CN206882218U - A cable automatic cleaning and drying machine - Google Patents
A cable automatic cleaning and drying machine Download PDFInfo
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- CN206882218U CN206882218U CN201720664375.7U CN201720664375U CN206882218U CN 206882218 U CN206882218 U CN 206882218U CN 201720664375 U CN201720664375 U CN 201720664375U CN 206882218 U CN206882218 U CN 206882218U
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- 238000001035 drying Methods 0.000 title claims abstract description 30
- 238000004140 cleaning Methods 0.000 title claims abstract description 18
- 238000011010 flushing procedure Methods 0.000 claims abstract description 53
- 238000007790 scraping Methods 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 52
- 230000001360 synchronised effect Effects 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 13
- 239000007921 spray Substances 0.000 claims description 4
- 238000005406 washing Methods 0.000 abstract description 4
- 230000010354 integration Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及清洗机领域，尤其涉及一种线缆自动清洗干燥机。The utility model relates to the field of cleaning machines, in particular to an automatic cleaning and drying machine for cables.
背景技术Background technique
现代社会中，随着电的普及，线缆成为一种在日常生活中随处可见的必用品，然而在一些特殊环境中，如矿井下、厨房中、泥泞的室外等，经常会被各种泥水、油污、粉尘、煤渣等污染，受到污染的线缆会存在以下一些不利因素：不利于检查破损线缆的破损位置，不利于对电缆的维护和维修，不利于线缆的规范化保管，潮湿的线缆堆积时长了容易造成水气进入线缆内部，在使用中极易引发短路故障，存在安全隐患，不符合规范化、安全生产的要求，目前现场多数仍依靠手工作业完成受污染线缆的清洗等工作，费时费力，效率低下，且清理效果不好，不能使受污染的线缆及时清洁、干燥、入库。In modern society, with the popularity of electricity, cables have become a necessity that can be seen everywhere in daily life. However, in some special environments, such as mines, kitchens, and muddy outdoors, they are often covered by various muddy , oil, dust, cinder and other pollution, the contaminated cable will have the following disadvantages: it is not conducive to checking the damaged position of the damaged cable, it is not conducive to the maintenance and repair of the cable, it is not conducive to the standardized storage of the cable, and the wet If the cables are piled up for a long time, it is easy to cause water vapor to enter the interior of the cables, and it is easy to cause short-circuit faults during use, which poses a safety hazard and does not meet the requirements of standardized and safe production. At present, most of the sites still rely on manual work to complete the cleaning of contaminated cables. Waiting for work is time-consuming, laborious, inefficient, and the cleaning effect is not good, and the contaminated cables cannot be cleaned, dried, and stored in time.
实用新型内容Utility model content
本实用新型的目的是提供一种线缆自动清洗干燥机，将线缆的一端盘绕在放线装置上，另一端穿过刮刷装置、冲洗装置、擦拭装置和烘干装置并最终连接到收线装置，实现将被污染的线缆进行刮刷、冲洗、擦拭和干燥一体化作业，操作简单，实用性强，清洁效果好且大大的提升了效率。The purpose of this utility model is to provide an automatic cleaning and drying machine for cables. One end of the cable is coiled on the pay-off device, and the other end passes through the scraping device, the washing device, the wiping device and the drying device and is finally connected to the receiving device. The cable device realizes the integrated operation of scraping, rinsing, wiping and drying the polluted cables. The operation is simple, the practicability is strong, the cleaning effect is good and the efficiency is greatly improved.
为了实现以上目的，本实用新型采用的技术方案为：一种线缆自动清洗干燥机，它包括支撑平台1和固定在支撑平台1上方左端的放线装置2，所述的放线装置2盘绕着线缆3，所述的线缆3一端穿过第一张紧轮4接入到刮刷装置5，所述的刮刷装置5侧边设置有第二张紧轮6，所述的线缆3穿过第二张紧轮6接入到冲洗装置7，所述的冲洗装置7侧边设置有第三张紧轮8，所述的线缆3穿过第三张紧轮8连接到擦拭装置9，所述的擦拭装置9侧边设置有烘干装置10，所述的线缆3穿过烘干装置10并最终盘绕到收线装置11。In order to achieve the above objectives, the technical solution adopted by the utility model is: an automatic cable cleaning and drying machine, which includes a supporting platform 1 and a wire-releasing device 2 fixed on the left end above the supporting platform 1, and the wire-releasing device 2 is coiled Connect the cable 3, one end of the cable 3 passes through the first tension wheel 4 and connects to the wiping device 5, the side of the wiping device 5 is provided with a second tensioning wheel 6, and the wire The cable 3 is connected to the flushing device 7 through the second tensioning wheel 6, and the third tensioning wheel 8 is arranged on the side of the flushing device 7, and the cable 3 is connected to the flushing device 7 through the third tensioning wheel 8. The wiping device 9 is provided with a drying device 10 on the side of the wiping device 9 , and the cable 3 passes through the drying device 10 and is finally coiled to a take-up device 11 .
进一步的，所述的刮刷装置5包括固定在支撑平台1上的刮刷外罩501，所述的刮刷外罩501上方设置有储水仓511，侧边固定安装有转动电机502，所述的储水仓511下方设置喷水块510，侧边设置有水阀512，所述的转动电机502的输出轴通过带轮连接同步带513，所述的同步带513另一端套接同步带轮515，所述的同步带轮515套装在左支撑轴514上，所述的左支撑轴514内部空心且一端固定在刮刷外罩501上，另一端套接旋转轴承516，所述的旋转轴承516通过安装板连接有对称设置的下刮刷板503和上刮刷板509，所述的下刮刷板503和上刮刷板509上均匀设置有毛刷517，所述的毛刷517与线缆3柔性接触，所述的刮刷外罩501下端内壁对称安装有两根抽屉滑轨504，所述的抽屉滑轨504上方活动连接滤网506，所述的刮刷外罩501下方底板上安装有抽水泵505，所述的抽水泵505通过抽水管507连接到储水仓511。Further, the wiper device 5 includes a wiper cover 501 fixed on the support platform 1, a water storage bin 511 is arranged above the scraper cover 501, a rotating motor 502 is fixedly installed on the side, and the water storage bin 511 A water spray block 510 is arranged below, and a water valve 512 is arranged on the side. The output shaft of the rotating motor 502 is connected to a synchronous belt 513 through a pulley, and the other end of the synchronous belt 513 is sleeved with a synchronous pulley 515. The synchronous pulley 515 is sleeved on the left support shaft 514. The inside of the left support shaft 514 is hollow and one end is fixed on the wiper cover 501, and the other end is sleeved with a rotating bearing 516. The rotating bearing 516 is connected with a The lower wiper plate 503 and the upper wiper plate 509 are symmetrically arranged, and the lower wiper plate 503 and the upper wiper plate 509 are uniformly provided with a brush 517, and the brush 517 is in flexible contact with the cable 3, Two drawer slide rails 504 are symmetrically installed on the inner wall of the lower end of the scraper cover 501, and a filter screen 506 is movably connected above the drawer slide rails 504, and a water pump 505 is installed on the bottom plate below the scraper cover 501, so that The aforementioned water pump 505 is connected to the water storage bin 511 through a water pipe 507 .
进一步的，所述的冲洗装置7包括固定安装在支撑平台1上的冲洗水箱701，所述的冲洗水箱701内部设置有第一冲洗轮702、第二冲洗轮703和第三冲洗轮704，所述的第一冲洗轮702与第三冲洗轮704高度相同，低于第二冲洗轮703，所述的冲洗水箱701外侧下端设置有放水阀门705。Further, the flushing device 7 includes a flushing water tank 701 fixedly installed on the support platform 1, and the flushing water tank 701 is provided with a first flushing wheel 702, a second flushing wheel 703 and a third flushing wheel 704 inside, so The first flushing wheel 702 is the same height as the third flushing wheel 704, lower than the second flushing wheel 703, and the lower end of the flushing water tank 701 is provided with a drain valve 705.
进一步的，所述的擦拭装置9包括固定在支撑平台1上方的擦拭底座904，所述的擦拭底座904上方通过连接板安装有伸缩气缸903，所述的伸缩气缸903上方安装有活动海绵902，所述的活动海绵902上方通过有线缆3，所述的线缆3上方设置有与活动海绵902对应的固定海绵901，所述的伸缩气缸903连接到气动组件。Further, the wiping device 9 includes a wiping base 904 fixed above the support platform 1, a telescopic cylinder 903 is installed above the wiping base 904 through a connecting plate, and a movable sponge 902 is installed above the telescopic cylinder 903, A cable 3 passes above the movable sponge 902, a fixed sponge 901 corresponding to the movable sponge 902 is arranged above the cable 3, and the telescopic cylinder 903 is connected to the pneumatic assembly.
本实用新型的有益效果为：The beneficial effects of the utility model are:
1、将线缆的一端盘绕在放线装置上，另一端穿过刮刷装置、冲洗装置、擦拭装置和烘干装置并最终连接到收线装置，实现将被污染的线缆进行刮刷、冲洗、擦拭和干燥一体化作业，操作简单，实用性强，清洁效果好且大大的提升了效率。1. Coil one end of the cable on the pay-off device, and the other end passes through the scraping device, flushing device, wiping device and drying device, and finally connects to the take-up device, so as to scrape and clean the contaminated cable. The integrated operation of rinsing, wiping and drying is simple in operation, strong in practicability, good in cleaning effect and greatly improves the efficiency.
2、刮刷装置的储水箱内为肥皂水，通过喷水块喷洒至线缆上,转动电机输出动力，配合同步带轮和同步带的作用，带动上下刮刷板转动，实现刮刷板上的毛刷对线缆进行刮刷，刮刷外罩内部下方设置有可抽出的滤网，实现对污染物的过滤，刮刷外罩内部下方的抽水泵连接抽水管实现肥皂水的循环使用。2. There is soapy water in the water storage tank of the scraping device, which is sprayed onto the cable through the water spray block, and the rotating motor outputs power, and cooperates with the synchronous pulley and the synchronous belt to drive the upper and lower scraping plates to rotate, so as to realize The brush scrapes the cable, and the bottom of the scraper cover is equipped with a removable filter to filter pollutants. The suction pump under the scraper cover is connected to the suction pipe to realize the recycling of soapy water.
3、通过在冲洗装置内部安装多个高度不同的冲洗轮，使得线缆在冲洗装置中反复冲洗，进一步提升了清洁效果，冲洗水箱侧边下方设置有放水阀门，便于冲洗水箱中水的及时更换。3. By installing multiple flushing wheels with different heights inside the flushing device, the cables are repeatedly flushed in the flushing device, which further improves the cleaning effect. A water discharge valve is installed under the side of the flushing water tank to facilitate timely replacement of water in the flushing water tank .
4、通过在冲洗装置后一工站设置擦拭装置，利用海绵的吸水功能实现线缆在冲洗装置冲洗后的初步干燥，通过在擦拭装置的后一工站设置烘干装置，实现线缆的进一步干燥，便于线缆的最终盘绕与入库。4. By installing a wiping device at a station after the washing device, the water absorption function of the sponge is used to realize the preliminary drying of the cable after the washing device is rinsed. Dry for final coiling and storage of cables.
附图说明Description of drawings
图1为一种线缆自动清洗干燥机的结构示意图。Fig. 1 is a schematic structural diagram of an automatic cable cleaning and drying machine.
图2为刮刷装置的结构示意图。Fig. 2 is a schematic structural view of the wiping device.
图3为图2中A的放大图。Fig. 3 is an enlarged view of A in Fig. 2 .
图4为冲洗装置的结构示意图。Fig. 4 is a structural schematic diagram of the flushing device.
图5为擦拭装置的结构示意图。Fig. 5 is a schematic structural view of the wiping device.
图中所示文字标注表示为：1、支撑平台；2、放线装置；3、线缆；4、第一张紧轮；5、刮刷装置；6、第二张紧轮；7、冲洗装置；8、第三张紧轮；9、擦拭装置；10、烘干装置；11、收线装置；501、刮刷外罩；502、转动电机；503、下刮刷板；504、抽屉滑轨；505、抽水泵；506、滤网；507、抽水管；508、右支撑轴；509、上刮刷板；510、喷水块；511、储水仓；512、水阀；513、同步带；514、左支撑轴；515、同步带轮；516、旋转轴承；517、毛刷；701、冲洗水箱；702、第一冲洗轮；703、第二冲洗轮；704、第三冲洗轮；705、放水阀门； 901、固定海绵；902、活动海绵；903、伸缩气缸；904、擦拭底座。The text marked in the figure indicates: 1. Support platform; 2. Pay-off device; 3. Cable; 4. First tensioner; 5. Wiping device; 6. Second tensioner; 7. Rinse Device; 8. The third tensioning wheel; 9. Wiping device; 10. Drying device; 11. Take-up device; 501. Wiper cover; 502. Rotating motor; 503. Lower scraper plate; 504. Drawer slide rail 505, water pump; 506, filter screen; 507, water pipe; 508, right support shaft; , left support shaft; 515, synchronous pulley; 516, rotating bearing; 517, hair brush; 701, flushing water tank; 702, first flushing wheel; 703, second flushing wheel; 704, third flushing wheel; 705, water discharge Valve; 901, fixed sponge; 902, movable sponge; 903, telescopic cylinder; 904, wiping base.
具体实施方式detailed description
为了使本领域技术人员更好地理解本实用新型的技术方案，下面结合附图对本实用新型进行详细描述，本部分的描述仅是示范性和解释性，不应对本实用新型的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings. The description of this part is only exemplary and explanatory, and should not have any influence on the protection scope of the utility model. restrictive effect.
如图1-图5示，本实用新型的结构为：一种线缆自动清洗干燥机，它包括支撑平台1和固定在支撑平台1上方左端的放线装置2，所述的放线装置2盘绕着线缆3，所述的线缆3一端穿过第一张紧轮4接入到刮刷装置5，所述的刮刷装置5侧边设置有第二张紧轮6，所述的线缆3穿过第二张紧轮6接入到冲洗装置7，所述的冲洗装置7侧边设置有第三张紧轮8，所述的线缆3穿过第三张紧轮8连接到擦拭装置9，所述的擦拭装置9侧边设置有烘干装置10，所述的线缆3穿过烘干装置10并最终盘绕到收线装置11。As shown in Fig. 1-Fig. 5, the structure of the present utility model is: an automatic cable cleaning and drying machine, which includes a support platform 1 and a pay-off device 2 fixed on the upper left end of the support platform 1, the pay-off device 2 The cable 3 is coiled, and one end of the cable 3 passes through the first tension wheel 4 and is connected to the scraping device 5, and the side of the scraper device 5 is provided with a second tension wheel 6, and the The cable 3 is connected to the flushing device 7 through the second tensioning wheel 6, and the third tensioning wheel 8 is arranged on the side of the flushing device 7, and the cable 3 is connected through the third tensioning wheel 8 To the wiping device 9 , a drying device 10 is arranged on the side of the wiping device 9 , and the cable 3 passes through the drying device 10 and is finally coiled to the wire take-up device 11 .
优选的，所述的刮刷装置5包括固定在支撑平台1上的刮刷外罩501，所述的刮刷外罩501上方设置有储水仓511，侧边固定安装有转动电机502，所述的储水仓511下方设置喷水块510，侧边设置有水阀512，所述的转动电机502的输出轴通过带轮连接同步带513，所述的同步带513另一端套接同步带轮515，所述的同步带轮515套装在左支撑轴514上，所述的左支撑轴514内部空心且一端固定在刮刷外罩501上，另一端套接旋转轴承516，所述的旋转轴承516通过安装板连接有对称设置的下刮刷板503和上刮刷板509，所述的下刮刷板503和上刮刷板509上均匀设置有毛刷517，所述的毛刷517与线缆3柔性接触，所述的刮刷外罩501下端内壁对称安装有两根抽屉滑轨504，所述的抽屉滑轨504上方活动连接滤网506，所述的刮刷外罩501下方底板上安装有抽水泵505，所述的抽水泵505通过抽水管507连接到储水仓511。Preferably, the wiper device 5 includes a wiper cover 501 fixed on the support platform 1, a water storage bin 511 is arranged above the scraper cover 501, a rotating motor 502 is fixedly installed on the side, and the water storage bin 511 A water spray block 510 is arranged below, and a water valve 512 is arranged on the side. The output shaft of the rotating motor 502 is connected to a synchronous belt 513 through a pulley, and the other end of the synchronous belt 513 is sleeved with a synchronous pulley 515. The synchronous pulley 515 is sleeved on the left support shaft 514. The inside of the left support shaft 514 is hollow and one end is fixed on the wiper cover 501, and the other end is sleeved with a rotating bearing 516. The rotating bearing 516 is connected with a The lower wiper plate 503 and the upper wiper plate 509 are symmetrically arranged, and the lower wiper plate 503 and the upper wiper plate 509 are uniformly provided with a brush 517, and the brush 517 is in flexible contact with the cable 3, Two drawer slide rails 504 are symmetrically installed on the inner wall of the lower end of the scraper cover 501, and a filter screen 506 is movably connected above the drawer slide rails 504, and a water pump 505 is installed on the bottom plate below the scraper cover 501, so that The aforementioned water pump 505 is connected to the water storage bin 511 through a water pipe 507 .
优选的，所述的冲洗装置7包括固定安装在支撑平台1上的冲洗水箱701，所述的冲洗水箱701内部设置有第一冲洗轮702、第二冲洗轮703和第三冲洗轮704，所述的第一冲洗轮702与第三冲洗轮704高度相同，低于第二冲洗轮703，所述的冲洗水箱701外侧下端设置有放水阀门705。Preferably, the flushing device 7 includes a flushing water tank 701 fixedly installed on the support platform 1, and the flushing water tank 701 is internally provided with a first flushing wheel 702, a second flushing wheel 703 and a third flushing wheel 704. The first flushing wheel 702 is the same height as the third flushing wheel 704, lower than the second flushing wheel 703, and the lower end of the flushing water tank 701 is provided with a drain valve 705.
优选的，所述的擦拭装置9包括固定在支撑平台1上方的擦拭底座904，所述的擦拭底座904上方通过连接板安装有伸缩气缸903，所述的伸缩气缸903上方安装有活动海绵902，所述的活动海绵902上方通过有线缆3，所述的线缆3上方设置有与活动海绵902对应的固定海绵901，所述的伸缩气缸903连接到气动组件。Preferably, the wiping device 9 includes a wiping base 904 fixed above the support platform 1, a telescopic cylinder 903 is installed above the wiping base 904 through a connecting plate, and a movable sponge 902 is installed above the telescopic cylinder 903, A cable 3 passes above the movable sponge 902, a fixed sponge 901 corresponding to the movable sponge 902 is arranged above the cable 3, and the telescopic cylinder 903 is connected to the pneumatic assembly.
具体使用时，将线缆3的一端盘绕在放线装置2上，另一端穿过第一张紧轮4接入刮刷装置5，刮刷装置5的储水箱511内为肥皂水，通过喷水块510喷洒至线缆3上,转动电机502输出动力，配合同步带轮515和同步带513的作用，带动下刮刷板503和上刮刷板509转动，实现刮刷板上的毛刷517对线缆3进行刮刷，刮刷外罩501内部下方设置有可抽出的滤网506，完成对污染物的过滤，刮刷外罩501内部下方的抽水泵505连接抽水管507实现肥皂水的循环使用，线缆3穿过第二张紧轮6接入到冲洗装置7，穿过数个冲洗轮后完成冲洗，线缆3再穿过第三张紧轮8接入到擦拭装置9，伸缩气缸903伸出使得活动海绵902与固定海绵901弹性接触并包裹住线缆3，完成对线缆的初步干燥，线缆3再接入到烘干装置10内进行进一步干燥，干燥处理后最终盘绕到收线装置11，完成对线缆3的自动清洗干燥。During specific use, one end of the cable 3 is coiled on the pay-off device 2, and the other end passes through the first tension wheel 4 to connect to the scraping device 5, and the water storage tank 511 of the scraping device 5 is soapy water, which is sprayed The water block 510 is sprayed onto the cable 3, and the rotating motor 502 outputs power, and cooperates with the synchronous pulley 515 and the synchronous belt 513 to drive the lower squeegee plate 503 and the upper squeegee plate 509 to rotate, realizing the brush on the squeegee plate. 517 scrapes the cable 3, and the bottom of the scraper cover 501 is provided with a extractable filter screen 506 to complete the filtration of pollutants. The water pump 505 under the scraper cover 501 is connected to the suction pipe 507 to realize the circulation of soapy water In use, the cable 3 is connected to the flushing device 7 through the second tensioning wheel 6, and the flushing is completed after passing through several flushing wheels, and the cable 3 is then connected to the wiping device 9 through the third tensioning wheel 8, stretching The cylinder 903 stretches out so that the movable sponge 902 elastically contacts with the fixed sponge 901 and wraps the cable 3 to complete the preliminary drying of the cable. The cable 3 is then connected to the drying device 10 for further drying, and finally coiled To the take-up device 11, the automatic cleaning and drying of the cable 3 is completed.
需要说明的是，在本文中，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述，以上实例的说明只是用于帮助理解本实用新型的方法及其核心思想。以上所述仅是本实用新型的优选实施方式，应当指出，由于文字表达的有限性，而客观上存在无限的具体结构，对于本技术领域的普通技术人员来说，在不脱离本实用新型原理的前提下，还可以做出若干改进、润饰或变化，也可以将上述技术特征以适当的方式进行组合；这些改进润饰、变化或组合，或未经改进将实用新型的构思和技术方案直接应用与其他场合的，均应视为本实用新型的保护范围。In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only a preferred embodiment of the utility model, it should be pointed out that due to the limitation of literal expression, objectively there are infinite specific structures, for those of ordinary skill in the art, without departing from the principle of the utility model Under the premise of the invention, some improvements, modifications or changes can also be made, and the above technical features can also be combined in an appropriate way; these improvements, modifications, or combinations, or the ideas and technical solutions of the utility model can be directly applied without improvement With other occasions, all should be regarded as the protection scope of the present utility model.
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Address after: 2 / F, plant 1, No. 9, Weisan Road, industrial park, Jiangdong new district, Heyuan City, Guangdong Province, 517000 Patentee after: Heyuan Keshun insulating material Co., Ltd Address before: 4, building 523880, building E, Cheng Cheng Industrial Zone, Guangdong Town, Xin'an community, Changan Town, Dongguan, China Patentee before: DONGGUAN KESHUN INSULATING MATERIAL Co.,Ltd. |