CN206936138U - A hinge mold structure - Google Patents

A hinge mold structure Download PDF

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Publication number
CN206936138U
CN206936138U CN201720263817.7U CN201720263817U CN206936138U CN 206936138 U CN206936138 U CN 206936138U CN 201720263817 U CN201720263817 U CN 201720263817U CN 206936138 U CN206936138 U CN 206936138U
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mould
area
district
groove
mold
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莫西元
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Guangdong Diyu Metal Technology Co ltd
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Guangdong Diyu Metal Technology Co ltd
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Abstract

The utility model provides a hinge mold structure, includes mould, lower mould, it is equipped with mould shaping district, last mould equipment district, last mould blanking district from a left side to the right side in proper order to go up the mould, the lower mould is equipped with the lower mould shaping district that corresponds last mould shaping district, corresponds the lower mould equipment district of last mould equipment district, corresponds the lower mould blanking district of last mould blanking district, it all is equipped with the last mould mold insert of corresponding process to go up mould shaping district, last mould equipment district, last mould blanking district, the lower mould shaping district, lower mould equipment district, the lower mould blanking district all are equipped with the lower mould mold insert of corresponding process, it is equipped with the guide pillar to go up the mould, the lower mould is equipped with the locating. The utility model discloses a manufacturing process has been simplified to continuous forming's mould structure, has shortened work changeover time, has improved the utilization ratio of punching machine, has reduced the input of equipment, mould and manpower, has reduced product development cost, especially is fit for the many batches of variety and less hinge manufacturing.

Description

一种铰链模具结构A hinge mold structure

技术领域technical field

本实用新型涉及铰链领域,尤指一种铰链模具结构。The utility model relates to the field of hinges, in particular to a hinge mold structure.

背景技术Background technique

铰链作为五金配件中的重要组成部分,其结构简单,由两个可以绕轴旋转的单片和旋转轴组成。成本低廉,占用空间较小,普遍应用于珠宝盒、眼镜盒、礼品盒,建筑家居行业及工业设备,电子设备等领域;现有的可折叠对称铰链结构的制造中,制造方式多为先将单片单独成型,再经过二次加工组装来完成整个制造过程,即先把铰链单片冲压成型,再手工或者利用自动化设备把两个单片通过穿针方式组合装配在一起的制造技术,因其单片成型和组装由不同的模具来完成,需要较多的模具、机器设备和人力资源,产品开发成本比较高;不利于现代品种多、量少的个性化市场需求。As an important part of hardware accessories, the hinge has a simple structure and consists of two single pieces that can rotate around the axis and a rotating shaft. Low cost, small footprint, widely used in jewelry boxes, glasses boxes, gift boxes, construction and home furnishing industry, industrial equipment, electronic equipment and other fields; in the manufacture of the existing foldable symmetrical hinge structure, the manufacturing method is mostly the first The single piece is formed separately, and then the whole manufacturing process is completed through secondary processing and assembly, that is, the hinge is first stamped into a single piece, and then the two single pieces are combined and assembled by hand or using automated equipment. Its monolithic molding and assembly are completed by different moulds, which require more moulds, machine equipment and human resources, and the product development cost is relatively high; it is not conducive to the modern personalized market demand with many varieties and low quantities.

实用新型内容Utility model content

为解决上述问题,本实用新型提供一种简化制作工艺、减少设备、模具和人力的投入,降低产品开发成本,适合品种多批量小的铰链模具结构。In order to solve the above problems, the utility model provides a hinge mold structure that simplifies the manufacturing process, reduces the investment in equipment, molds and manpower, reduces product development costs, and is suitable for many varieties and small batches.

为实现上述目的,本实用新型采用的技术方案是:一种铰链模具结构,包括上模、下模,所述上模从左至右依次设有上模成型区、上模组装区、上模落料区,所述下模设有对应上模成型区的下模成型区、对应上模组装区的下模组装区、对应上模落料区的下模落料区,所述上模成型区、上模组装区、上模落料区均设有相应工序的上模镶件,所述下模成型区、下模组装区、下模落料区均设有相应工序的下模镶件,所述上模设有导柱,所述下模设有定位孔,所述上模通过导柱、定位孔与下模对位。In order to achieve the above purpose, the technical solution adopted by the utility model is: a hinged mold structure, including an upper mold and a lower mold, and the upper mold is provided with an upper mold forming area, an upper mold assembly area, an upper mold, and an upper mold from left to right. A mold blanking area, the lower mold is provided with a lower mold forming area corresponding to the upper mold forming area, a lower mold assembly area corresponding to the upper mold assembly area, and a lower mold blanking area corresponding to the upper mold blanking area. The upper mold forming area, upper mold assembly area, and upper mold blanking area are all equipped with upper mold inserts with corresponding processes, and the lower mold forming area, lower mold assembly area, and lower mold blanking area are all equipped with corresponding processes The lower mold insert, the upper mold is provided with guide pillars, the lower mold is provided with positioning holes, and the upper mold is aligned with the lower mold through the guide pillars and the positioning holes.

具体地,所述上模依次固定设有脱料板、脱料板垫板、上模板、上垫板、上模座,所述上模成型区、上模组装区、上模落料区固定设于脱料板表面,所述下模依次固定设有下模板、下垫板、下模座、上垫脚、下垫脚,所述下模成型区、下模组装区、下模落料区固定设于下模板表面。Specifically, the upper mold is sequentially fixed with a stripping plate, a stripping plate backing plate, an upper template, an upper backing plate, and an upper mold seat, and the upper mold forming area, the upper mold assembly area, and the upper mold blanking area Fixed on the surface of the stripper plate, the lower mold is sequentially fixed with a lower template, a lower backing plate, a lower mold seat, an upper foot, and a lower foot. The lower mold forming area, the lower mold assembly area, and the lower mold blanking area The area is fixed on the surface of the lower template.

具体地,所述上模成型区依次设有步距冲孔凹槽、预折弯凹槽、折弯凹槽、压卷圆凹槽,所述下模成型区依次设有对应上模成型区的步距冲孔槽位、预折弯槽位、折弯槽位、压卷圆槽位,所述上模组装区依次设有装配排列凹槽、穿针切断凹槽、整形凹槽,所述下模组装区依次设有对应上模组装区的装配排列槽位、穿针切断槽位、整形槽位,所述上模落料区设有落料凹槽,所述下模落料区设有落料通孔。Specifically, the upper mold forming area is sequentially provided with a step-pitch punching groove, a pre-bending groove, a bending groove, and a rolling groove, and the lower mold forming area is sequentially provided with a corresponding upper mold forming area punching slots, pre-bending slots, bending slots, rolling round slots, the upper mold assembly area is sequentially provided with assembly arrangement grooves, needle cutting grooves, shaping grooves, The lower mold assembly area is sequentially provided with assembly and arrangement slots corresponding to the upper mold assembly area, needle threading and cutting slots, and shaping slots. The upper mold blanking area is provided with blanking grooves, and the lower mold The blanking area is provided with a blanking through hole.

具体地,所述穿针切断槽位侧边设有穿针夹具。Specifically, a needle threading jig is provided on the side of the needle threading and cutting slot.

具体地,所述上模侧边还固定设有把手。Specifically, a handle is fixedly provided on the side of the upper mold.

本实用新型的有益效果在于:本实用新型采用连续成型的模具结构,在同一模具中设置成型区、组装区和落料区,把铰链单片成型、组装和成品落料集合在一套模具中,使得模具成型和穿针组合装配同步进行,简化了制造工艺,缩短了工作转换时间,提高了冲压机的利用率,减少了设备、模具和人力的投入,降低了产品开发成本,尤其适合品种多批量少的铰链制造。此外,本实用新型铰链模具结构对应工序清晰,每个工序所对应的功能由镶件完成,便于修模。The beneficial effect of the utility model is that: the utility model adopts a continuous molding mold structure, and the molding area, the assembly area and the blanking area are set in the same mold, and the hinge single-piece molding, assembly, and finished product blanking are assembled in a set of molds , so that mold forming and needle threading assembly can be carried out synchronously, which simplifies the manufacturing process, shortens the work conversion time, improves the utilization rate of the stamping machine, reduces the investment in equipment, molds and manpower, and reduces the cost of product development, especially suitable for varieties Manufacturing of hinges in small batches. In addition, the structure of the hinge mold of the utility model corresponds to clear processes, and the functions corresponding to each process are completed by inserts, which is convenient for mold repair.

附图说明Description of drawings

图1 是本实用新型的结构示意图。Fig. 1 is a structural schematic diagram of the utility model.

图2 是本实用新型上模的结构示意图。Fig. 2 is a structural schematic diagram of the upper mold of the utility model.

图3 是本实用新型下模的结构示意图。Fig. 3 is a structural schematic diagram of the lower die of the present invention.

附图标号说明:1. 上模;11. 脱料板;111.上模成型区; 1111.步距冲孔凹槽;1112.预折弯凹槽;1113.折弯凹槽;1114.压卷圆凹槽;112.上模组装区;1121.装配排列凹槽;1122.穿针切断凹槽;1123.整形凹槽;113.上模落料区;1131.落料凹槽;12.脱料板垫板;13.上模板;14.上垫板;15.上模座;16.导柱;17.把手;2. 下模;21.下模板;211.下模成型区; 2111.步距冲孔槽位;2112.预折弯槽位;2113.折弯槽位;2114.压卷圆槽位;212.下模组装区;2121.装配排列槽位;2122.穿针切断槽位;2123.整形槽位;213.下模落料区;2131.落料通孔;22.下垫板;23.下模座;24.上垫脚;25.下垫脚;26.定位孔;27.穿针夹具;3. 料带。Description of reference numerals: 1. upper die; 11. stripper plate; 111. upper die forming area; 1111. step punching groove; 1112. pre-bending groove; 1113. bending groove; Rolling groove; 112. Upper mold assembly area; 1121. Assembly arrangement groove; 1122. Needle cutting groove; 1123. Shaping groove; 113. Upper mold blanking area; 1131. Blanking groove; 12 .Stripping plate backing plate; 13. Upper formwork; 14. Upper backing plate; 15. Upper mold base; 16. Guide column; 17. Handle; 2. Lower mold; 21. Lower formwork; 211. Lower mold forming area; 2111. Step punching slot; 2112. Pre-bending slot; 2113. Bending slot; 2114. Rolling round slot; 212. Lower die assembly area; 2121. Assembly arrangement slot; Needle cutting slot; 2123. Shaping slot; 213. Lower mold blanking area; 2131. Blanking through hole; 22. Lower backing plate; 23. Lower mold base; 24. Upper foot; 25. Lower foot; 26. Positioning hole; 27. Needle threading fixture; 3. Material tape.

具体实施方式detailed description

请参阅图1-3所示,本实用新型关于一种铰链模具结构,包括上模1、下模2,所述上模1从左至右依次设有上模成型区111、上模组装区112、上模落料区113,所述下模2设有对应上模成型区111的下模成型区211、对应上模组装区112的下模组装区212、对应上模落料区113的下模落料区213,所述上模成型区111、上模组装区112、上模落料区113均设有相应工序的上模镶件,所述下模成型区211、下模组装区212、下模落料区213均设有相应工序的下模镶件,所述上模1设有导柱16,所述下模2设有定位孔26,所述上模1通过导柱16、定位孔26与下模2对位。Please refer to Figures 1-3, the utility model relates to a hinge mold structure, including an upper mold 1 and a lower mold 2, and the upper mold 1 is provided with an upper mold forming area 111 and an upper mold assembly sequentially from left to right. District 112, upper mold blanking area 113, the lower mold 2 is provided with a lower mold forming area 211 corresponding to the upper mold forming area 111, a lower mold assembly area 212 corresponding to the upper mold assembly area 112, and a corresponding upper mold blanking area. The lower mold blanking area 213 in the area 113, the upper mold forming area 111, the upper mold assembly area 112, and the upper mold blanking area 113 are all provided with upper mold inserts of corresponding processes, and the lower mold forming area 211, The lower mold assembly area 212 and the lower mold blanking area 213 are all provided with lower mold inserts of corresponding processes, the upper mold 1 is provided with guide posts 16, the lower mold 2 is provided with positioning holes 26, and the upper mold 1 Align with the lower mold 2 through the guide post 16 and the positioning hole 26.

与现有技术相比,本实用新型采用连续成型的模具结构,在同一模具中设置成型区、组装区和落料区,把铰链单片成型、组装和成品落料集合在一套模具中,使得模具成型和穿针组合装配同步进行,简化了制造工艺,缩短了工作转换时间,提高了冲压机的利用率,减少了设备、模具和人力的投入,降低了产品开发成本,尤其适合品种多批量少的铰链制造。此外,本实用新型铰链模具结构对应工序清晰,每个工序所对应的功能由镶件完成,便于修模。Compared with the prior art, the utility model adopts the mold structure of continuous molding, and the molding area, the assembly area and the blanking area are set in the same mold, and the hinge single-piece molding, assembly and finished product blanking are assembled in a set of molds. It makes mold forming and needle threading combination assembly proceed simultaneously, simplifies the manufacturing process, shortens the work changeover time, improves the utilization rate of the stamping machine, reduces the investment in equipment, molds and manpower, and reduces the cost of product development, especially suitable for multi-variety products. Manufacturing of hinges in small batches. In addition, the structure of the hinge mold of the utility model corresponds to clear processes, and the functions corresponding to each process are completed by inserts, which is convenient for mold repair.

具体地,所述上模1依次固定设有脱料板11、脱料板垫板12、上模板13、上垫板14、上模座15,所述上模成型区111、上模组装区112、上模落料区113固定设于脱料板11表面,所述下模2依次固定设有下模板21、下垫板22、下模座23、上垫脚24、下垫脚25,所述下模成型区211、下模组装区212、下模落料区213固定设于下模板21表面。Specifically, the upper mold 1 is sequentially fixed with a stripping plate 11, a stripping plate backing plate 12, an upper template 13, an upper backing plate 14, and an upper mold seat 15, and the upper mold forming area 111 and the upper mold assembly Area 112 and upper mold blanking area 113 are fixedly arranged on the surface of the stripping plate 11, and the lower mold 2 is fixedly provided with a lower template 21, a lower backing plate 22, a lower mold base 23, an upper foot 24, and a lower foot 25 in sequence. The lower mold forming area 211 , the lower mold assembly area 212 , and the lower mold blanking area 213 are fixed on the surface of the lower template 21 .

具体地,所述上模成型区111依次设有步距冲孔凹槽1111、预折弯凹槽1112、折弯凹槽1113、压卷圆凹槽1114,所述下模成型区211依次设有对应上模成型区111的步距冲孔槽位2111、预折弯槽位2112、折弯槽位2113、压卷圆槽位2114,所述上模组装区112依次设有装配排列凹槽1121、穿针切断凹槽1122、整形凹槽1123,所述下模组装区212依次设有对应上模组装区112的装配排列槽位2121、穿针切断槽位2122、整形槽位2123,所述上模落料区113设有落料凹槽1131,所述下模落料区213设有落料通孔2131。Specifically, the upper mold forming area 111 is sequentially provided with a step punching groove 1111, a pre-bending groove 1112, a bending groove 1113, and a rolling groove 1114, and the lower mold forming area 211 is sequentially provided with There are step punching slots 2111, pre-bending slots 2112, bending slots 2113, and rolling round slots 2114 corresponding to the forming area 111 of the upper die. Groove 1121, needle threading and cutting groove 1122, shaping groove 1123, the lower mold assembly area 212 is sequentially provided with assembly arrangement slots 2121 corresponding to the upper mold assembly area 112, needle threading and cutting grooves 2122, and shaping slots 2123, the blanking area 113 of the upper mold is provided with a blanking groove 1131, and the blanking area 213 of the lower mold is provided with a blanking through hole 2131.

采用上述方案,通过成型区完成冲孔、折弯和卷圆的工序,然后通过组装区完成穿针组装的工序,最后通过落料区完成落料,使得所有工序通过统一模具完成。Using the above scheme, the punching, bending and rounding processes are completed through the forming area, then the needle threading assembly process is completed through the assembly area, and finally the blanking is completed through the blanking area, so that all processes are completed through a unified mold.

具体地,所述穿针切断槽位2122侧边设有穿针夹具27。Specifically, a needle threading jig 27 is provided on the side of the needle threading and cutting slot 2122 .

具体地,所述上模1侧边还固定设有把手17。Specifically, a handle 17 is fixedly provided on the side of the upper mold 1 .

采用上述方案,通过把手17便于模具的安装与拆卸。With the above solution, the handle 17 facilitates the installation and disassembly of the mold.

下面通过具体实施例对本实用新型做进一步的说明。The utility model is further described below by specific embodiments.

本具体实施例进行作业时,把料带3放入上模1与下模2之间的槽位中,其中铰链成型在模具中与料带供给方向垂直,控制步距的孔设计在料带3需要冲孔的位置,减少了废料,降低生产成本。料带3每次的进给长度是相同的,当铰链结构对称下料成型完成后,在此工序之前的步距大于该工序之后的步距,通过模具使得需要组织的两个单片卷圆结构排列在一起,解决了两个单片组装前后步距不同的问题;然后通过模具使两个单片的卷圆结构排列整齐,在下模2侧边通过穿针夹具27进行导向穿针,再把针切断;最后进行整形和落料,便完成整个产品的制造过程。其中,料带3成型后,通过模具把相邻的两个卷圆结构拉拢到同一轴线方向,再从侧边进行铰链旋转轴穿针作用,实现产品的组装工序。此外,由于料带3的运动,在产品落料收集起来后,两侧废料继续向前运动,落入废料相应的收集容器中。When working in this specific embodiment, the material strip 3 is put into the slot between the upper mold 1 and the lower mold 2, wherein the hinge is formed in the mold and is perpendicular to the supply direction of the material strip, and the hole for controlling the step distance is designed on the material strip. 3. The position that needs to be punched reduces waste and reduces production costs. The feeding length of the material strip 3 is the same each time. After the symmetrical blanking of the hinge structure is completed, the step distance before this process is greater than the step distance after this process, and the two single pieces that need to be organized are rolled into circles through the mold The structures are arranged together to solve the problem of different step distances before and after the assembly of the two monoliths; then the round structures of the two monoliths are arranged neatly through the mold, and the needle threading fixture 27 is used to guide and thread the needles on the side of the lower mold 2, and then Cut off the needle; finally carry out shaping and blanking, and then complete the manufacturing process of the whole product. Among them, after the material strip 3 is formed, the two adjacent roll structures are pulled together to the same axis direction through the mold, and then the hinge rotation shaft is threaded from the side to realize the product assembly process. In addition, due to the movement of the material belt 3, after the product blanks are collected, the waste materials on both sides continue to move forward and fall into the corresponding collection containers of the waste materials.

以上实施方式仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通工程技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型的权利要求书确定的保护范围内。The above embodiment is only a description of the preferred implementation of the utility model, and is not intended to limit the scope of the utility model. On the premise of not departing from the design spirit of the utility model, ordinary engineers and technicians in the field made the technical solution of the utility model Various modifications and improvements should fall within the protection scope determined by the claims of the present utility model.

Claims (5)

  1. A kind of 1. hinged mould structure, it is characterised in that:Including upper die and lower die, the upper mould is sequentially provided with mould from left to right Shaping area, upper module dress area, upper mould feeding zone, lower mold forming area of the lower mould provided with corresponding upper die forming area, mould in correspondence Assemble the lower module dress area in area, in correspondence mould feeding zone lower mould feeding zone, the upper die forming area, upper module fill area, upper mould Feeding zone is equipped with the upper mould mold insert of corresponding process, and the lower mold forming area, lower module dress area, lower mould feeding zone are equipped with accordingly The lower mould mold insert of process, the upper mould are provided with guide pillar, and the lower mould is provided with positioning hole, the upper mould by guide pillar, positioning hole with Lower mould contraposition.
  2. A kind of 2. hinged mould structure according to claim 1, it is characterised in that:The upper mould is fixed with de- material successively Plate, stripper plate backing plate, cope plate, upper padding plate, upper bolster, the upper die forming area, upper module dress area, upper mould feeding zone are fixed and set In de- material plate surface, the lower mould is fixed with lower template, lower bolster, die shoe, top block, bottom seat pad, the lower mould successively Shaping area, lower module dress area, lower mould feeding zone are fixed at lower template surface.
  3. A kind of 3. hinged mould structure according to claim 2, it is characterised in that:The upper die forming area is sequentially provided with step Away from punching groove, the groove that pre-bends, bending groove, writing that surpasses all the others round recessed, the lower mold forming area is sequentially provided with corresponding upper die forming The step pitch punching groove position in area, curved groove position, bending groove position, writing that surpasses all the others circular groove position are pre-folded, the upper module dress area is sequentially provided with assembling row Row groove, thread a needle cut-out groove, shaping groove, the lower module dress area are sequentially provided with the assembling arrangement groove in corresponding upper module dress area Position, cutting groove position of threading a needle, shaping groove position, the upper mould feeding zone are provided with blanking groove, and the lower mould feeding zone leads to provided with blanking Hole.
  4. A kind of 4. hinged mould structure according to claim 3, it is characterised in that:The cutting groove position side of threading a needle is provided with Thread a needle fixture.
  5. A kind of 5. hinged mould structure according to claim 1, it is characterised in that:The upper mould side is also fixed with handle Hand.
CN201720263817.7U 2017-03-17 2017-03-17 A hinge mold structure Expired - Fee Related CN206936138U (en)

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CN206936138U true CN206936138U (en) 2018-01-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102435207B1 (en) * 2022-01-07 2022-08-23 주식회사 케이엠지 Apparatus for manufacturing a hinge
CN115502282A (en) * 2022-08-16 2022-12-23 宁波明讯实业有限公司 A hinge processing equipment and its forming process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102435207B1 (en) * 2022-01-07 2022-08-23 주식회사 케이엠지 Apparatus for manufacturing a hinge
CN115502282A (en) * 2022-08-16 2022-12-23 宁波明讯实业有限公司 A hinge processing equipment and its forming process
CN115502282B (en) * 2022-08-16 2025-05-30 宁波明讯实业有限公司 A hinge processing equipment and forming process thereof

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