CN206885156U - A kind of Novel frame structure - Google Patents

A kind of Novel frame structure Download PDF

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Publication number
CN206885156U
CN206885156U CN201720175325.2U CN201720175325U CN206885156U CN 206885156 U CN206885156 U CN 206885156U CN 201720175325 U CN201720175325 U CN 201720175325U CN 206885156 U CN206885156 U CN 206885156U
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wall
frame structure
longeron
utility
parallel
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CN201720175325.2U
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Chinese (zh)
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周文祥
陈培杰
雷宝灵
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Shenzhen OptimumNano Energy Co Ltd
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Shenzhen OptimumNano Energy Co Ltd
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Abstract

本实用新型提出了一种新型车架结构,包括纵梁和横梁,所述纵梁与所述横梁垂直设置,所述纵梁采用中空状铝型材制成,所述中空状的铝型材内设置加强筋。本实用新型的新型车架结构,采用中空状的铝型材结构,有助于降低车架的自重,且纵梁内置有加强筋,有助于提高车架整体的强度,解决了传统技术中钢材车架带来的车架自重较大,无法实现且车轻量化效果的缺陷。

The utility model proposes a novel vehicle frame structure, which includes longitudinal beams and cross beams, the longitudinal beams are vertically arranged with the cross beams, the longitudinal beams are made of hollow aluminum profiles, and the hollow aluminum profiles are arranged inside Ribs. The new frame structure of the utility model adopts a hollow aluminum profile structure, which helps to reduce the self-weight of the frame, and the longitudinal beam is built with reinforcing ribs, which helps to improve the overall strength of the frame, and solves the problem of steel in the traditional technology. The vehicle frame brought by the vehicle frame has a large dead weight, which cannot be realized and the vehicle lightweight effect is defective.

Description

一种新型车架结构A new frame structure

【技术领域】【Technical field】

本实用新型涉及车架领域,尤其涉及一种新型车架结构。The utility model relates to the field of vehicle frames, in particular to a novel vehicle frame structure.

【背景技术】【Background technique】

汽车作为现代一种重要的交通工具,在我国乃至全球的应用也是越来越普及,汽车的使用在给人们生活带来便利的同时,也带来了能源和环境方面的困扰甚至威胁。低碳、节能、环保已日渐成为当今汽车制造的主流,试验数据表明,减轻汽车重量能有效提高汽车的燃油效率,降低排放。另外,作为近年来国家大力扶持的新能源汽车在电池技术难以取得突破性进展的情况下,降低汽车自重,也是解决电动车续驶里程短的重要方法。因此,汽车轻量化刻不容缓。As an important means of transportation in modern times, automobiles are becoming more and more popular in my country and even in the world. While the use of automobiles brings convenience to people's lives, it also brings troubles and even threats to energy and the environment. Low-carbon, energy-saving, and environmental protection have gradually become the mainstream of today's automobile manufacturing. Experimental data show that reducing the weight of automobiles can effectively improve the fuel efficiency of automobiles and reduce emissions. In addition, as a new energy vehicle supported by the state in recent years, it is difficult to make a breakthrough in battery technology. Reducing the weight of the vehicle is also an important method to solve the short driving range of electric vehicles. Therefore, it is urgent to reduce the weight of automobiles.

而现有的汽车车架会存在以下缺陷:1、现有车架通常采用钢材作为底架纵梁,使得汽车自重大,不利于汽车的节能减耗;2、虽然现有的一些车架使用了铝材来替代传统的钢材,但是由于铝材的绝对强度和刚度均低于钢材,需要极大程度的增加铝材壁厚才能达到原本钢材的刚度和强度水平,这又不利于汽车轻量化的效果;3、对于某些车架的非等截面大梁,通常采用多根型材进行拼凑焊接,无法保证车架的整体性,这就会使得强度和刚度大大减损,且工艺复杂。And existing automobile frame can have following defect: 1, existing vehicle frame adopts steel material as underframe longitudinal beam usually, makes automobile self-heavy, is unfavorable for the energy saving and consumption reduction of automobile; 2, although some existing vehicle frames use Aluminum is used to replace traditional steel, but since the absolute strength and stiffness of aluminum are lower than steel, it is necessary to greatly increase the wall thickness of aluminum to achieve the rigidity and strength of steel, which is not conducive to the lightweight of automobiles 3. For some non-uniform cross-section girders of the frame, multiple profiles are usually used for patchwork welding, which cannot guarantee the integrity of the frame, which will greatly reduce the strength and rigidity, and the process is complicated.

【实用新型内容】【Content of utility model】

本实用新型要解决的技术问题在于,针对传统车架的自重较大,强度较弱的缺陷提出一种新型车架结构。The technical problem to be solved by the utility model is to propose a new type of vehicle frame structure aiming at the disadvantages of the traditional vehicle frame, such as heavy weight and weak strength.

为了实现上述目的,本实用新型的一种新型车架结构,包括纵梁和横梁,所述纵梁与所述横梁垂直设置,所述纵梁采用中空状铝型材制成,所述中空状的铝型材内设置加强筋。In order to achieve the above purpose, a new frame structure of the utility model includes longitudinal beams and cross beams, the longitudinal beams are arranged perpendicular to the cross beams, the longitudinal beams are made of hollow aluminum profiles, and the hollow Reinforcing ribs are set in the aluminum profile.

作为本实用新型的新型车架结构的一种改进,所述纵梁的横截面积为长方形,包括第一壁、第二壁、第三壁和第四壁、所述第一壁和第三壁平行设置,所述第二壁和第四壁平行设置且与所述第一壁和第三壁垂直设置,所述第一壁、第二壁、第三壁和所述第四壁组成所述横截面积为长方形的纵梁,所述加强筋连接在所述第二壁和第四壁之间,且与所述第一壁平行设置。As an improvement of the new frame structure of the utility model, the cross-sectional area of the longitudinal beam is rectangular, including the first wall, the second wall, the third wall and the fourth wall, the first wall and the third wall The walls are arranged in parallel, the second wall and the fourth wall are arranged in parallel and perpendicular to the first wall and the third wall, and the first wall, the second wall, the third wall and the fourth wall form the The cross-sectional area of the longitudinal beam is rectangular, and the reinforcing rib is connected between the second wall and the fourth wall and arranged parallel to the first wall.

作为本实用新型的新型车架结构的一种改进,所述纵梁的第一壁、第二壁、第三壁和第四壁的壁厚设置在3mm~5mm之间。As an improvement of the new frame structure of the utility model, the wall thicknesses of the first wall, the second wall, the third wall and the fourth wall of the longitudinal beam are set between 3 mm and 5 mm.

作为本实用新型的新型车架结构的一种改进,所述纵梁的第一壁上设置有缺口,所述缺口的形状与所述横梁的形状对应,所述横梁内置在所述缺口内且与所述纵梁铆接。As an improvement of the new frame structure of the utility model, a notch is provided on the first wall of the longitudinal beam, and the shape of the notch corresponds to the shape of the crossbeam, and the crossbeam is built into the notch and riveted to the stringer.

作为本实用新型的新型车架结构的一种改进,所述缺口周边的第二壁和第四壁之间设置加强筋。As an improvement of the new vehicle frame structure of the present utility model, a reinforcing rib is provided between the second wall and the fourth wall around the notch.

作为本实用新型的新型车架结构的一种改进,所述纵梁的个数为多个,所述横梁的个数为多个,所述多个纵梁之间平行设置,所述多个横梁平行设置,所述横梁均与所述纵梁垂直。As an improvement of the new frame structure of the present utility model, the number of the longitudinal beams is multiple, the number of the cross beams is multiple, the multiple longitudinal beams are arranged in parallel, and the multiple The beams are arranged in parallel, and the beams are all perpendicular to the longitudinal beams.

本实用新型产生的有益效果是:本实用新型的新型车架结构,采用中空状的铝型材结构,有助于降低车架的自重,且纵梁内置有加强筋,有助于提高车架整体的强度,本实用新型中的新型车架结构解决了传统技术中钢材车架带来的车架自重较大,无法实现且车轻量化效果的缺陷。The beneficial effects produced by the utility model are: the new frame structure of the utility model adopts a hollow aluminum profile structure, which helps to reduce the self-weight of the frame, and the longitudinal beam is built with reinforcing ribs, which helps to improve the overall strength of the frame. The strength, the new frame structure in the utility model solves the defect that the steel frame in the traditional technology has a large frame weight, which cannot be realized and the effect of lightweighting the car.

【附图说明】【Description of drawings】

图1是本实用新型中的新型车架结构的结构示意图;Fig. 1 is the structural representation of novel vehicle frame structure in the utility model;

图2是图1中C处的放大示意图;Fig. 2 is the enlarged schematic diagram of place C in Fig. 1;

图3是本实用新型中的新型车架结构的侧视图;Fig. 3 is a side view of the novel vehicle frame structure in the utility model;

图4本图3中AA’处剖视图的放大图;Fig. 4 is the enlarged view of the cross-sectional view at AA' in Fig. 3;

图5本图3中BB’处剖视图的放大图。Figure 5 is an enlarged view of the sectional view at BB' in Figure 3.

【具体实施方式】【detailed description】

为了使本实用新型的目的、技术方案和有益技术效果更加清晰明白,以下结合附图和具体实施方式,对本实用新型进行进一步详细说明。应当理解的是,本说明书中描述的具体实施方式仅仅是为了解释本实用新型,并不是为了限定本实用新型。In order to make the purpose, technical solution and beneficial technical effects of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific implementations described in this specification are only for explaining the utility model, not for limiting the utility model.

请一并参见图1至图2,本实用新型的一种新型车架结构,具体包括纵梁10、和与所述纵梁10垂直设置的横梁20,所述纵梁10采用中空状铝型材制成,所述中空状的铝型材内设置加强筋30,所述横梁20为长条状。Please refer to Fig. 1 to Fig. 2 together, a new vehicle frame structure of the present utility model specifically includes a longitudinal beam 10 and a crossbeam 20 perpendicular to the longitudinal beam 10, and the longitudinal beam 10 adopts a hollow aluminum profile Made, the hollow aluminum profile is provided with reinforcing ribs 30, and the beam 20 is in the shape of a strip.

本实用新型中车架的纵梁10采用中空状的铝型材结构,有助于降低车架的自重,且纵梁内置有加强筋,有助于提高纵梁的强度,本实用新型中的新型车架结构解决了传统技术中钢材车架带来的车架自重较大,无法实现且车轻量化效果的缺陷。The longitudinal beam 10 of the vehicle frame in the utility model adopts a hollow aluminum profile structure, which helps to reduce the self-weight of the vehicle frame, and the longitudinal beam is built with reinforcing ribs, which helps to improve the strength of the longitudinal beam. The frame structure solves the defect that the steel frame in the traditional technology has a large frame weight, which cannot be realized and the effect of lightweighting the car.

具体的,如图3至图5,所述纵梁10的横截面积为长方形,包括第一壁11、第二壁12、第三壁13和第四壁14、所述第一壁11和第三壁13平行设置,所述第二壁12和第四壁14平行设置且与所述第一壁11和第三壁13垂直设置,所述第一壁11、第二壁12、第三壁13和所述第四壁14组成所述横截面积为长方形的纵梁10,所述加强筋30连接在所述第二壁12和第四壁14之间,且与所述第一壁11平行设置。Specifically, as shown in Figures 3 to 5, the cross-sectional area of the longitudinal beam 10 is a rectangle, including a first wall 11, a second wall 12, a third wall 13 and a fourth wall 14, the first wall 11 and the fourth wall 14. The third wall 13 is arranged in parallel, the second wall 12 and the fourth wall 14 are arranged in parallel and perpendicular to the first wall 11 and the third wall 13, the first wall 11, the second wall 12, the third wall The wall 13 and the fourth wall 14 form the longitudinal beam 10 whose cross-sectional area is rectangular, and the reinforcing rib 30 is connected between the second wall 12 and the fourth wall 14, and is connected with the first wall 11 parallel settings.

优选的,所述加强筋30的数量为多个,可根据实际情况和实际强度需要来进行设置。例如,如图3和图4中的AA’剖面处对应的纵梁10的厚度较小,所以设置3个加强筋,如图3和图5中的BB’剖面处对应的纵梁10的厚度较大,所以设置5个加强筋。Preferably, there are multiple reinforcing ribs 30, which can be set according to actual conditions and actual strength requirements. For example, the thickness of the longitudinal beam 10 corresponding to the AA' section in Figure 3 and Figure 4 is relatively small, so three reinforcing ribs are provided, as shown in Figure 3 and the thickness of the corresponding longitudinal beam 10 in the BB' section in Figure 5 Larger, so set 5 ribs.

优选的,为了在保证刚性的前提下,尽可能的减小车架的自重,所述纵梁10的第一壁11、第二壁12、第三壁13和第四壁14的壁厚设置在3mm~5mm之间。Preferably, in order to reduce the self-weight of the vehicle frame as much as possible under the premise of ensuring rigidity, the wall thicknesses of the first wall 11, the second wall 12, the third wall 13 and the fourth wall 14 of the longitudinal beam 10 are set to Between 3mm and 5mm.

进一步的,所述纵梁10的第一壁11上设置有缺口111,所述缺口111的形状与所述横梁20的形状对应,所述横梁20内置在所述缺口111内与所述纵梁10铆接。本实用新型中通过在纵梁10上设置与所述横梁20对应的缺口111来容置所述横梁20,这样可有助于降低所述车架的总高度,且横梁20与所述纵梁10之间的连接采用铆接方式,降低了传统技术中大面积焊接对车架强度产生损害的强度。Further, the first wall 11 of the longitudinal beam 10 is provided with a notch 111, the shape of the notch 111 corresponds to the shape of the cross beam 20, and the cross beam 20 is built in the notch 111 and is connected with the longitudinal beam. 10 riveting. In the utility model, the crossbeam 20 is accommodated by setting a gap 111 corresponding to the crossbeam 20 on the longitudinal beam 10, which can help reduce the overall height of the vehicle frame, and the crossbeam 20 and the longitudinal beam The connection between 10 adopts the riveting method, which reduces the strength of damage to the strength of the vehicle frame caused by large-area welding in the traditional technology.

当在所述纵梁10上设置有缺口111时,所述缺口111周边的强度就会减弱,这样就会降低车架的总体强度,为了弥补在所述纵梁10上设置缺口111带来的强度变弱的问题,本实用新型中优选的,在所述缺口111周边的所述第二壁12和第四壁14之间设置加强筋30,以提高所述缺口111处的承重强度。When the notch 111 is provided on the longitudinal beam 10, the strength around the notch 111 will be weakened, which will reduce the overall strength of the vehicle frame. For the problem of weakened strength, it is preferred in the present invention that a reinforcing rib 30 is provided between the second wall 12 and the fourth wall 14 around the notch 111 to improve the load-bearing strength at the notch 111 .

进一步的,所述纵梁10的个数可以为多个,所述横梁20的个数可以为多个,所述多个纵梁10之间平行设置,所述多个横梁20平行设置,所述横梁20均与所述纵梁10垂直。在本实用新型实施例中,仅以所述纵梁10的个数为2个,所述横梁20的个数为10个来举例说明,在其他实施例中所述纵梁10的数量和所述横梁20的数量可根据实际情况来增加或减少。Further, the number of the longitudinal beams 10 can be multiple, the number of the cross beams 20 can be multiple, the multiple longitudinal beams 10 are arranged in parallel, and the multiple cross beams 20 are arranged in parallel, so The beams 20 are all perpendicular to the longitudinal beams 10 . In the embodiment of the present utility model, only the number of the longitudinal beams 10 is 2, and the number of the cross beams 20 is 10 for illustration. In other embodiments, the number of the longitudinal beams 10 and the number of the The quantity of the beams 20 can be increased or decreased according to actual conditions.

本实用新型的一种新型车架结构,并不仅仅限于说明书和实施方式中所描述,因此对于熟悉领域的人员而言可容易地实现另外的优点和修改,故在不背离权利要求及等同范围所限定的一般概念的精神和范围的情况下,本实用新型并不限于特定的细节、代表性的设备和这里示出与描述的图示示例。A new type of frame structure of the present utility model is not limited to the description in the description and the implementation, so those familiar with the field can easily realize other advantages and modifications, so without departing from the claims and the equivalent scope Without limiting the spirit and scope of the general concepts defined, the invention is not limited to the specific details, representative apparatus, and illustrative examples shown and described herein.

Claims (5)

  1. A kind of 1. Novel frame structure, it is characterised in that including longitudinal and cross beam, the longeron is set with the beam vertical, The longeron is made of hollow form aluminium section bar, and reinforcement is set in the aluminium section bar of the hollow form;The cross section of the longeron Product is rectangle, including the first wall, the second wall, the 3rd wall and the 4th wall, first wall and the 3rd wall be arranged in parallel, described Two walls and the 4th wall be arranged in parallel and are vertically arranged with first wall and the 3rd wall, first wall, the second wall, the 3rd wall and It is rectangular longeron that 4th wall, which forms the cross-sectional area, the reinforcement be connected to second wall and the 4th wall it Between, and be arranged in parallel with first wall.
  2. 2. Novel frame structure according to claim 1, it is characterised in that the first wall of the longeron, the second wall, the 3rd The wall thickness of wall and the 4th wall is arranged between 3mm~5mm.
  3. 3. Novel frame structure according to claim 2, it is characterised in that be provided with the first wall of the longeron scarce Mouthful, the shape of the breach is corresponding with the shape of the crossbeam, the crossbeam be built in the breach it is interior and with the longeron riveting Connect.
  4. 4. Novel frame structure according to claim 3, it is characterised in that second wall and the 4th wall on the breach periphery Between reinforcement is set.
  5. 5. Novel frame structure according to claim 4, it is characterised in that the number of the longeron is multiple, the horizontal stroke The number of beam is be arranged in parallel between the multiple longeron to be multiple, and the multiple crossbeam be arranged in parallel, the crossbeam with it is described Longeron is vertical.
CN201720175325.2U 2017-02-24 2017-02-24 A kind of Novel frame structure Expired - Fee Related CN206885156U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109131564A (en) * 2018-08-27 2019-01-04 武汉智能控制工业技术研究院有限公司 A kind of aluminium alloy automobile chassis hard spot system and automobile

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109131564A (en) * 2018-08-27 2019-01-04 武汉智能控制工业技术研究院有限公司 A kind of aluminium alloy automobile chassis hard spot system and automobile

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