的顶端伸出搅拌筒的外部与旋转电机连接,搅拌螺杆上设置有搅拌叶片;所述的搅拌筒的顶部和底部分别设置有进料口和出料口;In order to achieve the above object, the technical scheme adopted by the utility model is as follows, a material agitator for road and bridge construction, comprising a mixing drum, a stirring screw, a feed port, and a discharge port, and the agitating screw is vertically arranged on the Inside the mixing drum, the top of the mixing screw protrudes from the outside of the mixing drum and is connected to the rotating motor, and the stirring screw is provided with stirring blades; the top and bottom of the mixing drum are respectively provided with a feed port and a discharge port;
所述的搅拌筒的内部两侧设置有两套相互对称的波轮;所述的波轮分别通过连杆与搅拌筒外部的驱动装置连接;波轮的旋转方向与搅拌螺杆的旋转方向垂直。Two sets of mutually symmetrical pulsators are arranged on both sides of the inside of the mixing drum; the pulsators are respectively connected to the driving device outside the mixing drum through connecting rods; the rotation direction of the pulsators is perpendicular to the rotation direction of the stirring screw.
优选地,所述的搅拌筒的外侧设置有隔音筒,所述的隔音筒的内壁与搅拌筒的外壁之间填充有隔音材料。Preferably, a sound insulation cylinder is provided on the outside of the mixing drum, and a sound insulation material is filled between the inner wall of the sound insulation cylinder and the outer wall of the mixing drum.
优选地,所述的驱动装置包括驱动电机、皮带、皮带轮;所述的驱动电机通过电机安装板安装在隔音筒的外壁;所述的皮带轮设置有两个,分别安装在驱动电机的输出轴和连杆上,两个皮带轮之间通过皮带传动。Preferably, the drive device includes a drive motor, a belt, and a pulley; the drive motor is mounted on the outer wall of the sound insulation cylinder through a motor mounting plate; two pulleys are installed on the output shaft of the drive motor and On the connecting rod, the belt drives between the two pulleys.
优选地,所述的一种路桥施工用物料搅拌器,还包括喷淋装置;所述的喷淋装置包括水箱、进水管、喷头、所述的水箱设置在搅拌筒的外侧顶部,所述的进水管水平设置在搅拌筒的内部上侧,进水管的一端传出搅拌筒外侧并与水箱连接;所述的喷头设置在搅拌筒内的进水管上。Preferably, the material agitator for road and bridge construction also includes a spraying device; the spraying device includes a water tank, a water inlet pipe, and a spray head, and the water tank is arranged on the outer top of the mixing drum. The water inlet pipe is arranged horizontally on the inner upper side of the mixing drum, and one end of the water inlet pipe passes out of the outside of the mixing drum and is connected with the water tank; the nozzle is arranged on the water inlet pipe in the mixing drum.
优选地,所述的一种路桥施工用物料搅拌器,还包括清洗装置,所述的清洗装置包括驱动油缸、推杆、刷子;所述的驱动油缸通过油缸安装板安装搅拌筒的外侧,位于靠近搅拌筒底部的位置,驱动油缸的活塞杆与搅拌筒底部平面平行,并朝搅拌筒内部方向设置;所述的刷子设置在搅拌筒内部的底面,且刷子的工作面与搅拌筒的内部底面接触;所述的推杆穿过搅拌筒,一端与搅拌筒外部的驱动油缸连接,一端与搅拌筒内部的刷子连接。Preferably, the agitator for road and bridge construction materials also includes a cleaning device, the cleaning device includes a driving cylinder, a push rod, and a brush; the driving cylinder is installed on the outside of the mixing drum through the cylinder mounting plate, and is located Near the bottom of the mixing drum, the piston rod of the driving oil cylinder is parallel to the bottom plane of the mixing drum, and is arranged toward the inside of the mixing drum; the brush is arranged on the inner bottom of the mixing drum, and the working surface of the brush is aligned with the inner bottom of the mixing drum. Contact; the push rod passes through the mixing drum, one end is connected with the driving oil cylinder outside the mixing drum, and the other end is connected with the brush inside the mixing drum.
优选地,所述的清洗装置设置有两套,并以搅拌筒的中心为轴心对称设置。Preferably, there are two sets of cleaning devices, which are arranged symmetrically with the center of the mixing drum as the axis.
优选地,所述的一种路桥施工用物料搅拌器,还包括减震装置;所述的减震装置包括减震腔、支脚;所的减震腔固定连接在搅拌筒的外部底面,减震腔内填充有弹性减震材料;所述的支脚设置在减震腔下方;减震腔与支脚之间连接有弹簧。Preferably, the material agitator for road and bridge construction also includes a shock absorber; the shock absorber includes a shock absorber and a foot; the shock absorber is fixedly connected to the outer bottom surface of the mixing drum, and the shock absorber The cavity is filled with elastic shock-absorbing material; the support feet are arranged under the shock-absorption cavity; springs are connected between the shock-absorption cavity and the support feet.
优选地,所述的减震腔内设置有加强筋。Preferably, reinforcing ribs are arranged in the shock-absorbing cavity.
优选地,所述的支脚采用橡胶材料制成。Preferably, the feet are made of rubber material.
本方案的工作原理如下:The scheme works as follows:
将需要混合搅拌的物料通过进料口投入搅拌筒内部,启动旋转电机,旋转电机驱动搅拌螺杆旋转,对搅拌筒内的物料进行搅拌,同时启动驱动电机,驱动电机驱动波轮转动,对搅拌筒内的物料进行搅拌;Put the materials that need to be mixed into the mixing drum through the feeding port, start the rotating motor, the rotating motor drives the stirring screw to rotate, stir the materials in the mixing drum, and start the driving motor at the same time, the driving motor drives the pulsator to rotate, and the mixing drum Stir the materials inside;
在物料进行搅拌的过程中,由于搅拌产生的噪声在从搅拌筒内传出时,经过搅拌筒与消音筒之间的隔音材料达到降噪目的;In the process of mixing materials, when the noise generated by stirring is transmitted from the mixing drum, it passes through the sound insulation material between the mixing drum and the sound-absorbing drum to achieve the purpose of noise reduction;
在停止搅拌后,需要对搅拌筒内进行清洗时,在水箱中注入清洗液,然后通过进水管和喷头在搅拌筒内进行清洗液的喷淋;同时启动清洗装置的驱动油缸,驱动油缸驱动刷子对搅拌筒的内部底面进行来回刷洗,最终将清洗出来的残渣脏水从出料口排出。After stopping the stirring, when it is necessary to clean the inside of the mixing drum, inject the cleaning liquid into the water tank, and then spray the cleaning liquid in the mixing drum through the water inlet pipe and the nozzle; at the same time, start the driving cylinder of the cleaning device, and drive the cylinder to drive the brush Brush the inner bottom surface of the mixing drum back and forth, and finally discharge the cleaned residue and dirty water from the discharge port.
本实用新型的有益效果:The beneficial effects of the utility model:
1、在搅拌筒的内部分别设置有搅拌螺杆和波轮,且波轮的旋转方向与搅拌螺杆的旋转方向垂直,使得物料的搅拌更为均匀,大大提高了工作效率。1. A stirring screw and a pulsator are respectively arranged inside the mixing drum, and the rotation direction of the pulsator is perpendicular to the rotation direction of the stirring screw, which makes the mixing of the materials more uniform and greatly improves the working efficiency.
2、在搅拌筒的外侧设置消音筒,并在消音筒与搅拌筒之间填充隔音材料,达到降噪的目的,降低了因噪音对环境和人员健康造成的影响。2. Install a sound-absorbing barrel outside the mixing barrel, and fill the gap between the sound-absorbing barrel and the mixing barrel with sound-insulating materials to achieve the purpose of noise reduction and reduce the impact of noise on the environment and human health.
3、在搅拌筒的底面设置减震装置,在搅拌筒进行搅拌工作时起到减震作用。3. A shock-absorbing device is installed on the bottom of the mixing drum to play a shock-absorbing role when the mixing drum is stirring.
4、喷淋装置和清洗装置的设置使得搅拌筒的内部清洗更加自动化且清洗得更为干净。4. The setting of the spraying device and the cleaning device makes the internal cleaning of the mixing drum more automatic and cleaner.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中:1-搅拌筒;2-搅拌螺杆;3-进料口;4-出料口;5-旋转电机;6-搅拌叶片;7-波轮;8-连杆;9-驱动装置;10-隔音筒;11-隔音材料;12-驱动电机;13-皮带;14-皮带轮;15-电机安装板;16-喷淋装置;17-水箱;18-进水管;19-喷头;20-清洗装置;21-驱动油缸;22-推杆;23-刷子;24-油缸安装板;25-减震装置;26-减震腔;27-支脚;28-弹簧;29-加强筋。In the figure: 1-mixing drum; 2-stirring screw; 3-inlet; 4-outlet; 5-rotating motor; 6-stirring blade; 7-pulsator; 8-connecting rod; 9-driving device; 10-sound insulation tube; 11-sound insulation material; 12-drive motor; 13-belt; 14-pulley; 15-motor mounting plate; 16-spray device; 17-water tank; 18-inlet pipe; Cleaning device; 21-drive oil cylinder; 22-push rod; 23-brush; 24-oil cylinder mounting plate;
具体实施方式Detailed ways
下面结合具体实施例和附图详细说明本实用新型。The utility model will be described in detail below in conjunction with specific embodiments and accompanying drawings.
实施例1Example 1
如图1所示,一种路桥施工用物料搅拌器,包括搅拌筒1、搅拌螺杆2、进料口3、出料口4,所述的搅拌螺杆2竖直设置在所述的搅拌筒1内部,所述的搅拌螺杆2的顶端伸出搅拌筒1的外部与旋转电机5连接,搅拌螺杆2上设置有搅拌叶片6;所述的搅拌筒1的顶部和底部分别设置有进料口3和出料口4;As shown in Figure 1, a material agitator for road and bridge construction includes a mixing drum 1, a stirring screw 2, a feed port 3, and a discharge port 4, and the mixing screw 2 is vertically arranged on the mixing drum 1 Inside, the top of the stirring screw 2 extends out of the mixing drum 1 and is connected to the rotating motor 5, and the stirring screw 2 is provided with stirring blades 6; the top and the bottom of the mixing drum 1 are respectively provided with feeding ports 3 and outlet 4;
所述的搅拌筒1的内部两侧设置有两套相互对称的波轮7;所述的波轮7分别通过连杆8与搅拌筒1外部的驱动装置9连接;波轮7的旋转方向与搅拌螺杆2的旋转方向垂直。Two sets of mutually symmetrical pulsators 7 are arranged on both sides of the inside of the mixing drum 1; the pulsators 7 are respectively connected with the external driving device 9 of the mixing drum 1 through connecting rods 8; The direction of rotation of the stirring screw 2 is vertical.
所述的搅拌筒1的外侧设置有隔音筒10,所述的隔音筒10的内壁与搅拌筒1的外壁之间填充有隔音材料11。The outer side of the mixing drum 1 is provided with a sound insulating drum 10 , and a sound insulating material 11 is filled between the inner wall of the sound insulating drum 10 and the outer wall of the mixing drum 1 .
所述的驱动装置9包括驱动电机12、皮带13、皮带轮14;所述的驱动电机12通过电机安装板15安装在隔音筒10的外壁;所述的皮带轮14设置有两个,分别安装在驱动电机12的输出轴和连杆8上,两个皮带轮14之间通过皮带13传动。The driving device 9 includes a driving motor 12, a belt 13, and a pulley 14; the driving motor 12 is installed on the outer wall of the soundproof cylinder 10 through a motor mounting plate 15; On the output shaft of the motor 12 and the connecting rod 8, the two belt pulleys 14 are driven by a belt 13.
所述的一种路桥施工用物料搅拌器,还包括喷淋装置16;所述的喷淋装置16包括水箱17、进水管18、喷头19、所述的水箱17设置在搅拌筒1的外侧顶部,所述的进水管18水平设置在搅拌筒1的内部上侧,进水管18的一端传出搅拌筒1外侧并与水箱17连接;所述的喷头19设置在搅拌筒1内的进水管18上。The material agitator for road and bridge construction also includes a spray device 16; the spray device 16 includes a water tank 17, a water inlet pipe 18, a spray nozzle 19, and the water tank 17 is arranged on the outer top of the mixing drum 1 , the water inlet pipe 18 is horizontally arranged on the inner upper side of the mixing drum 1, and one end of the water inlet pipe 18 passes out of the mixing drum 1 and is connected to the water tank 17; superior.
所述的一种路桥施工用物料搅拌器,还包括清洗装置20,所述的清洗装置20包括驱动油缸21、推杆22、刷子23;所述的驱动油缸21通过油缸安装板24安装搅拌筒1的外侧,位于靠近搅拌筒1底部的位置,驱动油缸21的活塞杆与搅拌筒1底部平面平行,并朝搅拌筒1内部方向设置;所述的刷子23设置在搅拌筒1内部的底面,且刷子23的工作面与搅拌筒1的内部底面接触;所述的推杆22穿过搅拌筒1,一端与搅拌筒1外部的驱动油缸21连接,一端与搅拌筒1内部的刷子23连接。The material agitator for road and bridge construction also includes a cleaning device 20, and the cleaning device 20 includes a driving cylinder 21, a push rod 22, and a brush 23; the driving cylinder 21 is installed with a mixing drum through a cylinder mounting plate 24 1, located near the bottom of the mixing drum 1, the piston rod of the drive cylinder 21 is parallel to the bottom plane of the mixing drum 1, and is arranged towards the inside of the mixing drum 1; the brush 23 is arranged on the bottom surface of the mixing drum 1, And the working surface of the brush 23 is in contact with the inner bottom surface of the mixing drum 1; the push rod 22 passes through the mixing drum 1, one end is connected with the driving cylinder 21 outside the mixing drum 1, and the other end is connected with the brush 23 inside the mixing drum 1.
所述的清洗装置20设置有两套,并以搅拌筒1的中心为轴心对称设置。There are two sets of cleaning devices 20, which are arranged symmetrically with the center of the mixing drum 1 as the axis.
所述的一种路桥施工用物料搅拌器,还包括减震装置25;所述的减震装置25包括减震腔26、支脚27;所的减震腔26固定连接在搅拌筒1的外部底面,减震腔26内填充有弹性减震材料;所述的支脚27设置在减震腔26下方;减震腔26与支脚27之间连接有弹簧28。The material agitator for road and bridge construction also includes a shock absorber 25; the shock absorber 25 includes a shock absorber 26 and a foot 27; the shock absorber 26 is fixedly connected to the outer bottom surface of the mixing drum 1 , the damping cavity 26 is filled with elastic shock-absorbing material; the support feet 27 are arranged below the shock-absorbing cavity 26 ; a spring 28 is connected between the shock-absorbing cavity 26 and the support feet 27 .
所述的减震腔26内设置有加强筋29。Reinforcement ribs 29 are arranged in the shock-absorbing cavity 26 .
所述的支脚27采用橡胶材料制成。The supporting feet 27 are made of rubber material.
本方案的工作原理如下:The scheme works as follows:
将需要混合搅拌的物料通过进料口3投入搅拌筒1内部,启动旋转电机5,旋转电机5驱动搅拌螺杆2旋转,对搅拌筒1内的物料进行搅拌,同时启动驱动电机12,驱动电机12驱动波轮7转动,对搅拌筒1内的物料进行搅拌;Put the materials that need to be mixed and stirred into the inside of the mixing drum 1 through the feeding port 3, start the rotating motor 5, and the rotating motor 5 drives the stirring screw 2 to rotate, stir the materials in the mixing drum 1, and start the driving motor 12 at the same time, and the driving motor 12 Drive the pulsator 7 to rotate to stir the material in the mixing drum 1;
在物料进行搅拌的过程中,由于搅拌产生的噪声在从搅拌筒1内传出时,经过搅拌筒1与消音筒之间的隔音材料11达到降噪目的;In the process of stirring the materials, when the noise generated by the stirring is transmitted from the mixing drum 1, it passes through the sound insulation material 11 between the mixing drum 1 and the sound-absorbing drum to achieve the purpose of noise reduction;
在停止搅拌后,需要对搅拌筒1内进行清洗时,在水箱17中注入清洗液,然后通过进水管18和喷头19在搅拌筒1内进行清洗液的喷淋;同时启动清洗装置20的驱动油缸21,驱动油缸21驱动刷子23对搅拌筒1的内部底面进行来回刷洗,最终将清洗出来的残渣脏水从出料口4排出。After stopping the stirring, when it is necessary to clean the inside of the mixing drum 1, inject the cleaning liquid in the water tank 17, then spray the cleaning liquid in the mixing drum 1 through the water inlet pipe 18 and the nozzle 19; start the driving of the cleaning device 20 at the same time The oil cylinder 21 drives the oil cylinder 21 to drive the brush 23 to scrub the inner bottom surface of the mixing drum 1 back and forth, and finally discharges the cleaned residue and dirty water from the discharge port 4 .
Claims (9)
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2017
- 2017-06-21 CN CN201720722522.1U patent/CN206953281U/en not_active Expired - Fee Related
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| CN108480305A (en) * | 2018-04-12 | 2018-09-04 | 绍兴文理学院 | A kind of photovoltaic silicon wafer cleaning equipment |
| CN108908712A (en) * | 2018-06-26 | 2018-11-30 | 王智光 | A kind of agitating device of adjustable mixing position for building |
| CN109129903A (en) * | 2018-09-04 | 2019-01-04 | 安徽明光市瑞升机械有限公司 | A kind of construction agitating device convenient for cleaning |
| CN109226071A (en) * | 2018-10-25 | 2019-01-18 | 周军 | One kind being used for the clean ultrasonic cleaning equipment of medical instrument |
| CN109433795A (en) * | 2018-11-06 | 2019-03-08 | 济源市众帮环境保洁有限公司 | A kind of organic garbage treatment device systems |
| CN110497520A (en) * | 2019-08-22 | 2019-11-26 | 詹赛红 | A kind of road construction homogeneous cement mixer |
| CN110497520B (en) * | 2019-08-22 | 2021-01-01 | 安徽百利源建筑工程有限公司 | Homogeneous cement mixer for road construction |
| CN111645192A (en) * | 2020-06-23 | 2020-09-11 | 天台云层自动化科技有限公司 | A agitated vessel for building concrete mixing |
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