CN206893709U - A kind of device for removing electrodes of lithium-ion batteries cutting powder burr - Google Patents
A kind of device for removing electrodes of lithium-ion batteries cutting powder burr Download PDFInfo
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- CN206893709U CN206893709U CN201720501668.3U CN201720501668U CN206893709U CN 206893709 U CN206893709 U CN 206893709U CN 201720501668 U CN201720501668 U CN 201720501668U CN 206893709 U CN206893709 U CN 206893709U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E60/10—Energy storage using batteries
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Abstract
本实用新型公开了一种去除锂离子电池极片分切粉料毛刺的装置,由气胀轴、自动吸尘装置、毛刷除尘装置、收料桶、旋转马达组成,所述收料桶通过转轴和轴承与固定安装在旋转马达上,所述旋转马达通过转子与气胀轴进行固定连接,所述毛刷除尘装置固定安装在收料桶底端部,所述毛刷除尘装置的另一端固定安装有一自动吸尘装置,所述极片在装置运行时,置于收料桶内端部,所述自动吸尘装置通过管道还连接有一粉料过滤器。本实用新型采取分切后集中处理毛刺,节约能源,同时大大降低了分切裁切边处的毛刺,实现对极片粉料毛刺的有效控制,采用可替换式毛刷,自动除尘装置,操作简便,增加效率,提升了电池的综合性能。
The utility model discloses a device for removing burrs from lithium-ion battery pole pieces, which is composed of an air expansion shaft, an automatic dust collection device, a brush dust removal device, a material receiving barrel, and a rotating motor. The material receiving barrel passes through the The rotating shaft and the bearing are fixedly installed on the rotating motor, and the rotating motor is fixedly connected with the air expansion shaft through the rotor. An automatic dust-absorbing device is fixedly installed. When the device is running, the pole piece is placed at the inner end of the material receiving barrel. The automatic dust-absorbing device is also connected with a powder filter through a pipeline. The utility model adopts centralized treatment of burrs after slitting, saves energy, and at the same time greatly reduces burrs at the edge of slitting and cutting, and realizes effective control of electrode powder burrs. It is simple, increases efficiency, and improves the overall performance of the battery.
Description
技术领域technical field
本实用新型属于锂离子电池极片制造技术领域,主要应用于在锂离子电池极片分切时,分切边上的粉料毛刺去除,具体涉及一种去除锂离子电池极片分切粉料毛刺的装置。The utility model belongs to the technical field of lithium-ion battery pole piece manufacturing, and is mainly used for removing powder burrs on the cutting edge when the lithium-ion battery pole piece is cut, and in particular relates to a method for removing lithium-ion battery pole piece cutting powder Glitch device.
背景技术Background technique
锂离子电池具有能量密度高、质量轻、工作电压高、循环寿命长、无记忆效应等优点,被广泛运用于军事、医疗、储能、信息家电等领域,随着锂离子电池的大型化应用,其安全性成为制造过程中首要考虑的问题。在锂离子电池制造过程中,电池极片裁切时,在裁切边处易产生粉料毛刺,这些毛刺形状大小不一,一旦卷入电芯,就容易受挤压而刺穿隔膜,轻者直接造成短路,影响电芯的成品率,严重者在后期使用过程中刺穿隔膜,导致电芯自放电大,降低电芯的循环寿命、安全性。传统的分切工艺采取分切机自身设备上的毛刷及吸尘装置,这种方式一定程度上减轻了粉料毛刺的存在,但一方面无法从根本问题上解决毛刺问题,虽有去除部分毛刺,但仍有毛刺存在,另一方面,该装置的毛刷设备与吸尘装置在生产过程中需全程开启,不利于节约能源,性价比低。Lithium-ion batteries have the advantages of high energy density, light weight, high working voltage, long cycle life, and no memory effect. They are widely used in military, medical, energy storage, information appliances and other fields. With the large-scale application of lithium-ion batteries , its safety becomes the primary consideration in the manufacturing process. During the manufacturing process of lithium-ion batteries, when the battery pole piece is cut, powder burrs are likely to be generated on the cutting edge. These burrs have different shapes and sizes. If it is serious, it will directly cause a short circuit and affect the yield of the cell. In severe cases, the diaphragm will be pierced during later use, resulting in a large self-discharge of the cell and reducing the cycle life and safety of the cell. The traditional slitting process adopts the brush and dust collection device on the slitting machine's own equipment. This method reduces the existence of powder burrs to a certain extent, but on the one hand, it cannot solve the burr problem fundamentally. Although the removal part burrs, but there are still burrs. On the other hand, the brush equipment and dust collection device of this device need to be opened all the way during the production process, which is not conducive to energy saving and low cost performance.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的不足,现提供一种结构简单、高效节能、使用方便的去除锂离子电池极片分切粉料毛刺的装置。The purpose of the utility model is to provide a simple structure, high efficiency, energy-saving, and easy-to-use device for removing burrs from lithium-ion battery pole pieces.
为解决上述技术问题,本实用新型采用的技术方案为:一种去除锂离子电池极片分切粉料毛刺的装置,其创新点在于:由气胀轴、自动吸尘装置、毛刷除尘装置、收料桶、旋转马达组成,所述收料桶通过转轴和轴承与固定安装在旋转马达上,所述旋转马达通过转子与气胀轴进行固定连接,所述毛刷除尘装置固定安装在收料桶底端部,所述毛刷除尘装置的另一端固定安装有一自动吸尘装置,所述极片在装置运行时,置于收料桶内端部,所述自动吸尘装置通过管道还连接有一粉料过滤器。In order to solve the above technical problems, the technical solution adopted by the utility model is: a device for removing the burrs of the lithium-ion battery pole piece cutting powder, and its innovative point is: an air expansion shaft, an automatic dust collection device, and a brush dust removal device , a material receiving barrel and a rotating motor, the material receiving barrel is fixedly installed on the rotating motor through a rotating shaft and a bearing, the rotating motor is fixedly connected with the air expansion shaft through the rotor, and the brush dust removal device is fixedly installed on the collecting At the bottom of the material bucket, the other end of the brush dust removal device is fixedly equipped with an automatic dust collection device. A powder filter is connected.
进一步的,所述毛刷除尘装置安装在收料桶底端部,所述收料桶底端部还均匀设置有吸尘孔,所述毛刷除尘装置由若干个毛刷组成,所述收料桶底端部还均匀设置有若干个活动毛刷孔,所述毛刷与活动毛刷孔为可拆卸式连接。Further, the brush dust removal device is installed at the bottom of the material receiving barrel, and the bottom of the material receiving barrel is evenly provided with dust suction holes, and the brush dust removal device is composed of several brushes. The bottom of the barrel is evenly provided with several movable brush holes, and the brushes are detachably connected to the movable brush holes.
进一步的,所述活动毛刷孔为一椭圆形凹槽,所述活动毛刷孔与吸尘孔的数量按照1:1的间隔设置在收料桶的底端部。Further, the movable brush hole is an elliptical groove, and the number of the movable brush hole and the dust suction hole is set at the bottom end of the material receiving bucket at an interval of 1:1.
进一步的,所述自动吸尘装置由粉料回收除尘袋和抽气泵组成,所述自动吸尘装置通过旋转马达接口与收料桶相连接。Further, the automatic dust collection device is composed of a dust collection bag for powder recovery and an air pump, and the automatic dust collection device is connected to the material receiving barrel through a rotating motor interface.
本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:
(1)本实用新型通过在收料桶底部设置活动毛刷孔,将毛刷安装在活动毛刷孔中,均匀地刷于分切面并通过自动吸尘装置进行吸尘,能有效去除裁切边粉料毛刺,使极片卷裁切边的粉料毛刺数量与大小大大降低,粉料毛刺得到有效控制,改善电池的循环性能和安全性能,此外,本装置在分切结束后使用,除尘时间约5-10min,不必常开,大大提高效率,节约能源。(1) The utility model arranges movable brush holes at the bottom of the receiving barrel, installs the brushes in the movable brush holes, evenly brushes the cutting surface and vacuums it through the automatic dust collection device, which can effectively remove the cutting The side powder burrs greatly reduce the number and size of the powder burrs on the cutting side of the pole piece, the powder burrs are effectively controlled, and the cycle performance and safety performance of the battery are improved. In addition, this device is used after slitting, dust removal The time is about 5-10 minutes, and it does not need to be turned on constantly, which greatly improves efficiency and saves energy.
(2)本实用新型的毛刷与活动毛刷孔进行可拆卸连接,能够有效实现毛刷的更换,通过局部更换来实现本装置的使用,大大提高了本装置的利用率。(2) The brush of the utility model is detachably connected to the movable brush hole, which can effectively realize the replacement of the brush, and realize the use of the device through partial replacement, which greatly improves the utilization rate of the device.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的收料桶的透视图;Fig. 2 is the perspective view of the receiving bucket of the utility model;
图3为本实用新型的收料桶的底部结构示意图;Fig. 3 is the bottom structure schematic diagram of the receiving bucket of the utility model;
图4为使用本实用新型前的锂离子电池极片的效果图;Fig. 4 is the rendering of the lithium-ion battery pole piece before using the utility model;
图5为使用本实用新型后的锂离子电池极片的效果图。Fig. 5 is an effect diagram of the pole piece of the lithium ion battery after using the utility model.
具体实施方式detailed description
以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效。The implementation of the present utility model is illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification.
如图1所示为本实用新型的整体结构示意图,一种去除锂离子电池极片分切粉料毛刺的装置,由气胀轴5、自动吸尘装置4、毛刷除尘装置3、收料桶2、旋转马达组成,收料桶2通过转轴和轴承与固定安装在旋转马达上,旋转马达通过转子与气胀轴5进行固定连接,毛刷除尘装置3固定安装在收料桶2底端部,毛刷除尘装置3的另一端固定安装有一自动吸尘装置4,极片1在装置运行时,置于收料桶2内端部,自动吸尘装置4通过管道还连接有一粉料过滤器,自动吸尘装置4由粉料回收除尘袋和抽气泵组成,自动吸尘装置通过旋转马达接口与收料桶2相连接。装置运行时,极片1、旋转马达与自动吸尘装置4固定于气胀轴5上,收料桶2在装置运行时以一定的转速运动,除尘、吸尘,除尘时间可根据极片1卷毛刺情况适当调整,一般为8-12min。As shown in Figure 1, it is a schematic diagram of the overall structure of the utility model, a device for removing the burrs of lithium-ion battery pole pieces, which consists of an air expansion shaft 5, an automatic dust collection device 4, a brush dust removal device 3, and a material receiving device. Composed of barrel 2 and rotating motor, the receiving barrel 2 is fixedly installed on the rotating motor through the rotating shaft and bearing, the rotating motor is fixedly connected with the air expansion shaft 5 through the rotor, and the brush dust removal device 3 is fixedly installed at the bottom of the receiving barrel 2 The other end of the brush dust removal device 3 is fixedly installed with an automatic dust collection device 4. When the device is running, the pole piece 1 is placed at the inner end of the material receiving barrel 2. The automatic dust collection device 4 is also connected to a powder filtering device through a pipeline. Device, automatic dust collector 4 is made up of powder recovery dust bag and air pump, and automatic dust collector is connected with receiving barrel 2 through the rotary motor interface. When the device is running, the pole piece 1, the rotating motor and the automatic dust collection device 4 are fixed on the air expansion shaft 5, and the receiving barrel 2 moves at a certain speed during the operation of the device to remove dust and vacuum. The dust removal time can be determined according to the pole piece 1 The volume and burrs should be adjusted appropriately, generally 8-12 minutes.
如图2所示为本实用新型的收料桶2的透视图,收料桶2包括收料外筒22与底座21,收料外筒22采用不锈钢材质,直径需大于极片卷最大直径,宽度需大于极片卷最大宽度,使用时,收料桶2完全将极片1包住,毛刷除尘装置3安装在收料桶2底端部,收料桶2底端部还均匀设置有吸尘孔31,毛刷除尘装置3由若干个毛刷组成,收料桶2底端部还均匀设置有若干个活动毛刷孔32,毛刷与活动毛刷孔32为可拆卸式连接,便于毛刷的清理,每个毛刷孔32旁边均有吸尘孔31,便于及时去除刷下来的粉料毛刺,毛刷为防静电毛刷,主要材质可以是碳纤维毛或动物毛,毛刷长度约为收料桶宽度的1/5。As shown in Figure 2, it is a perspective view of the receiving barrel 2 of the present invention. The receiving barrel 2 includes a receiving outer cylinder 22 and a base 21. The receiving outer cylinder 22 is made of stainless steel, and its diameter needs to be greater than the maximum diameter of the pole piece roll. The width needs to be greater than the maximum width of the pole piece roll. When in use, the pole piece 1 is completely wrapped by the material receiving bucket 2, and the brush dust removal device 3 is installed at the bottom of the material receiving bucket 2, and the bottom of the material receiving bucket 2 is evenly provided with Dust suction hole 31, hairbrush dedusting device 3 is made up of several hairbrushes, and the bottom end of material receiving barrel 2 is also evenly provided with several movable brushholes 32, and hairbrush and movable hairbrush holes 32 are detachably connected, It is convenient for the cleaning of the brush. There is a dust suction hole 31 next to each brush hole 32, which is convenient for timely removing the powder burrs brushed off. The brush is an anti-static brush, and the main material can be carbon fiber hair or animal hair. The length is about 1/5 of the width of the receiving bucket.
如图3所示为本实用新型的收料桶2的底部结构示意图,活动毛刷孔32为一椭圆形凹槽,活动毛刷孔32与吸尘孔31的数量按照1:1的间隔设置在收料桶2的底端部,装置运行时,毛刷在极片裁切边处清除粉料毛刺,吸尘装置4自动打开,进行除尘。本实用新型的毛刷与活动毛刷孔32进行可拆卸连接,能够有效实现毛刷的更换,通过局部更换来实现本装置的使用,大大提高了本装置的利用率。As shown in Figure 3, it is a schematic diagram of the bottom structure of the receiving barrel 2 of the present utility model, the movable brush hole 32 is an oval groove, and the quantity of the movable brush hole 32 and the dust suction hole 31 is set according to the interval of 1:1 At the bottom end of the material receiving barrel 2, when the device is running, the brush removes the powder burr at the cutting edge of the pole piece, and the dust suction device 4 is automatically opened for dust removal. The hairbrush of the utility model is detachably connected with the movable brush hole 32, which can effectively realize the replacement of the hairbrush, realize the use of the device through partial replacement, and greatly improve the utilization rate of the device.
如图4、图5所示为使用本实用新型前的锂离子电池极片的效果图和使用本实用新型后的锂离子电池极片的效果图,从使用前后毛刺测试对比可知,使用本装置处理后的极片卷,在切边处粉料毛刺尺寸大小和数量上均有明显降低,可以有效控制分切裁切边处的粉料毛刺,提高电池的循环性能和安全性能。As shown in Figure 4 and Figure 5, it is the effect diagram of the lithium ion battery pole piece before using the utility model and the effect diagram of the lithium ion battery pole piece after using the utility model. The size and quantity of the powder burrs at the cutting edge of the processed electrode roll are significantly reduced, which can effectively control the powder burrs at the cutting edge and improve the cycle performance and safety performance of the battery.
本实用新型采取分切后集中处理毛刺,节约能源,同时大大降低了分切裁切边处的毛刺,实现对极片粉料毛刺的有效控制,采用可替换式毛刷,自动除尘装置,操作简便,增加效率,提升了电池的综合性能。The utility model adopts centralized treatment of burrs after slitting, saves energy, and at the same time greatly reduces burrs at the edge of slitting and cutting, and realizes effective control of electrode powder burrs. It is simple, increases efficiency, and improves the overall performance of the battery.
上述实施例只是本实用新型的较佳实施例,并不是对本实用新型技术方案的限制,只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案,均应视为落入本实用新型专利的权利保护范围内。The above-described embodiments are only preferred embodiments of the present utility model, and are not limitations to the technical solutions of the present utility model. As long as the technical solutions that can be realized on the basis of the above-mentioned embodiments without creative work, all should be regarded as falling into the scope of this invention. within the protection scope of utility model patents.
Claims (4)
- A kind of 1. device for removing electrodes of lithium-ion batteries cutting powder burr, it is characterised in that:Filled by air-expanding shaft, automatic dust absorption Put, hairbrush dust arrester, rewinding bucket, rotation motor composition, the rewinding bucket is by rotating shaft and bearing and is fixedly mounted on rotation On motor, the rotation motor is fixedly connected by rotor and air-expanding shaft, and the hairbrush dust arrester is fixedly mounted on receipts Charging basket bottom, the other end of the hairbrush dust arrester are installed with an automatic dust-absorbing device, and the pole piece is transported in device During row, rewinding bucket inner end is placed in, the automatic dust-absorbing device is also associated with a powder material filter by pipeline.
- A kind of 2. device for removing electrodes of lithium-ion batteries cutting powder burr according to claim 1, it is characterised in that: The hairbrush dust arrester is arranged on rewinding bucket bottom, and the rewinding bucket bottom is also evenly arranged with air suction opening, the hair Brush dust arrester is made up of several hairbrush, and the rewinding bucket bottom is also evenly arranged with several movable hairbrush holes, described Hairbrush and movable hairbrush hole are detachable connection.
- A kind of 3. device for removing electrodes of lithium-ion batteries cutting powder burr according to claim 2, it is characterised in that: The movable hairbrush hole is an oval-shaped groove, and the quantity of the movable hairbrush hole and air suction opening is according to 1:1 is disposed on The bottom of rewinding bucket.
- A kind of 4. device for removing electrodes of lithium-ion batteries cutting powder burr according to claim 1, it is characterised in that: The automatic dust-absorbing device reclaims dust settling pocket by powder and aspiration pump forms, and the automatic dust-absorbing device passes through rotation motor interface It is connected with rewinding bucket.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720501668.3U CN206893709U (en) | 2017-05-08 | 2017-05-08 | A kind of device for removing electrodes of lithium-ion batteries cutting powder burr |
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| CN201720501668.3U CN206893709U (en) | 2017-05-08 | 2017-05-08 | A kind of device for removing electrodes of lithium-ion batteries cutting powder burr |
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| CN206893709U true CN206893709U (en) | 2018-01-16 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119973239A (en) * | 2025-03-04 | 2025-05-13 | 合肥国轩高科动力能源有限公司 | A pole piece burr removal system and removal effect evaluation method |
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- 2017-05-08 CN CN201720501668.3U patent/CN206893709U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119973239A (en) * | 2025-03-04 | 2025-05-13 | 合肥国轩高科动力能源有限公司 | A pole piece burr removal system and removal effect evaluation method |
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