CN206880037U - A feed ring die grinding machine - Google Patents
A feed ring die grinding machine Download PDFInfo
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- CN206880037U CN206880037U CN201720584618.6U CN201720584618U CN206880037U CN 206880037 U CN206880037 U CN 206880037U CN 201720584618 U CN201720584618 U CN 201720584618U CN 206880037 U CN206880037 U CN 206880037U
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- 238000000227 grinding Methods 0.000 title claims description 14
- 238000001125 extrusion Methods 0.000 claims abstract description 26
- 238000002156 mixing Methods 0.000 claims abstract description 23
- 238000007906 compression Methods 0.000 claims abstract description 4
- 230000006835 compression Effects 0.000 claims abstract description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 6
- 239000012535 impurity Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 description 7
- 239000008188 pellet Substances 0.000 description 6
- 238000003825 pressing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及饲料加工技术领域，特别是涉及一种饲料环模磨合机。The utility model relates to the technical field of feed processing, in particular to a feed ring die grinding machine.
背景技术Background technique
制粒机在制药、化工、食品工业中广泛应用。制粒机可分为饲料制粒机和生物质能源制粒机。Granulators are widely used in pharmaceutical, chemical and food industries. Pellet mills can be divided into feed pellet machines and biomass energy pellet machines.
饲料环模是饲料制粒机的核心模具，用户根据配方的不同，需要不同规格的环模进行制粒。The feed ring die is the core die of the feed pellet mill. Users need ring dies of different specifications for granulation according to different formulas.
新的饲料环模由于含有制造过程中的杂质，不能直接用于制粒机中，需要进行清洗磨合，而现有技术中，对饲料环模的清洗效率低，清洗不彻底，因此，亟需一种能够高效率将饲料环模彻底清洗干净的设备。Because the new feed ring die contains impurities in the manufacturing process, it cannot be directly used in the granulator, and needs to be cleaned and run-in. However, in the prior art, the cleaning efficiency of the feed ring die is low and the cleaning is not thorough. Therefore, it is urgently needed A device capable of thoroughly cleaning feed ring dies with high efficiency.
发明内容Contents of the invention
为解决以上技术问题，本实用新型提供一种饲料环模磨合机，可以便捷高效的对新的饲料环模进行清洗磨合。In order to solve the above technical problems, the utility model provides a feed ring die running-in machine, which can clean and run-in a new feed ring die conveniently and efficiently.
为实现上述目的，本实用新型提供了如下方案：In order to achieve the above object, the utility model provides the following scheme:
本实用新型提供一种饲料环模磨合机，包括提升系统、送料系统、挤压系统和底座，The utility model provides a feed ring die grinding machine, which includes a lifting system, a feeding system, an extrusion system and a base.
所述提升系统和挤压系统设置于所述底座上，所述送料系统设置于所述提升系统和所述挤压系统之间；The lifting system and extrusion system are arranged on the base, and the feeding system is arranged between the lifting system and the extrusion system;
所述提升系统包括集料斗和提升装置；所述集料斗设置于所述底座上，所述提升装置的低端设置于所述集料斗内；The lifting system includes a collecting hopper and a lifting device; the collecting hopper is arranged on the base, and the lower end of the lifting device is arranged in the collecting hopper;
所述送料系统包括接料斗、动力装置、混合料斗和压辊，所述接料斗设置于所述提升装置的高端，所述混合料斗位于所述接料斗下方并通过一倾斜槽与所述接料斗连接，所述压辊设置于所述混合料斗下方，并通过所述动力装置带动所述压辊转动；The feeding system includes a hopper, a power unit, a mixing hopper and pressure rollers, the hopper is arranged at the high end of the lifting device, the mixing hopper is located below the hopper and connects to the hopper through an inclined slot connected, the pressure roller is arranged under the mixing hopper, and the pressure roller is driven to rotate by the power device;
所述挤压系统包括液压站、支撑杆、支撑座和支撑轴；所述支撑杆为所述液压站的动力输出杆，所述支撑座设置于所述支撑杆端部，所述支撑座上设置有两组支座，每组所述支座上设置有一根所述支撑轴，所述支撑轴设置于所述压辊侧下方，且两根所述支撑轴相对于所述压辊对称设置；所述支撑座一侧还设置有汇料盘，从饲料环模的环模孔中掉落的饲料经汇料盘进入所述集料斗。The extrusion system includes a hydraulic station, a support rod, a support seat and a support shaft; the support rod is a power output rod of the hydraulic station, the support seat is arranged at the end of the support rod, and the support seat There are two sets of bearings, each set of bearings is provided with one support shaft, the support shaft is arranged under the side of the pressure roller, and the two support shafts are arranged symmetrically with respect to the pressure roller There is also a feeding tray on one side of the support seat, and the feed dropped from the ring die hole of the feed ring die enters the collecting hopper through the feeding tray.
可选的，所述动力装置包括电动机、减速机和动力输出轴，所述电动机与所述减速机动力连接，所述动力输出轴设置于所述减速机上，所述压辊设置于所述动力输出轴上。Optionally, the power device includes a motor, a reducer and a power output shaft, the motor is connected to the reducer, the power output shaft is arranged on the reducer, and the pressure roller is arranged on the power output shaft. on the output shaft.
可选的，所述支撑轴包括轴芯、轴承和滚轮，所述轴承设置于所述轴芯上，所述滚轮设置于所述轴承外圈上。Optionally, the supporting shaft includes a shaft core, a bearing and a roller, the bearing is arranged on the shaft core, and the roller is arranged on the outer ring of the bearing.
可选的，所述轴芯为阶梯轴，所述轴承和所述滚轮均为两个，每个所述轴承上设置一个所述滚轮，两个轴承相对于所述轴芯中部对称设置并保持距离，所述轴芯的端部设置于所述支撑座上。Optionally, the shaft core is a stepped shaft, there are two bearings and two rollers, one roller is arranged on each bearing, and the two bearings are arranged symmetrically with respect to the middle of the shaft core and kept distance, the end of the shaft core is arranged on the support base.
可选的，还包括搅拌器，所述搅拌器设置于所述集料斗旁，用于对饲料的预混合。Optionally, a stirrer is also included, and the stirrer is arranged beside the collecting hopper for premixing the feed.
可选的，所述支撑杆与所述支撑座之间还设置有弹性件。Optionally, an elastic member is also provided between the support rod and the support seat.
可选的，所述支撑杆上设置有调节螺母，用于调节所述弹性件的压缩量。Optionally, an adjustment nut is provided on the support rod for adjusting the compression amount of the elastic member.
可选的，还包括设置电箱，所述电箱用于控制所述提升系统、送料系统和挤压系统中的电气设备。Optionally, an electrical box is also provided, and the electrical box is used to control electrical equipment in the lifting system, the feeding system and the extrusion system.
可选的，所述液压站与所述电箱电连接。Optionally, the hydraulic station is electrically connected to the electrical box.
可选的，所述支撑座上设置有支撑轴安装部。Optionally, a support shaft installation part is provided on the support seat.
本实用新型相对于现有技术取得了以下技术效果：Compared with the prior art, the utility model has achieved the following technical effects:
本实用新型饲料环模磨合机主要结构包括提升系统、送料系统和挤压系统；将待清洗的饲料环模放置于支撑轴上，通过液压站将支撑轴和饲料环模顶起，使饲料环模内表面与压辊接触，提升系统将物料提升至送料系统中的混合料斗，物料从混合料斗被压辊带出，被压辊压入饲料环模中的环模孔中，并从环模孔中漏出。一方面可以消除饲料环模制造过程中的杂质，另一方面饲料环模孔由含油的饲料填充后，不容易氧化表面，有利于提高制粒机的产量和品质。The main structure of the feed ring die grinding machine of the utility model includes a lifting system, a feeding system and an extrusion system; the feed ring die to be cleaned is placed on the support shaft, and the support shaft and the feed ring die are lifted by the hydraulic station to make the feed ring The inner surface of the mold is in contact with the pressure roller, and the lifting system lifts the material to the mixing hopper in the feeding system. The material is taken out by the pressure roller from the mixing hopper, pressed into the ring die hole in the feed ring die by the pressure roller, and discharged from the ring die leaked out of the hole. On the one hand, it can eliminate impurities in the feed ring die manufacturing process. On the other hand, after the feed ring die holes are filled with oily feed, the surface is not easy to oxidize, which is beneficial to improve the output and quality of the pellet mill.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本实用新型的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the present invention. For some embodiments of the invention, those skilled in the art can also obtain other drawings according to these drawings without paying creative efforts.
图1为本实用新型饲料环模磨合机的结构示意图；Fig. 1 is the structural representation of the feed ring die running-in machine of the present utility model;
图2为本实用新型饲料环模磨合机的结构右侧示意图；Fig. 2 is the schematic diagram on the right side of the structure of the feed ring die running-in machine of the present invention;
图3为本实用新型饲料环模磨合机的结构俯视示意图；Fig. 3 is the schematic top view of the structure of the feed ring die running-in machine of the present invention;
图4为本实用新型饲料环模磨合机的结构左视示意图；Fig. 4 is a left view schematic diagram of the structure of the feed ring die running-in machine of the present invention;
图5为本实用新型饲料环模磨合机的结构仰视示意图；Fig. 5 is a schematic view of the structure of the feed ring die running-in machine of the present invention;
图6为本实用新型饲料环模磨合机的结构剖视示意图；Fig. 6 is the schematic sectional view of the structure of the feed ring die running-in machine of the present invention;
图7为本实用新型饲料环模磨合机的结构局部示意图；。Fig. 7 is a partial schematic diagram of the structure of the feed ring die running-in machine of the present invention;
附图标记说明：1、饲料环模；2、接料斗；3、压辊；4、支撑轴；5、支撑座；6、汇料盘；7、集料斗；8、搅拌器；9、电箱；10、支撑杆；11、混合料斗；12、电动机；13、减速机；14、底座；15、倾斜槽。Explanation of reference signs: 1. Feed ring die; 2. Hopper; 3. Pressure roller; 4. Support shaft; 5. Support seat; Box; 10, support rod; 11, mixing hopper; 12, electric motor; 13, reducer; 14, base; 15, inclined trough.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型的目的是提供一种饲料环模磨合机，以解决现有技术中对新的饲料环模清洗效率低，清洗不彻底的问题。The purpose of the utility model is to provide a feed ring die grinding machine to solve the problems of low cleaning efficiency and incomplete cleaning of the new feed ring die in the prior art.
基于此，本实用新型提供的饲料环模磨合机，其包括提升系统、送料系统、挤压系统和底座，所述提升系统和挤压系统设置于所述底座上、所述送料系统设置于所述提升系统和所述挤压系统之间；所述提升系统包括集料斗和提升装置；所述集料斗设置于所述底座上，所述提升装置的低端设置于所述集料斗内；所述送料系统包括接料斗、动力装置、混合料斗和压辊，所述接料斗设置于所述提升装置的高端，所述混合料斗位于所述接料斗下方并通过一倾斜槽与所述接料斗连接，所述压辊设置于所述混合料斗下方，并通过所述动力装置带动所述压辊转动；所述挤压系统包括液压站、支撑杆、支撑座和支撑轴；所述支撑杆为所述液压站的动力输出杆，所述支撑座设置于所述支撑杆端部，所述支撑座上设置有两组支座，每组所述支座上设置有一根所述支撑轴，所述支撑轴设置于所述压辊侧下方，且两根所述支撑轴相对于所述压辊对称设置；所述支撑座一侧还设置有汇料盘，从饲料环模的环模孔中掉落的饲料经汇料盘进入所述集料斗。Based on this, the feed ring die grinding machine provided by the utility model includes a lifting system, a feeding system, an extrusion system and a base, the lifting system and the extrusion system are arranged on the base, and the feeding system is arranged on the between the lifting system and the extrusion system; the lifting system includes a collecting hopper and a lifting device; the collecting hopper is arranged on the base, and the lower end of the lifting device is arranged in the collecting hopper; The feeding system includes a hopper, a power unit, a mixing hopper and a pressure roller, the hopper is arranged at the high end of the lifting device, the mixing hopper is located below the hopper and is connected to the hopper through an inclined groove , the pressure roller is arranged under the mixing hopper, and the pressure roller is driven to rotate by the power device; the extrusion system includes a hydraulic station, a support rod, a support seat and a support shaft; the support rod is the The power output rod of the hydraulic station, the support seat is arranged at the end of the support rod, and the support seat is provided with two sets of supports, and each set of supports is provided with one of the support shafts. The support shaft is arranged under the side of the pressure roller, and the two support shafts are symmetrically arranged relative to the pressure roller; the side of the support base is also provided with a feeding tray, which falls from the ring die hole of the feed ring die. The falling feed enters the collecting hopper through the feeding tray.
本实用新型采用提升系统将饲料送至送料系统，送料系统将饲料送至挤压系统，挤压系统使饲料从饲料环模的环模孔中挤出，将饲料环模中的杂质夹杂在饲料中带出，完成对饲料环模的清洗。The utility model adopts the lifting system to send the feed to the feeding system, and the feeding system sends the feed to the extrusion system, and the extrusion system makes the feed extruded from the ring die hole of the feed ring die, and the impurities in the feed ring die are mixed in the feed. Take it out to complete the cleaning of the feed ring die.
为使本实用新型的上述目的、特征和优点能够更加明显易懂，下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more obvious and understandable, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例一：Embodiment one:
如图1所示，本实施例提供一种饲料环模1磨合机，包括提升系统、送料系统、挤压系统和底座14，所述提升系统和挤压系统设置于所述底座14上、所述送料系统设置于所述提升系统和所述挤压系统之间；所述提升系统包括集料斗7和提升装置；所述集料斗7设置于所述底座14上，所述提升装置的低端设置于所述集料斗7内；所述送料系统包括接料斗2、动力装置、混合料斗11和压辊3，所述接料斗2设置于所述提升装置的高端，所述混合料斗11位于所述接料斗2下方并通过一倾斜槽15与所述接料斗2连接，所述压辊3设置于所述混合料斗11下方，并通过所述动力装置带动所述压辊3转动；所述挤压系统包括液压站、支撑杆10、支撑座5和支撑轴4；所述支撑杆10为所述液压站的动力输出杆，所述支撑座5设置于所述支撑杆10端部，所述支撑座5上设置有两组支座，每组所述支座上设置有一根所述支撑轴4，所述支撑轴4设置于所述压辊3侧下方，且两根所述支撑轴4相对于所述压辊3对称设置；所述支撑座5一侧还设置有汇料盘6，从饲料环模1的环模孔中掉落的饲料经汇料盘6进入所述集料斗7。As shown in Figure 1, the present embodiment provides a feed ring die 1 running-in machine, including a lifting system, a feeding system, an extrusion system and a base 14, the lifting system and the extrusion system are arranged on the base 14, and the The feeding system is arranged between the lifting system and the extrusion system; the lifting system includes a collecting hopper 7 and a lifting device; the collecting hopper 7 is arranged on the base 14, and the lower end of the lifting device Set in the collection hopper 7; the feeding system includes a hopper 2, a power unit, a mixing hopper 11 and a pressure roller 3, the hopper 2 is arranged at the high end of the lifting device, and the mixing hopper 11 is located at the The bottom of the receiving hopper 2 is connected with the receiving hopper 2 through an inclined groove 15, the pressing roller 3 is arranged under the mixing hopper 11, and the pressing roller 3 is driven to rotate by the power device; The pressure system includes a hydraulic station, a support rod 10, a support base 5 and a support shaft 4; the support rod 10 is a power output rod of the hydraulic station, the support base 5 is arranged at the end of the support rod 10, and the Two groups of bearings are arranged on the supporting base 5, and one said supporting shaft 4 is arranged on each group of said bearings. It is arranged symmetrically with respect to the pressure roller 3; a feeding tray 6 is also arranged on one side of the support seat 5, and the feed dropped from the ring die hole of the feed ring die 1 enters the collecting hopper 7 through the feeding tray 6 .
于本具体实施例中，如图1-7所示.所述动力装置包括电动机12、减速机13和动力输出轴，所述电动机12与所述减速机13动力连接，所述动力输出轴设置于所述减速机13上，所述压辊3设置于所述动力输出轴上；所述支撑轴4包括轴芯、轴承和滚轮，所述轴承设置于所述轴芯上，所述滚轮设置于所述轴承外圈上；所述轴芯为阶梯轴，所述轴承和所述滚轮均为两个，每个所述轴承上设置一个所述滚轮，两个轴承相对于所述轴芯中部对称设置并保持距离，所述轴芯的端部设置于所述支撑座5上；还包括搅拌器8，所述搅拌器8设置于所述集料斗7旁，用于对饲料的预混合；所述支撑杆10与所述支撑座5之间还设置有弹性件；所述支撑杆10上设置有调节螺母，用于调节所述弹性件的压缩量；还包括设置电箱9，所述电箱9用于控制所述提升系统、送料系统和挤压系统中的电气设备；所述液压站与所述电箱9电连接；所述支撑座5上设置有支撑轴4安装部。In this specific embodiment, as shown in Figures 1-7, the power device includes a motor 12, a reducer 13 and a power output shaft, the motor 12 is power connected to the reducer 13, and the power output shaft is set On the reducer 13, the pressure roller 3 is arranged on the power output shaft; the support shaft 4 includes a shaft core, a bearing and a roller, the bearing is arranged on the shaft core, and the roller is arranged On the outer ring of the bearing; the shaft core is a stepped shaft, the bearing and the roller are two, and one roller is arranged on each bearing, and the two bearings are opposite to the middle of the shaft core Set symmetrically and keep a distance, the end of the shaft core is set on the support base 5; it also includes an agitator 8, and the agitator 8 is set next to the collecting hopper 7 for premixing the feed; An elastic member is also provided between the support rod 10 and the support seat 5; an adjusting nut is provided on the support rod 10 for adjusting the compression amount of the elastic member; an electric box 9 is also provided, and the The electric box 9 is used to control the electrical equipment in the lifting system, the feeding system and the extrusion system; the hydraulic station is electrically connected to the electric box 9; the support base 5 is provided with a support shaft 4 installation part.
使用时，将待清洗的饲料环模1放置到所述支撑轴4上，启动所述液压站，在所述液压站的作用下，所述支撑轴4将所述支撑座5撑起，所述支撑座5上的所述支撑轴4支撑所述饲料环模1向上运动，使所述饲料环模1的内表面与所述压辊3相接触；将用于清洗饲料环模1的饲料和/或其他物料加入所述搅拌器8进行搅拌混合后倒入所述集料斗7中，所述集料斗7中的饲料和/或其他物料经所述提升系统送至所述接料斗2，在经过所述倾斜槽15进入所述混合料斗11，所述混合料斗11无底且底部为圆弧形，所述圆弧形的形状与所述压辊3的表面形状相匹配，所述压辊3与所述混合料斗11底部相接触，在所述压辊3的转动下，所述混合料斗11中的饲料和/或其他物料被带出掉落至所述饲料环模1的内表面上，经由所述压辊3的挤压，从上述饲料环模1的环模孔中排除至所述汇料盘6中，回流至所述集料斗7中。When in use, place the feed ring die 1 to be cleaned on the support shaft 4, start the hydraulic station, and under the action of the hydraulic station, the support shaft 4 props up the support base 5, so The support shaft 4 on the support base 5 supports the upward movement of the feed ring die 1, so that the inner surface of the feed ring die 1 is in contact with the pressure roller 3; the feed used for cleaning the feed ring die 1 and/or other materials are added to the agitator 8 for stirring and mixing and then poured into the collection hopper 7, the feed and/or other materials in the collection hopper 7 are sent to the receiving hopper 2 through the lifting system, After entering the mixing hopper 11 through the inclined groove 15, the mixing hopper 11 has no bottom and the bottom is arc-shaped, and the shape of the arc matches the surface shape of the pressing roller 3. The roller 3 is in contact with the bottom of the mixing hopper 11, and under the rotation of the pressing roller 3, the feed and/or other materials in the mixing hopper 11 are taken out and dropped to the inner surface of the feed ring die 1 On the top, through the extrusion of the pressure roller 3, it is discharged from the ring die hole of the above-mentioned feed ring die 1 into the collection pan 6, and then flows back into the collecting hopper 7.
饲料环模经过清洗，一方面可以消除饲料环模制造过程中的杂质，另一方面饲料环模孔由含油的饲料填充后，不容易氧化表面，有利于提高制粒机的产量和品质。After the feed ring die is cleaned, on the one hand, it can eliminate the impurities in the feed ring die manufacturing process; on the other hand, after the feed ring die holes are filled with oily feed, the surface is not easy to oxidize, which is conducive to improving the output and quality of the pellet mill.
本说明书中应用了具体个例对本实用新型的原理及实施方式进行了阐述，以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想；同时，对于本领域的一般技术人员，依据本实用新型的思想，在具体实施方式及应用范围上均会有改变之处。综上所述，本说明书内容不应理解为对本实用新型的限制。In this description, specific examples have been used to illustrate the principle and implementation of the present utility model. The description of the above embodiments is only used to help understand the method of the present utility model and its core idea; meanwhile, for those of ordinary skill in the art, According to the idea of the utility model, there will be changes in the specific implementation and application range. To sum up, the contents of this specification should not be understood as limiting the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107006882A (en) * | 2017-05-24 | 2017-08-04 | 中山迈雷特数控技术有限公司 | A feed ring die grinding machine |
| CN107006882B (en) * | 2017-05-24 | 2022-11-29 | 中山迈雷特数控技术有限公司 | Feed ring mould running-in machine |
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