CN206905985U - Air-tightness detection device - Google Patents
Air-tightness detection device Download PDFInfo
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- CN206905985U CN206905985U CN201720862049.7U CN201720862049U CN206905985U CN 206905985 U CN206905985 U CN 206905985U CN 201720862049 U CN201720862049 U CN 201720862049U CN 206905985 U CN206905985 U CN 206905985U
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- 238000001514 detection method Methods 0.000 title claims abstract description 20
- 238000013016 damping Methods 0.000 claims description 7
- 238000012360 testing method Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 abstract 2
- 238000007689 inspection Methods 0.000 abstract 1
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- 238000012986 modification Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种气密性检测装置。The utility model relates to an air tightness detection device.
背景技术Background technique
目前,市场上具有很多气密性检测的产品都可以对阀体的气密性进判断,而许多气密性采用水测法,这种方法检测成本低,但是采用肉眼观察,数据准确性低,随着传感器技术的发展,通过传感器进行对气密性的检测成为本技术领域对气密性检测的一个新趋势。At present, many airtightness testing products on the market can judge the airtightness of the valve body, and many airtightness test methods use water, which is low in cost, but the accuracy of the data is low due to naked eye observation. , with the development of sensor technology, the detection of air tightness through sensors has become a new trend of air tightness detection in this technical field.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中存在的上述不足,而提供一种结构设计合理,结构稳固,适用于多规格阀体检测的气密性检测装置。The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art, and provide an air-tightness detection device with reasonable structure design, stable structure, and suitable for multi-standard valve body detection.
本实用新型解决上述问题所采用的技术方案是:一种气密性检测装置,包括基座、标准阀体单元、被测阀体单元、压差传感器、液压杆以及压力气缸,所述的标准阀体单元、被测阀体单元、压差传感器、液压杆以及压力气缸分别架设在基座上,所述的标准件单元以及被测件单元都包括支架、上夹具、下夹具、上夹具固定板、下夹具固定板、上连接管以及下连接管,所述的上夹具固定板固定在支架的上侧,下固定件滑动设置在支架的下侧,所述的上夹具与上夹具固定板的下端面固定,下夹具与下夹具固定板的下端面固定,所述的上连接管的一端与上夹具的一端连通固定,下连接管的一端与下夹具的一端连通固定,标准阀体的两端分别与对应的标准阀体单元的上夹具以及下夹具的另一端连通固定,被测阀体的两端分别与对应的被测阀体单元的上夹具以及下夹具的另一端连通固定,所述的标准阀体单元的上连接管的另一端压差传感器的一端连通,所述的被测阀体单元的上连接管的另一端压差传感器的另一端连通,所述的标准阀体单元的下连接管、被测阀体单元的下连接管以及压力气缸的腔体分别相互连通,所述的压力气缸的腔体内滑动设置有活塞,所述的活塞与液压杆的一端固定,使得液压杆推动活塞上下运动。The technical solution adopted by the utility model to solve the above problems is: an air tightness detection device, including a base, a standard valve body unit, a tested valve body unit, a differential pressure sensor, a hydraulic rod and a pressure cylinder. The valve body unit, the tested valve body unit, the differential pressure sensor, the hydraulic rod and the pressure cylinder are erected on the base respectively. Plate, lower clamp fixing plate, upper connecting pipe and lower connecting pipe, the upper clamp fixing plate is fixed on the upper side of the bracket, the lower fixing part is slidably arranged on the lower side of the bracket, the upper clamp and the upper clamp fixing plate The lower end surface of the lower fixture is fixed, the lower fixture is fixed with the lower end surface of the fixing plate of the lower fixture, one end of the upper connecting pipe is connected and fixed with one end of the upper fixture, one end of the lower connecting pipe is connected and fixed with one end of the lower fixture, and the standard valve body The two ends are respectively communicated and fixed with the other end of the upper fixture and the lower fixture of the corresponding standard valve body unit, and the two ends of the tested valve body are respectively communicated and fixed with the other end of the upper fixture and the lower fixture of the corresponding tested valve body unit, One end of the differential pressure sensor at the other end of the upper connecting pipe of the standard valve body unit is connected, and the other end of the differential pressure sensor at the other end of the upper connecting pipe of the measured valve body unit is connected. The standard valve body The lower connecting pipe of the unit, the lower connecting pipe of the tested valve body unit, and the cavity of the pressure cylinder communicate with each other respectively. A piston is slidably arranged in the cavity of the pressure cylinder, and the piston is fixed to one end of the hydraulic rod so that A hydraulic rod pushes the piston up and down.
进一步的:还包括控制芯片以及报警器,所述的压差传感器与报警器与控制芯片连接。Further: it also includes a control chip and an alarm, and the pressure difference sensor is connected to the alarm and the control chip.
进一步的:所述的上夹具、下夹具设置有分别与上夹具固定板、下夹具固定板固定的法兰盘,所述的上夹具固定板、下夹具固定板的中心位置设置有穿设上连接管以及下连接管的通孔,所述的上夹具固定板、下夹具固定板的四周同心设置有若干固定槽,固定槽分别向通孔方向延伸设置,螺栓穿设在固定槽以及法兰盘的安装孔上,使得上夹具、下夹具设置有分别与上夹具固定板、下夹具固定板固定的法兰盘固定。Further: the upper fixture and the lower fixture are provided with flanges fixed to the upper fixture fixing plate and the lower fixture fixing plate respectively, and the center positions of the upper fixture fixing plate and the lower fixture fixing plate are provided with upper The through holes of the connecting pipe and the lower connecting pipe, the upper fixture fixing plate and the lower fixture fixing plate are concentrically provided with a number of fixing grooves, the fixing grooves are respectively extended to the direction of the through holes, and the bolts are passed through the fixing grooves and the flanges. On the mounting hole of the disc, the upper fixture and the lower fixture are provided with flanges fixed to the upper fixture fixing plate and the lower fixture fixing plate respectively.
进一步的:所述的支架的底部设置有若干与固定槽数量相同的的支撑螺杆,所述的若干支撑螺杆分别依次穿设在下夹具固定板的滑槽内以及下夹具的法兰盘的安装孔上,所述的支撑螺杆上通过螺纹配合设置有上限位套筒以及下限位套筒,所述的上限位套筒的端面与法兰盘的上端面贴合,所述的支撑螺杆上套设有减震弹簧,所述减震弹簧一端与下夹具固定板的下端面贴合,减震弹簧的另一端与下限位套筒的上端面贴合。Further: the bottom of the bracket is provided with a number of support screws having the same number as the fixing slots, and the support screws are respectively sequentially installed in the chute of the fixing plate of the lower fixture and the mounting holes of the flange of the lower fixture Above, the upper limit sleeve and the lower limit sleeve are arranged on the support screw through thread fit, the end surface of the upper limit sleeve is attached to the upper end surface of the flange, and the support screw is sleeved There is a damping spring, one end of the damping spring fits with the lower end surface of the lower fixture fixing plate, and the other end of the damping spring fits with the upper end surface of the lower limit sleeve.
进一步的:所述的下连接管为高压波纹管。Further: the lower connecting pipe is a high-pressure corrugated pipe.
进一步的:所述的下夹具固定板的边沿设置有若干滑轮,所述的滑轮滑动设置在支架上。Further: a plurality of pulleys are arranged on the edge of the lower fixture fixing plate, and the pulleys are slidably arranged on the bracket.
本实用新型与现有技术相比,具有以下优点和效果:结构设计合理,相比传统的采用水检法测定阀门的气密性,本装置具有操作简单,检测精准,数据准确性好,同时本装置可通过更换与阀体配合的上夹具以及下夹具,可适用于多种尺寸规格的阀体的检测。Compared with the prior art, the utility model has the following advantages and effects: the structural design is reasonable, and compared with the traditional water detection method for measuring the air tightness of the valve, the device has the advantages of simple operation, accurate detection, good data accuracy, and at the same time The device can be applied to the detection of valve bodies of various sizes and specifications by replacing the upper fixture and the lower fixture matched with the valve body.
附图说明Description of drawings
图1是本实用新型实施例气密性检测装置的结构示意图。Fig. 1 is a schematic structural diagram of an air tightness detection device according to an embodiment of the present invention.
图2是本实用新型实施例下夹具固定板的结构示意图。Fig. 2 is a schematic structural view of the lower clamp fixing plate of the embodiment of the present invention.
图3是本实用新型实施例下支撑螺杆的连接结构示意图。Fig. 3 is a schematic diagram of the connecting structure of the supporting screw in the embodiment of the present invention.
具体实施方式detailed description
下面结合附图并通过实施例对本实用新型作进一步的详细说明,以下实施例是对本实用新型的解释而本实用新型并不局限于以下实施例。The utility model will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are explanations of the utility model and the utility model is not limited to the following examples.
参见图1-图3,本实施例一种气密性检测装置,包括基座1、标准阀体61单元、被测阀体62单元、压差传感器2、液压杆3以及压力气缸4,所述的标准阀体61单元、被测阀体62单元、压差传感器2、液压杆3以及压力气缸4分别架设在基座1上,所述的标准件单元以及被测件单元都包括支架51、上夹具52、下夹具53、上夹具固定板54、下夹具固定板55、上连接管56以及下连接管57,所述的上夹具固定板54固定在支架51的上侧,下固定件滑动设置在支架51的下侧,所述的上夹具52与上夹具固定板54的下端面固定,下夹具53与下夹具固定板55的下端面固定,所述的上连接管56的一端与上夹具52的一端连通固定,下连接管57的一端与下夹具53的一端连通固定,标准阀体61的两端分别与对应的标准阀体61单元的上夹具52以及下夹具53的另一端连通固定,被测阀体62的两端分别与对应的被测阀体62单元的上夹具52以及下夹具53的另一端连通固定,所述的标准阀体61单元的上连接管56的另一端压差传感器2的一端连通,所述的被测阀体62单元的上连接管56的另一端压差传感器2的另一端连通,所述的标准阀体61单元的下连接管57、被测阀体62单元的下连接管57以及压力气缸4的腔体分别相互连通,所述的压力气缸4的腔体内滑动设置有活塞,所述的活塞与液压杆3的一端固定,使得液压杆3推动活塞上下运动,还包括控制芯片以及报警器,所述的压差传感器2与报警器与控制芯片连接,所述的上夹具52、下夹具53设置有分别与上夹具固定板54、下夹具固定板55固定的法兰盘,所述的上夹具固定板54、下夹具固定板55的中心位置设置有穿设上连接管56以及下连接管57的通孔,所述的上夹具固定板54、下夹具固定板55的四周同心设置有若干固定槽552,固定槽552分别向通孔方向延伸设置,螺栓穿设在固定槽552以及法兰盘的安装孔上,使得上夹具52、下夹具53设置有分别与上夹具固定板54、下夹具固定板55固定的法兰盘固定,所述的支架51的底部设置有若干与固定槽552数量相同的的支撑螺杆58,所述的若干支撑螺杆58分别依次穿设在下夹具固定板55的滑槽内以及下夹具53的法兰盘的安装孔上,所述的支撑螺杆58上通过螺纹配合设置有上限位套筒581以及下限位套筒582,所述的上限位套筒581的端面与法兰盘的上端面贴合,所述的支撑螺杆58上套设有减震弹簧583,所述减震弹簧583一端与下夹具固定板55的下端面贴合,减震弹簧583的另一端与下限位套筒582的上端面贴合,所述的下连接管57为高压波纹管,所述的下夹具固定板55的边沿设置有若干滑轮551,所述的滑轮551滑动设置在支架51上,本实用新型的操作方法:将标准阀体61和被测阀体62分别固定,标准阀体61和被测阀体62规格相同,标准阀体61具有良好的气密性,检测时,液压杆3下压,推动活塞,腔体内的压力增加,如果被测阀体62气密性良好,两侧的压差为零,当被测阀体62存在泄漏,两侧的压差发生变化,由压差传感器2监测出并通过控制芯片进行处理并有报警器进行报警,本装置还可以通过伸缩杆下压加压,可检测被测阀体62的不同压力的耐压性能。Referring to Fig. 1-Fig. 3, an airtightness detection device in this embodiment includes a base 1, a standard valve body 61 unit, a tested valve body 62 unit, a differential pressure sensor 2, a hydraulic rod 3 and a pressure cylinder 4. The standard valve body 61 unit, the tested valve body 62 unit, the differential pressure sensor 2, the hydraulic rod 3 and the pressure cylinder 4 are set up on the base 1 respectively, and the standard unit and the tested unit include a bracket 51 , upper clamp 52, lower clamp 53, upper clamp fixing plate 54, lower clamp fixing plate 55, upper connecting pipe 56 and lower connecting pipe 57, the upper clamp fixing plate 54 is fixed on the upper side of the support 51, and the lower fixing member Slidingly arranged on the lower side of the bracket 51, the upper clamp 52 is fixed to the lower end surface of the upper clamp fixing plate 54, the lower clamp 53 is fixed to the lower end surface of the lower clamp fixing plate 55, and one end of the upper connecting pipe 56 is connected to One end of the upper fixture 52 is connected and fixed, one end of the lower connecting pipe 57 is connected and fixed with one end of the lower fixture 53, and the two ends of the standard valve body 61 are respectively connected with the other end of the upper fixture 52 and the lower fixture 53 of the corresponding standard valve body 61 unit. The two ends of the tested valve body 62 are respectively communicated and fixed with the other end of the upper clamp 52 and the lower clamp 53 of the corresponding tested valve body 62 unit, and the other end of the upper connecting pipe 56 of the standard valve body 61 unit One end of the differential pressure sensor 2 at one end communicates, the other end of the differential pressure sensor 2 at the other end of the upper connecting pipe 56 of the described tested valve body 62 unit communicates, the lower connecting pipe 57 of the standard valve body 61 unit, The lower connecting pipe 57 of the measuring valve body 62 unit and the cavity of the pressure cylinder 4 communicate with each other respectively, and a piston is slidably arranged in the cavity of the pressure cylinder 4, and the piston is fixed to one end of the hydraulic rod 3, so that the hydraulic rod 3. Push the piston to move up and down, and also include a control chip and an alarm. The pressure difference sensor 2 is connected to the alarm and the control chip. The flange plate fixed by the clamp fixing plate 55, the central position of the upper clamp fixing plate 54 and the lower clamp fixing plate 55 is provided with a through hole that passes through the upper connecting pipe 56 and the lower connecting pipe 57, and the upper clamp fixing plate 55 is fixed. Around the plate 54 and the lower fixture fixing plate 55, several fixing grooves 552 are concentrically arranged, and the fixing grooves 552 are respectively extended to the through hole direction. The lower clamp 53 is provided with flanges fixed to the upper clamp fixing plate 54 and the lower clamp fixing plate 55 respectively, and the bottom of the support 51 is provided with a number of support screws 58 having the same number as the fixing grooves 552. A number of supporting screws 58 are successively installed in the chute of the lower fixture fixing plate 55 and on the mounting hole of the flange of the lower fixture 53, and the supporting screws 58 are provided with an upper limit sleeve 581 and a lower limit sleeve 581 through threaded cooperation. Sleeve 582, the end surface of the upper limit sleeve 581 is attached to the upper end surface of the flange, and the support screw 58 is covered with a shock absorbing spring 583, and the shock absorbing spring 583 is The other end of the damping spring 583 is fitted to the upper end of the lower limit sleeve 582. The lower connecting pipe 57 is a high-pressure bellows, and the lower clamp is fixed The edge of the plate 55 is provided with several pulleys 551, and the pulleys 551 are slidably arranged on the bracket 51. The operation method of the present utility model: fix the standard valve body 61 and the tested valve body 62 respectively, the standard valve body 61 and the tested valve body The specifications of the valve body 62 are the same, and the standard valve body 61 has good airtightness. When testing, the hydraulic rod 3 is pressed down to push the piston, and the pressure in the cavity increases. If the airtightness of the tested valve body 62 is good, the pressure on both sides The difference is zero. When the measured valve body 62 leaks, the pressure difference on both sides changes, which is monitored by the pressure difference sensor 2 and processed by the control chip and alarmed by the alarm. The device can also be pressed down through the telescopic rod. Pressurization can detect the pressure resistance performance of the tested valve body 62 under different pressures.
本说明书中所描述的以上内容仅仅是对本实用新型所作的举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本实用新型说明书的内容或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。The above content described in this specification is only an illustration of the utility model. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, as long as they do not deviate from the content of the specification of the utility model or go beyond the definition of the claims All should belong to the protection scope of the present utility model.
Claims (7)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109916560A (en) * | 2019-04-03 | 2019-06-21 | 宁波恒元精工管阀科技有限公司 | Compound steelplastic pipe part air-tightness detection device |
CN112611640A (en) * | 2020-10-22 | 2021-04-06 | 西南石油大学 | Device and method for testing high-temperature compression performance of variable-specification multi-size rubber cylinder |
CN115127793A (en) * | 2022-06-20 | 2022-09-30 | 四川航天长征装备制造有限公司 | A manual armoured corrugated pipe rocking performance testing device |
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2017
- 2017-07-14 CN CN201720862049.7U patent/CN206905985U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109916560A (en) * | 2019-04-03 | 2019-06-21 | 宁波恒元精工管阀科技有限公司 | Compound steelplastic pipe part air-tightness detection device |
CN112611640A (en) * | 2020-10-22 | 2021-04-06 | 西南石油大学 | Device and method for testing high-temperature compression performance of variable-specification multi-size rubber cylinder |
CN115127793A (en) * | 2022-06-20 | 2022-09-30 | 四川航天长征装备制造有限公司 | A manual armoured corrugated pipe rocking performance testing device |
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