CN206889094U - Diesel generating set with excellent heat dispersion performance - Google Patents

Diesel generating set with excellent heat dispersion performance Download PDF

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Publication number
CN206889094U
CN206889094U CN201720562032.XU CN201720562032U CN206889094U CN 206889094 U CN206889094 U CN 206889094U CN 201720562032 U CN201720562032 U CN 201720562032U CN 206889094 U CN206889094 U CN 206889094U
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China
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radiator
engine
generating set
diesel generating
turbofan
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CN201720562032.XU
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Chinese (zh)
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吕其丰
单晶晶
李万钊
杨志勇
方涛
朱文达
缪勇雄
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Wuxi Faersheng Yue Power Co Ltd
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Wuxi Faersheng Yue Power Co Ltd
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Abstract

本实用新型涉及一种具有良好散热性能的柴油发电机组,它主要包括罩壳以及位于罩壳内的发动机、涡轮风扇和散热器,发动机固定安装在罩壳的机组底盘上,散热器安装于罩壳后围板上开设的进风口处,涡轮风扇安装于散热器与发动机之间,且与发动机的输出轴相连,将外部冷风吸入并对散热器中的冷却液进行冷却,所述涡轮风扇位于导风罩中,导风罩与罩壳上开设的出风口连通将热风排出,所述散热器通过进水管和回水管与发动机的冷却液套管连接。本实用新型改进了柴油发电机组内部的散热结构,有效地平衡了柴油发电机组静音和散热的矛盾。

The utility model relates to a diesel generating set with good heat dissipation performance, which mainly includes a casing and an engine located in the casing, a turbo fan and a radiator, the engine is fixedly installed on the unit chassis of the casing, and the radiator is installed on the casing The turbofan is installed between the radiator and the engine at the air inlet opened on the rear wall of the shell, and is connected with the output shaft of the engine to suck in the external cold air and cool the coolant in the radiator. In the air guide cover, the air guide cover communicates with the air outlet provided on the cover shell to discharge hot air, and the radiator is connected with the coolant sleeve of the engine through a water inlet pipe and a water return pipe. The utility model improves the heat dissipation structure inside the diesel generating set, and effectively balances the contradiction between quietness and heat dissipation of the diesel generating set.

Description

具有良好散热性能的柴油发电机组Diesel generator set with good heat dissipation performance

技术领域technical field

本实用新型属于柴油发电机组的制造领域,特别涉及一种具有良好散热性能的柴油发电机组。The utility model belongs to the manufacturing field of diesel generating sets, in particular to a diesel generating set with good heat dissipation performance.

背景技术Background technique

柴油发电机组是以柴油为主燃料的一种发电设备,以柴油发动机为原动力带动发电机(即电球)发电,把动能转换成电能和热能的机械设备。整套柴油发电机组主要分为三个部分:柴油发动机、发电机和控制器。Diesel generator set is a kind of power generation equipment with diesel as the main fuel. The diesel engine is used as the driving force to drive the generator (ie electric ball) to generate electricity and convert kinetic energy into electrical energy and thermal energy. The whole set of diesel generating set is mainly divided into three parts: diesel engine, generator and controller.

目前,解决柴油发电机组散热的问题大多是在机组静音罩上设置有进风口和出风口。解决噪音的问题大多是在机组中增加传统的消声、吸声结构。这种传统结构虽然可以对降低机组噪声起到一定的作用,但这种结构以牺牲机组内部通风量来换取排放噪音降低。这使得柴油发电机组的散热性能受到影响,继而导致机组功率损耗较大。At present, most of the solutions to the heat dissipation of diesel generator sets are provided with air inlets and air outlets on the silent cover of the unit. Most of the noise problems are solved by adding traditional noise reduction and sound absorption structures to the unit. Although this traditional structure can play a certain role in reducing the noise of the unit, this structure sacrifices the internal ventilation of the unit in exchange for reducing the emission noise. This affects the heat dissipation performance of the diesel generator set, which in turn leads to a large power loss of the unit.

设计如何能同时满足环境噪音排放标准和散热性能好的柴油发电机组结构已成为当前行业内的重要课题。How to design a diesel generator set structure that can meet environmental noise emission standards and have good heat dissipation performance has become an important topic in the current industry.

实用新型内容Utility model content

本实用新型所要解决的技术问题是针对上述现有技术提供一种具有良好散热性能的柴油发电机组,在确保发电机组静音的情况下散热效果得到提升。The technical problem to be solved by the utility model is to provide a diesel generator set with good heat dissipation performance in view of the above-mentioned prior art, and the heat dissipation effect can be improved while ensuring the quietness of the generator set.

本实用新型解决上述问题所采用的技术方案为:一种具有良好散热性能的柴油发电机组,它主要包括罩壳以及位于罩壳内的发动机、涡轮风扇和散热器,发动机固定安装在罩壳的机组底盘上,散热器安装于罩壳后围板上开设的进风口处,涡轮风扇安装于散热器与发动机之间,且与发动机的输出轴相连,将外部冷风吸入并对散热器中的冷却液进行冷却,所述涡轮风扇位于导风罩中,导风罩与罩壳上开设的出风口连通将热风排出,所述散热器通过进水管和回水管与发动机的冷却液套管连接。The technical scheme adopted by the utility model to solve the above problems is: a diesel generator set with good heat dissipation performance, which mainly includes a casing and an engine, a turbo fan and a radiator located in the casing, and the engine is fixedly installed on the side of the casing. On the chassis of the unit, the radiator is installed at the air inlet opened on the rear panel of the casing. The turbofan is installed between the radiator and the engine, and is connected with the output shaft of the engine, sucking in the external cold air and cooling the radiator. The turbofan is located in the air guide cover, and the air guide cover communicates with the air outlet provided on the cover to discharge hot air. The radiator is connected with the coolant sleeve of the engine through a water inlet pipe and a water return pipe.

优选地,在所述罩壳上开设有出风口的一侧设置有用于检修的可打开的门板。Preferably, an openable door panel for maintenance is provided on the side of the casing where the air outlet is opened.

优选地,所述散热器通过散热器隔板固定于罩壳上,且散热器隔板位于散热器与涡轮风扇之间,在散热器隔板上开设通风孔。Preferably, the radiator is fixed on the casing through a radiator partition, and the radiator partition is located between the radiator and the turbofan, and ventilation holes are opened on the radiator partition.

优选地,所述导风罩包括用于固定涡轮风扇的安装板,在所述安装板的三个边缘设置有挡风板,另一边缘形成有与出风口相连通的导风口。Preferably, the wind guide cover includes a mounting plate for fixing the turbofan, wind deflectors are arranged on three edges of the mounting plate, and an air guide opening communicated with the air outlet is formed on the other edge.

优选地,所述涡轮风扇包括固定安装于电机输出轴上的圆形的风扇底板、弧形叶片和固定环,在风扇底板上开设有安装孔,固定环与风扇底板平行布置,弧形叶片均匀间隔设置于固定环与风扇底板之间,涡轮风扇的固定环一侧朝向散热器,所述弧形叶片的两端可转动的插置于固定环和风扇底板上。Preferably, the turbofan includes a circular fan bottom plate fixedly mounted on the output shaft of the motor, arc-shaped blades and a fixing ring, an installation hole is opened on the fan bottom plate, the fixing ring is arranged in parallel with the fan bottom plate, and the arc-shaped blades are uniform Spaced between the fixed ring and the fan bottom plate, one side of the turbo fan's fixed ring faces the radiator, and the two ends of the arc-shaped blades are rotatably inserted in the fixed ring and the fan bottom plate.

优选地,所述弧形叶片与固定环或风扇底板的外边缘之间的夹角范围在45°—80°之间。Preferably, the included angle between the arc-shaped blade and the outer edge of the fixing ring or the fan bottom plate is between 45°-80°.

与现有技术相比,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:

本实用新型改进了柴油发电机组内部的散热结构,有效地平衡了柴油发电机组静音和散热的矛盾。The utility model improves the heat dissipation structure inside the diesel generating set, and effectively balances the contradiction between quietness and heat dissipation of the diesel generating set.

附图说明Description of drawings

图1是静音型柴油发电机组的整机示意图(一)。Figure 1 is a schematic diagram of the whole machine of the silent diesel generator set (1).

图2是静音型柴油发电机组的整机示意图(二)。Figure 2 is a schematic diagram of the whole machine of the silent diesel generator set (2).

图3是静音型柴油发电机组俯视图(隐藏机组上顶盖、消声器盒子)及风道、水路示意图。Figure 3 is a top view of the silent diesel generator set (hiding the top cover of the unit and the muffler box) and a schematic diagram of the air duct and waterway.

图4是散热器隔板结构示意图。Fig. 4 is a schematic diagram of the structure of the radiator partition.

图5是导风罩结构示意图。Fig. 5 is a schematic diagram of the structure of the wind guide cover.

图6是涡轮风扇结构示意图。Fig. 6 is a structural schematic diagram of a turbofan.

其中:in:

1.发动机,2.涡轮风扇,3.散热器,4.进风口,5.出风口,6.进水管,7.回水管,8.机组底盘,9.散热器隔板,10.导风罩,11.上顶盖,12.前围板,13.后围板,14.门板。1. Engine, 2. Turbofan, 3. Radiator, 4. Air inlet, 5. Air outlet, 6. Water inlet pipe, 7. Return pipe, 8. Unit chassis, 9. Radiator partition, 10. Air guide Cover, 11. top cover, 12. front wall, 13. rear wall, 14. door panel.

具体实施方式detailed description

以下结合附图实施例对本实用新型作进一步详细描述。The utility model is described in further detail below in conjunction with the accompanying drawings.

如图1—图6所示,一种具有良好散热性能的柴油发电机组,主要包括发动机1,涡轮风扇2,散热器3,进风口4,出风口5,进水管6,回水管7,机组底盘8,散热器隔板9,导风罩10,上顶盖11,前围板12,后围板13,门板14。As shown in Figures 1 to 6, a diesel generator set with good heat dissipation performance mainly includes an engine 1, a turbofan 2, a radiator 3, an air inlet 4, an air outlet 5, a water inlet pipe 6, a return pipe 7, and the unit Chassis 8, radiator partition 9, wind guide cover 10, top cover 11, dash panel 12, rear panel 13, door panel 14.

柴油发动机1固定在机组底盘8上,通过上顶盖11、前围板12、后围板13和门板14与外部环境隔离。进风口4采用百页窗结构,设置于后围板13前端,避免了灰尘和雨水进入机组内部,出风口5设置于后围板13右侧。同时,涡轮风扇2安装在发动机1后端导风罩10内部,与发动机1的输出轴相连,在发动机的作用下涡轮风扇2把外部环境的冷风吸入到导风罩10内,将置于散热器隔板9上的散热器3中的冷却液进行有效的冷却,热风从出风口5排出。散热器3设置在散热器隔板9上并通过进水管6、出水管7与发动机1的冷却液套管连接,在发动机1驱动的液压泵的作用下,冷却液在发动机1气缸的冷却液套管与散热器3之间循环,通过冷却液和散热器3将发动机1工作产生的热量排出到空气中,使发动机1冷却散热。The diesel engine 1 is fixed on the unit chassis 8 and is isolated from the external environment by an upper top cover 11 , a front panel 12 , a rear panel 13 and a door panel 14 . The air inlet 4 adopts a louver structure and is arranged at the front end of the back wall 13 to prevent dust and rainwater from entering the unit. The air outlet 5 is arranged on the right side of the back wall 13 . Simultaneously, turbofan 2 is installed in engine 1 rear end wind deflector 10 inside, links to each other with the output shaft of engine 1, under the effect of engine, turbofan 2 sucks the cold wind of external environment in the wind deflector 10, will be placed in heat dissipation. The coolant in the radiator 3 on the radiator partition 9 is effectively cooled, and the hot blast is discharged from the air outlet 5. The radiator 3 is arranged on the radiator partition 9 and is connected with the coolant casing of the engine 1 through the water inlet pipe 6 and the water outlet pipe 7. The casing pipe and the radiator 3 circulate, and the heat generated by the engine 1 is discharged into the air through the coolant and the radiator 3, so that the engine 1 is cooled and dissipated.

上述散热器隔板9位于散热器3与涡轮风扇2之间,在散热器隔板9上开设通风孔9.1,外部的冷风由进风口进入后经由通风孔到达涡轮风扇所在的导风罩,所述导风罩10包括用于固定涡轮风扇2的安装板10.1,在所述安装板10.1的三个边缘设置有挡风板10.2,另一边缘形成有与出风口5相连通的导风口10.3,挡风板10.2将经过散热器3后的热风汇集于导风罩内,防止进入机组的其他地方,并最终通过导风口10.3、出风口5排出。所述涡轮风扇2的作用是将外部冷风吸入机组内,对散热器内的冷却液进行冷却,同时将经过换热形成的热风排出,它包括固定安装于电机输出轴上的圆形的风扇底板2.1、弧形叶片2.2和固定环2.3,在风扇底板2.1上开设有安装孔,电机的输出轴通过安装孔与涡轮风扇连接,固定环2.3与风扇底板2.1平行布置,弧形叶片2.2均匀间隔设置于固定环2.3与风扇底板2.1之间,涡轮风扇2的固定环2.3一侧朝向散热器3,所述弧形叶片2.2的两端可转动的插置于固定环2.3和风扇底板2.1上,使得叶片的角度可以调节,从而可以调节排风量,此处的角度是指弧形叶片2.2与固定环2.3或风扇底板2.1的外边缘之间的夹角,角度范围在45°—80°之间。Above-mentioned radiator dividing plate 9 is positioned between radiator 3 and turbofan 2, offers ventilating hole 9.1 on radiator dividing plate 9, and the cold wind of outside enters by air inlet and arrives at the air guide hood where turbofan is located through ventilating hole, so The wind guide cover 10 includes a mounting plate 10.1 for fixing the turbofan 2, a wind deflector 10.2 is arranged on three edges of the mounting plate 10.1, and an air guide port 10.3 communicating with the air outlet 5 is formed on the other edge, The windshield 10.2 gathers the hot air passing through the radiator 3 in the air guide cover, prevents it from entering other places of the unit, and finally discharges it through the air guide port 10.3 and the air outlet 5. The function of the turbofan 2 is to suck the external cold air into the unit, cool the coolant in the radiator, and discharge the hot air formed by heat exchange at the same time. It includes a circular fan bottom plate fixedly installed on the output shaft of the motor 2.1. The arc-shaped blade 2.2 and the fixing ring 2.3 are provided with installation holes on the fan bottom plate 2.1. The output shaft of the motor is connected to the turbo fan through the installation hole. The fixed ring 2.3 is arranged parallel to the fan bottom plate 2.1, and the arc-shaped blades 2.2 are evenly spaced. Between the fixed ring 2.3 and the fan bottom plate 2.1, one side of the fixed ring 2.3 of the turbofan 2 faces the radiator 3, and the two ends of the arc-shaped blade 2.2 are rotatably inserted on the fixed ring 2.3 and the fan bottom plate 2.1, so that The angle of the blade can be adjusted, so that the exhaust air volume can be adjusted. The angle here refers to the angle between the curved blade 2.2 and the outer edge of the fixed ring 2.3 or the fan bottom plate 2.1, and the angle range is between 45°-80° .

除上述实施例外,本实用新型还包括有其他实施方式,凡采用等同变换或者等效替换方式形成的技术方案,均应落入本实用新型权利要求的保护范围之内。In addition to the above-mentioned embodiments, the utility model also includes other implementation modes, and any technical solution formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the claims of the utility model.

Claims (6)

  1. A kind of 1. diesel generating set with excellent heat dispersion performance, it is characterised in that:It mainly includes case and positioned at cover Engine in shell(1), turbofan(2)And radiator(3), engine(1)It is fixedly mounted on the unit chassis of case(8) On, radiator(3)It is installed on case squab panel(13)On the air inlet that opens up(4)Place, turbofan(2)It is installed on radiator (3)With engine(1)Between, and and engine(1)Output shaft be connected, outside cold wind is sucked and to radiator(3)In Coolant is cooled down, the turbofan(2)Positioned at wind scooper(10)In, wind scooper(10)With the air outlet opened up on case (5)Hot blast is discharged in connection, the radiator(3)Pass through water inlet pipe(6)And return pipe(7)With engine(1)Coolant jacket Pipe connects.
  2. A kind of 2. diesel generating set with excellent heat dispersion performance according to claim 1, it is characterised in that:Described Air outlet is offered on case(5)Side be provided with openable door-plate for maintenance(14).
  3. A kind of 3. diesel generating set with excellent heat dispersion performance according to claim 1, it is characterised in that:It is described to dissipate Hot device(3)Pass through radiator dividing plate(9)It is fixed on case, and radiator dividing plate(9)Positioned at radiator(3)With turbofan (2)Between, in radiator dividing plate(9)On open up air vent(9.1).
  4. A kind of 4. diesel generating set with excellent heat dispersion performance according to claim 1, it is characterised in that:It is described to lead Fan housing(10)Including for fixed turbine fan(2)Installing plate(10.1), in the installing plate(10.1)Three edges set It is equipped with deep bead(10.2), other edge formed with air outlet(5)The air guide hole being connected(10.3).
  5. A kind of 5. diesel generating set with excellent heat dispersion performance according to claim 1, it is characterised in that:The whirlpool Take turns fan(2)Including the circular fan base plate being fixedly installed on motor output shaft(2.1), arc shaped blade(2.2)And fixation Ring(2.3), in fan base plate(2.1)On offer mounting hole, retainer ring(2.3)With fan base plate(2.1)Parallel arrangement, arc Blade(2.2)Uniform intervals are arranged at retainer ring(2.3)With fan base plate(2.1)Between, turbofan(2)Retainer ring (2.3)Side is towards radiator(3), the arc shaped blade(2.2)Both ends be rotatably inserted in retainer ring(2.3)And fan Bottom plate(2.1)On.
  6. A kind of 6. diesel generating set with excellent heat dispersion performance according to claim 5, it is characterised in that:The arc Shape blade(2.2)With retainer ring(2.3)Or fan base plate(2.1)Outward flange between angular range between 45 ° -80 °.
CN201720562032.XU 2017-05-08 2017-05-19 Diesel generating set with excellent heat dispersion performance Expired - Fee Related CN206889094U (en)

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CN201720500836 2017-05-08
CN2017205008367 2017-05-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107035515A (en) * 2017-05-08 2017-08-11 无锡法尔胜悦能动力有限公司 Diesel generating set with excellent heat dispersion performance
CN118601720A (en) * 2024-08-08 2024-09-06 江苏杰特动力科技有限公司 Air-cooled inline twin-cylinder diesel generator set air guide cover based on split type

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107035515A (en) * 2017-05-08 2017-08-11 无锡法尔胜悦能动力有限公司 Diesel generating set with excellent heat dispersion performance
CN118601720A (en) * 2024-08-08 2024-09-06 江苏杰特动力科技有限公司 Air-cooled inline twin-cylinder diesel generator set air guide cover based on split type
CN118601720B (en) * 2024-08-08 2024-10-11 江苏杰特动力科技有限公司 Split-based air-cooled inline double-cylinder diesel generator set air guide cover

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Granted publication date: 20180116