CN206917297U - A kind of large-span steel girder upper air installing system in place - Google Patents
A kind of large-span steel girder upper air installing system in place Download PDFInfo
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- CN206917297U CN206917297U CN201720714889.9U CN201720714889U CN206917297U CN 206917297 U CN206917297 U CN 206917297U CN 201720714889 U CN201720714889 U CN 201720714889U CN 206917297 U CN206917297 U CN 206917297U
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Abstract
本实用新型公开了一种大跨度钢梁高空吊装就位系统,包括钢梁、扁担梁及轨道,轨道设于建筑主体上,钢梁设于两侧轨道之间,钢梁的两端分别设有扁担梁,扁担梁设于钢梁的上部,扁担梁悬挑于钢梁的端部,扁担梁与钢梁固定连接,轨道设于扁担梁悬挑部位的底部,轨道与扁担梁连接。本实用新型采用滑轮轨道实现大跨度箱形钢梁高空吊装就位,钢梁易就位,无需搭设脚手架,对裙楼三楼以下楼顶板砼结构无需卸载,可以确保砼结构的质量,提高了安全系数,缩短了工期,降低了成本。
The utility model discloses a large-span steel girder high-altitude hoisting and positioning system, which comprises a steel girder, a pole beam and a track. There are shoulder pole beams, the shoulder pole beams are arranged on the upper part of the steel beams, the shoulder pole beams are suspended from the ends of the steel beams, the shoulder pole beams are fixedly connected with the steel beams, the track is arranged at the bottom of the overhanging part of the shoulder pole beams, and the track is connected with the shoulder pole beams. The utility model adopts the pulley track to realize the high-altitude hoisting and positioning of the large-span box-shaped steel beam, the steel beam is easy to be placed, no scaffolding is required, and the concrete structure of the roof below the third floor of the podium building does not need to be unloaded, which can ensure the quality of the concrete structure and improve the quality of the concrete structure. The safety factor is improved, the construction period is shortened, and the cost is reduced.
Description
技术领域technical field
本实用新型涉及一种大跨度钢梁高空吊装就位系统。The utility model relates to a high-altitude hoisting and positioning system for large-span steel beams.
背景技术Background technique
钢结构施工在现代大型建筑中所占的比例越来越大,快速高效安装是钢结构的优点,也是其中的一个发展趋势。现有技术中对于大跨度钢梁高空吊装就位安装通常采用汽车吊和桅杆吊装。汽车吊:1)施工质量难控制。2)施工周期长。3)分段数多,现场拼接困难。4)需要搭满堂脚手架,标高三层位置要搭满堂脚手架至钢梁安装位置;桅杆吊装:1)安全系数较低。2)拔杆稳定性不强,在拔杆两端提升钢梁下落时,左右摇摆不稳定,钢梁不易就位。3)对缆风绳和提升装置要求较高。4)钢梁先由汽车起重机提升至三楼轨道平面,然后用人工或者卷扬机拉直提升位置,桅杆从三楼提升至钢梁安装位置;这过程需要对三楼楼面卸载。The proportion of steel structure construction in modern large-scale buildings is increasing. Fast and efficient installation is the advantage of steel structure, and it is also one of the development trends. In the prior art, truck cranes and masts are usually used for high-altitude hoisting and installation of large-span steel beams. Truck crane: 1) Construction quality is difficult to control. 2) The construction period is long. 3) The number of segments is large, making splicing difficult on site. 4) It is necessary to build a whole house of scaffolding, and it is necessary to build a whole house of scaffolding at the third floor of the elevation to the installation position of the steel beam; hoisting of the mast: 1) The safety factor is low. 2) The stability of the pulling rod is not strong. When the steel beam is lifted at both ends of the pulling rod and falls, the left and right swings are unstable, and the steel beam is not easy to be in place. 3) Higher requirements for cable wind ropes and lifting devices. 4) The steel beam is first lifted to the track plane of the third floor by the truck crane, and then the lifting position is straightened manually or by a hoist, and the mast is lifted from the third floor to the installation position of the steel beam; this process requires unloading of the third floor.
以上不足,有待盖上。The above deficiencies need to be covered.
实用新型内容Utility model content
为了克服现有的技术的不足, 本实用新型提供一种大跨度钢梁高空吊装就位系统。In order to overcome the shortcomings of the existing technology, the utility model provides a high-altitude hoisting system for large-span steel beams.
本实用新型技术方案如下所述:The technical scheme of the utility model is as follows:
一种大跨度钢梁高空吊装就位系统,其特征在于,包括钢梁、扁担梁及轨道,所述轨道设于建筑主体上,所述钢梁设于两侧所述轨道之间,所述钢梁的两端分别设有所述扁担梁,所述扁担梁设于所述钢梁的上部,所述扁担梁悬挑于所述钢梁的端部,所述扁担梁与所述钢梁固定连接,所述轨道设于所述扁担梁悬挑部位的底部,所述轨道与所述扁担梁连接。A high-altitude hoisting system for large-span steel girders, characterized in that it includes steel girders, pole beams and tracks, the tracks are set on the main body of the building, the steel girders are set between the tracks on both sides, and the The two ends of the steel beam are respectively provided with the shoulder pole beams, the shoulder pole beams are arranged on the upper part of the steel beams, the shoulder pole beams are suspended from the ends of the steel beams, and the shoulder pole beams and the steel beams Fixedly connected, the track is arranged at the bottom of the cantilevered part of the shoulder beam, and the track is connected with the shoulder beam.
作为优选方案,所述钢梁的端部设于钢筋混凝土的牛腿上面,所述钢梁的端部与所述牛腿固定连接。As a preferred solution, the ends of the steel beams are arranged on the corbels of reinforced concrete, and the ends of the steel beams are fixedly connected to the corbels.
作为优选方案,所述轨道的两侧均匀设有预埋钢筋,所述预埋钢筋与所述轨道固定连接。As a preferred solution, both sides of the track are evenly provided with pre-embedded steel bars, and the pre-embedded steel bars are fixedly connected to the track.
作为优选方案,所述钢梁的上部设有吊耳,所述吊耳与所述钢梁固定连接,所述钢梁通过所述吊耳与缆风绳连接。As a preferred solution, the upper part of the steel beam is provided with lifting lugs, the lifting lugs are fixedly connected to the steel beams, and the steel beams are connected to the cable wind ropes through the lifting lugs.
作为优选方案,所述钢梁通过吊机提升至所述轨道上,所述吊机的停放位置距所述建筑主体的距离大于1m。As a preferred solution, the steel girder is lifted onto the track by a crane, and the distance between the parking position of the crane and the main body of the building is greater than 1m.
作为优选方案,所述钢梁每端设有两根扁担梁,两根所述扁担梁通过焊接接连,所述钢梁与所述扁担梁锚栓连接。As a preferred solution, each end of the steel beam is provided with two shoulder beams, and the two shoulder beams are connected by welding, and the steel beam is connected with the anchor bolts of the shoulder beams.
作为优选方案,所述钢梁上设有吊耳,所述吊耳与所述钢梁固定连接,所述钢梁通过所述吊耳与缆风绳连接。As a preferred solution, the steel beam is provided with lifting lugs, the lifting lugs are fixedly connected to the steel beams, and the steel beams are connected to the cable wind rope through the lifting lugs.
作为优选方案,所述钢梁为箱形钢梁。As a preferred solution, the steel beam is a box-shaped steel beam.
作为优选方案,所述扁担梁为H型钢。As a preferred solution, the shoulder beam is H-shaped steel.
根据上述方案的本实用新型,其有益效果在于,本实用新型采用滑轮轨道实现大跨度箱形钢梁高空吊装就位,钢梁易就位,无需搭设脚手架,对裙楼三楼以下楼顶板砼结构无需卸载,可以确保砼结构的质量,提高了安全系数,缩短了工期,降低了成本。According to the utility model of the above-mentioned scheme, its beneficial effect is that the utility model adopts the pulley track to realize the high-altitude hoisting of the large-span box-shaped steel girder in place, the steel beam is easy to be in place, and there is no need to set up scaffolding. The concrete structure does not need to be unloaded, the quality of the concrete structure can be ensured, the safety factor is improved, the construction period is shortened, and the cost is reduced.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型的钢梁就位结构示意图。Fig. 2 is a structural schematic diagram of the steel beam in place of the present invention.
图3为本实用新型的吊耳结构示意图。Fig. 3 is a structural schematic diagram of the lifting lug of the present invention.
在图中,1、钢梁;2、扁担梁;3、轨道;4、牛腿;5、螺栓;6、吊耳。In the figure, 1. steel beam; 2. pole beam; 3. track; 4. corbel; 5. bolt; 6. lifting lug.
具体实施方式detailed description
下面结合附图以及实施方式对本实用新型进行进一步的描述:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
如图1至图2所示,一种大跨度钢梁高空吊装就位系统,包括钢梁1、扁担梁2及轨道3,轨道3设于建筑主体上,钢梁1设于两侧轨道3之间,钢梁1的两端分别设有扁担梁2,扁担梁2设于钢梁1的上部,扁担梁2悬挑于钢梁1的端部,扁担梁2与钢梁1通过螺栓连接,轨道3设于扁担梁2悬挑部位的底部,轨道3与扁担梁2连接。As shown in Figures 1 to 2, a high-altitude hoisting system for large-span steel beams includes a steel beam 1, a pole beam 2, and a track 3. The track 3 is set on the main body of the building, and the steel beam 1 is set on both sides of the track 3. In between, the two ends of the steel beam 1 are respectively equipped with shoulder-pole beams 2, which are arranged on the upper part of the steel beam 1, and the shoulder-pole beams 2 are suspended from the end of the steel beam 1, and the shoulder-pole beams 2 and the steel beam 1 are connected by bolts , the track 3 is arranged at the bottom of the cantilevered part of the shoulder pole beam 2, and the track 3 is connected with the shoulder pole beam 2.
钢梁1每端设有两根扁担梁2,两根扁担梁2通过焊接接连,便于钢梁1与扁担梁2锚栓连接,提高了扁担梁2整体承载力,同时也满足滑移需要。Each end of the steel beam 1 is provided with two pole beams 2, and the two pole beams 2 are connected by welding, which facilitates the anchor bolt connection between the steel beam 1 and the pole beams 2, improves the overall bearing capacity of the pole beam 2, and also meets the sliding requirement.
钢梁1的端部设于钢筋混凝土的牛腿4上面,钢梁1的端部与牛腿4固定连接。在本实施例中,用50t千斤顶将钢1梁放置于钢筋混凝土的牛腿4上面,钢梁1的端部与牛腿4通过锚栓连接。The end of the steel beam 1 is arranged on the corbel 4 of reinforced concrete, and the end of the steel beam 1 is fixedly connected with the corbel 4 . In this embodiment, a 50t jack is used to place the steel 1 beam on the corbel 4 of reinforced concrete, and the end of the steel beam 1 and the corbel 4 are connected by anchor bolts.
轨道3的两侧均匀设有预埋钢筋,预埋钢筋与轨道3固定连接。在本实施例中,预埋钢筋与轨道3焊接连接;轨道4采用P50重型钢轨,沿轨道4双侧均匀预埋φ10钢筋用以焊接压块来固定轨道。Both sides of the track 3 are evenly provided with pre-embedded steel bars, and the pre-embedded steel bars are fixedly connected with the track 3 . In this embodiment, the pre-embedded steel bars are welded to the track 3; the track 4 uses P50 heavy-duty steel rails, and φ10 steel bars are evenly pre-embedded along both sides of the track 4 to weld the pressing blocks to fix the track.
如图3所示,钢梁1上设有吊耳6,吊耳6与钢梁1固定连接,钢梁1通过吊耳6与缆风绳连接。吊耳6在吊装时固定缆风绳用,需要经过计算确定位置。在本实施例中,吊耳6与钢梁1通过锚栓连接。As shown in FIG. 3 , the steel beam 1 is provided with lifting lugs 6 , and the lifting lugs 6 are fixedly connected with the steel beam 1 , and the steel beam 1 is connected with the cable wind rope through the lifting lugs 6 . The lifting lug 6 is used for fixing the cable wind rope during hoisting, and needs to determine the position through calculation. In this embodiment, the lifting lug 6 is connected to the steel beam 1 through an anchor bolt.
钢梁1通过吊机提升至轨道3上,吊机的停放位置与建筑主体的距离大于1m。在实施例中,吊机为120t汽车吊。The steel girder 1 is lifted onto the track 3 by a crane, and the distance between the parking position of the crane and the main body of the building is greater than 1m. In the embodiment, the crane is a 120t truck crane.
钢梁1为箱形钢梁。扁担梁2为H型钢。The steel beam 1 is a box-shaped steel beam. The pole beam 2 is H-shaped steel.
一种大跨度钢梁高空吊装就位系统的施工工法,其特征在于,包括以下步骤:A construction method for a high-altitude hoisting system for large-span steel girders, characterized in that it includes the following steps:
步骤一、制作钢梁1;Step 1, making steel beam 1;
步骤二、运输钢梁1;Step 2, transport steel girder 1;
步骤三、组装钢梁1;Step 3, assembling the steel beam 1;
步骤四、吊装钢梁1;Step 4, hoisting the steel beam 1;
步骤五、就位钢梁1。Step 5, steel beam 1 in place.
在步骤一中,将钢梁1分段制作并分段标号。In Step 1, the steel beam 1 is manufactured in sections and labeled in sections.
在步骤三中,将钢梁1运输至现场后,用吊机将钢梁1起吊至建筑主体外临时硬化好的作业区,将分段的钢梁1进行拼装,校正分段的钢梁1,将分段的钢梁1焊接成一个整体。In step 3, after the steel beam 1 is transported to the site, the steel beam 1 is hoisted by a crane to the temporarily hardened work area outside the main body of the building, the segmented steel beam 1 is assembled, and the segmented steel beam 1 is corrected. , welding the segmented steel beams 1 into a whole.
在本实施例中,钢梁1分三段制作,三段钢梁相互拼装并焊接成一个整体。In this embodiment, the steel beam 1 is manufactured in three sections, and the three sections of steel beams are assembled and welded into a whole.
在步骤四中,在吊装区域,用吊机将地面焊接好的钢梁1整体吊起,起吊提升到500㎜时,暂停3分钟观察工况,确定没有问题后,将钢梁慢速吊至轨道上。In step 4, in the hoisting area, use a crane to hoist the steel beam 1 welded on the ground as a whole. When the hoisting is raised to 500 mm, pause for 3 minutes to observe the working conditions. After confirming that there is no problem, hoist the steel beam slowly to on track.
在步骤五中,使用同步慢速卷扬机牵引,同时用缆风绳控制钢梁1的中部以防止晃动,钢梁1滑移到牛腿4位置,用千斤顶将钢梁1放置于牛腿4上面。In step 5, use the synchronous slow-speed winch for traction, and at the same time use the cable wind rope to control the middle of the steel beam 1 to prevent shaking, the steel beam 1 slides to the position of the corbel 4, and place the steel beam 1 on the corbel 4 with a jack .
本实用新型采用滑轮轨道实现大跨度箱形钢梁高空吊装就位,钢梁易就位,对裙楼三楼以下楼顶板砼结构无需卸载,可以确保砼结构的质量,提高了安全系数,缩短了工期,降低了成本。The utility model adopts the pulley track to realize the high-altitude hoisting and positioning of the large-span box-shaped steel girder. The steel beam is easy to be in place, and the concrete structure of the roof below the third floor of the podium does not need to be unloaded, which can ensure the quality of the concrete structure and improve the safety factor. The construction period is shortened and the cost is reduced.
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本实用新型所附权利要求的保护范围。It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should belong to the protection scope of the appended claims of the present utility model.
上面结合附图对本实用新型专利进行了示例性的描述,显然本实用新型专利的实现并不受上述方式的限制,只要采用了本实用新型专利的方法构思和技术方案进行的各种改进,或未经改进将本实用新型专利的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围内。The utility model patent has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the implementation of the utility model patent is not limited by the above-mentioned methods, as long as various improvements made by the method concept and technical solutions of the utility model patent are adopted, or Directly applying the ideas and technical solutions of the utility model patent to other occasions without improvement is within the protection scope of the utility model.
Claims (9)
- A kind of 1. large-span steel girder upper air installing system in place, it is characterised in that including girder steel, shoulder pole girder and track, the rail Road is on building body, and the girder steel is located between track described in both sides, and the both ends of the girder steel are respectively equipped with the shoulder pole Beam, the shoulder pole girder are located at the top of the girder steel, and the shoulder pole girder is encorbelmented in the end of the girder steel, the shoulder pole girder and institute State girder steel to be fixedly connected, the track is located at the bottom of the shoulder pole girder cantilever part, and the track is connected with the shoulder pole girder.
- 2. large-span steel girder upper air installing system in place according to claim 1, it is characterised in that the end of the girder steel Above the bracket of armored concrete, the end of the girder steel is fixedly connected with the bracket.
- 3. large-span steel girder upper air installing system in place according to claim 1, it is characterised in that the both sides of the track Embedded bar is uniformly provided with, the embedded bar is fixedly connected with the track.
- 4. large-span steel girder upper air installing system in place according to claim 1, it is characterised in that the top of the girder steel Provided with hanger, the hanger is fixedly connected with the girder steel, and the girder steel is connected by the hanger with cable wind rope.
- 5. large-span steel girder upper air installing system in place according to claim 1, it is characterised in that the girder steel is by hanging Machine is promoted on the track, and distance of the stand of the loop wheel machine away from the building body is more than 1m.
- 6. large-span steel girder upper air installing system in place according to claim 1, it is characterised in that the girder steel, which is often held, to be set There are two shoulder pole girders, two shoulder pole girders are by welding in succession, the girder steel and the shoulder pole girder anchor bolts.
- 7. large-span steel girder upper air installing system in place according to claim 1, it is characterised in that the girder steel is provided with Hanger, the hanger are fixedly connected with the girder steel, and the girder steel is connected by the hanger with cable wind rope.
- 8. large-span steel girder upper air installing system in place according to claim 1, it is characterised in that the girder steel is box-shaped Girder steel.
- 9. large-span steel girder upper air installing system in place according to claim 1, it is characterised in that the shoulder pole girder is H Shaped steel.
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| CN107060349A (en) * | 2017-06-20 | 2017-08-18 | 中国华西企业有限公司 | A kind of large-span steel girder upper air installing system in place and its construction |
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| CN107060349A (en) * | 2017-06-20 | 2017-08-18 | 中国华西企业有限公司 | A kind of large-span steel girder upper air installing system in place and its construction |
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Granted publication date: 20180123 |