CN206913290U - Full-automatic blanking machine - Google Patents

Full-automatic blanking machine Download PDF

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CN206913290U
CN206913290U CN201720685156.7U CN201720685156U CN206913290U CN 206913290 U CN206913290 U CN 206913290U CN 201720685156 U CN201720685156 U CN 201720685156U CN 206913290 U CN206913290 U CN 206913290U
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substrate
motor
suction nozzle
fixed
slide rail
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史洪智
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Shenzhen Maken M & E Co ltd
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Shenzhen Maken M & E Co ltd
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Abstract

本实用新型公开了一种全自动冲裁机,包括机架、冲裁机构、第一搬运机构、第二搬运机构、第一抓取机构和第二抓取机构,所述第一搬运机构、冲裁机构和第二搬运机构依次水平设置于所述机架上;所述第一抓取机构连接于所述第一搬运机构,所述第二抓取机构连接于所述第二搬运机构。本实用新型的全自动冲裁机能够代替现有技术的手工操作完成产品的单只面出冲切,相比于传统人工生产方式,本实用新型的全自动冲裁机能够较大幅度地提高生产效率和产品一致性、降低劳动强度和工伤风险、节省人工成本。

The utility model discloses a fully automatic punching machine, comprising a frame, a punching mechanism, a first conveying mechanism, a second conveying mechanism, a first grabbing mechanism and a second grabbing mechanism, wherein the first conveying mechanism, the punching mechanism and the second conveying mechanism are horizontally arranged on the frame in sequence; the first grabbing mechanism is connected to the first conveying mechanism, and the second grabbing mechanism is connected to the second conveying mechanism. The fully automatic punching machine of the utility model can replace the manual operation of the prior art to complete the punching of a single side of the product. Compared with the traditional manual production method, the fully automatic punching machine of the utility model can significantly improve the production efficiency and product consistency, reduce the labor intensity and the risk of work-related injuries, and save labor costs.

Description

一种全自动冲裁机A fully automatic punching machine

技术领域technical field

本实用新型涉及印刷电路板生产设备领域,尤其涉及一种全自动冲裁机。The utility model relates to the field of printed circuit board production equipment, in particular to a fully automatic punching machine.

背景技术Background technique

目前线路板行业中,尤其是柔性线路板(也称之为FPC),有一道工序是冲切线路板外形,行内也称之为冲裁。对应冲裁工序,除了有整版冲切方式外,还有单只冲切方式,两者主要差别在于:整版冲切方式为废料直接排掉,依次加工完成后,只剩下整张产品,收走即可;而单只的冲切方式为每次冲切都有单只产品生成,收走单只产品后移位再进行下次冲切,依次冲切完成后,剩下整张废料,最后收走;因此单只冲切方式的操作工序更为复杂。At present, in the circuit board industry, especially the flexible circuit board (also known as FPC), there is a process of punching the shape of the circuit board, which is also called punching in the industry. Corresponding to the punching process, in addition to the whole-page punching method, there is also a single-piece punching method. The main difference between the two is that the whole-page punching method is to discharge the waste directly. After the sequential processing is completed, only the entire product is left , take it away; and the single punching method is that a single product is generated for each punching, and after the single product is taken away, it is shifted and then the next punching is performed. After the punching is completed in sequence, the whole sheet is left The waste is collected at the end; therefore, the operation process of the single punching method is more complicated.

冲切后的取料方式又分为面出和落料。对于冲切质量要求较高的产品,一般都是采用单只面出冲切的方式。目前,整版冲切和单只落料冲切已逐步实现自动化,但单只面出冲切还停留在传统方式,一人操作一台冲床,手工送料,手工取出面出的单只产品。这种传统的生产方式存在效率低、劳动强度大、工伤风险高、人工成本高、品质一致性不好等问题,已成为FPC产业发展的重要制约。The feeding method after punching is divided into face out and blanking. For products with higher punching quality requirements, the single-sided die-cutting method is generally adopted. At present, full-page punching and single-blanking punching have been gradually automated, but single-sided punching still remains in the traditional way, one person operates a punch, manually feeds, and manually takes out a single product. This traditional production method has problems such as low efficiency, high labor intensity, high risk of work-related injuries, high labor costs, and poor quality consistency, which has become an important constraint on the development of the FPC industry.

实用新型内容Utility model content

本实用新型所要解决的技术问题是:提供一种全自动冲裁机,可以实现单只面出冲切的完全自动化操作,提高生产效率和品质一致性,降低劳动成本和工伤风险。The technical problem to be solved by the utility model is: to provide a fully automatic punching machine, which can realize the fully automatic operation of single side punching, improve production efficiency and quality consistency, and reduce labor costs and work-related injury risks.

为了解决上述技术问题,本实用新型采用的技术方案为:In order to solve the above technical problems, the technical solution adopted by the utility model is:

一种全自动冲裁机,包括机架、冲裁机构、第一搬运机构、第二搬运机构、第一抓取机构和第二抓取机构,所述第一搬运机构、冲裁机构和第二搬运机构依次水平设置于所述机架上;A fully automatic punching machine, comprising a frame, a punching mechanism, a first conveying mechanism, a second conveying mechanism, a first grasping mechanism and a second grasping mechanism, the first conveying mechanism, the punching mechanism and the second conveying mechanism The second transport mechanism is arranged horizontally on the frame in turn;

所述冲裁机构包括上模以及与上模相对应的下模,所述下模上设置有定位销;The punching mechanism includes an upper die and a lower die corresponding to the upper die, and positioning pins are arranged on the lower die;

所述第一抓取机构包括第一基板、第一电机、第一丝杆、与第一丝杆相配合的第一螺母、第一升降板、第一进气座和第一吸嘴,所述第一电机固定于所述第一基板上,所述第一电机的动力输出轴竖向设置;所述第一丝杆连接于所述第一电机的动力输出轴;所述第一升降板与所述第一螺母固定连接;所述第一进气座设置于所述第一升降板的上端;所述第一吸嘴与所述第一进气座相连通,所述第一吸嘴设置于所述第一升降板的下端;The first grabbing mechanism includes a first base plate, a first motor, a first screw mandrel, a first nut matched with the first screw mandrel, a first lifting plate, a first air intake seat and a first suction nozzle, so The first motor is fixed on the first base plate, and the power output shaft of the first motor is vertically arranged; the first screw rod is connected to the power output shaft of the first motor; the first lifting plate It is fixedly connected with the first nut; the first air intake seat is arranged on the upper end of the first lifting plate; the first suction nozzle communicates with the first air intake seat, and the first suction nozzle set at the lower end of the first lifting plate;

所述第二抓取机构与所述第一抓取机构的结构相同;The structure of the second grabbing mechanism is the same as that of the first grabbing mechanism;

所述第一搬运机构包括第二基板、第二电机、第二丝杆、与第二丝杆相配合的第二螺母,所述第二基座固定于所述机架上;所述第二电机固定于所述第二基板,所述第二电机的动力输出轴横向设置;所述第二丝杆连接于所述第二电机的动力输出轴;所述第一抓取机构的第一基板固定连接于所述第二螺母;The first transport mechanism includes a second base plate, a second motor, a second screw, and a second nut matched with the second screw, and the second base is fixed on the frame; the second The motor is fixed on the second base plate, and the power output shaft of the second motor is arranged laterally; the second screw rod is connected to the power output shaft of the second motor; the first base plate of the first grabbing mechanism fixedly connected to the second nut;

所述第二搬运机构与所述第一搬运机构的结构相同,所述第二抓取机构的第一基板固定连接于所述第二搬运机构的第二螺母。The structure of the second conveying mechanism is the same as that of the first conveying mechanism, and the first substrate of the second grabbing mechanism is fixedly connected to the second nut of the second conveying mechanism.

进一步的,所述第一抓取机构还包括第一滑轨和第一滑块,所述第一滑轨固定于所述第一基板上,且第一滑轨的设置方向与所述第一丝杆相平行,所述第一升降板通过所述第一滑块连接于所述第一滑轨;所述第一滑轨的端部设置有第一限位装置。Further, the first grabbing mechanism also includes a first slide rail and a first slider, the first slide rail is fixed on the first base plate, and the installation direction of the first slide rail is the same as that of the first slide rail. The screw rods are parallel, and the first lifting plate is connected to the first sliding rail through the first sliding block; the end of the first sliding rail is provided with a first limiting device.

进一步的,所述第一抓取机构还包括多个第一吸嘴安装片,所述第一吸嘴安装片上设置有多个第一吸嘴;所述第一吸嘴安装片通过长孔和调节螺母固定于所述第一升降板。进一步的,所述第一搬运机构还包括同步带和同步带轮;所述第二电机和所述第二丝杆分别设置于所述第二基板的两侧,所述第二电机的动力输出轴和所述第二丝杆通过所述同步带和同步带轮连接。Further, the first grabbing mechanism also includes a plurality of first nozzle mounting pieces, and a plurality of first suction nozzles are arranged on the first suction nozzle mounting pieces; The adjusting nut is fixed on the first lifting plate. Further, the first transport mechanism also includes a synchronous belt and a synchronous pulley; the second motor and the second screw are respectively arranged on both sides of the second substrate, and the power output of the second motor The shaft and the second screw rod are connected through the synchronous belt and the synchronous pulley.

进一步的,所述第一搬运机构还包括第二滑轨和第二滑块,所述第二滑轨固定于所述第二基板上,且第二滑轨的设置方向与所述第二丝杆相平行,所述第一基板通过所述第二滑块连接于所述第二滑轨;所述第二滑块的端部设置有第二限位装置。Further, the first transport mechanism also includes a second slide rail and a second slider, the second slide rail is fixed on the second substrate, and the installation direction of the second slide rail is the same as that of the second wire The rods are parallel, the first base plate is connected to the second slide rail through the second slide block; the end of the second slide block is provided with a second limiting device.

进一步的,还包括单只成品摆放机构,所述单只成品摆放机构设置于所述第一抓取机构的侧边,所述单只成品摆放机构包括第三基板、第三电机、第一主动同步轮、第一从动同步轮、第二从动同步轮、第一同步带、第二同步带和产品盒,所述第三基板固定于所述机架上;所述第三电机固定于所述第三基板的一侧面;所述第一主动同步轮套设于所述第三电机的动力输出轴;所述第一从动同步轮和第二从动同步轮固定于所述第三基板的另一侧面,且第一从动同步轮和第二从动同步轮分别设置于所述第三基板的两端;所述第一同步带连接所述第一主动同步轮和第一从动同步轮;所述第二同步带连接所述第一从动同步轮和第二从动同步轮;所述产品盒固定连接于所述第二同步带上。Further, it also includes a single finished product placement mechanism, the single finished product placement mechanism is arranged on the side of the first grasping mechanism, and the single finished product placement mechanism includes a third base plate, a third motor, The first driving synchronous wheel, the first driven synchronous wheel, the second driven synchronous wheel, the first synchronous belt, the second synchronous belt and the product box, the third base plate is fixed on the frame; the third The motor is fixed on one side of the third base plate; the first driving synchronous wheel is sleeved on the power output shaft of the third motor; the first driven synchronous wheel and the second driven synchronous wheel are fixed on the The other side of the third base plate, and the first driven synchronous wheel and the second driven synchronous wheel are respectively arranged at the two ends of the third base plate; the first synchronous belt connects the first driving synchronous wheel and the The first driven synchronous wheel; the second synchronous belt connects the first driven synchronous wheel and the second driven synchronous wheel; the product box is fixedly connected to the second synchronous belt.

进一步的,所述单只成品摆放机构还包括同步带张紧装置,所述同步带张紧装置包括连接块、带轮安装座和调节螺栓,所述连接块固定于所述第三基板,所述带轮安装座通过所述调节螺栓连接于所述连接块;所述第二从动同步轮固定于所述带轮安装座。Further, the single finished product placement mechanism also includes a timing belt tensioning device, the timing belt tensioning device includes a connecting block, a pulley mounting seat and an adjusting bolt, the connecting block is fixed on the third base plate, The pulley mounting seat is connected to the connecting block through the adjusting bolt; the second driven synchronous wheel is fixed to the pulley mounting seat.

进一步的,还包括连片摆放机构,所述连片摆放机构设置于所述第二抓取机构的侧边;所述连片摆放机构的结构与所述单只成品摆放机构的结构相同。Further, it also includes a continuous piece placement mechanism, which is arranged on the side of the second grabbing mechanism; the structure of the continuous piece placement mechanism is the same as that of the single finished product placement mechanism. The structure is the same.

进一步的,还包括两个隔纸机构,所述两个隔纸机构分别设置于所述连片摆放机构和所述单只成品摆放机构的侧边;所述隔纸机构包括第四基板、第四电机、第二主动同步轮、第三从动同步轮、第三同步带、吸嘴放置板、第二吸嘴、第二进气座和隔纸盒,所述第四电机固定于所述第四基板的下端;所述第四电机的动力输出轴横向设置,所述第二主动同步轮套设于所述第四电机的动力输出轴,所述第三从动同步轮固定与所述第四基板的上端;所述第三同步带连接所述第二主动同步轮和第三从动同步轮;所述吸嘴放置板固定连接于所述第三同步带;所述第二进气座设置于所述吸嘴放置板的上侧;所述第二吸嘴设置于所述吸嘴放置板的下侧;所述隔纸盒固定连接于所述第四基板,且所述隔纸盒设置于所述第二吸嘴的下方。Further, it also includes two paper spacers, the two paper spacers are respectively arranged on the sides of the continuous sheet placement mechanism and the single finished product placement mechanism; the paper spacer includes a fourth substrate , the fourth motor, the second driving synchronous wheel, the third driven synchronous wheel, the third synchronous belt, the nozzle placement plate, the second suction nozzle, the second air intake seat and the paper box, the fourth motor is fixed on The lower end of the fourth base plate; the power output shaft of the fourth motor is arranged horizontally, the second active synchronous wheel is sleeved on the power output shaft of the fourth motor, and the third driven synchronous wheel is fixed to the The upper end of the fourth base plate; the third synchronous belt connects the second driving synchronous wheel and the third driven synchronous wheel; the nozzle placement plate is fixedly connected to the third synchronous belt; the second The air intake seat is arranged on the upper side of the nozzle placement plate; the second suction nozzle is arranged on the lower side of the nozzle placement plate; the paper spacer box is fixedly connected to the fourth substrate, and the The paper separation box is arranged below the second suction nozzle.

进一步的,还包括上料平台机构,所述上料平台机构设置于所述第一抓取机构的下方,所述上料平台机构包括第五基板、料盘、升降装置、定位针、产品有无检测装置和光电开关,所述第五基板设置于所述机架上,所述料盘通过所述升降装置连接于所述第五基板;所述料盘上设置有多个通孔,所述定位针固定于所述第五基板上,且定位针从所述料盘的底部穿过所述通孔;所述产品有无检测装置设置于所述通孔的下方;所述光电开关包括发射端和反射板,所述发射端和反射板分别设置于所述料盘的相对两侧。Further, it also includes a loading platform mechanism, the loading platform mechanism is arranged below the first grasping mechanism, and the loading platform mechanism includes a fifth substrate, a feeding tray, a lifting device, a positioning pin, and a product label. There is no detection device and photoelectric switch, the fifth substrate is arranged on the frame, and the tray is connected to the fifth substrate through the lifting device; the tray is provided with a plurality of through holes, so The positioning pin is fixed on the fifth substrate, and the positioning pin passes through the through hole from the bottom of the tray; the product presence or absence detection device is arranged below the through hole; the photoelectric switch includes The emitting end and the reflective plate are arranged on opposite sides of the tray respectively.

本实用新型的有益效果在于:本实用新型的全自动冲裁机能够代替现有技术的手工操作完成产品的单只面出冲切,一次冲切完成后,所述第一抓取机构和第一搬运机构可取走冲切出的单只产品,而第二抓取机构和第二搬运机构可移动连片产品至下一个待冲切位置,以供再次冲切,且两个抓取机构的动作互不影响,便于调试;同时,第一抓取机构和第二抓取机构还可分别完成上料和取废料的工作,相比于传统人工生产方式,本实用新型的全自动冲裁机能够较大幅度地提高生产效率和产品一致性、降低劳动强度和工伤风险、节省人工成本。The beneficial effect of the utility model is that: the fully automatic punching machine of the utility model can replace the manual operation of the prior art to complete the punching of a single side of the product. After one punching is completed, the first grasping mechanism and the second A conveying mechanism can take away the punched single product, while the second grabbing mechanism and the second conveying mechanism can move the continuous product to the next punching position for punching again, and the two grabbing mechanisms The actions do not affect each other, which is convenient for debugging; at the same time, the first grabbing mechanism and the second grabbing mechanism can also complete the work of feeding and picking up waste materials respectively. Compared with the traditional manual production method, the fully automatic blanking of the utility model The machine can greatly improve production efficiency and product consistency, reduce labor intensity and risk of work-related injuries, and save labor costs.

附图说明Description of drawings

图1为本实用新型实施例的全自动冲裁机的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the fully automatic blanking machine of the utility model embodiment;

图2为本实用新型实施例的全自动冲裁机的内部结构示意图1;Fig. 2 is a schematic diagram 1 of the internal structure of a fully automatic punching machine according to an embodiment of the present invention;

图3为本实用新型实施例的全自动冲裁机的内部结构示意图2;Fig. 3 is a schematic diagram 2 of the internal structure of a fully automatic punching machine according to an embodiment of the present invention;

图4为本实用新型实施例的第一抓取机构的结构示意图;Fig. 4 is a schematic structural view of the first grasping mechanism of the utility model embodiment;

图5为本实用新型实施例的第一搬运机构的结构示意图;Fig. 5 is a structural schematic diagram of the first transport mechanism of the utility model embodiment;

图6为本实用新型实施例的单只成品摆放机构的结构示意图;Fig. 6 is a schematic structural view of a single finished product placement mechanism in an embodiment of the present invention;

图7为本实用新型实施例的第一隔纸机构的结构示意图;Fig. 7 is a schematic structural view of the first paper separation mechanism of the embodiment of the present invention;

图8为本实用新型实施例的上料平台机构的结构示意图。Fig. 8 is a schematic structural view of the loading platform mechanism of the embodiment of the present invention.

标号说明:Label description:

1、机架;2、气控箱;3、电控箱;4、操作盒;5、冲裁机构;6、触摸屏;7、单只成品摆放机构;71、第三基板;72、第三电机;73、第一主动同步轮;74、第一从动同步轮;75、第二从动同步轮;76、第一同步带;77、第二同步带;78、产品盒;79、同步带张紧装置;8、上料平台机构;81、第五基板;82、料盘;83、升降装置;84、定位针;85、光电开关;9、第一抓取机构;91、第一基板;92、第一电机;93、第一丝杆;94、第一滑轨;95、第一滑块;96、第一导向轴;97、第一升降板;98、第一进气座;99、第一吸嘴;910、第一吸嘴安装片;911、调节螺母;912、长孔;10、第一搬运机构;101、第二基板;102、第二电机;103、第二丝杆;104、第二螺母;105、同步带;106、同步带轮;107、第二滑轨;108、第二滑块;11、连片摆放机构;12、第二抓取机构;13、第二搬运机构;14、第一隔纸机构;141、第四基板;142、第四电机;143、第三同步带;144、吸嘴放置板;145、第二吸嘴;146、第二进气座;147、隔纸盒;15、第二隔纸机构。1. Rack; 2. Air control box; 3. Electric control box; 4. Operation box; 5. Punching mechanism; 6. Touch screen; 7. Single finished product placement mechanism; 71. Third substrate; Three motors; 73, the first active synchronous wheel; 74, the first driven synchronous wheel; 75, the second driven synchronous wheel; 76, the first synchronous belt; 77, the second synchronous belt; 78, the product box; 79, Synchronous belt tensioning device; 8. Feeding platform mechanism; 81. Fifth substrate; 82. Material tray; 83. Lifting device; 84. Positioning needle; 85. Photoelectric switch; A substrate; 92, the first motor; 93, the first screw; 94, the first slide rail; 95, the first slider; 96, the first guide shaft; 97, the first lifting plate; 98, the first air intake 99, the first suction nozzle; 910, the first suction nozzle mounting piece; 911, the adjustment nut; 912, the long hole; 10, the first transport mechanism; 101, the second substrate; 102, the second motor; 103, the first 104, the second nut; 105, the synchronous belt; 106, the synchronous pulley; 107, the second slide rail; 108, the second slider; 11, the continuous piece placing mechanism; 12, the second grabbing mechanism ; 13, the second transport mechanism; 14, the first paper separation mechanism; 141, the fourth substrate; 142, the fourth motor; 143, the third timing belt; 144, the nozzle placement plate; 145, the second nozzle; 146 , the second air intake seat; 147, the paper box; 15, the second paper mechanism.

具体实施方式detailed description

为详细说明本实用新型的技术内容、所实现目的及效果,以下结合实施方式并配合附图予以说明。In order to describe the technical content, the achieved purpose and the effect of the present utility model in detail, the following will be described in conjunction with the embodiments and accompanying drawings.

本实用新型最关键的构思在于:在冲裁机构5的两侧分别设置第一抓取机构9和第二抓取机构12,使其能够自动完成上料、冲切、取料、移位等动作。The most critical idea of the utility model is that a first grasping mechanism 9 and a second grasping mechanism 12 are respectively arranged on both sides of the punching mechanism 5, so that it can automatically complete feeding, punching, retrieving, shifting, etc. action.

请参照图1以及图2,一种全自动冲裁机,包括机架1、冲裁机构5、第一搬运机构10、第二搬运机构13、第一抓取机构9和第二抓取机构12,所述第一抓取机构9、冲裁机构5、第二抓取机构12依次水平设置于所述机架1上;Please refer to Figure 1 and Figure 2, a fully automatic punching machine, including a frame 1, a punching mechanism 5, a first conveying mechanism 10, a second conveying mechanism 13, a first grasping mechanism 9 and a second grasping mechanism 12. The first grabbing mechanism 9, the punching mechanism 5, and the second grabbing mechanism 12 are sequentially arranged horizontally on the frame 1;

所述冲裁机构5包括上模以及与上模相对应的下模,所述下模上设置有定位销;The punching mechanism 5 includes an upper die and a lower die corresponding to the upper die, and positioning pins are arranged on the lower die;

所述第一抓取机构9包括第一基板91、第一电机92、第一丝杆93、与第一丝杆93相配合的第一螺母、第一升降板97、第一进气座98和第一吸嘴99,所述第一电机92固定于所述第一基板91上,所述第一电机92的动力输出轴竖向设置;所述第一丝杆93连接于所述第一电机92的动力输出轴;所述第一升降板97与所述第一螺母固定连接;所述第一进气座98设置于所述第一升降板97的上端;所述第一吸嘴99与所述第一进气座98相连通,所述第一吸嘴99设置于所述第一升降板97的下端;The first gripping mechanism 9 includes a first base plate 91, a first motor 92, a first screw mandrel 93, a first nut matched with the first screw mandrel 93, a first lifting plate 97, and a first air intake seat 98 and the first suction nozzle 99, the first motor 92 is fixed on the first base plate 91, and the power output shaft of the first motor 92 is vertically arranged; the first screw rod 93 is connected to the first The power output shaft of the motor 92; the first lifting plate 97 is fixedly connected with the first nut; the first air intake seat 98 is arranged on the upper end of the first lifting plate 97; the first suction nozzle 99 It communicates with the first air intake seat 98, and the first suction nozzle 99 is arranged at the lower end of the first lifting plate 97;

所述第二抓取机构12与所述第一抓取机构9的结构相同;The structure of the second grabbing mechanism 12 is the same as that of the first grabbing mechanism 9;

所述第一搬运机构10包括第二基板101、第二电机102、第二丝杆103、与第二丝杆103相配合的第二螺母104,所述第二基座固定于所述机架1上;所述第二电机102固定于所述第二基板101,所述第二电机102的动力输出轴横向设置;所述第二丝杆103连接于所述第二电机102的动力输出轴;所述第一抓取机构9的第一基板91固定连接于所述第二螺母104;The first transport mechanism 10 includes a second base plate 101, a second motor 102, a second screw 103, and a second nut 104 matched with the second screw 103, and the second base is fixed on the frame 1; the second motor 102 is fixed on the second base plate 101, and the power output shaft of the second motor 102 is arranged horizontally; the second screw rod 103 is connected to the power output shaft of the second motor 102 ; The first substrate 91 of the first grabbing mechanism 9 is fixedly connected to the second nut 104;

所述第二搬运机构13与所述第一搬运机构10的结构相同,所述第二抓取机构12的第一基板91固定连接于所述第二搬运机构13的第二螺母104。The structure of the second conveying mechanism 13 is the same as that of the first conveying mechanism 10 , and the first substrate 91 of the second gripping mechanism 12 is fixedly connected to the second nut 104 of the second conveying mechanism 13 .

从上述描述可知,本实用新型的有益效果在于:本实用新型的全自动冲裁机能够代替现有技术的手工操作完成产品的单只面出冲切,一次冲切完成后,所述第一抓取机构和第一搬运机构可通过吸嘴吸走冲切出的单只产品,而第二抓取机构和第二搬运机构可吸住冲裁机构上的连片产品并将其移动至下一个待冲切位置,以供再次冲切,且两个抓取机构的动作互不影响,便于调试;同时,第一抓取机构和第二抓取机构还可分别完成上料和取废料的工作,相比于传统人工生产方式,本实用新型的全自动冲裁机能够较大幅度地提高生产效率和产品一致性、降低劳动强度和工伤风险、节省人工成本。It can be seen from the above description that the beneficial effect of the utility model is that the fully automatic punching machine of the utility model can replace the manual operation of the prior art to complete the punching of a single side of the product. After one punching is completed, the first The grabbing mechanism and the first conveying mechanism can suck away the punched single product through the suction nozzle, while the second grabbing mechanism and the second conveying mechanism can suck the continuous piece of product on the punching mechanism and move it to the bottom One position to be punched is used for punching again, and the actions of the two grabbing mechanisms do not affect each other, which is convenient for debugging; at the same time, the first grabbing mechanism and the second grabbing mechanism can also complete the loading and waste removal respectively Compared with traditional manual production methods, the fully automatic punching machine of the present invention can greatly improve production efficiency and product consistency, reduce labor intensity and risk of work-related injuries, and save labor costs.

进一步的,所述第一抓取机构9还包括第一滑轨94和第一滑块95,所述第一滑轨94固定于所述第一基板91上,且第一滑轨94的设置方向与所述第一丝杆93相平行,所述第一升降板97通过所述第一滑块95连接于所述第一滑轨94;所述第一滑轨94的端部设置有第一限位装置。Further, the first grabbing mechanism 9 also includes a first slide rail 94 and a first slide block 95, the first slide rail 94 is fixed on the first base plate 91, and the setting of the first slide rail 94 The direction is parallel to the first screw rod 93, and the first lifting plate 97 is connected to the first slide rail 94 through the first slide block 95; the end of the first slide rail 94 is provided with a second a limiting device.

进一步的,所述第一抓取机构9还包括多个第一吸嘴安装片910,所述第一吸嘴安装片910上设置有多个第一吸嘴99;所述第一吸嘴安装片910通过长孔912和调节螺母911固定于所述第一升降板97。Further, the first gripping mechanism 9 also includes a plurality of first nozzle mounting pieces 910, and a plurality of first suction nozzles 99 are arranged on the first nozzle mounting pieces 910; The piece 910 is fixed to the first lifting plate 97 through the long hole 912 and the adjusting nut 911 .

由上述描述可知,通过所述长孔和调节螺母,可以改变多个第一吸嘴安装片之间的间距,使其能够适应不同大小的产品。It can be seen from the above description that the distance between the first suction nozzle mounting pieces can be changed through the long hole and the adjusting nut, so that it can adapt to products of different sizes.

进一步的,所述第一搬运机构10还包括同步带105和同步带轮106;所述第二电机102和所述第二丝杆103分别设置于所述第二基板101的两侧,所述第二电机102的动力输出轴和所述第二丝杆103通过所述同步带105和同步带轮106连接。Further, the first transport mechanism 10 also includes a synchronous belt 105 and a synchronous pulley 106; the second motor 102 and the second screw 103 are respectively arranged on both sides of the second base plate 101, the The power output shaft of the second motor 102 is connected with the second screw rod 103 through the synchronous belt 105 and the synchronous pulley 106 .

由上述描述可知,将第二电机和第二丝杆分别设置于第二基板两侧,可减小所述第一搬运机构的长度,减小第一搬运机构的占用空间。It can be seen from the above description that the second motor and the second screw rod are disposed on both sides of the second substrate respectively, which can reduce the length of the first transport mechanism and reduce the occupied space of the first transport mechanism.

进一步的,所述第一搬运机构10还包括第二滑轨107和第二滑块108,所述第二滑轨107固定于所述第二基板101上,且第二滑轨107的设置方向与所述第二丝杆103相平行,所述第一基板91通过所述第二滑块108连接于所述第二滑轨107;所述第二滑块108的端部设置有第二限位装置。Further, the first transport mechanism 10 also includes a second slide rail 107 and a second slide block 108, the second slide rail 107 is fixed on the second base plate 101, and the installation direction of the second slide rail 107 Parallel to the second screw rod 103, the first base plate 91 is connected to the second slide rail 107 through the second slide block 108; the end of the second slide block 108 is provided with a second limit bit device.

进一步的,还包括单只成品摆放机构7,所述单只成品摆放机构7设置于所述第一抓取机构9的侧边,所述单只成品摆放机构7包括第三基板71、第三电机72、第一主动同步轮73、第一从动同步轮74、第二从动同步轮75、第一同步带76、第二同步带77和产品盒78,所述第三基板71固定于所述机架1上;所述第三电机72固定于所述第三基板71的一侧面;所述第一主动同步轮73套设于所述第三电机72的动力输出轴;所述第一从动同步轮74和第二从动同步轮75固定于所述第三基板71的另一侧面,且第一从动同步轮74和第二从动同步轮75分别设置于所述第三基板71的两端;所述第一同步带76连接所述第一主动同步轮73和第一从动同步轮74;所述第二同步带77连接所述第一从动同步轮74和第二从动同步轮75;所述产品盒78固定连接于所述第二同步带77上。Further, it also includes a single finished product placement mechanism 7, the single finished product placement mechanism 7 is arranged on the side of the first gripping mechanism 9, and the single finished product placement mechanism 7 includes a third substrate 71 , the third motor 72, the first driving synchronous wheel 73, the first driven synchronous wheel 74, the second driven synchronous wheel 75, the first synchronous belt 76, the second synchronous belt 77 and the product box 78, the third substrate 71 is fixed on the frame 1; the third motor 72 is fixed on one side of the third base plate 71; the first driving synchronous wheel 73 is sleeved on the power output shaft of the third motor 72; The first driven synchronous wheel 74 and the second driven synchronous wheel 75 are fixed on the other side of the third base plate 71, and the first driven synchronous wheel 74 and the second driven synchronous wheel 75 are respectively arranged on the The two ends of the third substrate 71; the first synchronous belt 76 connects the first driving synchronous wheel 73 and the first driven synchronous wheel 74; the second synchronous belt 77 connects the first driven synchronous wheel 74 and the second driven synchronous wheel 75; the product box 78 is fixedly connected to the second synchronous belt 77.

由上述描述可知,所述产品盒用于盛放冲切出来的单只产品,第三电机转动,所述产品盒可随着第二同步带一起移动。It can be known from the above description that the product box is used to hold the punched single product, and the third motor rotates, and the product box can move together with the second synchronous belt.

进一步的,所述单只成品摆放机构7还包括同步带张紧装置79,所述同步带张紧装置79包括连接块、带轮安装座和调节螺栓,所述连接块固定于所述第三基板71,所述带轮安装座通过所述调节螺栓连接于所述连接块;所述第二从动同步轮75固定于所述带轮安装座。Further, the single finished product placement mechanism 7 also includes a timing belt tensioning device 79, the timing belt tensioning device 79 includes a connecting block, a pulley mounting seat and an adjusting bolt, and the connecting block is fixed on the first Three base plates 71, the pulley mounting seat is connected to the connecting block through the adjusting bolt; the second driven synchronous wheel 75 is fixed to the pulley mounting seat.

由上述描述可知,通过所述调节螺栓可调节带轮安装座的位置,从而改变所述第一从动同步轮和第二从动同步轮之间的间距,达到调节第二同步带松紧的目的。It can be seen from the above description that the position of the pulley mounting seat can be adjusted through the adjusting bolt, thereby changing the distance between the first driven synchronous wheel and the second driven synchronous wheel, and achieving the purpose of adjusting the tightness of the second synchronous belt .

进一步的,还包括连片摆放机构11,所述连片摆放机构11设置于所述第二抓取机构12的侧边;所述连片摆放机构11的结构与所述单只成品摆放机构7的结构相同。Further, it also includes a continuous piece placement mechanism 11, which is arranged on the side of the second grabbing mechanism 12; the structure of the continuous piece placement mechanism 11 is similar to that of the single finished product The structure of placing mechanism 7 is the same.

由上述描述可知,所述连片摆放机构可用于盛放冲切完成后的废料。It can be known from the above description that the piece-to-piece arrangement mechanism can be used to hold the waste materials after die-cutting.

进一步的,还包括两个隔纸机构,所述两个隔纸机构分别设置于所述连片摆放机构11和所述单只成品摆放机构7的侧边;所述隔纸机构包括第四基板141、第四电机142、第二主动同步轮、第三从动同步轮、第三同步带143、吸嘴放置板144、第二吸嘴145、第二进气座146和隔纸盒147,所述第四电机142固定于所述第四基板141的下端;所述第四电机142的动力输出轴横向设置,所述第二主动同步轮套设于所述第四电机142的动力输出轴,所述第三从动同步轮固定与所述第四基板141的上端;所述第三同步带143连接所述第二主动同步轮和第三从动同步轮;所述吸嘴放置板144固定连接于所述第三同步带143;所述第二进气座146设置于所述吸嘴放置板144的上侧;所述第二吸嘴145设置于所述吸嘴放置板144的下侧;所述隔纸盒147固定连接于所述第四基板141,且所述隔纸盒147设置于所述第二吸嘴145的下方。Further, it also includes two paper spacers, the two paper spacers are respectively arranged on the sides of the continuous piece placement mechanism 11 and the single finished product placement mechanism 7; the paper spacer includes the first Four base plates 141, fourth motor 142, second driving synchronous wheel, third driven synchronous wheel, third synchronous belt 143, suction nozzle placement plate 144, second suction nozzle 145, second air intake seat 146 and paper spacer 147, the fourth motor 142 is fixed on the lower end of the fourth base plate 141; the power output shaft of the fourth motor 142 is arranged horizontally, and the second active synchronous wheel is sleeved on the power of the fourth motor 142 output shaft, the third driven synchronous wheel is fixed to the upper end of the fourth base plate 141; the third synchronous belt 143 connects the second active synchronous wheel and the third driven synchronous wheel; the suction nozzle is placed The plate 144 is fixedly connected to the third timing belt 143; the second air intake seat 146 is arranged on the upper side of the nozzle placement plate 144; the second suction nozzle 145 is arranged on the nozzle placement plate 144 the lower side of the lower side; the paper spacer box 147 is fixedly connected to the fourth substrate 141 , and the paper spacer box 147 is disposed below the second suction nozzle 145 .

由上述描述可知,所述隔纸机构可吸取隔纸,放置在产品上,用于隔开产品。It can be seen from the above description that the paper separator mechanism can absorb the separator paper and place it on the product to separate the product.

进一步的,还包括上料平台机构8,所述上料平台机构8设置于所述第一抓取机构9的下方,所述上料平台机构8包括第五基板81、料盘82、升降装置83、定位针84、产品有无检测装置和光电开关85,所述第五基板81设置于所述机架1上,所述料盘82通过所述升降装置83连接于所述第五基板81;所述料盘82上设置有多个通孔,所述定位针84固定于所述第五基板81上,且定位针84从所述料盘82的底部穿过所述通孔;所述产品有无检测装置设置于所述通孔的下方;所述光电开关85包括发射端和反射板,所述发射端和反射板分别设置于所述料盘82的相对两侧。Further, it also includes a loading platform mechanism 8, the loading platform mechanism 8 is arranged below the first gripping mechanism 9, and the loading platform mechanism 8 includes a fifth substrate 81, a material tray 82, a lifting device 83, positioning pin 84, product presence or absence detection device and photoelectric switch 85, the fifth substrate 81 is arranged on the frame 1, and the material tray 82 is connected to the fifth substrate 81 through the lifting device 83 The tray 82 is provided with a plurality of through holes, the positioning pin 84 is fixed on the fifth substrate 81, and the positioning pin 84 passes through the through hole from the bottom of the tray 82; The product presence or absence detection device is arranged below the through hole; the photoelectric switch 85 includes an emitting end and a reflecting plate, and the emitting end and reflecting plate are respectively arranged on opposite sides of the material tray 82 .

由上述描述可知,冲切前可先将待冲切的产品放置在料盘上,机器启动后,所述第一抓取机构9可自动抓取料盘上的产品,将其放置于冲裁机构上。It can be seen from the above description that the product to be punched can be placed on the tray before punching, and after the machine is started, the first grabbing mechanism 9 can automatically grab the product on the tray and place it on the punching tray. Institutional.

请参照图1至图3,本实用新型的实施例一为:一种全自动冲裁机,其包括机架1、气控箱2、电控箱3、操作盒4、冲裁机构5、触摸屏6、单只成品摆放机构7、上料平台机构8、第一抓取机构9、第一搬运机构10、连片摆放机构11、第二抓取机构12、第二搬运机构13、第一隔纸机构14和第二隔纸机构15。Please refer to Fig. 1 to Fig. 3, the first embodiment of the present utility model is: a fully automatic punching machine, which includes a frame 1, an air control box 2, an electric control box 3, an operation box 4, a punching mechanism 5, Touch screen 6, single finished product placing mechanism 7, loading platform mechanism 8, first grasping mechanism 9, first conveying mechanism 10, continuous piece placing mechanism 11, second grasping mechanism 12, second conveying mechanism 13, The first paper separation mechanism 14 and the second paper separation mechanism 15 .

所述气控箱2、电控箱3、操作盒4、冲裁机构5、触摸屏6、单只成品摆放机构7、上料平台机构8、第一抓取机构9、第一搬运机构10、连片摆放机构11、第二抓取机构12、第二搬运机构13、第一隔纸机构14和第二隔纸机构15均设置于所述机架1上。所述冲裁机构5设置于所述机架1的中间,所述第一抓取机构9和第二抓取机构12分别设置于所述冲裁机构5的相对两侧,所述第一搬运机构10连接于所述第一抓取机构9,所述第二搬运机构13连接于所述第二抓取机构12。所述上料平台机构8、单只成品摆放机构7和第一隔纸机构14靠近所述第一抓取机构9设置,所述连片摆放机构11和第二隔纸机构15靠近所述第二抓取机构12设置。The air control box 2, the electric control box 3, the operation box 4, the punching mechanism 5, the touch screen 6, the single finished product placing mechanism 7, the loading platform mechanism 8, the first grasping mechanism 9, and the first conveying mechanism 10 , a continuous piece placement mechanism 11 , a second grabbing mechanism 12 , a second transport mechanism 13 , a first paper separation mechanism 14 and a second paper separation mechanism 15 are all arranged on the frame 1 . The punching mechanism 5 is arranged in the middle of the frame 1, the first grabbing mechanism 9 and the second grabbing mechanism 12 are respectively arranged on opposite sides of the punching mechanism 5, and the first conveying mechanism The mechanism 10 is connected to the first grabbing mechanism 9 , and the second transport mechanism 13 is connected to the second grabbing mechanism 12 . The feeding platform mechanism 8, the single finished product placement mechanism 7 and the first paper separation mechanism 14 are arranged close to the first gripping mechanism 9, and the continuous sheet placement mechanism 11 and the second paper separation mechanism 15 are close to the The second grabbing mechanism 12 described above is set.

具体的,所述冲裁机构5包括上模以及与上模相对应的下模,所述下模上设置有定位销;冲切产品时,产品通过所述定位销定位于所述下模上。Specifically, the punching mechanism 5 includes an upper die and a lower die corresponding to the upper die, the lower die is provided with positioning pins; when punching a product, the product is positioned on the lower die by the positioning pins .

请参考图4,所述第一抓取机构9包括第一基板91、第一电机92、第一丝杆93、与第一丝杆93相配合的第一螺母、第一滑轨94、第一滑块95、第一导向轴96、第一升降板97、第一进气座98和第一吸嘴99,所述第一电机92固定于所述第一基板91上,所述第一电机92的动力输出轴竖向设置;所述第一丝杆93连接于所述第一电机92的动力输出轴;所述第一升降板97与所述第一螺母连接,且第一升降板97通过所述第一滑块95连接于所述第一滑轨94,所述第一滑轨94固定于所述第一基板91上,且第一滑轨94的设置方向与所述第一丝杆93相平行,所述第一滑轨94的端部设置有第一限位装置。所述第一电机92带动第一丝杆93转动时,所述第一升降板97机会随着第一螺母作垂直方向的直线运动。所述第一进气座98与所述气控箱2相连,所述第一进气座98设置于所述第一升降板97的上端;所述第一吸嘴99与所述第一进气座98相连通,所述第一吸嘴99设置于所述第一升降板97的下端。优选的,第一吸嘴99的数目为多个,且第一吸嘴99通过第一吸嘴安装片910连接于所述第一升降板97,第一升降板97上设置有长孔912,所述第一吸嘴安装片910通过所述长孔912和一个调节螺母911固定于所述第一升降板97。通过调节所述调节螺母911在长孔912内的位置,可以改变吸嘴之间的距离。Please refer to FIG. 4 , the first gripping mechanism 9 includes a first base plate 91, a first motor 92, a first screw 93, a first nut matched with the first screw 93, a first slide rail 94, a first A slider 95, a first guide shaft 96, a first lifting plate 97, a first air intake seat 98 and a first suction nozzle 99, the first motor 92 is fixed on the first base plate 91, the first The power output shaft of the motor 92 is vertically arranged; the first screw mandrel 93 is connected to the power output shaft of the first motor 92; the first lifting plate 97 is connected with the first nut, and the first lifting plate 97 is connected to the first slide rail 94 through the first slide block 95, the first slide rail 94 is fixed on the first base plate 91, and the installation direction of the first slide rail 94 is the same as that of the first slide rail 94. The screw rods 93 are parallel, and the end of the first slide rail 94 is provided with a first limiting device. When the first motor 92 drives the first threaded rod 93 to rotate, the first lifting plate 97 will move vertically along with the first nut. The first air intake seat 98 is connected to the air control box 2, and the first air intake seat 98 is arranged on the upper end of the first lifting plate 97; The air seat 98 communicates with each other, and the first suction nozzle 99 is arranged at the lower end of the first lifting plate 97 . Preferably, the number of the first suction nozzles 99 is multiple, and the first suction nozzles 99 are connected to the first lifting plate 97 through the first suction nozzle mounting piece 910, and the first lifting plate 97 is provided with a long hole 912, The first nozzle mounting piece 910 is fixed to the first lifting plate 97 through the long hole 912 and an adjusting nut 911 . By adjusting the position of the adjusting nut 911 in the long hole 912, the distance between the suction nozzles can be changed.

请参考图5,所述第一搬运机构10包括第二基板101、第二电机102、第二丝杆103、与第二丝杆103相配合的第二螺母104、同步带105、同步带轮106、第二滑轨107和第二滑块108,所述第二基座固定于所述机架1上;所述第二电机102固定于所述第二基板101,所述第二电机102的动力输出轴横向设置;所述第二电机102和所述第二丝杆103分别设置于所述第二基板101的两侧,所述第二电机102的动力输出轴和所述第二丝杆103通过所述同步带105和同步带轮106连接;所述第二滑轨107固定于所述第二基板101上,且第二滑轨107的设置方向与所述第二丝杆103相平行,所述第二滑块108的端部设置有第二限位装置。所述第一抓取机构9的第一基板91通过所述第二滑块108连接于所述第二滑轨107,且所述第一基板91固定连接于所述第二螺母104。第二电机102带动第二丝杆103转动时,第一基板91会会随着第二螺母104作水平方向的直线运动。Please refer to FIG. 5 , the first transport mechanism 10 includes a second base plate 101, a second motor 102, a second screw mandrel 103, a second nut 104 matched with the second screw mandrel 103, a synchronous belt 105, and a synchronous pulley 106, the second slide rail 107 and the second slider 108, the second base is fixed on the frame 1; the second motor 102 is fixed on the second base plate 101, and the second motor 102 The power output shaft of the second motor 102 and the second screw rod 103 are respectively arranged on both sides of the second base plate 101, and the power output shaft of the second motor 102 and the second wire Rod 103 is connected with synchronous pulley 106 through described synchronous belt 105; In parallel, the end of the second slider 108 is provided with a second limiting device. The first base plate 91 of the first gripping mechanism 9 is connected to the second slide rail 107 through the second slider 108 , and the first base plate 91 is fixedly connected to the second nut 104 . When the second motor 102 drives the second threaded rod 103 to rotate, the first base plate 91 will follow the second nut 104 to move linearly in the horizontal direction.

所述第二抓取机构12与所述第一抓取机构9的结构相同,所述第二搬运机构13与所述第一搬运机构10的结构相同,所述第二抓取机构12的第一基板91固定连接于所述第二搬运机构13的第二螺母104。The structure of the second grabbing mechanism 12 is the same as that of the first grabbing mechanism 9, and the structure of the second transport mechanism 13 is the same as that of the first transport mechanism 10. A base plate 91 is fixedly connected to the second nut 104 of the second transport mechanism 13 .

请参考图6,所述单只成品摆放机构7设置于所述第一抓取机构9的侧边,所述单只成品摆放机构7包括第三基板71、第三电机72、第一主动同步轮73、第一从动同步轮74、第二从动同步轮75、第一同步带76、第二同步带77和产品盒78,所述第三基板71固定于所述机架1上;所述第三电机72固定于所述第三基板71的一侧面;所述第一主动同步轮73套设于所述第三电机72的动力输出轴;所述第一从动同步轮74和第二从动同步轮75固定于所述第三基板71的另一侧面,且第一从动同步轮74和第二从动同步轮75分别设置于所述第三基板71的两端;所述第一同步带76连接所述第一主动同步轮73和第一从动同步轮74;所述第二同步带77连接所述第一从动同步轮74和第二从动同步轮75;所述产品盒78固定连接于所述第二同步带77上。所述单只成品摆放机构7还包括同步带张紧装置79,所述同步带张紧装置79包括连接块、带轮安装座和调节螺栓,所述连接块固定于所述第三基板71,所述带轮安装座通过所述调节螺栓连接于所述连接块;所述第二从动同步轮75固定于所述带轮安装座。Please refer to Fig. 6, the single finished product placement mechanism 7 is arranged on the side of the first gripping mechanism 9, and the single finished product placement mechanism 7 includes a third base plate 71, a third motor 72, a first The driving synchronous wheel 73, the first driven synchronous wheel 74, the second driven synchronous wheel 75, the first synchronous belt 76, the second synchronous belt 77 and the product box 78, the third base plate 71 is fixed on the frame 1 Above; the third motor 72 is fixed on one side of the third base plate 71; the first driving synchronous wheel 73 is sheathed on the power output shaft of the third motor 72; the first driven synchronous wheel 74 and the second driven synchronous wheel 75 are fixed on the other side of the third base plate 71, and the first driven synchronous wheel 74 and the second driven synchronous wheel 75 are respectively arranged at both ends of the third base plate 71 The first synchronous belt 76 connects the first driving synchronous wheel 73 and the first driven synchronous wheel 74; the second synchronous belt 77 connects the first driven synchronous wheel 74 and the second driven synchronous wheel 75 ; the product box 78 is fixedly connected to the second synchronous belt 77 . The single finished product placement mechanism 7 also includes a timing belt tensioning device 79, the timing belt tensioning device 79 includes a connecting block, a pulley mounting seat and an adjusting bolt, and the connecting block is fixed on the third base plate 71 , the pulley mounting seat is connected to the connecting block through the adjusting bolt; the second driven synchronous wheel 75 is fixed to the pulley mounting seat.

所述连片摆放机构11设置于所述第二抓取机构12的侧边;所述连片摆放机构11的结构与所述单只成品摆放机构7的结构相同。The continuous piece placement mechanism 11 is arranged on the side of the second grasping mechanism 12 ; the structure of the continuous piece placement mechanism 11 is the same as that of the single finished product placement mechanism 7 .

请参考图7,所述第一隔纸机构14设置于所述单只成品摆放机构7的侧边,所述第一隔纸机构14包括第四基板141、第四电机142、第二主动同步轮、第三从动同步轮、第三同步带143、吸嘴放置板144、第二吸嘴145、第二进气座146和隔纸盒147,所述第四电机142固定于所述第四基板141的下端;所述第四电机142的动力输出轴横向设置,所述第二主动同步轮套设于所述第四电机142的动力输出轴,所述第三从动同步轮固定与所述第四基板141的上端;所述第三同步带143连接所述第二主动同步轮和第三从动同步轮;所述吸嘴放置板144固定连接于所述第三同步带143;所述第二进气座146设置于所述吸嘴放置板144的上侧;所述第二吸嘴145设置于所述吸嘴放置板144的下侧;所述隔纸盒147固定连接于所述第四基板141,且所述隔纸盒147设置于所述第二吸嘴145的下方。Please refer to FIG. 7, the first paper separation mechanism 14 is arranged on the side of the single finished product placement mechanism 7, and the first paper separation mechanism 14 includes a fourth base plate 141, a fourth motor 142, a second active Synchronous wheel, the 3rd driven synchronous wheel, the 3rd synchronous belt 143, suction nozzle place plate 144, the 2nd suction nozzle 145, the 2nd air intake seat 146 and the paper box 147, described 4th motor 142 is fixed on the described The lower end of the fourth base plate 141; the power output shaft of the fourth motor 142 is arranged horizontally, the second active synchronous wheel is sleeved on the power output shaft of the fourth motor 142, and the third driven synchronous wheel is fixed The upper end of the fourth base plate 141; the third synchronous belt 143 is connected to the second driving synchronous wheel and the third driven synchronous wheel; the nozzle placement plate 144 is fixedly connected to the third synchronous belt 143 The second air intake seat 146 is arranged on the upper side of the nozzle placement plate 144; the second suction nozzle 145 is arranged on the lower side of the nozzle placement plate 144; the paper spacer box 147 is fixedly connected On the fourth substrate 141 , and the paper spacer box 147 is disposed below the second suction nozzle 145 .

所述第二隔纸机构15设置于所述连片摆放机构11的侧边,所述第二隔纸机构15的结构与所述所述第一隔纸机构14相同。The second paper separation mechanism 15 is disposed on the side of the continuous sheet placement mechanism 11 , and the structure of the second paper separation mechanism 15 is the same as that of the first paper separation mechanism 14 .

请参考图8,所述上料平台机构8设置于所述第一抓取机构9的下方,所述上料平台机构8包括第五基板81、料盘82、升降装置83、定位针84、产品有无检测装置和光电开关85,所述第五基板81设置于所述机架1上,所述料盘82通过所述升降装置83连接于所述第五基板81;所述料盘82上设置有多个通孔,所述定位针84固定于所述第五基板81上,且定位针84从所述料盘82的底部穿过所述通孔,所述产品有无检测装置设置于所述通孔的下方;所述光电开关85包括发射端和反射板,所述发射端和反射板分别设置于所述料盘82的相对两侧。Please refer to FIG. 8 , the loading platform mechanism 8 is arranged below the first grasping mechanism 9, and the loading platform mechanism 8 includes a fifth substrate 81, a tray 82, a lifting device 83, a positioning pin 84, Whether there is a product detection device and a photoelectric switch 85, the fifth substrate 81 is arranged on the frame 1, the material tray 82 is connected to the fifth substrate 81 through the lifting device 83; the material tray 82 A plurality of through holes are arranged on the top, the positioning pins 84 are fixed on the fifth substrate 81, and the positioning pins 84 pass through the through holes from the bottom of the tray 82, and the product presence or absence detection device is set Below the through hole; the photoelectric switch 85 includes an emitting end and a reflecting plate, and the emitting end and the reflecting plate are respectively arranged on opposite sides of the tray 82 .

本实用新型的工作过程为:先将产品套装在上料平台机构8的定位针84上,全自动冲裁机启动后,由第一抓取机构9的吸嘴真空吸取一个产品,并通过第一搬运机构10将其移动至冲裁机构5的定位销上,进行第一次冲切。同时,第一隔纸机构14从隔纸盒147中吸取隔纸,单只成品摆放机构7带动产品盒78向里运动来到隔纸盒147的上方,此时第一隔纸机构14将隔纸放入单只成品摆放机构7的产品盒78内。第一次冲切完成后,第一搬运机构10带动第一抓取机构9再次来到冲切位,第一抓取机构9的吸嘴将冲切出的单个产品从冲裁机构5上吸走并将其放入单只成品摆放机构7的产品盒78内,第二搬运机构13带动第二抓取机构12运动到冲切位,第二抓取机构12的吸嘴吸住未冲切完的产品,将其移动至产品的下一个待冲切区域,然后第二搬运机构13带动第二抓取机构12复位,冲裁机构5再次实现冲切。第一抓取机构9和第二抓取机构12再次重复之前的动作。当单只成品摆放机构7的产品盒78内已累计放入一定数量的单只产品时,单只成品摆放机构7带动产品盒78向里运动来到隔纸盒147的上方,此时第一隔纸机构14再次将隔纸放入单只成品摆放机构7的产品盒78内。重复以上动作,直至整张产品冲切完成,第二搬运装置带动第二抓取机构12运动到冲切位,将冲切剩下的废料边框吸走放入连片摆放机构11的产品盒78内。The working process of the utility model is as follows: firstly put the product on the positioning pin 84 of the feeding platform mechanism 8, after the automatic punching machine is started, a product is sucked by the suction nozzle of the first grasping mechanism 9, and passed through the first A conveying mechanism 10 moves it to the positioning pin of the blanking mechanism 5 to perform the first punching. Simultaneously, the first paper-separating mechanism 14 absorbs the paper-separating paper from the paper-separating box 147, and the single finished product placing mechanism 7 drives the product box 78 to move inwardly to come to the top of the paper-separating box 147, and now the first paper-separating mechanism 14 will Lap paper is put into the product box 78 of single finished product placement mechanism 7. After the first punching is completed, the first conveying mechanism 10 drives the first grabbing mechanism 9 to come to the punching position again, and the suction nozzle of the first grabbing mechanism 9 sucks the punched single product from the punching mechanism 5 Walk and put it into the product box 78 of the single finished product placement mechanism 7, the second transport mechanism 13 drives the second grasping mechanism 12 to move to the punching position, and the suction nozzle of the second grasping mechanism 12 sucks the unpunched The cut product is moved to the next area to be punched, and then the second conveying mechanism 13 drives the second grasping mechanism 12 to reset, and the punching mechanism 5 realizes punching again. The first grabbing mechanism 9 and the second grabbing mechanism 12 repeat the previous actions again. When a certain amount of single products have been put into the product box 78 of the single finished product placement mechanism 7, the single finished product placement mechanism 7 drives the product box 78 to move inwardly to the top of the paper box 147. First paper separation mechanism 14 puts separation paper in the product box 78 of single finished product placement mechanism 7 again. Repeat the above actions until the punching of the entire product is completed, the second conveying device drives the second grabbing mechanism 12 to move to the punching position, and sucks away the waste frame left after punching and puts it into the product box of the continuous piece placement mechanism 11 Within 78.

综上所述,本实用新型提供的全自动冲裁机能够自动实现上料、冲切、取料,摆放等动作,能够极大地提高生产效率,降低劳动成本。To sum up, the fully automatic punching machine provided by the utility model can automatically realize loading, punching, retrieving, placing and other actions, which can greatly improve production efficiency and reduce labor costs.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent transformations made by using the utility model specification and accompanying drawings, or directly or indirectly used in related technical fields, are all the same. The theory is included in the patent protection scope of the present utility model.

Claims (10)

1. a kind of full-automatic gouging machine, it is characterised in that including frame, blanking mechanism, the first carrying mechanism, the second carrying implement Structure, the first grasping mechanism and the second grasping mechanism, first carrying mechanism, blanking mechanism and the second carrying mechanism are horizontal successively It is arranged in the frame;
The blanking mechanism includes upper mould and the lower mould corresponding with upper mould, and alignment pin is provided with the lower mould;
First grasping mechanism includes first substrate, the first motor, the first screw mandrel, the first spiral shell being engaged with the first screw mandrel Mother, the first lifter plate, the first air inlet seat and the first suction nozzle, first motor are fixed on the first substrate, and described first The power output shaft of motor is vertically arranged;First screw mandrel is connected to the power output shaft of first motor;Described first Lifter plate is fixedly connected with first nut;First air inlet seat is arranged at the upper end of first lifter plate;Described One suction nozzle is connected with first air inlet seat, and first suction nozzle is arranged at the lower end of first lifter plate;
Second grasping mechanism is identical with the structure of first grasping mechanism;
First carrying mechanism includes second substrate, the second motor, the second screw mandrel, the second spiral shell being engaged with the second screw mandrel Mother, second pedestal are fixed in the frame;Second motor is fixed on the second substrate, second motor Power output shaft is laterally set;Second screw mandrel is connected to the power output shaft of second motor;
The first substrate of first grasping mechanism is fixedly connected on second nut;
Second carrying mechanism is identical with the structure of first carrying mechanism, and the first substrate of second grasping mechanism is consolidated Surely it is connected to the second nut of second carrying mechanism.
2. full-automatic gouging machine as claimed in claim 1, it is characterised in that first grasping mechanism also includes the first slide rail With the first sliding block, first slide rail is fixed on the first substrate, and the setting direction of the first slide rail and described first Bar is parallel, and first lifter plate is connected to first slide rail by first sliding block;
The end set of first slide rail has the first stopping means.
3. full-automatic gouging machine as claimed in claim 1, it is characterised in that first grasping mechanism also includes multiple first Suction nozzle installation sheet, multiple first suction nozzles are provided with the first suction nozzle installation sheet;The first suction nozzle installation sheet passes through elongated hole First lifter plate is fixed on adjusting nut.
4. full-automatic gouging machine as claimed in claim 1, it is characterised in that first carrying mechanism also include timing belt and Synchronous pulley;Second motor and second screw mandrel are respectively arranged at the both sides of the second substrate, second motor Power output shaft connected with second screw mandrel by the timing belt with synchronous pulley.
5. full-automatic gouging machine as claimed in claim 1, it is characterised in that first carrying mechanism also includes the second slide rail With the second sliding block, second slide rail is fixed on the second substrate, and the setting direction of the second slide rail and described second Bar is parallel, and the first substrate is connected to second slide rail by second sliding block;The end of second sliding block is set It is equipped with the second stopping means.
6. full-automatic gouging machine as claimed in claim 1, it is characterised in that also including single finished product arranging mechanism, the list Finished product arranging mechanism is arranged at the side of first grasping mechanism, the single finished product arranging mechanism include the 3rd substrate, 3rd motor, the first active synchronization wheel, the first driven synchronizing wheel, the second driven synchronizing wheel, the first timing belt, the second timing belt and Product box, the 3rd substrate are fixed in the frame;3rd motor is fixed on the one side of the 3rd substrate;Institute State the power output shaft that the first active synchronization wheel is sheathed on the 3rd motor;The first driven synchronizing wheel and second driven same Step wheel is fixed on the another side of the 3rd substrate, and the first driven synchronizing wheel and the second driven synchronizing wheel are respectively arranged at institute State the both ends of the 3rd substrate;First active synchronization wheel and the first driven synchronizing wheel described in the first synchronous band connection;Described First driven synchronizing wheel described in two synchronous band connections and the second driven synchronizing wheel;It is same that the product box is fixedly connected on described second Step takes.
7. full-automatic gouging machine as claimed in claim 6, it is characterised in that the single finished product arranging mechanism also includes synchronous Band tensioning apparatus, the synchronous belt tension device include contiguous block, belt wheel mounting seat and regulating bolt, and the contiguous block is fixed on 3rd substrate, the belt wheel mounting seat are connected to the contiguous block by the regulating bolt;The second driven synchronization Wheel is fixed on the belt wheel mounting seat.
8. full-automatic gouging machine as claimed in claim 6, it is characterised in that also include arranging mechanism in flakes, it is described to put in flakes Laying mechanism is arranged at the side of second grasping mechanism;The structure of the arranging mechanism in flakes and the single finished product ordering machine The structure of structure is identical.
9. full-automatic gouging machine as claimed in claim 8, it is characterised in that also including two every mechanism of paper, it is described two every Mechanism of paper is respectively arranged at the side of arranging mechanism and the single finished product arranging mechanism in flakes;It is described every mechanism of paper bag Include tetrabasal, the 4th motor, the second active synchronization wheel, the 3rd driven synchronizing wheel, the 3rd timing belt, suction nozzle and place plate, second Suction nozzle, the second air inlet seat and it is fixed on the lower end of the tetrabasal every carton, the 4th motor;4th motor moves Power output shaft is laterally set, and the second active synchronization wheel is sheathed on the power output shaft of the 4th motor, the described 3rd from Dynamic synchronizing wheel fixes the upper end with the tetrabasal;Second active synchronization wheel described in the 3rd synchronous band connection and the 3rd from Dynamic synchronizing wheel;The suction nozzle places plate and is fixedly connected on the 3rd timing belt;Second air inlet seat is arranged at the suction nozzle Place the upside of plate;Second suction nozzle is arranged at the downside that the suction nozzle places plate;It is described be fixedly connected on every carton it is described Tetrabasal, and the lower section that second suction nozzle is arranged at every carton.
10. full-automatic gouging machine as claimed in claim 1, it is characterised in that also put down including material loading platform mechanism, the feeding Platform mechanism is arranged at the lower section of first grasping mechanism, and the material loading platform mechanism includes the 5th substrate, charging tray, lifting dress Put, pilot pin, product whether there is detection means and optoelectronic switch, the 5th substrate is arranged in the frame, and the charging tray leads to Cross the lowering or hoisting gear and be connected to the 5th substrate;Multiple through holes are provided with the charging tray, the pilot pin is fixed on institute State on the 5th substrate, and pilot pin passes through the through hole from the bottom of the charging tray;
The product whether there is the lower section that detection means is arranged at the through hole;The optoelectronic switch includes transmitting terminal and reflecting plate, The transmitting terminal and reflecting plate are respectively arranged at the opposite sides of the charging tray.
CN201720685156.7U 2017-06-13 2017-06-13 Full-automatic blanking machine Expired - Fee Related CN206913290U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720685156.7U CN206913290U (en) 2017-06-13 2017-06-13 Full-automatic blanking machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720685156.7U CN206913290U (en) 2017-06-13 2017-06-13 Full-automatic blanking machine

Publications (1)

Publication Number Publication Date
CN206913290U true CN206913290U (en) 2018-01-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720685156.7U Expired - Fee Related CN206913290U (en) 2017-06-13 2017-06-13 Full-automatic blanking machine

Country Status (1)

Country Link
CN (1) CN206913290U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109263384A (en) * 2018-10-27 2019-01-25 安徽昊盛木业有限公司 A kind of auxiliary feeding device of plank carving machine
CN110560548A (en) * 2019-08-21 2019-12-13 惠州至精精密技术有限公司 Automatic punching and placing device for ear caps

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109263384A (en) * 2018-10-27 2019-01-25 安徽昊盛木业有限公司 A kind of auxiliary feeding device of plank carving machine
CN110560548A (en) * 2019-08-21 2019-12-13 惠州至精精密技术有限公司 Automatic punching and placing device for ear caps

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Granted publication date: 20180123