CN206911449U - Coal mining breaker - Google Patents

Coal mining breaker Download PDF

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CN206911449U
CN206911449U CN201720769361.1U CN201720769361U CN206911449U CN 206911449 U CN206911449 U CN 206911449U CN 201720769361 U CN201720769361 U CN 201720769361U CN 206911449 U CN206911449 U CN 206911449U
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crushing
plate
grate
feeding
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陈光旭
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East China Institute of Technology
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Abstract

本实用新型公开一种煤矿开采用破碎装置,包括一个预筛分装置和一个破碎装置,所述预筛分装置包括一个箱体,箱体内固定一个组合转轴,组合转轴上固定第一篦板和第二篦板,箱体底端第一下料口通过下料斜管与下料筒连通,破碎装置内底端固定一破碎电机,破碎电机竖直设置,其顶端通过传动轴与锥形破碎辊的底面中心固定连接,所述破碎辊外罩有一个耐磨壳体,耐磨壳体从上至下分为第一破碎部、第二破碎部和第三破碎部,其锥角与破碎辊均相同,但其底面直径从第一破碎部,到第二破碎部再至第三破碎部逐级减小,该系统能够高效破碎块煤,且投入少,维护费用低。

The utility model discloses a crushing device for coal mining, which includes a pre-screening device and a crushing device. The pre-screening device includes a box body, a combined rotating shaft is fixed in the box, and a first grate plate and a first grate plate are fixed on the combined rotating shaft. The second grate plate, the first discharge port at the bottom of the box communicates with the discharge barrel through the discharge inclined pipe, and a crushing motor is fixed at the bottom of the crushing device. The center of the bottom surface of the roller is fixedly connected. The crushing roller is covered with a wear-resistant shell. The wear-resistant shell is divided into the first crushing part, the second crushing part and the third crushing part from top to bottom. The cone angle is the same as that of the crushing roller. They are all the same, but the diameter of the bottom surface decreases step by step from the first crushing part to the second crushing part and then to the third crushing part. This system can crush lump coal efficiently with less investment and low maintenance cost.

Description

煤矿开采用破碎装置Crusher for coal mining

技术领域technical field

本实用新型涉及一种煤矿开采用设备,具体涉及一种块煤的分拣和破碎装置组成的煤矿开采用破碎装置。The utility model relates to equipment for mining coal mines, in particular to a crushing device for coal mine mining composed of lump coal sorting and crushing devices.

背景技术Background technique

矿山出土的煤矿在运输利用前,均需要对其进行破碎,将其碎化为煤矿颗粒细粉后进行运输和定型利用,现有的破碎机中对煤矿产品破碎效果较好的有反击式破碎机和锤式破碎机,其主要利用冲击撞击力进行破碎,适用范围广,破碎件磨损小,而且更换方便,较平常适用的刀破和双辊压破式破碎机相比具有很有优点,但是其对于投入原料的粒径有一定要求,煤矿在出土后,大部分为整体块状结构,在利用上述破碎机进行破碎时,往往需要预先将其砸击处理为小块原料,浪费大量的时间;锤式破碎机作为一种中碎设备,其破碎后的物料粒径较大,有时还需要对成品再次进行细碎,非常麻烦,此外,原料在投入后,为细小颗粒和原料块的混合物,在一起投入后大量的细小颗粒需通过蓖条落下,此时很容易造成蓖条处物料堆积,不仅影响块状物料的破碎效果,同时也容易造成蓖条堵塞,故在实际破碎前,往往会预先利用筛网将混合料进行筛选分离,大块的物料块方投入进行粗碎,整个过程实际操作非常麻烦。The coal unearthed in the mine needs to be crushed before being transported and used, and it is crushed into fine coal particles before being transported and shaped for use. Among the existing crushers, the impact crusher has a better crushing effect on coal products. Machine and hammer crusher, which mainly use the impact force for crushing, have a wide range of applications, small wear of the broken parts, and easy replacement. However, it has certain requirements for the particle size of the input raw materials. After the coal mine is unearthed, most of it has an overall block structure. When using the above-mentioned crusher for crushing, it is often necessary to smash it into small pieces of raw materials in advance, which wastes a lot of energy. time; as a medium crushing equipment, the hammer crusher has a large particle size after crushing, and sometimes it is necessary to finely crush the finished product again, which is very troublesome. In addition, after the raw material is put in, it is a mixture of fine particles and raw material blocks , after being put together, a large number of fine particles need to fall through the grating bar. At this time, it is easy to cause material accumulation at the grating bar, which not only affects the crushing effect of the bulk material, but also easily causes the grating bar to be blocked. Therefore, before the actual crushing, often The mixture will be screened and separated in advance with a sieve, and large pieces of material will be put into coarse crushing. The actual operation of the whole process is very troublesome.

现有技术中存在大量的对块煤进行分级筛分破碎的专利,其主要形式都是先使用锤破或颚式破碎机进行一级破碎,然后经过辊式破碎机进行二级破碎。一级破碎和二级破碎之间通过筛分装置对物料进行筛分,将颗粒不满足要求的投入辊式破碎机进行破碎,颗粒满足要求的直接送到成品处。这种方式,对于一套设备来说,非常复杂,尤其是运动部件,两套破碎机,维护成本非常高。也会大幅增加设备购买成本。In the prior art, there are a large number of patents for classification, screening and crushing of lump coal, the main form of which is to firstly use a hammer or jaw crusher for primary crushing, and then pass through a roller crusher for secondary crushing. Between the primary crushing and secondary crushing, the materials are screened by the screening device, and the particles that do not meet the requirements are put into the roller crusher for crushing, and the particles that meet the requirements are directly sent to the finished product. This method is very complicated for one set of equipment, especially the moving parts, two sets of crushers, and the maintenance cost is very high. It will also greatly increase the cost of equipment purchase.

此外,块煤在进入破碎设备前,预筛分非常有必要,能够减少合格物料的重复破碎,降低能耗,也防止块煤颗粒过小,出现扬尘量大的问题。但现有的预筛分均为筛网筛分,非常容易堵塞筛孔,导致后续工作效率下降或直接停机。但现有的技术中,没有有效的清理筛网的装置,震动筛对与粘附性颗粒有较好的效果,但是对于卡在筛孔中的颗粒无法清除,长时间使用,会使整个系统的工作效率下降。但更换筛网基本都需要停机,非常麻烦。In addition, before the lump coal enters the crushing equipment, pre-screening is very necessary, which can reduce repeated crushing of qualified materials, reduce energy consumption, and prevent the problem of large dust emission caused by too small lump coal particles. However, the existing pre-screening is screen screening, which is very easy to block the screen holes, resulting in a decrease in follow-up work efficiency or direct shutdown. However, in the existing technology, there is no effective device for cleaning the screen. The vibrating screen has a good effect on the adhesive particles, but it cannot remove the particles stuck in the screen holes. If it is used for a long time, the entire system will be damaged. work efficiency drops. However, the replacement of the screen basically requires downtime, which is very troublesome.

发明内容Contents of the invention

本实用新型的目的在于,提供一种能够预筛分不会堵料,且只有一套破碎设备的煤矿开采用破碎装置。The purpose of the utility model is to provide a crushing device for coal mining that can pre-screen without blocking materials and has only one set of crushing equipment.

为了实现上述目的,本实用新型包括,一个预筛分装置和一个破碎装置,所述预筛分装置包括一个箱体,箱体顶端设有一个倒锥形下料斗,箱体内固定一个组合转轴,组合转轴包括一个内轴和一个外轴套,内轴与外轴套同轴,所述内轴通过两端的固定杆与一个第二篦板固定连接,所述外轴套的外表面固定一个第一篦板,第一篦板和第二篦板上设有平行且均匀分部的篦齿,所述第二篦板的篦齿的间距小于第一篦板的篦齿之间的间距;In order to achieve the above object, the utility model includes a pre-screening device and a crushing device, the pre-screening device includes a box, the top of the box is provided with an inverted cone-shaped lower hopper, and a combined rotating shaft is fixed in the box. The combined rotating shaft includes an inner shaft and an outer shaft sleeve, the inner shaft and the outer shaft sleeve are coaxial, the inner shaft is fixedly connected with a second grate plate through the fixing rods at both ends, and a second grate plate is fixed on the outer surface of the outer shaft sleeve. A grate plate, the first grate plate and the second grate plate are provided with parallel and evenly divided grate teeth, and the distance between the grate teeth of the second grate plate is smaller than the distance between the grate teeth of the first grate plate;

所述箱体底端设有一个第一下料口和一个第二下料口,所述第一篦板的底端位于第一下料口的上方,所述第二篦板的底端位于第二下料口的上方;The bottom end of the box body is provided with a first discharge port and a second discharge port, the bottom end of the first grate plate is located above the first discharge port, and the bottom end of the second grate plate is located at Above the second feeding port;

所述第一下料口与下料斜管连通,所述下料斜管临近第一下料口的一端设有一个底压板,与底压板对应位置滑动连接有砸击杆,砸击杆下端固定连接有上压板,上压板和底压板的板面上均开有若干砸齿,砸击杆与下料斜管顶板之间连接弹簧,砸击杆上固定嵌有齿轮条,下料斜管上端固定连接有砸击电机,砸击电机的转动轴上固定连接有不完全齿轮,不完全齿轮与齿轮条啮合连接,The first feeding port is connected with the inclined feeding pipe, and one end of the inclined feeding pipe adjacent to the first feeding port is provided with a bottom pressing plate, and a smashing rod is slidingly connected to the corresponding position of the bottom pressing plate, and the lower end of the hitting rod is The upper pressing plate is fixedly connected, and there are a number of smashing teeth on both the upper pressing plate and the bottom pressing plate. The upper end is fixedly connected with a smashing motor, and the rotating shaft of the smashing motor is fixedly connected with an incomplete gear, and the incomplete gear is meshed with the gear bar.

所述下料斜管与破碎装置顶端的下料筒连通,连通处下料端的下方设有一个倒锥形漏料斗,漏料斗的下方在下料筒内壁上水平固定一个十字形第一撒料架,第一撒料架的下方设有一个十字形的第二撒料架,第二撒料架与第一撒料架之间在水平方向上有一夹角,夹角为45 度,所述第二撒料架的中心底端悬吊固定一个撒料锥;The inclined feeding tube is connected with the feeding tube at the top of the crushing device, and an inverted cone-shaped funnel is provided below the feeding end at the connection point, and a cross-shaped first spreading rack is horizontally fixed on the inner wall of the feeding tube under the funnel , there is a cross-shaped second spreading rack below the first spreading rack, and there is an angle between the second spreading rack and the first spreading rack in the horizontal direction, and the included angle is 45 degrees. A spreading cone is suspended and fixed at the bottom of the center of the second spreader;

所述下料筒的底端伸入破碎装置内,破碎装置内底端固定一破碎电机,破碎电机竖直设置,其顶端通过传动轴与锥形破碎辊的底面中心固定连接,所述破碎辊外罩有一个耐磨壳体,所述下料筒的底端伸入耐磨壳体内,耐磨壳体从上至下分为第一破碎部、第二破碎部和第三破碎部,第一破碎部、第二破碎部和第三破碎部均为锥台形,且锥角与破碎辊均相同,但其底面直径从第一破碎部,到第二破碎部再至第三破碎部逐级减小,所述第二下料口通过第二下料斜管与第二破碎部连通;The bottom of the lower barrel extends into the crushing device, and a crushing motor is fixed at the bottom of the crushing device. The crushing motor is vertically arranged, and its top is fixedly connected to the center of the bottom surface of the conical crushing roller through a transmission shaft. The crushing roller The outer cover has a wear-resistant shell, and the bottom end of the lower barrel extends into the wear-resistant shell. The wear-resistant shell is divided into a first crushing part, a second crushing part and a third crushing part from top to bottom. The crushing part, the second crushing part and the third crushing part are all in the shape of a truncated cone, and the cone angle is the same as that of the crushing roller, but the diameter of the bottom surface decreases step by step from the first crushing part to the second crushing part and then to the third crushing part. small, the second feeding port communicates with the second crushing part through the second feeding inclined tube;

所述第三破碎部底端与一个第二下料筒连通,第二下料筒的底端与一个拢料斗连通;The bottom end of the third crushing part communicates with a second lower material barrel, and the bottom end of the second lower material barrel communicates with a hopper;

所述下料斜管在底压板与下料筒之间设有一个纵截面为半球形的下凹部,下凹部内定位一个翻料辊,翻料棍上固定翻料板,翻料板为曲面板,其弯曲方向与翻料辊转动方向一致,翻料辊带动翻料板向下料筒方向送料;The inclined feeding tube is provided with a lower concave portion with a hemispherical longitudinal section between the bottom pressing plate and the lowering barrel, and a turning roller is positioned in the lower concave portion, and a turning plate is fixed on the turning stick, and the turning plate is curved. The bending direction of the panel is consistent with the rotation direction of the turning roller, and the turning roller drives the turning plate to feed material to the downward direction of the barrel;

下凹部与底压板之间的下料斜管的底面上设有第一筛板,下凹部与下料筒之间的下料斜管底面上设有第二筛板,第一筛板和第二筛板由与下料斜管平行的且间距相等的筛杆组成,所述第一筛板和第二筛板底端设有第一下料支管和第二下料支管,第一下料支管和第二下料支管均与第二下料斜管连通。A first sieve plate is provided on the bottom surface of the blanking inclined tube between the lower concave part and the bottom pressing plate, a second sieve plate is provided on the bottom surface of the blanking inclined tube between the lower concave part and the lower feeding cylinder, the first sieve plate and the second The second sieve plate is composed of sieve rods which are parallel to the inclined pipe for feeding and have equal spacing. Both the branch pipe and the second feeding branch pipe communicate with the second feeding inclined pipe.

预筛分装置中设置两个由平行且间距相等的篦齿形成的篦板对块煤进行预筛分,这种篦板的好处是没有筛孔,且倾斜设置,物料基本不会在篦板上堆积,且能够有效的对块煤进行筛分。提高整个系统的运行的稳定性,杜绝堵料停机。The pre-screening device is equipped with two grate plates formed by parallel and equally spaced grate teeth to pre-screen lump coal. The advantage of this grate plate is that it has no sieve holes and is set at an inclination, so that the material basically does not fall on the grate plate. It can be piled up on the top and can effectively screen the lump coal. Improve the stability of the operation of the entire system, and prevent material blockage and shutdown.

破碎装置内的破碎辊通过设置与破碎辊辊面间距不同的破碎部壳体能够对不同粒径大小的块煤进行破碎,实现多级连续破碎,且只需要一套破碎系统,大大节省了固定成本,且后期的维护费用也非常低。The crushing roller in the crushing device can crush lump coal with different particle sizes by setting the crushing part shell with a different distance from the crushing roller surface to achieve multi-stage continuous crushing, and only one crushing system is needed, which greatly saves the fixed Cost, and later maintenance costs are also very low.

此外,下料筒内的两级撒料装置以及撒料锥能够让物料在周向上均匀的分部,提高设备的效率,防止因为局部落料过多造成的局部辊面损坏的现象。提高设备使用时间,加长维修保养的时间间隔,进一步降低成本。In addition, the two-stage material spreading device and the material spreading cone in the lower material barrel can distribute the material evenly in the circumferential direction, improve the efficiency of the equipment, and prevent local roller surface damage caused by excessive local material falling. Improve the service life of equipment, lengthen the time interval of maintenance, and further reduce the cost.

翻料辊和第一筛板以及第二筛板的作用在于,经过上下压板的预破碎后,会含有部分细颗粒,这部分细颗粒经过第一筛板会漏掉一部分进入第二破碎部,而夹杂在物料中上层的细颗粒无法排出,经过翻料辊的翻动,将上层物料翻到下层,能够将夹杂中上层的细颗粒经过第二筛板排出,直接进入第二破碎部,进一步提高破碎效率。The function of the turning roller, the first sieve plate and the second sieve plate is that after the pre-crushing of the upper and lower pressing plates, some fine particles will be contained, and some of these fine particles will pass through the first sieve plate and enter the second crushing part. However, the fine particles mixed in the upper layer of the material cannot be discharged. After turning over the turning roller, the upper layer material is turned over to the lower layer, and the fine particles mixed in the middle and upper layer can be discharged through the second sieve plate and directly enter the second crushing part to further improve the crushing capacity. crushing efficiency.

进一步的,所述第一篦板上设有第一篦梳,第一篦梳与篦齿垂直设置,第一篦梳上设有与篦齿之间间隙宽度相同的梳齿,所述外轴套上固定一个第一电动推杆,第一电动推杆的推出端与第一篦梳固定连接。通过电动推杆推拉篦梳,能够起到清理篦板的作用,防止块煤卡在篦齿之间。Further, the first grate plate is provided with a first comb, the first comb and the grate teeth are vertically arranged, the first comb is provided with comb teeth with the same width as the gap between the grate teeth, and the outer shaft A first electric push rod is put on and fixed, and the push-out end of the first electric push rod is fixedly connected with the first comb. Pushing and pulling the grate comb through the electric push rod can clean the grate plate and prevent lump coal from getting stuck between the grate teeth.

进一步的,所述第二篦板上设有第二篦梳,第二篦梳与篦齿垂直设置,第二篦梳上设有与篦齿之间间隙宽度相同的梳齿,所述内轴两端通过固定杆固定一个第二电动推杆,第二电动推杆的推出端与第二篦梳固定连接。Further, the second grate plate is provided with a second comb, the second comb is arranged perpendicular to the grate teeth, the second comb is provided with comb teeth with the same width as the gap between the grate teeth, and the inner shaft Two ends fix a second electric push rod through the fixed rod, and the push-out end of the second electric push rod is fixedly connected with the second comb.

进一步的,所述破碎辊的外表面上固定有凸起。凸起的作用是为了提高破碎效率。Further, protrusions are fixed on the outer surface of the crushing roller. The function of the protrusion is to improve the crushing efficiency.

进一步的,所述破碎辊的外表面在第一破碎部对应空间固定破碎锤,与第二破碎部对应空间处固定破碎齿,与第三破碎部对应空间处固定小破碎齿。破碎锤的作用在于击破大颗粒,破碎齿更着重于挤压破碎,对于小颗粒来说破碎效果更好。上部设置破碎锤,中下部设置大小破碎齿能够高效的破碎块煤。Further, on the outer surface of the crushing roller, a crushing hammer is fixed in a space corresponding to the first crushing part, crushing teeth are fixed in a space corresponding to the second crushing part, and small crushing teeth are fixed in a space corresponding to the third crushing part. The role of the breaking hammer is to break large particles, and the crushing teeth are more focused on crushing and crushing, and the crushing effect is better for small particles. The upper part is equipped with a breaking hammer, and the middle and lower parts are equipped with large and small crushing teeth, which can effectively break lump coal.

进一步的,所述预筛分装置的底面在第一下料口和第二下料口之间设有一个隔条,隔条的纵截面为三角形,还包括一个挡料板,挡料板一端与第二下料口边沿固定连接,另一端固定在箱体上。Further, the bottom surface of the pre-screening device is provided with a spacer between the first discharge port and the second discharge port, the longitudinal section of the spacer is triangular, and it also includes a baffle plate, one end of the baffle plate It is fixedly connected with the edge of the second feeding port, and the other end is fixed on the box body.

附图说明Description of drawings

图1是本实用新型示意图。Fig. 1 is a schematic diagram of the utility model.

图2是第一篦网示意图。Fig. 2 is a schematic diagram of the first grate.

图3是第二篦网示意图。Fig. 3 is a schematic diagram of the second grate.

具体实施方式detailed description

下面结合附图对本实用新型做详细描述。Below in conjunction with accompanying drawing, the utility model is described in detail.

如图1至3所示,一种煤矿开采用破碎装置,包括一个预筛分装置1和一个破碎装置3,所述预筛分装置1包括一个箱体100,箱体100顶端设有一个倒锥形下料斗11,箱体100内固定一个组合转轴12,组合转轴12包括一个内轴121和一个外轴套122,内轴121与外轴套122同轴,所述内轴121通过两端的固定杆与一个第二篦板14固定连接,所述外轴套122的外表面固定一个第一篦板13,第一篦板13和第二篦板14上设有平行且均匀分部的篦齿,所述第二篦板14的篦齿的间距小于第一篦板13的篦齿之间的间距;As shown in Figures 1 to 3, a crushing device for coal mining includes a pre-screening device 1 and a crushing device 3, the pre-screening device 1 includes a box body 100, the top of the box body 100 is provided with an inverted Conical lower hopper 11, a combined rotating shaft 12 is fixed inside the box body 100, the combined rotating shaft 12 includes an inner shaft 121 and an outer shaft sleeve 122, the inner shaft 121 is coaxial with the outer shaft sleeve 122, and the inner shaft 121 passes through the The fixed rod is fixedly connected with a second grate plate 14, the outer surface of the outer bushing 122 is fixed with a first grate plate 13, and the first grate plate 13 and the second grate plate 14 are provided with parallel and evenly divided grate plates. Teeth, the spacing of the grate teeth of the second grate plate 14 is less than the spacing between the grate teeth of the first grate plate 13;

所述箱体100底端设有一个第一下料口16和一个第二下料口17,所述第一篦板13的底端位于第一下料口16的上方,所述第二篦板14的底端位于第二下料口17的上方;The bottom end of the box body 100 is provided with a first discharge port 16 and a second discharge port 17, the bottom end of the first grate plate 13 is located above the first discharge port 16, and the second grate The bottom end of the plate 14 is located above the second feeding port 17;

所述第一下料口16与下料斜管161连通,所述下料斜管161临近第一下料口16的一端设有一个底压板22,与底压板22对应位置滑动连接有砸击杆21,砸击杆21下端固定连接有上压板23,上压板23和底压板22的板面上均开有若干砸齿,砸击杆21与下料斜管161顶板之间连接弹簧,砸击杆21上固定嵌有齿轮条,下料斜管161上端固定连接有砸击电机,砸击电机的转动轴上固定连接有不完全齿轮,不完全齿轮与齿轮条啮合连接,The first feeding opening 16 communicates with the feeding inclined pipe 161, and the end of the feeding inclined pipe 161 near the first feeding opening 16 is provided with a bottom pressing plate 22, which is slidably connected with the corresponding position of the bottom pressing plate 22 and has a smashing Rod 21, the lower end of smashing rod 21 is fixedly connected with upper pressing plate 23, and the plate surface of upper pressing plate 23 and bottom pressing plate 22 are all provided with some smashing teeth, smashing spring is connected between hitting bar 21 and blanking inclined pipe 161 top plate, smashing A gear bar is fixedly embedded on the stroke rod 21, and a smashing motor is fixedly connected to the upper end of the blanking inclined pipe 161, and an incomplete gear is fixedly connected to the rotating shaft of the smashing motor, and the incomplete gear is meshed with the gear bar.

所述下料斜管161与破碎装置3顶端的下料筒31连通,连通处下料端的下方设有一个倒锥形漏料斗311,漏料斗311的下方在下料筒31内壁上水平固定一个十字形第一撒料架312,第一撒料架312的下方设有一个十字形的第二撒料架313,第二撒料架313与第一撒料架312 之间在水平方向上有一夹角,夹角为45度,所述第二撒料架313的中心底端悬吊固定一个撒料锥314;The inclined feeding tube 161 communicates with the feeding tube 31 at the top of the crushing device 3, and an inverted cone-shaped funnel 311 is arranged below the feeding end at the connection point. Glyph first spreading frame 312, a cross-shaped second spreading frame 313 is arranged below the first spreading frame 312, and there is a folder between the second spreading frame 313 and the first spreading frame 312 in the horizontal direction. angle, the included angle is 45 degrees, and a spreading cone 314 is suspended and fixed at the bottom end of the center of the second spreading frame 313;

所述下料筒31的底端伸入破碎装置3内,破碎装置3内底端固定一破碎电机36,破碎电机36竖直设置,其顶端通过传动轴与锥形破碎辊35的底面中心固定连接,所述破碎辊35 外罩有一个耐磨壳体,所述下料筒31的底端伸入耐磨壳体内,耐磨壳体从上至下分为第一破碎部321、第二破碎部322和第三破碎部323,第一破碎部321、第二破碎部322和第三破碎部323均为锥台形,且锥角与破碎辊35均相同,但其底面直径从第一破碎部321,到第二破碎部322再至第三破碎部323逐级减小,所述第二下料口17通过第二下料斜管171与第二破碎部322连通;The bottom of the lower barrel 31 extends into the crushing device 3, and a crushing motor 36 is fixed at the bottom of the crushing device 3. The crushing motor 36 is vertically arranged, and its top is fixed to the center of the bottom surface of the conical crushing roller 35 through a transmission shaft. connected, the crushing roller 35 is covered with a wear-resistant casing, the bottom of the lower barrel 31 extends into the wear-resistant casing, and the wear-resistant casing is divided into a first crushing part 321 and a second crushing part from top to bottom. Part 322 and the third crushing part 323, the first crushing part 321, the second crushing part 322 and the third crushing part 323 are all truncated cones, and the cone angle is the same as that of the crushing roller 35, but the diameter of the bottom surface is larger than that of the first crushing part 321, to the second crushing part 322 and then to the third crushing part 323, the second crushing part 323 is gradually reduced, and the second discharge port 17 communicates with the second crushing part 322 through the second discharge inclined pipe 171;

所述第三破碎部323底端与一个第二下料筒34连通,第二下料筒34的底端与一个拢料斗37连通;The bottom end of the third crushing part 323 communicates with a second lower barrel 34, and the bottom end of the second lower barrel 34 communicates with a hopper 37;

所述下料斜管161在底压板22与下料筒31之间设有一个纵截面为半球形的下凹部191,下凹部191内定位一个翻料辊19,翻料棍19上固定翻料板,翻料板为曲面板,其弯曲方向与翻料辊19转动方向一致,翻料辊19带动翻料板向下料筒31方向送料;Described blanking inclined pipe 161 is provided with a vertical cross-section between the bottom platen 22 and the lower barrel 31 and is a hemispherical lower concave portion 191, and a turning roller 19 is positioned in the lower concave portion 191, and the turning material is fixed on the turning roller 19. The turning plate is a curved panel, and its bending direction is consistent with the direction of rotation of the turning roller 19, and the turning roller 19 drives the turning plate to feed material to the downward direction of the barrel 31;

下凹部191与底压板22之间的下料斜管161的底面上设有第一筛板,下凹部191与下料筒31之间的下料斜管161底面上设有第二筛板,第一筛板和第二筛板由与下料斜管161平行的且间距相等的筛杆组成,所述第一筛板和第二筛板底端设有第一下料支管193和第二下料支管192,第一下料支管193和第二下料支管192均与第二下料斜管171连通。A first sieve plate is provided on the bottom surface of the blanking inclined tube 161 between the lower concave portion 191 and the bottom pressing plate 22, and a second sieve plate is provided on the bottom surface of the blanking inclined tube 161 between the lower concave portion 191 and the lower material cylinder 31. The first sieve plate and the second sieve plate are composed of sieve rods parallel to the discharge inclined pipe 161 and equally spaced. The feeding branch pipe 192 , the first feeding branch pipe 193 and the second feeding branch pipe 192 are all in communication with the second feeding inclined pipe 171 .

所述第一篦板13上设有第一篦梳131,第一篦梳131与篦齿垂直设置,第一篦梳131上设有与篦齿之间间隙宽度相同的梳齿,所述外轴套122上固定一个第一电动推杆,第一电动推杆的推出端与第一篦梳131固定连接。The first grate plate 13 is provided with a first comb 131, the first comb 131 is vertically arranged with the grate teeth, the first comb 131 is provided with comb teeth with the same width as the gap between the grate teeth, the outer A first electric push rod is fixed on the axle sleeve 122, and the push-out end of the first electric push rod is fixedly connected with the first comb 131.

所述第二篦板14上设有第二篦梳141,第二篦梳141与篦齿垂直设置,第二篦梳141上设有与篦齿之间间隙宽度相同的梳齿,所述内轴121两端通过固定杆固定一个第二电动推杆,第二电动推杆的推出端与第二篦梳141固定连接。The second grate plate 14 is provided with a second comb 141, and the second comb 141 is vertically arranged with the grate teeth, and the second comb 141 is provided with the same comb teeth with the gap width between the grate teeth. Axle 121 two ends fix a second electric push rod by fixed rod, and the push-out end of the second electric push rod is fixedly connected with the second comb 141.

所述破碎辊35的外表面上固定有凸起。Protrusions are fixed on the outer surface of the crushing roller 35 .

所述破碎辊35的外表面在第一破碎部321对应空间固定破碎锤331,与第二破碎部322 对应空间处固定破碎齿332,与第三破碎部323对应空间处固定小破碎齿333。On the outer surface of the crushing roller 35 , a crushing hammer 331 is fixed in a space corresponding to the first crushing part 321 , a crushing tooth 332 is fixed in a space corresponding to the second crushing part 322 , and a small crushing tooth 333 is fixed in a space corresponding to the third crushing part 323 .

所述预筛分装置1的底面在第一下料口16和第二下料口17之间设有一个隔条18,隔条 18的纵截面为三角形,还包括一个挡料板15,挡料板15一端与第二下料口17边沿固定连接,另一端固定在箱体100上。The bottom surface of described pre-screening device 1 is provided with a spacer 18 between the first discharge port 16 and the second discharge port 17, and the longitudinal section of the spacer 18 is triangular, also comprises a retaining plate 15, retaining One end of the material plate 15 is fixedly connected to the edge of the second feeding opening 17 , and the other end is fixed on the box body 100 .

该系统在使用时,配合皮带向预筛分装置下料,经过篦板的筛选,大颗粒通过下料斜管,下料斜管中的上下压板对大颗粒进行预破碎,然后进入下料筒,经过均匀撒料后通过破碎辊的三级破碎进入下一工序。When the system is in use, it cooperates with the belt to discharge material to the pre-screening device. After being screened by the grate plate, the large particles pass through the inclined feeding tube. , After evenly spreading the material, it enters the next process through the three-stage crushing of the crushing roller.

而细颗粒通过第二篦板后通过第二下料斜管进入第二破碎部,经过两级破碎后进入下一工序,整个系统集成在一处完成,结构简洁,使用方便,投入少,维护费用低。实际使用中,还可以设置一个第三下料斜管,转动组合转轴中的内轴和外轴套,可以调整第一和第二篦板的位置,使块煤分成三个粒级,最细的颗粒通过第三下料斜管进入第三破碎部,或直接拢料斗连通。The fine particles enter the second crushing part through the second discharge inclined pipe after passing through the second grate plate, and enter the next process after two-stage crushing. The whole system is integrated in one place, with simple structure, convenient use, less investment and low maintenance. low cost. In actual use, it is also possible to set a third inclined tube for feeding, and to rotate the inner shaft and outer shaft sleeve in the combined rotating shaft to adjust the positions of the first and second grate plates, so that the lump coal can be divided into three grades, the smallest The particles enter the third crushing part through the third discharge inclined pipe, or directly communicate with the hopper.

Claims (6)

1.一种煤矿开采用破碎装置,包括一个预筛分装置(1)和一个破碎装置(3),其特征在于,所述预筛分装置(1)包括一个箱体(100),箱体(100)顶端设有一个倒锥形下料斗(11),箱体(100)内固定一个组合转轴(12),组合转轴(12)包括一个内轴(121)和一个外轴套(122),内轴(121)与外轴套(122)同轴,所述内轴(121)通过两端的固定杆与一个第二篦板(14)固定连接,所述外轴套(122)的外表面固定一个第一篦板(13),第一篦板(13)和第二篦板(14)上设有平行且均匀分部的篦齿,所述第二篦板(14)的篦齿的间距小于第一篦板(13)的篦齿之间的间距;1. A crushing device for coal mine development, comprising a pre-screening device (1) and a crushing device (3), characterized in that, the pre-screening device (1) includes a casing (100), the casing (100) is provided with an inverted conical lower hopper (11), and a combined rotating shaft (12) is fixed inside the box body (100). The combined rotating shaft (12) includes an inner shaft (121) and an outer shaft sleeve (122) , the inner shaft (121) is coaxial with the outer shaft sleeve (122), the inner shaft (121) is fixedly connected with a second grate plate (14) through the fixing rods at both ends, and the outer shaft sleeve (122) A first grate plate (13) is fixed on the surface, and the first grate plate (13) and the second grate plate (14) are provided with parallel and evenly divided grate teeth, and the grate teeth of the second grate plate (14) The spacing is less than the spacing between the grate teeth of the first grate plate (13); 所述箱体(100)底端设有一个第一下料口(16)和一个第二下料口(17),所述第一篦板(13)的底端位于第一下料口(16)的上方,所述第二篦板(14)的底端位于第二下料口(17)的上方;The bottom end of the casing (100) is provided with a first discharge port (16) and a second discharge port (17), and the bottom end of the first grate plate (13) is located at the first discharge port ( 16), the bottom end of the second grate plate (14) is located above the second feeding port (17); 所述第一下料口(16)与下料斜管(161)连通,所述下料斜管(161)临近第一下料口(16)的一端设有一个底压板(22),与底压板(22)对应位置滑动连接有砸击杆(21),砸击杆(21)下端固定连接有上压板(23),上压板(23)和底压板(22)的板面上均开有若干砸齿,砸击杆(21)与下料斜管(161)顶板之间连接弹簧,砸击杆(21)上固定嵌有齿轮条,下料斜管(161)上端固定连接有砸击电机,砸击电机的转动轴上固定连接有不完全齿轮,不完全齿轮与齿轮条啮合连接,The first feeding opening (16) communicates with the feeding inclined pipe (161), and the end of the feeding inclined pipe (161) near the first feeding opening (16) is provided with a bottom pressing plate (22), which is connected with the first feeding opening (16). Bottom pressing plate (22) is slidingly connected with smashing rod (21) at the corresponding position, and smashing rod (21) lower end is fixedly connected with upper pressing plate (23), and the upper pressing plate (23) and bottom pressing plate (22) are all opened There are some smashing teeth, a spring is connected between the smashing lever (21) and the top plate of the blanking inclined tube (161), the smashing lever (21) is fixedly embedded with a gear bar, and the upper end of the blanking inclined tube (161) is fixedly connected with a smashing Hitting the motor, the rotating shaft of the smashing motor is fixedly connected with an incomplete gear, and the incomplete gear is meshed with the gear bar. 所述下料斜管(161)与破碎装置(3)顶端的下料筒(31)连通,连通处下料端的下方设有一个倒锥形漏料斗(311),漏料斗(311)的下方在下料筒(31)内壁上水平固定一个十字形第一撒料架(312),第一撒料架(312)的下方设有一个十字形的第二撒料架(313),第二撒料架(313)与第一撒料架(312)之间在水平方向上有一夹角,夹角为45度,所述第二撒料架(313)的中心底端悬吊固定一个撒料锥(314);The inclined feeding tube (161) communicates with the feeding cylinder (31) at the top of the crushing device (3), and an inverted conical funnel (311) is arranged below the feeding end of the connection, and the funnel (311) below A cross-shaped first spreading rack (312) is horizontally fixed on the inner wall of the lower barrel (31), and a cross-shaped second spreading rack (313) is arranged below the first spreading rack (312). There is an angle between the material rack (313) and the first material spreading frame (312) in the horizontal direction, and the included angle is 45 degrees. cone(314); 所述下料筒(31)的底端伸入破碎装置(3)内,破碎装置(3)内底端固定一破碎电机(36),破碎电机(36)竖直设置,其顶端通过传动轴与锥形破碎辊(35)的底面中心固定连接,所述破碎辊(35)外罩有一个耐磨壳体,所述下料筒(31)的底端伸入耐磨壳体内,耐磨壳体从上至下分为第一破碎部(321)、第二破碎部(322)和第三破碎部(323),第一破碎部(321)、第二破碎部(322)和第三破碎部(323)均为锥台形,且锥角与破碎辊(35)均相同,但其底面直径从第一破碎部(321),到第二破碎部(322)再至第三破碎部(323)逐级减小,所述第二下料口(17)通过第二下料斜管(171)与第二破碎部(322)连通;The bottom of the lower barrel (31) extends into the crushing device (3), and a crushing motor (36) is fixed at the bottom of the crushing device (3). The crushing motor (36) is vertically arranged, and its top passes through the drive shaft. It is fixedly connected with the center of the bottom surface of the conical crushing roller (35), and the outer cover of the crushing roller (35) has a wear-resistant shell, and the bottom end of the lower material cylinder (31) extends into the wear-resistant shell, and the wear-resistant shell The body is divided into the first crushing part (321), the second crushing part (322) and the third crushing part (323) from top to bottom, the first crushing part (321), the second crushing part (322) and the third crushing part Parts (323) are all truncated cones, and the cone angle is the same as that of the crushing roller (35), but the diameter of the bottom surface is from the first crushing part (321), to the second crushing part (322) to the third crushing part (323 ) decreases step by step, and the second feeding port (17) communicates with the second crushing part (322) through the second feeding inclined pipe (171); 所述第三破碎部(323)底端与一个第二下料筒(34)连通,第二下料筒(34)的底端与一个拢料斗(37)连通;The bottom end of the third crushing part (323) communicates with a second lower material barrel (34), and the bottom end of the second lower material barrel (34) communicates with a hopper (37); 所述下料斜管(161)在底压板(22)与下料筒(31)之间设有一个纵截面为半球形的下凹部(191),下凹部(191)内定位一个翻料辊(19),翻料辊(19)上固定翻料板,翻料板为曲面板,其弯曲方向与翻料辊(19)转动方向一致,翻料辊(19)带动翻料板向下料筒(31)方向送料;The inclined blanking pipe (161) is provided with a lower concave part (191) with a hemispherical longitudinal section between the bottom platen (22) and the lower material cylinder (31), and a turning roller is positioned in the lower concave part (191). (19), the material turning plate is fixed on the material turning roller (19), the material turning plate is a curved panel, and its bending direction is consistent with the turning direction of the material turning roller (19), and the material turning roller (19) drives the material turning plate to the material Feeding in the direction of the cylinder (31); 下凹部(191)与底压板(22)之间的下料斜管(161)的底面上设有第一筛板,下凹部(191)与下料筒(31)之间的下料斜管(161)底面上设有第二筛板,第一筛板和第二筛板由与下料斜管(161)平行的且间距相等的筛杆组成,所述第一筛板和第二筛板底端设有第一下料支管(193)和第二下料支管(192),第一下料支管(193)和第二下料支管(192)均与第二下料斜管(171)连通。A first sieve plate is provided on the bottom surface of the inclined feeding tube (161) between the lower recess (191) and the bottom platen (22), and the inclined feeding tube between the lower recess (191) and the lower feeding cylinder (31) (161) There is a second sieve plate on the bottom surface. The first sieve plate and the second sieve plate are composed of sieve rods parallel to the inclined pipe (161) and equally spaced. The first sieve plate and the second sieve plate are The plate bottom is provided with the first cutting branch pipe (193) and the second cutting branch pipe (192), and the first cutting branch pipe (193) and the second cutting branch pipe (192) are all connected with the second cutting inclined pipe (171 ) connected. 2.根据权利要求1所述的煤矿开采用破碎装置,其特征在于,所述第一篦板(13)上设有第一篦梳(131),第一篦梳(131)与篦齿垂直设置,第一篦梳(131)上设有与篦齿之间间隙宽度相同的梳齿,所述外轴套(122)上固定一个第一电动推杆,第一电动推杆的推出端与第一篦梳(131)固定连接。2. The crushing device for coal mining according to claim 1, characterized in that, the first grate plate (13) is provided with a first grate comb (131), and the first grate comb (131) is perpendicular to the grate teeth Set, the first comb (131) is provided with comb teeth identical with the gap width between the comb teeth, a first electric push rod is fixed on the outer bushing (122), and the push-out end of the first electric push rod is connected to the The first comb (131) is fixedly connected. 3.根据权利要求1所述的煤矿开采用破碎装置,其特征在于,所述第二篦板(14)上设有第二篦梳(141),第二篦梳(141)与篦齿垂直设置,第二篦梳(141)上设有与篦齿之间间隙宽度相同的梳齿,所述内轴(121)两端通过固定杆固定一个第二电动推杆,第二电动推杆的推出端与第二篦梳(141)固定连接。3. The crushing device for coal mining according to claim 1, characterized in that, the second grate plate (14) is provided with a second grate comb (141), and the second grate comb (141) is perpendicular to the grate teeth Set, the second comb (141) is provided with comb teeth identical with the gap width between the comb teeth, and the two ends of the inner shaft (121) are fixed with a second electric push rod by a fixed rod, and the second electric push rod The push-out end is fixedly connected with the second comb (141). 4.根据权利要求1所述的煤矿开采用破碎装置,其特征在于,所述破碎辊(35)的外表面上固定有凸起。4. The crushing device for coal mining according to claim 1, characterized in that, protrusions are fixed on the outer surface of the crushing roller (35). 5.根据权利要求4所述的煤矿开采用破碎装置,其特征在于,所述破碎辊(35)的外表面在第一破碎部(321)对应空间固定破碎锤(331),与第二破碎部(322)对应空间处固定破碎齿(332),与第三破碎部(323)对应空间处固定小破碎齿(333)。5. The crushing device for coal mining according to claim 4, characterized in that, the outer surface of the crushing roller (35) fixes the crushing hammer (331) in the space corresponding to the first crushing part (321), and the second crushing The crushing teeth (332) are fixed in the space corresponding to the part (322), and the small crushing teeth (333) are fixed in the space corresponding to the third crushing part (323). 6.根据权利要求1至5任一项所述的煤矿开采用破碎装置,其特征在于,所述预筛分装置(1)的底面在第一下料口(16)和第二下料口(17)之间设有一个隔条(18),隔条(18)的纵截面为三角形,还包括一个挡料板(15),挡料板(15)一端与第二下料口(17)边沿固定连接,另一端固定在箱体(100)上。6. The crushing device for coal mine development according to any one of claims 1 to 5, characterized in that, the bottom surface of the pre-screening device (1) is between the first feeding port (16) and the second feeding port (17) is provided with a spacer (18), and the vertical section of spacer (18) is triangular, also comprises a baffle plate (15), and the material baffle plate (15) one end is connected with the second feeding opening (17) ) edges are fixedly connected, and the other end is fixed on the box body (100).
CN201720769361.1U 2017-06-29 2017-06-29 Coal mining breaker Expired - Fee Related CN206911449U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109865558A (en) * 2019-04-01 2019-06-11 赵明亮 A kind of ore raw materials classification grinding processing unit
CN112718218A (en) * 2020-12-16 2021-04-30 徐国兰 Ore crushing and screening device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109865558A (en) * 2019-04-01 2019-06-11 赵明亮 A kind of ore raw materials classification grinding processing unit
CN112718218A (en) * 2020-12-16 2021-04-30 徐国兰 Ore crushing and screening device
CN112718218B (en) * 2020-12-16 2022-04-29 柞水县宝华矿业有限公司 Ore crushing and screening device

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