CN206898831U - Clamp for small-batch processing of three-way workpiece - Google Patents
Clamp for small-batch processing of three-way workpiece Download PDFInfo
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- CN206898831U CN206898831U CN201720886269.3U CN201720886269U CN206898831U CN 206898831 U CN206898831 U CN 206898831U CN 201720886269 U CN201720886269 U CN 201720886269U CN 206898831 U CN206898831 U CN 206898831U
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Abstract
Description
技术领域technical field
本实用新型涉及零件加工技术领域,尤其涉及一种用于小批量加工三通工件的夹具。The utility model relates to the technical field of part processing, in particular to a fixture for small-batch processing of three-way workpieces.
背景技术Background technique
加工三通工件,一直是车削加工中的难题。常用的方法是在四爪卡盘上单个找正,每个端面加工,这样做的方法导致加工出来工件的精度或形位公差取决于设备的操作者,加工质量不能保证。大批量生产三通工件的情况下,则会对车削设备进行改造,使设备配备液压或气动分度卡盘,这样加工好一端后就可以由分度卡盘直接分度,转换需要加工三通工件的端面,这种大批量的生产方法能够保证三通工件的形位公差。但是小批量加工三通工件时,三个端面转换后工件需要校正,影响了加工的效率。Processing three-way workpieces has always been a difficult problem in turning. The commonly used method is to align individually on the four-jaw chuck and process each end face. This method leads to the accuracy or shape tolerance of the processed workpiece depends on the operator of the equipment, and the processing quality cannot be guaranteed. In the case of large-scale production of three-way workpieces, the turning equipment will be modified to equip the equipment with hydraulic or pneumatic indexing chucks, so that after one end is processed, the indexing chuck can be directly indexed, and the conversion needs to process three-way The end face of the workpiece, this mass production method can guarantee the shape and position tolerance of the three-way workpiece. But when the three-way workpiece is processed in small batches, the workpiece needs to be corrected after the three end faces are converted, which affects the processing efficiency.
实用新型内容Utility model content
本实用新型要解决的技术问题是:克服现有技术的不足,提供一种用于小批量加工三通工件的夹具,使得三通工件的装夹能够在夹具的辅助下实现快速、精准的定位。The technical problem to be solved by the utility model is: to overcome the deficiencies of the prior art, to provide a fixture for small batch processing of three-way workpieces, so that the clamping of three-way workpieces can be quickly and accurately positioned with the aid of the fixture .
本实用新型解决其技术问题所采用的技术方案是:一种用于小批量加工三通工件的夹具,包括夹具体和保持座,所述夹具体包括同轴设置的第一本体和第二本体,所述第一本体与车床主轴的内孔轴向紧靠,所述第一本体和第二本体均为圆柱体形状,所述第二本体的直径大于第一本体的直径,所述第二本体的端部向内凹陷设有容纳保持座的空间,所述容纳保持座的空间的底面中心设有凹槽,所述第二本体上设有锁紧保持座的螺钉;所述保持座为长方体形状,所述保持座侧面向内凹陷形成容纳三通工件的安装区,所述保持座上设有两组平行设置的锁紧沉头螺纹孔,所述锁紧沉头螺纹孔与螺钉相适应,所述保持座底部设有与凹槽相匹配的凸块。The technical solution adopted by the utility model to solve the technical problem is: a fixture for small batch processing of three-way workpieces, including a clamp body and a holder, and the clamp body includes a first body and a second body coaxially arranged , the first body is axially close to the inner hole of the lathe spindle, the first body and the second body are both cylindrical in shape, the diameter of the second body is larger than the diameter of the first body, and the second body The end of the body is inwardly recessed to provide a space for accommodating the holder, the center of the bottom surface of the space for accommodating the holder is provided with a groove, and the second body is provided with a screw for locking the holder; the holder is The shape of a cuboid, the side of the holder is recessed inwardly to form a mounting area for accommodating the three-way workpiece, and the holder is provided with two sets of locking countersunk threaded holes arranged in parallel, and the locking countersunk threaded holes are connected with the screws. To adapt, the bottom of the holder is provided with a protrusion matching the groove.
进一步地,所述第一本体端部的中心设有锁紧螺纹孔。Further, a locking screw hole is provided at the center of the end of the first body.
进一步地,所述第一本体的端部包括一个锥形部分。Further, the end of the first body includes a tapered portion.
进一步地,所述锁紧螺纹孔的宽度为20mm,深度为40mm。Further, the locking threaded hole has a width of 20mm and a depth of 40mm.
进一步地,所述凹槽为矩形形状,所述凸块也为矩形形状。Further, the groove is in the shape of a rectangle, and the protrusion is also in the shape of a rectangle.
进一步地,所述凹槽的中心线与第一本体、第二本体的中心线重合。Further, the centerline of the groove coincides with the centerlines of the first body and the second body.
本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:
1.本实用新型扩大了数控车床的加工范围,同时精度远远超出了通用夹具的精度;1. The utility model expands the processing range of the CNC lathe, and at the same time, the precision far exceeds the precision of the general fixture;
2.本实用新型保证了夹具的圆跳动与全跳动,有利于保证加工的三通工件的圆度,更有利于保证三通工件三个端面的形位公差;2. The utility model ensures the circular runout and full runout of the fixture, which is beneficial to ensure the roundness of the processed three-way workpiece, and is more conducive to ensuring the shape and position tolerance of the three end faces of the three-way workpiece;
3.本实用新型实现了转换三通工件不同端面时,不需要拆卸三通工件,有利于保证三个端面之间的形位公差,有效的解决了三个端面转换后工件需要校正的问题。3. The utility model realizes that when changing the different end faces of the three-way workpiece, there is no need to disassemble the three-way workpiece, which is beneficial to ensure the shape and position tolerance between the three end faces, and effectively solves the problem that the workpiece needs to be corrected after the three end faces are converted.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图2是本实用新型夹具体的结构示意图;Fig. 2 is the structural representation of the utility model clip body;
图3是本实用新型夹具体的A-A视图;Fig. 3 is the A-A view of the clamp body of the present utility model;
图4是本实用新型保持座的结构示意图;Fig. 4 is a schematic structural view of the utility model holder;
图5是本实用新型保持座的俯视图;Fig. 5 is a top view of the holder of the utility model;
图6是本实用新型加工三通工件第二端面的结构示意图;Fig. 6 is a structural schematic diagram of the second end face of the utility model for processing the three-way workpiece;
图7是本实用新型加工三通工件第三端面的结构示意图。Fig. 7 is a structural schematic view of the third end surface of the three-way workpiece processed by the utility model.
图中,1夹具体,1.1、第一本体,1.2、第二本体,1.3、凹槽,1.4、螺钉,1.5、锁紧螺纹孔,2、保持座,2.1、锁紧沉头螺纹孔,2.2、凸块,3、三通工件。In the figure, 1 clip body, 1.1, first body, 1.2, second body, 1.3, groove, 1.4, screw, 1.5, locking threaded hole, 2, holder, 2.1, locking countersunk threaded hole, 2.2 , Bump, 3, tee workpiece.
具体实施方式detailed description
为了使本实用新型的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本实用新型作进一步详细的说明。In order to make the content of the utility model more clearly understood, the utility model will be further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.
如1和图5所示的一种用于小批量加工三通工件的夹具,包括夹具体1和保持座2,所述夹具体1包括同轴设置的第一本体1.1和第二本体1.2,第一本体1.1与车床主轴的内孔轴向紧靠,第一本体1.1和第二本体1.2均为圆柱体形状,第二本体1.2的直径大于第一本体1.1的直径,第二本体1.2的端部向内凹陷设有容纳保持座2的空间,容纳保持座2的空间的底面中心设有凹槽1.3,第二本体1.2上设有锁紧保持座2的螺钉1.4;保持座2为长方体形状,保持座2侧面向内凹陷形成容纳三通工件3的安装区,保持座2上设有两组平行设置的锁紧沉头螺纹孔2.1,锁紧沉头螺纹孔2.1与螺钉1.4相适应,保持座2底部设有与凹槽1.3相匹配的凸块2.2。As shown in Figure 1 and Figure 5, a fixture for small batch processing of three-way workpieces includes a fixture body 1 and a holder 2, and the fixture body 1 includes a coaxial first body 1.1 and a second body 1.2, The first body 1.1 is axially close to the inner hole of the lathe spindle, the first body 1.1 and the second body 1.2 are cylindrical in shape, the diameter of the second body 1.2 is larger than the diameter of the first body 1.1, and the end of the second body 1.2 The part is recessed inward to provide a space for holding the holder 2, and the center of the bottom surface of the space for accommodating the holder 2 is provided with a groove 1.3, and the second body 1.2 is provided with a screw 1.4 for locking the holder 2; the holder 2 is in the shape of a cuboid The side of the holder 2 is recessed inwardly to form a mounting area for the three-way workpiece 3. The holder 2 is provided with two sets of locking countersunk threaded holes 2.1 arranged in parallel, and the locking countersunk threaded holes 2.1 are adapted to the screws 1.4. The bottom of the holder 2 is provided with a protrusion 2.2 matching the groove 1.3.
如图3所示,第一本体1.1的端部还包括一个锥形部,该锥形部的锥度为1:20,第一本体1.1通过1:20具有自锁特性的锥度与主轴内孔相配合,使得整个加工过程不会出现夹具体1与主轴内孔打滑的情况,保证了加工的正常进行。第一本体1.1端部的中心设有锁紧螺纹孔1.5,如果进行重载车削,可以通过锁紧螺纹穿过锁紧螺纹孔1.5把夹具体1牢牢的锁紧在主轴内孔内,同时,锁紧螺纹孔1.5也可以用于拆卸夹具体1。As shown in Figure 3, the end of the first body 1.1 also includes a tapered portion with a taper of 1:20, and the first body 1.1 is connected to the inner hole of the main shaft through a 1:20 taper with self-locking characteristics. Cooperate, so that the situation that the chuck body 1 and the inner hole of the main shaft will not slip during the whole processing process, and the normal progress of the processing is guaranteed. The center of the end of the first body 1.1 is provided with a locking threaded hole 1.5. If heavy-duty turning is performed, the locking thread can pass through the locking threaded hole 1.5 to firmly lock the clamp body 1 in the inner hole of the main shaft, and at the same time , The locking threaded hole 1.5 can also be used to disassemble the clamp body 1.
图1为加工三通工件第一端面的结构示意图,在保持座2的安装区内放入一个三通工件3,三通工件3的安放保证与保持座2对称。锁紧沉头螺纹孔2.1可以把三通工件3锁死在保持座2内,保证在车削加工中不会出现松动等情况。保持座2的凸块2.2用于保持座2的定位,凸块2.2的中心线严格与夹具体1的中心线重合,保证了三通工件3的三个端面之间的垂直,也保证了其中两个端面的同心,凸块2.2与第二本体1.2上的凹槽1.3相配合,保证了三通工件3三个端面的互换性,在加工工程中不需要把三通工件3进行拆卸掉头,只需松开锁紧沉头螺纹,转动保持座2即可,从而轻易转换不同的加工端面。图6、图7分别是是加工三通工件3第二端面、第三端面的结构示意图;Fig. 1 is a structural schematic diagram of processing the first end face of the three-way workpiece. A three-way workpiece 3 is placed in the installation area of the holder 2, and the placement of the three-way workpiece 3 is guaranteed to be symmetrical with the holder 2. Locking the countersunk threaded hole 2.1 can lock the tee workpiece 3 in the holder 2 to ensure that no loosening occurs during turning. The protrusion 2.2 of the holder 2 is used for the positioning of the holder 2. The center line of the protrusion 2.2 is strictly coincident with the center line of the clamp body 1, which ensures the verticality between the three end faces of the three-way workpiece 3 and also ensures that The concentricity of the two end faces, the protrusion 2.2 and the groove 1.3 on the second body 1.2 ensure the interchangeability of the three end faces of the three-way workpiece 3, and the three-way workpiece 3 does not need to be disassembled and turned around in the processing engineering , Just loosen the countersunk thread and turn the holder 2, so that different processing end faces can be easily converted. Fig. 6 and Fig. 7 are the structural representations of processing the second end face and the third end face of the three-way workpiece 3 respectively;
具体地,锁紧螺纹孔的宽度为20mm,深度为40mm。Specifically, the locking threaded hole has a width of 20mm and a depth of 40mm.
具体地,凹槽1.3和凸块2.2的截面均为矩形形状。Specifically, the cross sections of the groove 1.3 and the bump 2.2 are both rectangular.
本实用新型实现了转换三通工件3不同端面时,不需要拆卸三通工件3,三通工件3的三个端面是绕中心旋转,使用同样的数控程序,有利于保证三个端面之间的形位公差,有效的解决了三个端面转换后工件需要校正的问题。The utility model realizes that when changing the different end faces of the three-way workpiece 3, there is no need to disassemble the three-way workpiece 3, and the three end faces of the three-way workpiece 3 rotate around the center, and the same numerical control program is used to ensure the distance between the three end faces. The shape and position tolerance effectively solves the problem that the workpiece needs to be corrected after the transformation of the three end faces.
以上所述的具体实施例,对本实用新型的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的具体实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present utility model in detail. It should be understood that the above descriptions are only specific embodiments of the present utility model and are not intended to limit the present invention. For the utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.
Claims (6)
- A kind of 1. fixture for small lot processing threeway workpiece, it is characterised in that:Including clamp body and keep seat, the fixture Body includes the first noumenon and the second body being coaxially disposed, and the endoporus of the first noumenon and lathe spindle axially abuts, described The first noumenon and the second body are cylindrical shape, and the diameter of second body is more than the diameter of the first noumenon, and described the The end of two bodies caves inward to be provided with recessed provided with the space for accommodating holding seat, the bottom center for accommodating the space for keeping seat Groove, second body are provided with the screw that locking keeps seat;It is described holding seat be rectangular shape, it is described keep seat side to Sunken inside forms the installing zone for accommodating threeway workpiece, and the holding seat is provided with two groups of locking countersunk head screwed holes be arrangeding in parallel, The locking countersunk head screwed hole is adapted with screw, described to keep seat bottom to be provided with the projection with groove match.
- 2. the fixture according to claim 1 for small lot processing threeway workpiece, it is characterised in that:The first noumenon The center of end is provided with locking screw pit.
- 3. the fixture according to claim 2 for small lot processing threeway workpiece, it is characterised in that:The locking screw The width in hole is 20mm, depth 40mm.
- 4. the fixture according to claim 1 for small lot processing threeway workpiece, it is characterised in that:The first noumenon End include a conical section.
- 5. the fixture according to claim 1 for small lot processing threeway workpiece, it is characterised in that:The groove is square Shape shape, the projection are also rectangular shape.
- 6. the fixture according to claim 1 for small lot processing threeway workpiece, it is characterised in that:In the groove Heart line overlaps with the center line of the first noumenon, the second body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720886269.3U CN206898831U (en) | 2017-07-17 | 2017-07-17 | Clamp for small-batch processing of three-way workpiece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720886269.3U CN206898831U (en) | 2017-07-17 | 2017-07-17 | Clamp for small-batch processing of three-way workpiece |
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| Publication Number | Publication Date |
|---|---|
| CN206898831U true CN206898831U (en) | 2018-01-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720886269.3U Expired - Fee Related CN206898831U (en) | 2017-07-17 | 2017-07-17 | Clamp for small-batch processing of three-way workpiece |
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| Country | Link |
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| CN (1) | CN206898831U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107186514A (en) * | 2017-07-17 | 2017-09-22 | 常州机电职业技术学院 | Clamp for small-batch processing of three-way workpiece |
| CN111805012A (en) * | 2020-08-31 | 2020-10-23 | 衡山齿轮有限责任公司 | A double-toothed rack shaft milling tool |
-
2017
- 2017-07-17 CN CN201720886269.3U patent/CN206898831U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107186514A (en) * | 2017-07-17 | 2017-09-22 | 常州机电职业技术学院 | Clamp for small-batch processing of three-way workpiece |
| CN111805012A (en) * | 2020-08-31 | 2020-10-23 | 衡山齿轮有限责任公司 | A double-toothed rack shaft milling tool |
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Granted publication date: 20180119 |